CN117798577B - Automatic welding machine for quartz boat and use method thereof - Google Patents
Automatic welding machine for quartz boat and use method thereof Download PDFInfo
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- CN117798577B CN117798577B CN202311855901.4A CN202311855901A CN117798577B CN 117798577 B CN117798577 B CN 117798577B CN 202311855901 A CN202311855901 A CN 202311855901A CN 117798577 B CN117798577 B CN 117798577B
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- plate
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- 239000010453 quartz Substances 0.000 title claims abstract description 132
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 132
- 238000000034 method Methods 0.000 title claims abstract description 28
- 238000003466 welding Methods 0.000 title claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims abstract description 35
- 238000007599 discharging Methods 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 238000003860 storage Methods 0.000 claims description 51
- 238000003825 pressing Methods 0.000 claims description 36
- 238000013016 damping Methods 0.000 claims description 23
- 238000010030 laminating Methods 0.000 claims description 23
- 210000001503 joint Anatomy 0.000 claims description 15
- 238000001514 detection method Methods 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 14
- 230000000149 penetrating effect Effects 0.000 claims description 13
- 238000005259 measurement Methods 0.000 claims description 8
- 238000012546 transfer Methods 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 5
- 239000004065 semiconductor Substances 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims description 2
- 238000013459 approach Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 5
- 235000017491 Bambusa tulda Nutrition 0.000 description 5
- 241001330002 Bambuseae Species 0.000 description 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 5
- 239000011425 bamboo Substances 0.000 description 5
- 239000012634 fragment Substances 0.000 description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
Abstract
The invention discloses an automatic welding machine for a quartz boat, which comprises: the machine body is provided with a supporting table in a fitting way at the inner side of the end part of the machine body, two ends of the supporting table are in sliding fit with guide grooves formed in the side wall of the machine body to form a sliding limiting structure, a horizontally arranged power screw rod is connected with the bottom of the supporting table in a threaded way to form a transmission structure, a servo motor is arranged at the end part of the power screw rod, and a rod body of the power screw rod is arranged through the machine body in a rotating way; characterized by further comprising: the pole setting of movable block, its bottom is slided and is inserted and establish on the brace table, the middle part of movable block rotates and runs through and installs horizontal control spare. The automatic welding machine for the quartz boat and the use method thereof are provided with the quick discharging mechanism, so that quartz bars can be automatically placed on the supporting structure, the working efficiency is improved, and the position of the quartz bar supporting structure can be adjusted by the device, so that the quartz boat production specification is adapted to different quartz boats.
Description
Technical Field
The invention relates to the technical field of quartz boat welders, in particular to an automatic quartz boat welder and a use method thereof.
Background
The quartz boat is a bearing device for semiconductor production, and is mainly formed by welding four quartz rods and two supporting side plates, and a plurality of grooves on the quartz rods bear external semiconductor wafer products, however, the existing quartz boat welding machine has some problems:
For example, an automatic welding machine for quartz boats is disclosed in the publication number CN116511810B, when the existing welding machine is used for welding quartz boat components, various components are assembled together to facilitate welding operation, but a certain impact force is generated during welding to cause the assembled components to shake, and then the connecting positions among the components are offset, so that the welding accuracy among the components is reduced; the device comprises a bottom plate, wherein side plates are symmetrically arranged on the bottom plate, and mounting holders are arranged on the side plates;
Above-mentioned device, in its use, need the user to manually place quartz bar on the bearing structure to work efficiency has been reduced, and bearing structure position is fixed, and the device is difficult to adapt to different quartz boat production specifications.
Aiming at the problems, innovative design is urgently needed on the basis of the original quartz boat welding machine.
Disclosure of Invention
The invention aims to provide an automatic welding machine for a quartz boat and a use method thereof, which are used for solving the problems that in the prior art, the prior quartz boat welding machine is required to be manually placed on a supporting structure by a user in the use process, so that the working efficiency is reduced, the position of the supporting structure is fixed, and the device is difficult to adapt to different quartz boat production specifications.
In order to achieve the above purpose, the present invention provides the following technical solutions: an automated welding machine for quartz boats and a method of using the same, comprising:
the machine body is provided with a supporting table in a fitting way at the inner side of the end part of the machine body, two ends of the supporting table are in sliding fit with guide grooves formed in the side wall of the machine body to form a sliding limiting structure, a horizontally arranged power screw rod is connected with the bottom of the supporting table in a threaded way to form a transmission structure, a servo motor is arranged at the end part of the power screw rod, and a rod body of the power screw rod is arranged through the machine body in a rotating way;
characterized by further comprising:
The vertical rod at the bottom of the moving block is slidably inserted into the supporting table, a horizontal control piece is rotatably arranged in the middle of the moving block in a penetrating manner, the top end of a lifting rod is rotatably arranged in the center of the bottom of the moving block, the lifting rod penetrates through the supporting table to form a threaded transmission relation, an adjusting plate is arranged on the side of the moving block in a right-facing manner, the vertical rod at the bottom of the adjusting plate is slidably inserted into the top of the supporting table, a switching mechanism which is horizontally arranged is fixedly connected between the moving block and the adjusting plate, a blanking mechanism is arranged above one side, close to the moving block, of the adjusting plate, the blanking mechanism is fixedly arranged at a feed inlet at the top of the machine body, and an upper blocking piece and a lower blanking piece are sequentially arranged at the lower port of the blanking mechanism from top to bottom;
The loading frame, its fixed symmetry installs one side that the movable block was kept away from to the organism, the upper surface laminating of loading frame is provided with the clamp assembly that corresponds and is used for the centre gripping quartz plate material, and the clamp assembly bottom slip run through and install symmetrical distribution's slide rail, and slide rail fixed mounting is in on the loading frame, the below of slide rail is provided with the push pedal, and the push pedal horizontal slip run through in the loading frame sets up to the one end fixed mounting that the loading frame was kept away from to the push pedal is in on the brace table, the guide way has been seted up in the push pedal, and guide way one side link up the laminating and be provided with the movable column, and movable column top fixedly connected with clamp assembly to the spacing ring laminating of movable column bottom sets up on the bottom surface of loading frame, and the movable column middle part is through the loading frame on the groove, the one end slope towards the second support frame setting of movable column is kept away from to the guide way.
