CN117804749B - Micro-vibration monitoring system for bolts - Google Patents
Micro-vibration monitoring system for bolts Download PDFInfo
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- CN117804749B CN117804749B CN202310437855.XA CN202310437855A CN117804749B CN 117804749 B CN117804749 B CN 117804749B CN 202310437855 A CN202310437855 A CN 202310437855A CN 117804749 B CN117804749 B CN 117804749B
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 183
- 238000007789 sealing Methods 0.000 claims abstract description 63
- 230000005540 biological transmission Effects 0.000 claims description 24
- 230000000694 effects Effects 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims 5
- 238000007906 compression Methods 0.000 claims 5
- 238000012423 maintenance Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 238000011897 real-time detection Methods 0.000 description 4
- 238000007689 inspection Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 230000000737 periodic effect Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01H—MEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
- G01H17/00—Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves, not provided for in the preceding groups
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Abstract
Description
技术领域Technical Field
本发明涉及机械紧固件监测技术领域,具体为螺栓的微小振动监测系统。The invention relates to the technical field of mechanical fastener monitoring, in particular to a tiny vibration monitoring system for bolts.
背景技术Background technique
各种机器及部件在组装连接和紧固装配中都使用了螺栓和螺母等部件,为机械、建筑、桥梁等的组装和使用带来了极大的方便,但若固定物具有周期性振动,如电机、列车铁轨、风机叶片等,螺栓会发生松动,若不加以防范,小则设备振动异常或部件损坏,大则整个设备瘫痪;对于长期振动的螺栓紧固器件,松动风险加剧,往往在剧烈震动中会自行松脱,致使部件损坏,甚致造成重大事故和人员伤亡;为避免螺栓振动造成松动带来的危险事故,需要人工定期巡检,定期对连接螺栓进行检查,人工检查不仅存在效率低、定期检验成本高并伴有人身安全的风险,且很难保证检查结果的准确性和可靠性;所以有必要对螺栓松动进行实时在线监测;Various machines and parts use bolts and nuts in assembly, connection and fastening, which greatly facilitates the assembly and use of machinery, buildings, bridges, etc. However, if the fixed objects have periodic vibration, such as motors, train tracks, fan blades, etc., the bolts will loosen. If not prevented, the equipment may vibrate abnormally or parts may be damaged, or the entire equipment may be paralyzed. For bolt fastening devices that vibrate for a long time, the risk of loosening increases, and they often loosen themselves during severe vibrations, causing damage to parts and even major accidents and casualties. In order to avoid dangerous accidents caused by loosening due to bolt vibration, manual inspections are required regularly to check the connection bolts regularly. Manual inspections are not only inefficient, but also costly and carry risks of personal safety. It is also difficult to ensure the accuracy and reliability of the inspection results. Therefore, it is necessary to monitor bolt loosening in real time online.
目前,在线监测螺栓松动通常有以下三种方法:超声波法:在螺栓顶部安装超声传感器,根据超声波时间与速度,计算螺栓伸长量,依据螺栓的轴向刚度计算螺栓的轴向力;应变片监测法:把特制的应力传感器像垫片一样套在螺栓上,传感器的压力即为螺栓的轴向力;视频图像法:通过摄像技术监测螺栓连接副的螺母是否发生跟转,若跟转则螺栓松动;前两种方法需要对每一颗螺栓的预紧力进行监测,需对每一根螺栓进行处理,工艺复杂,成本高昂;视频图像法考虑到单个摄像头的监测范围,通常需安装至少两个以上高精度摄像头,且对安装环境有较高要求,成本也高,为此,我们提出螺栓的微小振动监测系统用于解决上述问题。At present, there are usually three methods for online monitoring of bolt loosening: Ultrasonic method: install an ultrasonic sensor on the top of the bolt, calculate the bolt elongation according to the ultrasonic time and speed, and calculate the axial force of the bolt according to the axial stiffness of the bolt; Strain gauge monitoring method: put a special stress sensor on the bolt like a gasket, and the pressure of the sensor is the axial force of the bolt; Video image method: use camera technology to monitor whether the nut of the bolt connection pair rotates, if it rotates, the bolt is loose; The first two methods require monitoring the preload force of each bolt, and each bolt needs to be processed, which is complex and costly; The video image method takes into account the monitoring range of a single camera, usually requires the installation of at least two high-precision cameras, and has high requirements for the installation environment and high cost. For this reason, we propose a bolt micro-vibration monitoring system to solve the above problems.
发明内容Summary of the invention
本发明的目的在于提供螺栓的微小振动监测系统,以解决上述背景技术中提出的问题。The object of the present invention is to provide a tiny vibration monitoring system for bolts to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:螺栓的微小振动监测系统,包括待连接件,所述待连接件设有两个,两个所述待连接件之间活动插设有连接螺栓,所述连接螺栓的底部穿过两个待连接件并螺纹安装有连接螺母,所述连接螺栓的头部和待连接件上表面之间设有监测机构,所述监测机构外侧和待连接件上表面之间设有密封组件。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a micro-vibration monitoring system for bolts, comprising a part to be connected, wherein two parts to be connected are provided, a connecting bolt is movably inserted between the two parts to be connected, the bottom of the connecting bolt passes through the two parts to be connected and a connecting nut is threadedly installed, a monitoring mechanism is provided between the head of the connecting bolt and the upper surface of the part to be connected, and a sealing assembly is provided between the outer side of the monitoring mechanism and the upper surface of the part to be connected.