Preferably, the horizontal control piece comprises a horizontal screw rod, the both ends of the horizontal screw rod are respectively rotatably installed on the movable block and the regulating plate, and the transverse shafts of the hand wheels are coaxially arranged in the rectangular mounting grooves of the ends of the horizontal screw rod in a sliding manner, the horizontal screw rod and the lifting rods are mutually perpendicular, the bottom end of the butt joint frame is slidably installed in the limiting grooves at the top of the regulating plate, the butt joint frame is mounted on one side, far away from the movable block, of the machine body to form a sliding lifting structure, the two ends of the butt joint frame are fixedly provided with horizontal first transverse cylinders which are symmetrically distributed, first fastening plates are arranged in the mounting grooves at the bottom of the first transverse cylinders, the first transverse cylinders are elastically connected through metal elastic sheets, the second transverse cylinders are horizontally arranged above the rectangular mounting grooves, the ends of the second transverse cylinders are fixedly connected to the outer walls of the machine body, second fastening plates are arranged in the storage grooves of the lower parts of the second transverse cylinders, the second transverse cylinders are elastically connected through metal elastic sheets, the first fastening plates are arranged on two sides of the rod grooves of the second support frame to form a quartz bar pressing structure, and the second fastening plates are arranged on two sides of the rod grooves of the first support frame to form a corresponding pressing structure towards the two sides of the rod grooves of the first support frame, and the first fastening plates are arranged on the rod grooves of the opposite sides of the first support frame to form a corresponding pressing structure through a corresponding pressing structure.
Preferably, two symmetrical and separate mobile stations are arranged between the mobile block and the adjusting plate, the middle part of the mobile station is penetrated and provided with a horizontal screw rod, threads which are opposite in rotation direction on the horizontal screw rod form a transmission relation with the corresponding mobile station, the mobile station is provided with a corresponding first support frame and a corresponding second support frame in a fitting way, bumps on two sides of the mobile station are embedded in vertical grooves on the inner side of the first support frame to form a sliding limiting structure, and the outer wall of the first support frame is provided between the machine body and the support table in a fitting way, so that the horizontal screw rod can drive the mobile station to horizontally move.
Preferably, the side laminating of first support frame is provided with the second support frame, and second support frame bottom fixed mounting has the link to be provided with the mobile station between link top and the second support frame, and the mobile station top slip runs through and installs the guide rail moreover, guide rail one end top fixed connection is in the bottom of second support frame simultaneously, link bottom laminating sets up in the through-groove of seting up on the support table, and slide on the link bottom lateral wall and insert and be equipped with horizontally damping piece, and the one end of damping piece with fixedly connected with is used for providing the first spring of pressure between the inner wall of link, and the other end of damping piece is provided with triangle-shaped tooth moreover, the tooth laminating of damping piece is inlayed and is established and form damping structure on the pinion rack, and pinion rack outer wall fixed mounting is in on the inner wall of organism for the second support frame can drive the link and remove.
Preferably, the top both ends slip cap of second support frame is equipped with the dustcoat that corresponds, and the outer wall laminating of dustcoat and second support frame sets up the inboard of organism, dustcoat both sides fixed mounting has the bracing piece of symmetric distribution, and the bracing piece laminating sets up the lateral wall top of organism, the equal fixed mounting in top center department of dustcoat and first support frame has the trigger piece that corresponds, and triggers the piece laminating and set up in the guide slot that organism inner wall top was seted up, one side slip that the guide rail was kept away from to the mobile station is inserted and is equipped with the transfer line that corresponds, and the bulge loop at transfer line middle part with fixedly connected with second spring between the inner wall of mobile station to the tip slip of transfer line is inserted and is established form transmission structure on the inner wall of second support frame for the mobile station can drive the second support frame through the transfer line and remove.
Preferably, the switching mechanism comprises a limiting plate, the limiting plate is attached to the inner wall of the accommodating cylinder, the accommodating cylinder is installed on one side of the moving table far away from the guide rail in a sliding and penetrating mode, two ends of the accommodating cylinder are fixedly connected to the moving block and the adjusting plate respectively, a third spring which is distributed at equal intervals is fixedly connected between the inner wall of the accommodating cylinder and one side of the limiting plate, one end of the second supporting frame far away from the transmission rod is attached to the outer wall of the other side of the limiting plate, a stress inclined surface is arranged at one end of the limiting plate close to the hand wheel, a pressing plate is attached to the stress inclined surface of the limiting plate, a horizontal sliding block is fixedly installed on the outer wall of the end portion of the pressing plate, the sliding block is attached to the accommodating cylinder, a sliding limiting structure is formed in a penetrating groove formed in the accommodating cylinder, one side of the pressing plate far away from the sliding block is provided with a connecting ring on the hand wheel to form a rotating limiting structure, and the axis of the pressing plate and the axis of the hand wheel is parallel to the axis of the hand wheel to be arranged in the same horizontal plane, so that the pressing plate can drive the sliding block to move.
Preferably, the unloading mechanism includes the storage case, storage case fixed mounting is in the feed inlet department at organism top forms quartz bar storage structure, and the inside slip of storage case is inserted and is equipped with vertical montant to montant outside cover is equipped with corresponding reset spring, montant lower extreme perpendicular fixed mounting is in on the control block, the control block laminating sets up the inner wall bottom of storage case, and control block bottom surface middle part fixed mounting has the detection piece to the top at the organism is run through in the detection piece slip, the detection piece sets up towards the trigger piece, and the cross-section of detection piece and trigger piece all is triangle-shaped, makes the control block can remove in the storage case.
Preferably, the upper retaining member comprises an upper stress rod, the upper stress rod is attached to the top of the chute formed in the middle of the control block, symmetrically distributed upper baffles are fixedly arranged on two sides of the upper stress rod, and the upper baffles are attached to the horizontal through groove in the storage box, so that the upper stress rod can drive the upper baffles to move.
Preferably, the lower discharging piece comprises a lower stress rod, the lower stress rod is attached to a through chute arranged at the lower part of the control block, the inclined directions of the chute at the lower part of the control block and the chute at the middle part of the control block are opposite, two ends of the lower stress rod are fixedly provided with symmetrically distributed lower discharging plates, the lower discharging plates are obliquely arranged, the tops of the lower discharging plates are inserted into a storage groove in the storage box, and the bottoms of the lower discharging plates are positioned in a quartz bar storage bin of the storage box, so that the lower stress rod can drive the lower discharging plates to move.
The operation method of the quartz boat automatic welding machine is as follows:
S1: the quartz boat product is formed by connecting four quartz bars and two quartz side plates, meanwhile, a groove arranged on the bar is used for placing products such as a semiconductor wafer, and the like, a power screw rod provided with a servo motor can drive a supporting table to move, when a user needs to adjust the position of a quartz bar supporting structure in a device according to the quartz boat specification, a lifting rod is rotated firstly, the lifting rod is used for driving a moving block 5 to move downwards, the moving block drives an adjusting plate to synchronously move towards the supporting table through a storage barrel, after measurement, the distance between the moving block and the supporting table reaches a set value, in the process, the moving block drives the moving table to move downwards along the first supporting frame through the storage barrel, the moving table drives a second supporting frame and a connecting frame to synchronously move downwards through a transmission rod, a supporting rod on an outer cover is attached to the top of a machine body, so that the top of the second supporting frame stretches out of the outer cover, at the moment, the height of a rod groove between the second supporting frame and the first supporting frame is changed, in the process, the adjusting plate can drive a butt joint frame to synchronously move, and the butt joint frame can drive two first transverse barrels to move downwards, and the first fastening plate in the first transverse barrel can adapt to the corresponding second supporting frame;
S2: then, the hand wheel is rotated, at the moment, the hand wheel drives the two moving tables to be away from each other through the horizontal screw rod, the moving tables drive the corresponding first supporting frame and the corresponding second supporting frame to move, in the process, the second supporting frame drives the corresponding damping block to move on the toothed plate through the connecting frame, the first spring connected between the damping block and the connecting frame correspondingly deforms, and after the distance between the first supporting frame and the moving block reaches a set value through measurement, the distance between the two first supporting frames reaches the standard at the moment;
S3: then, the hand wheel is pushed horizontally, so that the hand wheel can push the pressing plate to move, the pressing plate drives the sliding blocks to move along the sliding grooves on the accommodating barrel, the inclined planes at the end parts of the pressing plate can push the limiting plates to move in the accommodating barrel to further compress the third springs, the limiting plates are far away from the transmission rods, the second springs push the transmission rods to move through reset action, the end parts of the transmission rods can be separated from the second support frames to release the transmission relation, the moving table cannot drive the second support frames to move, then the hand wheel is continuously rotated, at the moment, the hand wheel drives the moving table to move again through the horizontal screw, the moving table drives the first support frames to move horizontally, after the distance between the first support frames and the moving blocks reaches a set value again through measurement, the positions of the two second support frames reach the standard, and therefore the position adjustment of the quartz bar support structure is achieved, and a user tightly installs the quartz plate on the clamp assembly;
S4: the power screw is controlled to start, the supporting table is driven by the power screw to move in the machine body 1, the quartz bar supporting structure moves synchronously along with the supporting table, the outer cover is sleeved on the top end of the second supporting frame, at the moment, the first supporting frame and the triggering block on the outer cover move synchronously, when the triggering block extrudes the detecting block, the detecting block is pushed to move upwards to compress the reset spring, in the process, the two inclined grooves on the detecting block apply pressure to the upward stress rod and the downward stress rod, so that the upward stress rod can drive the upper baffle plate to extend to the inner side of the storage bin, the penultimate quartz bar is intercepted, the lower stress rod can drive the corresponding lower discharging plate to move, the lower discharging plate is retracted into the inner side of the storage bin, the penultimate quartz bar can be discharged in the storage bin, at the moment, the quartz bar can fall into the inner sides of the corresponding first supporting frame and the second supporting frame in sequence, and automatic discharging is completed;
S5: the power screw rod continues to drive the brace table and removes, this moment, above-mentioned quartz bar bearing structure will be moved towards the position between two anchor clamps subassemblies, make the quartz bar in 8 excellent inslot of first support frame be close to the second fastening plate, the second fastening plate is pressed into the second and is compressed corresponding shell fragment in the horizontal section of thick bamboo, thereby provide the fastening force at corresponding quartz bar both ends, quartz bar in the second support frame can remove to first fastening plate simultaneously, make first fastening plate get into in the first horizontal section of thick bamboo with the shell fragment compression, make first fastening plate can compress tightly the quartz bar on the second support frame, above-mentioned in-process, the brace table can drive the push pedal synchronous motion, make the spliced pole of anchor clamps subassembly bottom can remove in the guide way on the push pedal, utilize the slope tip of guide way to exert thrust to the spliced pole, make the spliced pole to drive anchor clamps subassembly and remove on the slide rail, quartz material plate on the anchor clamps subassembly will laminate and set up on the quartz terminal surface of corresponding quartz bar, the welding equipment that follows on the user carries out quartz bar and quartz curb plate through controlling the welding equipment on the first fastening plate, thereby make the boat, make the quartz boat can take out the machine body with the quartz boat after the power, it can be accomplished to take out the quartz machine body to move the quartz product, after the machine body is finished, the quartz machine body is moved can be finished.
Compared with the prior art, the invention has the beneficial effects that: the automatic welding machine of the quartz boat and the use method thereof are provided with a quick blanking mechanism, and quartz bars can be automatically placed on a supporting structure, so that the working efficiency is improved, the position of the quartz bar supporting structure can be adjusted, and the automatic welding machine is suitable for different quartz boat production specifications, and has the following specific contents:
1. Two symmetrical and separate moving tables are arranged between the moving block and the adjusting plate, a horizontal screw rod is arranged in the middle of the moving table in a penetrating manner, threads with opposite screwing directions on the horizontal screw rod form a transmission relation with the corresponding moving table, a corresponding first supporting frame and a corresponding second supporting frame are mounted on the moving table in a fitting manner, protruding blocks on two sides of the moving table are embedded in vertical grooves on the inner side of the first supporting frame to form a sliding limiting structure, the moving table is driven to move through the horizontal screw rod, so that the moving table can drive the corresponding first supporting frame and second supporting frame to move, and meanwhile, the top of the second supporting frame can extend out of a sliding outer cover;
2. The upper stress rod is attached to the top of the chute formed in the middle of the control block, symmetrically-distributed upper baffles are fixedly mounted on two sides of the upper stress rod, the upper baffles are attached to the horizontal through groove in the storage box, the lower stress rod is attached to the through chute formed in the lower part of the control block, the inclined directions of the chute formed in the lower part of the control block are opposite to those of the chute formed in the middle of the control block, symmetrically-distributed lower discharging plates are fixedly arranged at two ends of the lower stress rod, the lower discharging plates are obliquely arranged, the tops of the lower discharging plates are inserted into the storage groove in the storage box, the bottoms of the lower discharging plates are located in quartz bar storage bins of the storage box, when the control block moves upwards, the control block can drive the upper stress rod and the lower stress rod to synchronously move, the upper baffles are driven to extend out to block bars, and the lower stress rod drives the lower discharging plates to move, so that the bottommost bars are not blocked, and automatic discharging is achieved.