优选地,所述监测机构包括监测外筒和定位套筒,所述监测外筒和定位套筒的中部均开设有穿槽,所述连接螺栓活动贯穿两个穿槽,所述监测外筒中设有监测腔体,所述定位套筒的底端中部固定安装有力传管,所述监测外筒的顶端中部开设有和力传管配合使用的环穿槽,所述力传管的底部穿过环穿槽并延伸至监测腔体中,所述力传管的底端固定安装有压环,所述压环的外侧一体成型有弧形板,所述弧形板的外侧和监测腔体的内壁接触,所述监测腔体的内下壁一侧设有和弧形板对应的扭力监测组件,所述监测腔体的内下壁靠近扭力监测组件的一侧固定安装有和压环对应的张力监测组件。Preferably, the monitoring mechanism includes a monitoring outer cylinder and a positioning sleeve, the middle parts of the monitoring outer cylinder and the positioning sleeve are both provided with through grooves, the connecting bolt movably passes through the two through grooves, a monitoring cavity is provided in the monitoring outer cylinder, a force transmission tube is fixedly installed in the middle part of the bottom end of the positioning sleeve, an annular through groove for use with the force transmission tube is provided in the middle part of the top end of the monitoring outer cylinder, the bottom of the force transmission tube passes through the annular through groove and extends into the monitoring cavity, a pressure ring is fixedly installed at the bottom end of the force transmission tube, an arc plate is integrally formed on the outer side of the pressure ring, the outer side of the arc plate contacts the inner wall of the monitoring cavity, a torque monitoring component corresponding to the arc plate is provided on one side of the inner lower wall of the monitoring cavity, and a tension monitoring component corresponding to the pressure ring is fixedly installed on the side of the inner lower wall of the monitoring cavity close to the torque monitoring component.
优选地,所述连接螺栓的头部活动卡接在定位套筒中,所述监测外筒的底端固定安装有对称分布的两个固定凸,所述待连接件的上表面开设有和固定凸配合使用的固定凹槽,所述固定凸活动卡接在对应的固定凹槽中。Preferably, the head of the connecting bolt is movably engaged in the positioning sleeve, the bottom end of the monitoring outer cylinder is fixedly mounted with two symmetrically distributed fixing protrusions, the upper surface of the part to be connected is provided with a fixing groove used in conjunction with the fixing protrusion, and the fixing protrusion is movably engaged in the corresponding fixing groove.
优选地,所述扭力监测组件包括固定架和侧压板,所述固定架固定安装在监测腔体的内下壁一侧,所述侧压板设有对称分布的两个,两个所述侧压板分别垂直安装在弧形板的两端部,所述固定架的顶端固定安装有和侧压板位置对应的信号接收器。Preferably, the torque monitoring assembly includes a fixing frame and a side pressure plate, the fixing frame is fixedly mounted on one side of the inner lower wall of the monitoring cavity, the side pressure plates are provided with two symmetrically distributed, the two side pressure plates are respectively vertically mounted on the two ends of the arc plate, and a signal receiver corresponding to the position of the side pressure plate is fixedly mounted on the top of the fixing frame.
优选地,所述张力监测组件包括监测外框,所述监测外框固定安装在监测腔体的内下壁靠近扭力监测组件的一侧,所述监测外框的顶端中部开设有纵滑槽,所述纵滑槽的顶部固定卡设有限位环,所述限位环的中部活动插设有张力外筒,所述张力外筒的底端滑动卡设有压杆,所述压杆的底端固定安装有电接触头,所述纵滑槽的内下壁固定安装有和电接触头配合使用的触头接收器,所述电接触头和触头接收器接触,所述张力外筒的上表面和压环的下表面接触。Preferably, the tension monitoring component includes a monitoring outer frame, which is fixedly mounted on the inner lower wall of the monitoring cavity near the side of the torque monitoring component, a longitudinal sliding groove is opened in the middle of the top of the monitoring outer frame, a limiting ring is fixedly provided on the top of the longitudinal sliding groove, a tension outer cylinder is movably inserted in the middle of the limiting ring, a pressure rod is slidably provided on the bottom end of the tension outer cylinder, an electric contact is fixedly mounted on the bottom end of the pressure rod, a contact receiver used in conjunction with the electric contact is fixedly mounted on the inner lower wall of the longitudinal sliding groove, the electric contact is in contact with the contact receiver, and the upper surface of the tension outer cylinder is in contact with the lower surface of the pressure ring.
优选地,所述纵滑槽的底部固定卡设有套环,所述张力外筒活动贯穿套环的中部,所述张力外筒的外侧中部固定套设有张力环,所述张力环底端和套环顶端之间设有第一张力弹簧,所述压杆的顶端和张力外筒的内上壁之间固定安装有第二张力弹簧。Preferably, a ring is fixedly provided at the bottom of the longitudinal slide groove, the tension outer tube movably passes through the middle part of the ring, a tension ring is fixedly provided on the middle part of the outer side of the tension outer tube, a first tension spring is provided between the bottom end of the tension ring and the top end of the ring, and a second tension spring is fixedly installed between the top end of the pressure rod and the inner upper wall of the tension outer tube.
优选地,所述密封组件包括密封外筒,所述密封外筒的顶端中部一体成型有密封管,所述密封外筒活动套接在监测外筒的外侧,所述密封管活动套接在力传管的外侧,所述密封外筒的底端开设有伸缩槽,所述伸缩槽的底部滑动卡设有密封插管,所述密封插管的顶端和伸缩槽的内上壁固定安装有第三张力弹簧,所述密封插管的底端固定安装有密封圈,所述密封圈的下表面和待连接件的上表面接触,所述定位套筒的下表面开设有和密封管配合使用的凹环槽,所述密封管的顶部活动卡接在凹环槽中。Preferably, the sealing assembly includes a sealing outer cylinder, a sealing tube is integrally formed at the middle of the top end of the sealing outer cylinder, the sealing outer cylinder is movably sleeved on the outside of the monitoring outer cylinder, the sealing tube is movably sleeved on the outside of the force transmission tube, a telescopic groove is provided at the bottom end of the sealing outer cylinder, a sealing insert is slidably clamped at the bottom of the telescopic groove, a third tension spring is fixedly installed at the top end of the sealing insert and the inner upper wall of the telescopic groove, a sealing ring is fixedly installed at the bottom end of the sealing insert, the lower surface of the sealing ring contacts the upper surface of the part to be connected, the lower surface of the positioning sleeve is provided with a concave ring groove used in conjunction with the sealing tube, and the top of the sealing tube is movably clamped in the concave ring groove.