Drawings
FIG. 1 is a schematic view of the overall external structure of the present invention;
FIG. 2 is a schematic view of the mounting structure of the support stand of the present invention;
FIG. 3 is a schematic view of the push plate mounting structure of the present invention;
FIG. 4 is a schematic view of the mounting structure of the loading frame of the present invention;
FIG. 5 is a schematic view of a second cross-barrel mounting structure of the present invention;
FIG. 6 is a schematic view of the mounting structure of the docking cradle of the present invention;
FIG. 7 is a schematic diagram of a moving block mounting structure according to the present invention;
FIG. 8 is a schematic view of a damper block mounting structure of the present invention;
FIG. 9 is a schematic view of a first support frame mounting structure according to the present invention;
FIG. 10 is a schematic view of the mounting structure of the upper force bar of the present invention;
FIG. 11 is a schematic view of a lower force bar mounting structure of the present invention;
FIG. 12 is a schematic view of a second support frame mounting structure according to the present invention;
FIG. 13 is a schematic view of a slider mounting structure of the present invention;
FIG. 14 is a schematic view of a rail mounting structure of the present invention;
Fig. 15 is a schematic view of the mounting structure of the driving rod of the present invention.
In the figure: 1. a body; 2. a support table; 3. a power screw; 4. a lifting rod; 5. a moving block; 6. a horizontal control member; 601. a hand wheel; 602. a horizontal screw; 7. a mobile station; 8. a first support frame; 9. a guide rail; 10. a second support frame; 11. an outer cover; 12. a support rod; 13. a connecting frame; 14. a damping block; 15. a first spring; 16. a toothed plate; 17. a transmission rod; 18. a second spring; 19. a switching mechanism; 1901. a limiting plate; 1902. a storage barrel; 1903. a third spring; 1904. a slide block; 1905. a pressing plate; 20. a trigger block; 21. a blanking mechanism; 2101. a storage bin; 2102. a vertical rod; 2103. a return spring; 2104. a control block; 2105. a detection block; 22. a material blocking piece is arranged; 2201. a stress rod is arranged on the upper part; 2202. an upper baffle; 23. a lower discharging part; 2301. a lower stress rod; 2302. a lower discharge plate; 24. an adjusting plate; 25. a butt joint frame; 26. a first transverse cylinder; 27. a first fastening plate; 28. a second transverse cylinder; 29. a second fastening plate; 30. a loading rack; 31. a push plate; 32. a guide groove; 33. a moving column; 34. a clamp assembly; 35. a slide rail.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-15, the present invention provides a technical solution: an automated welding machine for quartz boats and a method of using the same, comprising:
The machine body 1 is provided with a supporting table 2 in a fitting manner at the inner side of the end part of the machine body 1, two ends of the supporting table 2 are in sliding fit with guide grooves formed in the side wall of the machine body 1 to form a sliding limiting structure, a power screw rod 3 horizontally arranged is connected with the bottom of the supporting table 2 in a threaded manner to form a transmission structure, the end part of the power screw rod 3 is provided with a servo motor, and the rod body of the power screw rod 3 is rotatably penetrated through the machine body 1;
characterized by further comprising:
The vertical rod at the bottom of the moving block 5 is slidably inserted on the supporting table 2, the middle part of the moving block 5 is rotatably provided with a horizontal control member 6 in a penetrating manner, the center of the bottom of the moving block 5 is rotatably provided with the top end of a lifting rod 4, the lifting rod 4 penetrates through the supporting table 2 to form a threaded transmission relation, the side of the moving block 5 is opposite to an adjusting plate 24, the vertical rod at the bottom of the adjusting plate 24 is slidably inserted on the top of the supporting table 2, a horizontally arranged switching mechanism 19 is fixedly connected between the moving block 5 and the adjusting plate 24, a blanking mechanism 21 is arranged above one side of the adjusting plate 24 close to the moving block 5, the blanking mechanism 21 is fixedly arranged at a feed inlet at the top of the machine body 1, and an upper blocking piece 22 and a lower blanking piece 23 are sequentially arranged at the lower port of the blanking mechanism 21 from top to bottom;
The loading frame 30 is fixedly and symmetrically arranged on one side, far away from the moving block 5, of the machine body 1, a corresponding clamp assembly 34 is attached to the upper surface of the loading frame 30 and used for clamping quartz plates, symmetrically distributed sliding rails 35 are installed at the bottoms of the clamp assemblies 34 in a sliding penetrating mode, the sliding rails 35 are fixedly arranged on the loading frame 30, a push plate 31 is arranged below the sliding rails 35, the push plate 31 horizontally slides and penetrates through the loading frame 30, one end, far away from the loading frame 30, of the push plate 31 is fixedly arranged on the supporting table 2, a guide groove 32 is formed in the push plate 31, a moving column 33 is arranged on one side of the guide groove 32 in a penetrating mode, the top of the moving column 33 is fixedly connected with the clamp assembly 34, a limiting ring at the bottom of the moving column 33 is attached to the bottom surface of the loading frame 30, the middle of the moving column 33 passes through a through groove in the loading frame 30, and one end, far away from the moving column 33, of the guide groove 32 is obliquely arranged towards the second supporting frame 10.
Two symmetrical and separate moving tables 7 are arranged between the moving block 5 and the adjusting plate 24, a horizontal screw 602 is arranged in the middle of the moving table 7 in a penetrating manner, opposite threads on the horizontal screw 602 form a transmission relation with the corresponding moving table 7, a corresponding first supporting frame 8 and a corresponding second supporting frame 10 are arranged on the moving table 7 in a fitting manner, protruding blocks on two sides of the moving table 7 are embedded in vertical grooves on the inner side of the first supporting frame 8 to form a sliding limiting structure, the outer wall of the first supporting frame 8 is arranged between the machine body 1 and the supporting table 2 in a fitting manner, so that the horizontal screw 602 can drive the moving table 7 to horizontally move, a horizontal control member 6 comprises the horizontal screw 602, the two ends of the horizontal screw 602 are respectively and rotatably arranged on the moving block 5 and the adjusting plate 24, the transverse shafts of the hand wheels 601 are coaxially arranged in the rectangular mounting grooves at the end parts of the horizontal screw 602 in a sliding manner, the horizontal screw 602 and the lifting rod 4 are mutually perpendicular, the bottom end of the butt joint frame 25 is slidably arranged in the limiting grooves at the top of the adjusting plate 24, the top of the butt joint frame 25 is mounted on one side of the machine body 1 far away from the moving block 5 in a laminating manner to form a sliding lifting structure, the two ends of the butt joint frame 25 are fixedly provided with symmetrically distributed horizontal first transverse cylinders 26, the first fastening plates 27 are arranged in the mounting grooves at the bottom of the first transverse cylinders 26 and are elastically connected through metal elastic sheets, and a second horizontal cylinder 28 is horizontally arranged above the first horizontal cylinder 26, the end part of the second horizontal cylinder 28 is fixedly connected to the outer wall of the machine body 1, a second fastening plate 29 is arranged in a containing groove at the lower part of the second horizontal cylinder 28, the second horizontal cylinder 28 and the containing groove are elastically connected through a metal elastic sheet, the first fastening plate 27 is arranged towards two sides of a rod groove of the second support frame 10 to form a quartz bar pressing structure, the second fastening plate 29 is arranged towards two sides of the rod groove of the first support frame 8 to form a corresponding quartz bar pressing structure, so that the lifting rod 4 can drive the moving block 5 to vertically move, as the two ends of the top of the second support frame 10 are sleeved with corresponding outer covers 11 in a sliding manner, the outer covers 11 and the outer wall of the second support frame 10 are attached to the inner side of the machine body 1, support rods 12 which are symmetrically distributed are fixedly arranged on two sides of the outer cover 11, the support rods 12 are attached to the top of the side wall of the machine body 1, corresponding trigger blocks 20 are fixedly arranged at the centers of the tops of the outer cover 11 and the first support frame 8, the trigger blocks 20 are attached to guide grooves formed in the top of the inner wall of the machine body 1, one side of the moving table 7, which is far away from the guide rail 9, is slidably inserted with corresponding transmission rods 17, a second spring 18 is fixedly connected between a convex ring in the middle of the transmission rods 17 and the inner wall of the moving table 7, the end parts of the transmission rods 17 are slidably inserted on the inner wall of the second support frame 10 to form a transmission structure, so that the moving horizontal table 7 can drive the second support frame 10 to move through the transmission rods 17, because the side of the first support frame 8 is provided with the second support frame 10 in a fitting way, the bottom of the second support frame 10 is fixedly provided with the connecting frame 13, the movable table 7 is arranged between the top of the connecting frame 13 and the second support frame 10, the top of the movable table 7 is in sliding penetration and is provided with the guide rail 9, meanwhile, one end top of the guide rail 9 is fixedly connected with the bottom of the second support frame 10, the bottom of the connecting frame 13 is provided with a through groove arranged on the support table 2 in a fitting way, the side wall of the bottom of the connecting frame 13 is in sliding insertion with a horizontal damping block 14, a first spring 15 for providing pressure is fixedly connected between one end of the damping block 14 and the inner wall of the connecting frame 13, and the other end of the damping block 14 is provided with triangular teeth, the teeth of the damping block 14 are fitted and embedded on the toothed plate 16 to form a damping structure, the outer wall of the toothed plate 16 is fixedly arranged on the inner wall of the machine body 1, and at the moment, the second support frame 10 drives the damping block 14 to move on the toothed plate 16 through the connecting frame 13.
The switching mechanism 19 comprises a limiting plate 1901, the limiting plate 1901 is attached to the inner wall of the accommodating barrel 1902, the accommodating barrel 1902 is installed on one side, far away from the guide rail 9, of the moving table 7 in a sliding penetrating mode, two ends of the accommodating barrel 1902 are fixedly connected to the moving block 5 and the adjusting plate 24 respectively, third springs 1903 distributed at equal intervals are fixedly connected between the inner wall of the accommodating barrel 1902 and one side of the limiting plate 1901, one end, far away from the second support frame 10, of the transmission rod 17 is attached to the outer wall of the other side of the limiting plate 1901, a stress inclined surface is arranged at one end, close to the hand wheel 601, of the limiting plate 1901, a pressing plate 1905 is attached to the stress inclined surface of the limiting plate 1901, a horizontal sliding block 1904 is fixedly installed on the outer wall of the end of the pressing plate 1905, the sliding block 1904 is attached to the through groove formed in the accommodating barrel 1902, the end of the pressing plate 1905 is attached to the inlet of the accommodating barrel 1902, a connecting ring on the hand wheel 601 is fixedly connected to the side, the pressing plate 1905 is arranged on the side, far away from the sliding block 1904, the connecting ring on the side, the connecting plate is arranged in parallel to the axis of the hand wheel 601, the hand wheel 601 is arranged on the same horizontal plane, the axis of the hand wheel 1905, the pressing plate 1905 is attached to the hand wheel 5, the hand wheel is far away from the second support frame 10, a pressing plate is attached to the hand wheel, a pressing plate 1905, a pressing plate is attached to the hand wheel 5, and the hand wheel is attached to the hand wheel 5, a pressing plate is attached to the hand rail, and the hand rail, the hand wheel body is attached to the hand wheel body, and the hand wheel body.
The blanking mechanism 21 comprises a storage box 2101, the storage box 2101 is fixedly arranged at a feed inlet at the top of the machine body 1 to form a quartz rod storage structure, a vertical rod 2102 is inserted in the storage box 2101 in a sliding manner, a corresponding reset spring 2103 is sleeved outside the vertical rod 2102, the lower end of the vertical rod 2102 is vertically and fixedly arranged on a control block 2104, the control block 2104 is attached to the bottom of the inner wall of the storage box 2101, a detection block 2105 is fixedly arranged in the middle of the bottom surface of the control block 2104, the detection block 2105 is arranged at the top of the machine body 1 in a sliding manner, the detection block 2105 is arranged towards a trigger block 20, the sections of the detection block 2105 and the trigger block 20 are triangular, when the detection block 2105 is stressed to drive the control block 2104 to move upwards, as the upper blocking piece 22 comprises an upper stress rod 2201 attached to the top of a chute formed in the middle of the control block 2104, and go up atress pole 2201 both sides fixed mounting has the upper shield 2202 of symmetric distribution, the laminating of upper shield 2202 sets up in the horizontal through groove of storage box 2101 inside, control block 2104 can drive upper shield 2202 through last atress pole 2201 and stretch out this moment, and lower row material 23 includes atress pole 2301 down, the laminating of atress pole 2301 sets up in the through chute of control block 2104 lower part, and the chute slope opposite direction in control block 2104 lower part and middle part, the both ends of atress pole 2301 down are fixed with the lower discharge plate 2302 of symmetric distribution, and lower discharge plate 2302 slope sets up, and lower discharge plate 2302 top is inserted and is established in the storage tank of storage box 2101 inside, and lower discharge plate 2302 bottom is in the quartz bar storehouse of storage box 2101 moreover, control block 2104 can drive down discharge plate 2302 through lower atress pole 2301 and shrink into storage box 2101 this moment.