优选地,所述定位套筒的外壁固定安装有复位指针,所述监测外筒的上表面开设有和复位指针配合使用的复位凹槽。Preferably, a reset pointer is fixedly mounted on the outer wall of the positioning sleeve, and a reset groove for use with the reset pointer is formed on the upper surface of the monitoring outer cylinder.
优选地,所述密封外筒的顶端固定卡设有透明窗,所述透明窗的位置和复位凹槽的位置竖直对应。Preferably, a transparent window is fixedly provided on the top end of the sealing outer cylinder, and the position of the transparent window corresponds vertically to the position of the reset groove.
优选地,所述螺栓的微小振动监测系统包括扭力监测模组、张力监测模组和密封模组,所述扭力监测模组包括扭力监测件,所述张力监测模组包括张力监测件,所述扭力监测件、张力监测件相互配合使用。Preferably, the micro-vibration monitoring system of the bolt includes a torque monitoring module, a tension monitoring module and a sealing module, the torque monitoring module includes a torque monitoring component, the tension monitoring module includes a tension monitoring component, and the torque monitoring component and the tension monitoring component are used in conjunction with each other.
与现有技术相比,本发明的有益效果在于:Compared with the prior art, the present invention has the following beneficial effects:
1.通过设置监测机构,监测机构中包括相互配合使用的扭力监测组件和张力监测组件,可同时进行连接螺栓产生微小振动进行扭转的实时监测,以及连接螺母产生微小振动进行扭转时连接螺母和连接螺栓间距增加的实时监测,从而有效提升对螺栓的微小振动监测效果,提升连接螺母和连接螺栓之间固定的安全性;1. By setting up a monitoring mechanism, which includes a torque monitoring component and a tension monitoring component used in conjunction with each other, real-time monitoring of the torsion of the connecting bolts caused by tiny vibrations and real-time monitoring of the increase in the distance between the connecting nut and the connecting bolt when the connecting nut is torsion caused by tiny vibrations can be performed simultaneously, thereby effectively improving the monitoring effect of tiny vibrations of the bolts and improving the safety of the fixation between the connecting nut and the connecting bolt;
2.通过设置密封组件,在定位套筒、力传管进行稳定转动时,仍可以对定位套筒底端、监测外筒外侧和待连接件上表面之间进行有效密封,同时连接螺栓、连接螺母间距增加带动定位套筒、监测外筒间距增加时,仍可以对定位套筒底端、监测外筒外侧和待连接件上表面之间进行有效密封;2. By setting up the sealing assembly, when the positioning sleeve and the force transmission tube rotate stably, the bottom end of the positioning sleeve, the outside of the monitoring outer tube and the upper surface of the part to be connected can still be effectively sealed. At the same time, when the spacing between the connecting bolts and the connecting nuts increases, the spacing between the positioning sleeve and the monitoring outer tube increases, and the bottom end of the positioning sleeve, the outside of the monitoring outer tube and the upper surface of the part to be connected can still be effectively sealed;
3.通过设置复位指针,配合开设复位凹槽,后续在进行检修时,只需在螺紧连接螺栓、连接螺母时,通过透明窗,观察复位凹槽和复位指针对应,便实现定位套筒、监测外筒之间相对位置的复位,便于后续继续实时检测。3. By setting the reset pointer and opening the reset groove, during subsequent maintenance, it is only necessary to observe the correspondence between the reset groove and the reset pointer through the transparent window when tightening the connecting bolts and nuts, so as to realize the reset of the relative position between the positioning sleeve and the monitoring outer cylinder, which is convenient for subsequent real-time detection.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本发明结构示意图,FIG1 is a schematic diagram of the structure of the present invention,
图2为本发明拆分之后的结构连接示意图,FIG2 is a schematic diagram of the structural connection after the present invention is split.
图3为本发明中监测机构的结构示意图,FIG3 is a schematic diagram of the structure of the monitoring mechanism in the present invention,
图4为本发明中扭力监测组件的部分结构连接示意图,FIG4 is a schematic diagram of the partial structural connection of the torque monitoring assembly in the present invention,
图5为本发明中张力监测组件的结构连接示意图,FIG5 is a schematic diagram of the structural connection of the tension monitoring assembly in the present invention,
图6为本发明中张力监测组件的部分结构连接示意图,FIG6 is a schematic diagram of the partial structural connection of the tension monitoring assembly in the present invention,
图7为本发明中密封组件的结构连接示意图,FIG. 7 is a schematic diagram of the structural connection of the sealing assembly in the present invention,
图8为本发明中监测机构、密封组件的结构连接示意图,FIG8 is a schematic diagram of the structural connection of the monitoring mechanism and the sealing assembly in the present invention,
图9为本发明中螺栓的微小振动监测系统图。FIG. 9 is a diagram of a micro-vibration monitoring system for bolts in the present invention.