The operation method of the quartz boat automatic welding machine is as follows:
S1: the quartz boat product is formed by connecting four quartz bars and two quartz side plates, meanwhile, a groove arranged on the bar is used for placing products such as a semiconductor wafer, and the like, a power screw 3 provided with a servo motor can drive a supporting table 2 to move, when a user needs to adjust the position of a quartz bar supporting structure in a device according to the quartz boat specification, a lifting rod 4 is rotated firstly, a moving block 5 is driven to move downwards by the lifting rod 4, the moving block 5 drives an adjusting plate 24 to synchronously move towards the supporting table 2 through a storage cylinder 1902, the distance between the moving block 5 and the supporting table 2 reaches a set value after measurement, in the process, the moving block 5 drives the moving table 7 to move downwards along a first supporting frame 8 through the storage cylinder 1902, the moving table 7 drives a second supporting frame 10 and a connecting frame 13 to synchronously move downwards through a transmission rod 17, a supporting rod 12 on an outer cover 11 is attached to the top of a machine body 1, the top of the second supporting frame 10 stretches out of the outer cover 11, at the moment, the height of a rod groove between the second supporting frame 10 and the first supporting frame 8 is changed, in the process, an adjusting plate 24 drives a butt joint frame 25 to synchronously move towards the supporting table 2, and the butt joint frame 25 drives two first drums 26 to move downwards along the first supporting frames 26 to enable the first supporting frames to be correspondingly high to be fastened to the first transverse frames 10;
s2: then, the hand wheel 601 is rotated, at the moment, the hand wheel 601 drives the two moving tables 7 to be away from each other through the horizontal screw 602, the moving tables 7 drive the corresponding first supporting frame 8 and the corresponding second supporting frame 10 to move, in the process, the second supporting frame 10 drives the corresponding damping block 14 to move on the toothed plate 16 through the connecting frame 13, the first spring 15 connected between the damping block 14 and the connecting frame 13 correspondingly deforms, and after the distance between the first supporting frame 8 and the moving block 5 reaches a set value through measurement, the distance between the two first supporting frames 8 reaches the standard;
S3: then, the hand wheel 601 is pushed horizontally, so that the hand wheel 601 can push the pressing plate 1905 to move, the pressing plate 1905 drives the sliding block 1904 to move along the sliding groove on the accommodating cylinder 1902, the inclined surface at the end part of the pressing plate 1905 can push the limiting plate 1901 to move in the accommodating cylinder 1902 to further compress the third spring 1903, at the moment, the limiting plate 1901 is far away from the transmission rod 17, the second spring 18 pushes the transmission rod 17 to move through a reset action, the end part of the transmission rod 17 can be released from the separation of the second support frame 10, the moving table 7 cannot drive the second support frame 10 to move, then the hand wheel 601 is continuously rotated, at the moment, the hand wheel 601 drives the moving table 7 to move again through the horizontal screw 602, the moving table 7 drives the first support frame 8 to horizontally move, after the distance between the first support frame 8 and the moving block 5 is measured to reach a set value again, at the moment, the positions of bars of the two second support frames 10 reach standards, and therefore reach the position adjustment of the quartz support structure is achieved, and the quartz plate fastening and the plate fastening and plate mounting fixture assembly 34 is mounted on the fixture assembly 34 is arranged on the user;
S4: the power screw 3 is controlled to start, the supporting table 2 is driven by the power screw 3 to move in the machine body 1, the quartz bar supporting structure moves synchronously along with the supporting table 2, the outer cover 11 is sleeved at the top end of the second supporting frame 10, at the moment, the first supporting frame 8 and the triggering block 20 on the outer cover 11 move synchronously, when the triggering block 20 extrudes the detecting block 2105, the detecting block 2105 pushes the control block 2104 to move upwards to compress the reset spring 2103, in the process, the two inclined grooves on the control block 2104 apply pressure to the upward stress rod 2201 and the lower stress rod 2301, so that the upper stress rod 2201 can drive the upper baffle 2202 to extend to the inner side of a bin of the storage box 2101, the last quartz bar is intercepted, and meanwhile, the lower stress rod 2301 can drive the corresponding lower discharging plate 2302 to move, so that the lower discharging plate 2302 is retracted into the inner side of the storage box 2101, at the moment, the quartz bar at the last quartz bar can fall into the inner side of the corresponding first supporting frame 10 and the second supporting frame 8 in sequence, and automatic discharging is completed;
S5: the power screw 3 continues to drive the supporting bench 2 to move, the above-mentioned quartz bar bearing structure will move towards the position between two anchor clamps subassemblies 34 this moment, make the quartz bar in the 8 excellent inslot of first support frame be close to second fastening plate 29, second fastening plate 29 is pressed into and is compressed corresponding shell fragment in the second horizontal section of thick bamboo 28, thereby provide the fastening force at corresponding quartz bar both ends, quartz bar in the second support frame 10 can move to first fastening plate 27 simultaneously, make first fastening plate 27 get into in the first horizontal section of thick bamboo 26 and compress the shell fragment, make first fastening plate 27 can compress the quartz bar on the second support frame 10, in-process above-mentioned, supporting bench 2 can drive push pedal 31 synchronous motion, make the movable column 33 of anchor clamps subassembly 34 bottom can be in the guide way 32 on push pedal 31, utilize the slope tip of guide way 32 to apply thrust to movable column 33, make movable column 33 can drive anchor clamps subassembly 34 and move on slide rail 35, quartz bar on the quartz assembly 34 this moment, quartz plate on the anchor clamps will laminate and set up on corresponding quartz terminal surface, make first fastening plate 27 get into first horizontal section of thick bamboo 26, make first fastening plate 27 get into the quartz boat 10 and compress tightly, make the quartz boat 1 through the machine body and take out the power device of the quartz boat, make the quartz boat 2 finish processing the machine body, can finish the processing the quartz bar, can be finished, the quartz bar is finished, by using the machine body is finished, and the quartz bar is welded to the side plate is moved.