图中:1、待连接件;101、固定凹槽;2、连接螺栓;3、连接螺母;4、监测机构;5、密封组件;41、监测外筒;411、监测腔体;412、环穿槽;42、定位套筒;43、力传管;44、压环;45、弧形板;46、扭力监测组件;47、张力监测组件;48、复位指针;481、复位凹槽;49、固定凸;461、固定架;462、信号接收器;463、侧压板;471、监测外框;4711、纵滑槽;472、限位环;473、张力外筒;474、压杆;475、电接触头;4751、触头接收器;476、套环;477、张力环;478、第一张力弹簧;479、第二张力弹簧;51、密封外筒;52、密封管;511、伸缩槽;53、密封插管;54、第三张力弹簧;55、密封圈;521、凹环槽;56、透明窗。In the figure: 1, the part to be connected; 101, the fixing groove; 2, the connecting bolt; 3, the connecting nut; 4, the monitoring mechanism; 5, the sealing assembly; 41, the monitoring outer tube; 411, the monitoring cavity; 412, the annular groove; 42, the positioning sleeve; 43, the force transmission tube; 44, the pressure ring; 45, the arc plate; 46, the torque monitoring assembly; 47, the tension monitoring assembly; 48, the reset pointer; 481, the reset groove; 49, the fixing convex; 461, the fixing frame; 462, the signal receiver; 463, Side pressure plate; 471, monitoring outer frame; 4711, longitudinal slide groove; 472, limit ring; 473, tension outer cylinder; 474, pressure rod; 475, electrical contact; 4751, contact receiver; 476, sleeve ring; 477, tension ring; 478, first tension spring; 479, second tension spring; 51, sealing outer cylinder; 52, sealing tube; 511, telescopic groove; 53, sealing insert; 54, third tension spring; 55, sealing ring; 521, concave ring groove; 56, transparent window.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例:如图1-9所示,本发明提供了螺栓的微小振动监测系统,包括待连接件1,所述待连接件1设有两个,两个所述待连接件1之间活动插设有连接螺栓2,所述连接螺栓2的底部穿过两个待连接件1并螺纹安装有连接螺母3,进行两个待连接件1之间的螺栓固定,所述连接螺栓2的头部和待连接件1上表面之间设有监测机构4,所述监测机构4外侧和待连接件1上表面之间设有密封组件5。Embodiment: As shown in Figures 1-9, the present invention provides a micro-vibration monitoring system for bolts, including a part to be connected 1, wherein two parts 1 to be connected are provided, a connecting bolt 2 is movably inserted between the two parts 1 to be connected, the bottom of the connecting bolt 2 passes through the two parts to be connected 1 and is threadedly installed with a connecting nut 3 to perform bolt fixation between the two parts to be connected, a monitoring mechanism 4 is provided between the head of the connecting bolt 2 and the upper surface of the part 1 to be connected, and a sealing assembly 5 is provided between the outer side of the monitoring mechanism 4 and the upper surface of the part 1 to be connected.
所述监测机构4包括监测外筒41和定位套筒42,所述监测外筒41和定位套筒42的中部均开设有穿槽,所述连接螺栓2活动贯穿两个穿槽;The monitoring mechanism 4 includes a monitoring outer cylinder 41 and a positioning sleeve 42. The middle of the monitoring outer cylinder 41 and the positioning sleeve 42 are both provided with through slots, and the connecting bolt 2 movably passes through the two through slots.
所述连接螺栓2的头部活动卡接在定位套筒42中,进行监测机构4和连接螺栓2头部之间的定位套接,所述监测外筒41的底端固定安装有对称分布的两个固定凸49,所述待连接件1的上表面开设有和固定凸49配合使用的固定凹槽101,所述固定凸49活动卡接在对应的固定凹槽101中,进行监测机构4和待连接件1上表面之间的定位卡接。The head of the connecting bolt 2 is movably engaged in the positioning sleeve 42 to perform a positioning sleeve connection between the monitoring mechanism 4 and the head of the connecting bolt 2. The bottom end of the monitoring outer cylinder 41 is fixedly installed with two symmetrically distributed fixing protrusions 49. The upper surface of the part to be connected 1 is provided with a fixing groove 101 used in conjunction with the fixing protrusion 49. The fixing protrusion 49 is movably engaged in the corresponding fixing groove 101 to perform a positioning sleeve connection between the monitoring mechanism 4 and the upper surface of the part to be connected 1.
所述监测外筒41中设有监测腔体411,所述定位套筒42的底端中部固定安装有力传管43,所述监测外筒41的顶端中部开设有和力传管43配合使用的环穿槽412,所述力传管43的底部穿过环穿槽412并延伸至监测腔体411中,便于定位套筒42、力传管43进行稳定转动,当连接螺栓2产生微小振动进行扭转时,驱动定位套筒42、力传管43进行稳定转动,所述力传管43的底端固定安装有压环44,所述压环44的外侧一体成型有弧形板45,所述弧形板45的外侧和监测腔体411的内壁接触,定位套筒42、力传管43进行稳定转动,驱动压环44、弧形板45进行稳定转动,所述监测腔体411的内下壁一侧设有和弧形板45对应的扭力监测组件46,所述监测腔体411的内下壁靠近扭力监测组件46的一侧固定安装有和压环44对应的张力监测组件47。The monitoring outer tube 41 is provided with a monitoring cavity 411, a force transmission tube 43 is fixedly installed in the middle of the bottom end of the positioning sleeve 42, and an annular groove 412 used in conjunction with the force transmission tube 43 is opened in the middle of the top end of the monitoring outer tube 41. The bottom of the force transmission tube 43 passes through the annular groove 412 and extends into the monitoring cavity 411, which is convenient for the positioning sleeve 42 and the force transmission tube 43 to rotate stably. When the connecting bolt 2 generates a small vibration and twists, the positioning sleeve 42 and the force transmission tube 43 are driven to rotate stably. A pressure ring 44 is fixedly installed at the bottom end, and an arc plate 45 is integrally formed on the outer side of the pressure ring 44. The outer side of the arc plate 45 contacts the inner wall of the monitoring cavity 411, and the positioning sleeve 42 and the force transmission tube 43 rotate stably to drive the pressure ring 44 and the arc plate 45 to rotate stably. A torque monitoring component 46 corresponding to the arc plate 45 is provided on one side of the inner lower wall of the monitoring cavity 411, and a tension monitoring component 47 corresponding to the pressure ring 44 is fixedly installed on one side of the inner lower wall of the monitoring cavity 411 close to the torque monitoring component 46.