In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (10)
1. An automated welder for quartz boats, comprising:
The machine body (1) is provided with a supporting table (2) in a fitting manner at the inner side of the end part of the machine body (1), sliding limiting structures are formed in guide grooves formed in the side walls of the machine body (1) in a sliding manner at the two ends of the supporting table (2), a horizontally arranged power screw (3) is connected with the bottom of the supporting table (2) in a threaded manner to form a transmission structure, a servo motor is arranged at the end part of the power screw (3), and a rod body of the power screw (3) rotates and penetrates through the machine body (1);
characterized by further comprising:
The vertical rod at the bottom of the moving block (5) is inserted and arranged on the supporting table (2) in a sliding manner, a horizontal control piece (6) is rotatably arranged in the middle of the moving block (5) in a penetrating manner, the top end of a lifting rod (4) is rotatably arranged at the center of the bottom of the moving block (5), the lifting rod (4) is arranged in a penetrating manner with the supporting table (2) to form a threaded transmission relationship, the side of the moving block (5) is opposite to an adjusting plate (24), the vertical rod at the bottom of the adjusting plate (24) is inserted and arranged at the top of the supporting table (2) in a sliding manner, a horizontally arranged switching mechanism (19) is fixedly connected between the moving block (5) and the adjusting plate (24), a blanking mechanism (21) is arranged above one side of the adjusting plate (24) close to the moving block (5), the blanking mechanism (21) is fixedly arranged at a feeding port at the top of the machine body (1), and an upper blocking piece (22) and a lower discharging piece (23) are sequentially arranged at the lower port of the blanking mechanism (21);
The loading frame (30), its fixed symmetry installs one side that movable block (5) was kept away from to organism (1), the upper surface laminating of loading frame (30) is provided with corresponding anchor clamps subassembly (34) and is used for centre gripping quartz plate material, and anchor clamps subassembly (34) bottom slip run-through installs symmetrical distribution's slide rail (35), and slide rail (35) fixed mounting is in on loading frame (30), the below of slide rail (35) is provided with push pedal (31), and push pedal (31) horizontal slip run-through in loading frame (30) set up to one end fixed mounting that loading frame (30) were kept away from to push pedal (31) is in on supporting bench (2), guide slot (32) have been seted up on push pedal (31), and guide slot (32) one side run-through laminating is provided with movable column (33), and movable column (33) top fixedly connected with anchor clamps subassembly (34) to the spacing ring laminating of movable column (33) bottom sets up on the bottom surface of loading frame (30), and movable column (33) middle part link up the groove on loading frame (30), one end fixed mounting is kept away from on the supporting bench (2) in the direction of the slope of second support frame (33).
2. An automated welder for quartz boats as defined in claim 1, wherein: the horizontal control piece (6) comprises a horizontal screw rod (602), two ends of the horizontal screw rod (602) are respectively rotatably arranged on the moving block (5) and the adjusting plate (24), a transverse shaft of the end part of the horizontal screw rod (602) is coaxially arranged in a sliding way in a rectangular mounting groove in which a hand wheel (601) is inserted, the horizontal screw rod (602) and the lifting rod (4) are mutually vertically arranged, the bottom end of a butt joint frame (25) is slidably arranged in a limiting groove at the top of the adjusting plate (24), the top of the butt joint frame (25) is attached and arranged on one side, far away from the moving block (5), of the machine body (1) to form a sliding lifting structure, two ends of the butt joint frame (25) are fixedly provided with horizontal first transverse cylinders (26) which are symmetrically distributed, a first fastening plate (27) is arranged in the bottom mounting groove of the first transverse cylinders (26), the first transverse cylinders (26) are horizontally arranged above the first transverse cylinders (26) through metal elastic sheets, the end parts of the second transverse cylinders (28) are fixedly connected to the outer wall of the machine body (1), the end parts of the second transverse cylinders (28) are fixedly arranged on the outer walls of the machine body (1), the second transverse cylinders (28) are arranged in the second transverse cylinders (26) through second transverse cylinders (28) and form second elastic sheets which are arranged towards two sides of the second support rods (10), the second fastening plates (29) are arranged towards two sides of the rod groove of the first supporting frame (8) to form corresponding quartz bar pressing structures.
3. An automated welder for quartz boats as defined in claim 1, wherein: two symmetrical and separate moving tables (7) are arranged between the moving block (5) and the adjusting plate (24), a horizontal screw (602) is installed in the middle of the moving table (7) in a penetrating mode, threads opposite to each other on the horizontal screw (602) form a transmission relation with the corresponding moving table (7), a corresponding first supporting frame (8) and a corresponding second supporting frame (10) are installed on the moving table (7) in a fitting mode, protruding blocks on two sides of the moving table (7) are embedded in vertical grooves on the inner side of the first supporting frame (8) to form a sliding limiting structure, and the outer wall of the first supporting frame (8) is attached to the position between the machine body (1) and the supporting table (2).
4. An automated welder for quartz boats as defined in claim 3, wherein: the side laminating of first support frame (8) is provided with second support frame (10), and second support frame (10) bottom fixed mounting has link (13) to be provided with mobile station (7) between link (13) top and second support frame (10), moreover mobile station (7) top slip runs through and installs guide rail (9), guide rail (9) one end top fixed connection is in the bottom of second support frame (10) simultaneously, link (13) bottom laminating sets up in the through groove of seting up on supporting bench (2), and slide on link (13) bottom lateral wall and insert and be equipped with horizontally damping piece (14), and damping piece (14) one end with fixedly connected with is used for providing first spring (15) of pressure between the inner wall of link (13), and the other end of damping piece (14) is provided with triangle-shaped tooth, the tooth laminating of damping piece (14) is inlayed and is established on pinion (16) and form damping structure, and pinion (16) outer wall fixed mounting is in on the inner wall of organism (1).
5. The automated welder for quartz boats as defined in claim 4, wherein: the top both ends slip cap of second support frame (10) is equipped with dustcoat (11) that corresponds, and the outer wall laminating of dustcoat (11) and second support frame (10) sets up the inboard of organism (1), dustcoat (11) both sides fixed mounting has bracing piece (12) of symmetric distribution, and bracing piece (12) laminating sets up the lateral wall top of organism (1), the equal fixed mounting in top center department of dustcoat (11) and first support frame (8) has trigger piece (20) that correspond, and trigger piece (20) laminating sets up in the guide slot that organism (1) inner wall top was seted up, one side sliding insertion that guide rail (9) were kept away from to movable table (7) has corresponding transfer line (17), and the bulge loop at transfer line (17) middle part with fixedly connected with second spring (18) between the inner wall of movable table (7) to the tip slip of transfer line (17) is inserted and is established form transmission structure on the inner wall of second support frame (10).