所述扭力监测组件46包括固定架461和侧压板463,所述固定架461固定安装在监测腔体411的内下壁一侧,所述侧压板463设有对称分布的两个,两个所述侧压板463分别垂直安装在弧形板45的两端部,所述固定架461的顶端固定安装有和侧压板463位置对应的信号接收器462,弧形板45稳定转动带动侧压板463进行转动,当转动一定安全距离时,侧压板463会和对应信号接收器462接触,信号接收器462传输电信号给监测终端,提醒该处连接螺栓2已经产生微小振动进行扭转,便于后续维修人员对其进行精准维修,进而实现螺栓的微小振动实时监测,提升使用安全性。The torque monitoring assembly 46 includes a fixing frame 461 and a side pressure plate 463. The fixing frame 461 is fixedly installed on one side of the inner lower wall of the monitoring cavity 411. The side pressure plates 463 are provided with two symmetrically distributed ones. The two side pressure plates 463 are respectively vertically installed at the two ends of the arc plate 45. The top of the fixing frame 461 is fixedly installed with a signal receiver 462 corresponding to the position of the side pressure plate 463. The arc plate 45 rotates stably to drive the side pressure plate 463 to rotate. When rotating a certain safe distance, the side pressure plate 463 will contact the corresponding signal receiver 462. The signal receiver 462 transmits an electrical signal to the monitoring terminal to remind the connection bolt 2 at this location that a small vibration has been generated for twisting, so as to facilitate subsequent maintenance personnel to perform precise maintenance on it, thereby realizing real-time monitoring of the small vibration of the bolt and improving safety in use.
所述张力监测组件47包括监测外框471,所述监测外框471固定安装在监测腔体411的内下壁靠近扭力监测组件46的一侧,所述监测外框471的顶端中部开设有纵滑槽4711,所述纵滑槽4711的顶部固定卡设有限位环472,所述限位环472的中部活动插设有张力外筒473,所述张力外筒473的上表面和压环44的下表面接触;两个待连接件1之间通过连接螺栓2、连接螺母3进行螺栓固定后,压环44始终抵住张力外筒473,对张力外筒473进行高度限位;The tension monitoring assembly 47 includes a monitoring outer frame 471, which is fixedly mounted on the inner lower wall of the monitoring cavity 411 near the side of the torque monitoring assembly 46. A longitudinal slide groove 4711 is provided in the middle of the top of the monitoring outer frame 471. A limit ring 472 is fixedly clamped on the top of the longitudinal slide groove 4711. A tension outer cylinder 473 is movably inserted in the middle of the limit ring 472. The upper surface of the tension outer cylinder 473 is in contact with the lower surface of the pressure ring 44. After the two parts 1 to be connected are bolted together by the connecting bolts 2 and the connecting nuts 3, the pressure ring 44 always presses against the tension outer cylinder 473 to limit the height of the tension outer cylinder 473.
所述张力外筒473的底端滑动卡设有压杆474,所述压杆474的底端固定安装有电接触头475,所述纵滑槽4711的内下壁固定安装有和电接触头475配合使用的触头接收器4751,所述电接触头475和触头接收器4751接触,两个待连接件1之间通过连接螺栓2、连接螺母3进行螺栓固定后,电接触头475始终和触头接收器4751接触,触头接收器4751始终接收张力信号,说明连接螺栓2、连接螺母3之间距离没有较大改变。The bottom end sliding card of the tension outer cylinder 473 is provided with a pressure rod 474, and the bottom end of the pressure rod 474 is fixedly installed with an electric contact 475, and the inner lower wall of the longitudinal slide groove 4711 is fixedly installed with a contact receiver 4751 used in conjunction with the electric contact 475. The electric contact 475 is in contact with the contact receiver 4751. After the two parts 1 to be connected are bolted by connecting bolts 2 and connecting nuts 3, the electric contact 475 is always in contact with the contact receiver 4751, and the contact receiver 4751 always receives the tension signal, indicating that the distance between the connecting bolts 2 and the connecting nuts 3 has not changed significantly.
所述纵滑槽4711的底部固定卡设有套环476,所述张力外筒473活动贯穿套环476的中部,所述张力外筒473的外侧中部固定套设有张力环477,所述张力环477底端和套环476顶端之间设有第一张力弹簧478,所述压杆474的顶端和张力外筒473的内上壁之间固定安装有第二张力弹簧479,两个待连接件1之间通过连接螺栓2、连接螺母3进行螺栓固定后,第一张力弹簧478、第二张力弹簧479始终处于压缩状态,当连接螺母3产生微小振动进行扭转时,连接螺母3和连接螺栓2的间距增加,配合第一张力弹簧478的张力作用,驱动张力环477、张力外筒473上移,驱动弧形板45上移,同时,配合第二张力弹簧479的张力作用,电接触头475还会和触头接收器4751接触,触头接收器4751始终接收张力信号,说明连接螺栓2、连接螺母3之间距离没有较大改变,直至连接螺母3产生微小振动进行扭转和连接螺栓2的间距较大时,张力外筒473继续上移,且带动压杆474、电接触头475上移,最终电接触头475不和触头接收器4751接触,此时,触头接收器4751不会接收张力信号,监测终端,监测出该处连接螺母3已经产生微小振动进行扭转,便于后续维修人员对其进行精准维修,进而实现螺栓的微小振动实时监测,提升使用安全性。A collar 476 is fixedly provided at the bottom of the longitudinal slide groove 4711, and the tension outer cylinder 473 movably passes through the middle part of the collar 476. A tension ring 477 is fixedly provided at the middle part of the outer side of the tension outer cylinder 473. A first tension spring 478 is provided between the bottom end of the tension ring 477 and the top end of the collar 476, and a second tension spring 479 is fixedly installed between the top end of the pressure rod 474 and the inner upper wall of the tension outer cylinder 473. After the two parts 1 to be connected are bolted together by the connecting bolts 2 and the connecting nuts 3, the first tension spring 478 and the second tension spring 479 are always in a compressed state. When the connecting nut 3 generates a slight vibration and twists, the distance between the connecting nut 3 and the connecting bolt 2 increases, and the tension effect of the first tension spring 478 is cooperated to drive the tension ring 477 and the tension outer cylinder 473 to move upward. 4751 will not receive the tension signal, and the monitoring terminal will detect that the connecting nut 3 has generated a small vibration for twisting, which is convenient for subsequent maintenance personnel to perform precise maintenance on it, thereby realizing real-time monitoring of the small vibration of the bolts and improving the safety of use.
所述密封组件5包括密封外筒51,所述密封外筒51的顶端中部一体成型有密封管52,所述密封外筒51活动套接在监测外筒41的外侧,所述密封管52活动套接在力传管43的外侧,所述密封外筒51的底端开设有伸缩槽511,所述伸缩槽511的底部滑动卡设有密封插管53,密封插管53可在伸缩槽511中伸缩,所述密封插管53的顶端和伸缩槽511的内上壁固定安装有第三张力弹簧54,所述密封插管53的底端固定安装有密封圈55,所述密封圈55的下表面和待连接件1的上表面接触,所述定位套筒42的下表面开设有和密封管52配合使用的凹环槽521,所述密封管52的顶部活动卡接在凹环槽521中,通过开设凹环槽521,配合使用密封外筒51、密封管52和密封圈55,对定位套筒42底端、监测外筒41外侧和待连接件1上表面之间进行有效密封,且在定位套筒42、力传管43进行稳定转动时,仍可以对定位套筒42底端、监测外筒41外侧和待连接件1上表面之间进行有效密封,且通过设置第三张力弹簧54,当连接螺栓2、连接螺母3间距增加,带动定位套筒42、监测外筒41间距增加,此时,第三张力弹簧54复位,驱动密封管52的顶部始终活动卡接在凹环槽521中,且密封圈55的下表面始终和待连接件1的上表面接触,仍可以对定位套筒42底端、监测外筒41外侧和待连接件1上表面之间进行有效密封。The sealing assembly 5 comprises a sealing outer cylinder 51, a sealing tube 52 is integrally formed at the middle of the top end of the sealing outer cylinder 51, the sealing outer cylinder 51 is movably sleeved on the outside of the monitoring outer cylinder 41, the sealing tube 52 is movably sleeved on the outside of the force transmission tube 43, a telescopic groove 511 is provided at the bottom end of the sealing outer cylinder 51, a sealing insert 53 is slidably clamped at the bottom of the telescopic groove 511, and the sealing insert 53 can be telescopic in the telescopic groove 511, a third tension spring 54 is fixedly installed at the top end of the sealing insert 53 and the inner upper wall of the telescopic groove 511, a sealing ring 55 is fixedly installed at the bottom end of the sealing insert 53, the lower surface of the sealing ring 55 contacts the upper surface of the to-be-connected member 1, a concave ring groove 521 is provided on the lower surface of the positioning sleeve 42 for use with the sealing tube 52, and the top of the sealing tube 52 is movably clamped in the concave ring groove 521, By opening a concave annular groove 521, and using a sealing outer cylinder 51, a sealing tube 52 and a sealing ring 55 in combination, an effective seal is performed between the bottom end of the positioning sleeve 42, the outside of the monitoring outer cylinder 41 and the upper surface of the part 1 to be connected. When the positioning sleeve 42 and the force transmission tube 43 rotate stably, an effective seal can still be performed between the bottom end of the positioning sleeve 42, the outside of the monitoring outer cylinder 41 and the upper surface of the part 1 to be connected. By setting a third tension spring 54, when the spacing between the connecting bolt 2 and the connecting nut 3 increases, the spacing between the positioning sleeve 42 and the monitoring outer cylinder 41 increases. At this time, the third tension spring 54 is reset, driving the top of the sealing tube 52 to always be movably engaged in the concave annular groove 521, and the lower surface of the sealing ring 55 is always in contact with the upper surface of the part 1 to be connected. An effective seal can still be performed between the bottom end of the positioning sleeve 42, the outside of the monitoring outer cylinder 41 and the upper surface of the part 1 to be connected.
所述定位套筒42的外壁固定安装有复位指针48,所述监测外筒41的上表面开设有和复位指针48配合使用的复位凹槽481;所述密封外筒51的顶端固定卡设有透明窗56,所述透明窗56的位置和复位凹槽481的位置竖直对应;通过设置复位指针48,配合开设复位凹槽481,后续在进行检修时,需要对定位套筒42、监测外筒41之间的相对位置进行复位,便于后续继续实时检测,只需在螺紧连接螺栓2、连接螺母3时,通过透明窗56,观察复位凹槽481和复位指针48对应,便实现定位套筒42、监测外筒41之间相对位置的复位,便于后续继续实时检测。A reset pointer 48 is fixedly installed on the outer wall of the positioning sleeve 42, and a reset groove 481 used in conjunction with the reset pointer 48 is provided on the upper surface of the monitoring outer cylinder 41; a transparent window 56 is fixedly provided on the top of the sealing outer cylinder 51, and the position of the transparent window 56 corresponds vertically to the position of the reset groove 481; by setting the reset pointer 48 and cooperating with the reset groove 481, when performing subsequent maintenance, it is necessary to reset the relative position between the positioning sleeve 42 and the monitoring outer cylinder 41 to facilitate subsequent real-time detection. When tightening the connecting bolt 2 and the connecting nut 3, the corresponding reset groove 481 and the reset pointer 48 are observed through the transparent window 56, so as to achieve the reset of the relative position between the positioning sleeve 42 and the monitoring outer cylinder 41, so as to facilitate subsequent real-time detection.
所述螺栓的微小振动监测系统包括扭力监测模组、张力监测模组和密封模组,所述扭力监测模组包括扭力监测件,所述张力监测模组包括张力监测件,所述扭力监测件、张力监测件相互配合使用,通过设置扭力监测模组、张力监测模组,其中,张力监测模组中张力监测件和扭力监测模组中扭力监测件相互配合使用,可同时进行连接螺栓2产生微小振动进行扭转的实时监测,以及连接螺母3产生微小振动进行扭转时连接螺母3和连接螺栓2间距增加的实时监测,从而有效提升对螺栓的微小振动监测效果,提升连接螺母3和连接螺栓2之间固定的安全性。The micro-vibration monitoring system of the bolt includes a torque monitoring module, a tension monitoring module and a sealing module. The torque monitoring module includes a torque monitoring component, and the tension monitoring module includes a tension monitoring component. The torque monitoring component and the tension monitoring component are used in conjunction with each other. By setting the torque monitoring module and the tension monitoring module, wherein the tension monitoring component in the tension monitoring module and the torque monitoring component in the torque monitoring module are used in conjunction with each other, real-time monitoring of the micro-vibration generated by the connecting bolt 2 for twisting, and real-time monitoring of the increase in the distance between the connecting nut 3 and the connecting bolt 2 when the connecting nut 3 generates micro-vibration for twisting can be performed simultaneously, thereby effectively improving the micro-vibration monitoring effect of the bolt and improving the safety of the fixation between the connecting nut 3 and the connecting bolt 2.
工作原理:使用时,将固定凸49活动卡接在对应的固定凹槽101中,连接螺栓2的头部活动卡接在定位套筒42中,连接螺栓2活动贯穿两个穿槽、两个待连接件1,并在端部螺纹固定连接螺母3,进行两个待连接件1之间通过连接螺栓2、连接螺母3进行螺栓固定;Working principle: When in use, the fixing protrusion 49 is movably engaged in the corresponding fixing groove 101, the head of the connecting bolt 2 is movably engaged in the positioning sleeve 42, the connecting bolt 2 is movably passed through the two through grooves and the two to-be-connected parts 1, and the connecting nut 3 is threadedly fixed at the end, and the two to-be-connected parts 1 are bolted together through the connecting bolt 2 and the connecting nut 3;
此时,压环44始终抵住张力外筒473,对张力外筒473进行高度限位,电接触头475始终和触头接收器4751接触,触头接收器4751始终接收张力信号,说明连接螺栓2、连接螺母3之间距离没有较大改变,且第一张力弹簧478、第二张力弹簧479始终处于压缩状态;At this time, the pressure ring 44 always presses against the tension outer cylinder 473 to limit the height of the tension outer cylinder 473, the electrical contact 475 always contacts the contact receiver 4751, and the contact receiver 4751 always receives the tension signal, indicating that the distance between the connecting bolt 2 and the connecting nut 3 has not changed significantly, and the first tension spring 478 and the second tension spring 479 are always in a compressed state;
同时,密封外筒51活动套接在监测外筒41的外侧,密封管52活动套接在力传管43的外侧,密封圈55的下表面和待连接件1的上表面接触,对定位套筒42底端、监测外筒41外侧和待连接件1上表面之间进行有效密封;At the same time, the sealing outer cylinder 51 is movably sleeved on the outside of the monitoring outer cylinder 41, the sealing tube 52 is movably sleeved on the outside of the force transmission tube 43, and the lower surface of the sealing ring 55 contacts the upper surface of the to-be-connected part 1, so as to effectively seal the bottom end of the positioning sleeve 42, the outer side of the monitoring outer cylinder 41 and the upper surface of the to-be-connected part 1;
后续使用,连接螺栓2产生微小振动进行扭转时,驱动定位套筒42、力传管43进行稳定转动,定位套筒42、力传管43进行稳定转动,驱动压环44、弧形板45进行稳定转动,弧形板45稳定转动带动侧压板463进行转动,当转动一定安全距离时,侧压板463会和对应信号接收器462接触,信号接收器462传输电信号给监测终端,提醒该处连接螺栓2已经产生微小振动进行扭转,便于后续维修人员对其进行精准维修,进而实现螺栓的微小振动实时监测;In subsequent use, when the connecting bolt 2 generates a tiny vibration for twisting, the positioning sleeve 42 and the force transmission tube 43 are driven to rotate stably, the positioning sleeve 42 and the force transmission tube 43 are driven to rotate stably, the pressure ring 44 and the arc plate 45 are driven to rotate stably, and the arc plate 45 rotates stably to drive the side pressure plate 463 to rotate. When rotating a certain safe distance, the side pressure plate 463 will contact the corresponding signal receiver 462, and the signal receiver 462 transmits an electrical signal to the monitoring terminal, reminding the connecting bolt 2 at this location that a tiny vibration has been generated for twisting, so that subsequent maintenance personnel can perform precise maintenance on it, thereby realizing real-time monitoring of the tiny vibration of the bolt;
当连接螺母3产生微小振动进行扭转时,连接螺母3和连接螺栓2的间距增加,配合第一张力弹簧478的张力作用,驱动张力环477、张力外筒473上移,驱动弧形板45上移,同时,配合第二张力弹簧479的张力作用,电接触头475还会和触头接收器4751接触,触头接收器4751始终接收张力信号,说明连接螺栓2、连接螺母3之间距离没有较大改变,直至连接螺母3产生微小振动进行扭转和连接螺栓2的间距较大时,张力外筒473继续上移,且带动压杆474、电接触头475上移,最终电接触头475不和触头接收器4751接触,此时,触头接收器4751不会接收张力信号,监测终端,监测出该处连接螺母3已经产生微小振动进行扭转,便于后续维修人员对其进行精准维修,进而实现螺栓的微小振动实时监测;When the connecting nut 3 generates a small vibration and twists, the distance between the connecting nut 3 and the connecting bolt 2 increases, and the tension of the first tension spring 478 is cooperated to drive the tension ring 477 and the tension outer cylinder 473 to move upward, and the arc plate 45 is driven to move upward. At the same time, with the tension of the second tension spring 479, the electrical contact 475 will also contact the contact receiver 4751, and the contact receiver 4751 always receives the tension signal, indicating that the distance between the connecting bolt 2 and the connecting nut 3 has not changed significantly, until the connecting nut 3 generates a small vibration and twists and the distance between the connecting bolts 2 is large, the tension outer cylinder 473 continues to move upward, and drives the pressure rod 474 and the electrical contact 475 to move upward, and finally the electrical contact 475 does not contact the contact receiver 4751. At this time, the contact receiver 4751 will not receive the tension signal, and the monitoring terminal detects that the connecting nut 3 has generated a small vibration and twisted, which is convenient for subsequent maintenance personnel to perform precise maintenance on it, thereby realizing real-time monitoring of the small vibration of the bolt;
通过开设凹环槽521,配合使用密封外筒51、密封管52和密封圈55,对定位套筒42底端、监测外筒41外侧和待连接件1上表面之间进行有效密封,且在定位套筒42、力传管43进行稳定转动时,仍可以对定位套筒42底端、监测外筒41外侧和待连接件1上表面之间进行有效密封,且通过设置第三张力弹簧54,当连接螺栓2、连接螺母3间距增加,带动定位套筒42、监测外筒41间距增加,此时,第三张力弹簧54复位,驱动密封管52的顶部始终活动卡接在凹环槽521中,且密封圈55的下表面始终和待连接件1的上表面接触,仍可以对定位套筒42底端、监测外筒41外侧和待连接件1上表面之间进行有效密封;By providing a concave annular groove 521, and using a sealing outer cylinder 51, a sealing tube 52 and a sealing ring 55 in combination, an effective seal is performed between the bottom end of the positioning sleeve 42, the outside of the monitoring outer cylinder 41 and the upper surface of the part 1 to be connected, and when the positioning sleeve 42 and the force transmission tube 43 are stably rotated, an effective seal can still be performed between the bottom end of the positioning sleeve 42, the outside of the monitoring outer cylinder 41 and the upper surface of the part 1 to be connected, and by providing a third tension spring 54, when the spacing between the connecting bolt 2 and the connecting nut 3 increases, the spacing between the positioning sleeve 42 and the monitoring outer cylinder 41 is increased, at this time, the third tension spring 54 is reset, driving the top of the sealing tube 52 to always be movably engaged in the concave annular groove 521, and the lower surface of the sealing ring 55 is always in contact with the upper surface of the part 1 to be connected, and an effective seal can still be performed between the bottom end of the positioning sleeve 42, the outside of the monitoring outer cylinder 41 and the upper surface of the part 1 to be connected;
后续在进行检修时,只需在螺紧连接螺栓2、连接螺母3时,通过透明窗56,观察复位凹槽481和复位指针48对应,便实现定位套筒42、监测外筒41之间相对位置的复位,便于后续继续实时检测;When performing subsequent maintenance, it is only necessary to observe the correspondence between the reset groove 481 and the reset pointer 48 through the transparent window 56 when tightening the connecting bolt 2 and the connecting nut 3, so as to achieve the reset of the relative position between the positioning sleeve 42 and the monitoring outer cylinder 41, which is convenient for subsequent real-time detection;
其中,整个螺栓的微小振动监测系统包括扭力监测模组、张力监测模组和密封模组,张力监测模组中张力监测件和扭力监测模组中扭力监测件相互配合使用,可同时进行连接螺栓2产生微小振动进行扭转的实时监测,以及连接螺母3产生微小振动进行扭转时连接螺母3和连接螺栓2间距增加的实时监测,从而有效提升对螺栓的微小振动监测效果,提升连接螺母3和连接螺栓2之间固定的安全性。Among them, the micro-vibration monitoring system of the entire bolt includes a torque monitoring module, a tension monitoring module and a sealing module. The tension monitoring component in the tension monitoring module and the torque monitoring component in the torque monitoring module are used in conjunction with each other, and can simultaneously perform real-time monitoring of the micro-vibration and twisting of the connecting bolt 2, as well as real-time monitoring of the increase in the distance between the connecting nut 3 and the connecting bolt 2 when the connecting nut 3 generates micro-vibration and twists, thereby effectively improving the micro-vibration monitoring effect of the bolt and improving the safety of the fixation between the connecting nut 3 and the connecting bolt 2.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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Denomination of invention: Micro vibration monitoring system for bolts Granted publication date: 20240531 Pledgee: China Construction Bank Corporation Nanjing Jiangbei new area branch Pledgor: Nanjing Zhongke Intelligent Emergency Research Institute Co.,Ltd. Registration number: Y2025980009551 |