6. An automated welder for quartz boats as defined in claim 1, wherein: the switching mechanism (19) comprises a limiting plate (1901), the limiting plate (1901) is attached to the inner wall of the accommodating cylinder (1902), the accommodating cylinder (1902) is installed on one side, far away from the guide rail (9), of the mobile station (7) in a sliding penetrating mode, two ends of the accommodating cylinder (1902) are respectively fixedly connected to the moving block (5) and the adjusting plate (24), a third spring (1903) which is distributed at equal intervals is fixedly connected between the inner wall of the accommodating cylinder (1902) and one side of the limiting plate (1901), and one end, far away from the second supporting frame (10), of the transmission rod (17) is attached to the outer wall of the other side of the limiting plate (1901);
A stress inclined plane is arranged at one end, close to the hand wheel (601), of the limiting plate (1901), a pressing plate (1905) is attached to the stress inclined plane of the limiting plate (1901), a horizontal sliding block (1904) is fixedly arranged on the outer wall of the end part of the pressing plate (1905), the sliding block (1904) is attached to a through groove formed in the accommodating cylinder (1902) to form a sliding limiting structure, and the end part of the pressing plate (1905) is attached to the inlet of the accommodating cylinder (1902);
One side of the pressing plate (1905) far away from the sliding block (1904) is penetrated with a connecting ring on the hand wheel (601) to form a rotation limiting structure, and the axis of the pressing rod (1905) and the axis of the hand wheel (601) are arranged in the same horizontal plane in parallel.
7. An automated welder for quartz boats as defined in claim 1, wherein: the blanking mechanism (21) comprises a storage box (2101), the storage box (2101) is fixedly arranged at a feed inlet at the top of the machine body (1) to form a quartz rod storage structure, a vertical rod (2102) is inserted into the storage box (2101) in a sliding manner, and a corresponding reset spring (2103) is sleeved outside the vertical rod (2102);
The vertical rod (2102) lower extreme perpendicular fixed mounting is in control block (2104), control block (2104) laminating sets up the inner wall bottom of storage case (2101), and control block (2104) bottom surface middle part fixed mounting has detection piece (2105) to detection piece (2105) slip runs through the top of installing at organism (1), detection piece (2105) sets up towards trigger piece (20), and the cross-section of detection piece (2105) and trigger piece (20) all is triangle-shaped.
8. An automated welder for quartz boats as defined in claim 1, wherein: the upper material blocking piece (22) comprises an upper stress rod (2201), the upper stress rod (2201) is attached to the top of a chute formed in the middle of a control block (2104), upper baffle plates (2202) which are symmetrically distributed are fixedly mounted on two sides of the upper stress rod (2201), and the upper baffle plates (2202) are attached to the horizontal through grooves in the storage box (2101).
9. An automated welder for quartz boats as defined in claim 1, wherein: the lower discharging piece (23) comprises a lower stress rod (2301), the lower stress rod (2301) is attached to a through chute at the lower part of the control block (2104), the inclined directions of the chute at the lower part and the middle part of the control block (2104) are opposite, two ends of the lower stress rod (2301) are fixedly provided with symmetrically distributed lower discharging plates (2302), the lower discharging plates (2302) are obliquely arranged, the tops of the lower discharging plates (2302) are inserted into a containing groove in the storage box (2101), and the bottoms of the lower discharging plates (2302) are positioned in a quartz bar storage bin of the storage box (2101).
10. The method of using a quartz boat automated welder of claim 1, wherein: the operation method of the quartz boat automatic welding machine is as follows:
S1: the quartz boat product is formed by connecting four quartz bars and two quartz side plates, meanwhile, a semiconductor wafer and other products are placed in grooves formed in the bars, a power screw (3) provided with a servo motor can drive a supporting table (2) to move, when a user needs to adjust the position of a quartz bar supporting structure in a device according to the quartz boat specification, a lifting rod (4) is rotated firstly, a moving block 5 is driven to move downwards by the lifting rod (4), the moving block (5) drives an adjusting plate (24) to synchronously move towards the supporting table (2) through a containing cylinder (1902), after measurement, the distance between the moving block (5) and the supporting table (2) is enabled to reach a set value, in the process, the moving block (5) drives a moving table (7) to move downwards along a first supporting frame (8) through the containing cylinder (1902), the moving table (7) drives a second supporting frame (10) and a connecting frame (13) to synchronously move downwards by utilizing a transmission rod (17), a supporting rod (12) on an outer cover (11) is arranged at the top of a machine body (1), the top of the second supporting frame (10) is enabled to synchronously move towards the supporting frame (25) from the inner cover (11), the second supporting frame (25) is enabled to synchronously extend out of the supporting frame (25) at the moment, the two supporting frames are synchronously moved towards the supporting frame (25, the second supporting frame (25) is synchronously, the moving frame (25) is enabled to be synchronously moved, and the butt joint process is changed, enabling the first fastening plate (27) inside the first transverse cylinder (26) to adapt to the height of the corresponding second support frame (10);
S2: then, the hand wheel (601) is rotated, at the moment, the hand wheel (601) drives the two moving tables (7) to be away from each other through the horizontal screw (602), the moving tables (7) drive the corresponding first supporting frame (8) and the corresponding second supporting frame (10) to move, in the process, the second supporting frame (10) drives the corresponding damping block (14) to move on the toothed plate (16) through the connecting frame (13), the first spring (15) connected between the damping block (14) and the connecting frame (13) generates corresponding deformation, and after the distance between the first supporting frame (8) and the moving block (5) reaches a set value through measurement, the distance between the two first supporting frames (8) reaches the standard at the moment;
S3: then the hand wheel (601) is horizontally pushed so that the hand wheel (601) can push the pressing plate (1905) to move, the pressing plate (1905) drives the sliding block (1904) to move along the sliding groove on the accommodating barrel (1902), the inclined surface at the end part of the pressing plate (1905) can push the limiting plate (1901) to move in the accommodating barrel (1902) to further compress the third spring (1903), at the moment, the limiting plate (1901) is far away from the transmission rod (17), the second spring (18) can push the transmission rod (17) to move through the reset action, so that the end part of the transmission rod (17) can be released from the separation of the second supporting frame (10), the mobile station (7) can not drive the second support frame (10) to move, then the hand wheel (601) is continuously rotated, at the moment, the hand wheel (601) drives the mobile station (7) to move again through the horizontal screw (602), the mobile station (7) drives the first support frame (8) to move horizontally, the first support frame (8) is far away from the corresponding second support frame (10), after the distance between the first support frame (8) and the mobile block (5) reaches a set value again through measurement, the positions of the two second support frames (10) reach the standard at the moment, so that the position adjustment of a quartz bar supporting structure is realized, and a user tightly installs quartz plates on the clamp assembly (34);
S4: the power screw (3) is controlled to start, the power screw (3) is utilized to drive the supporting table (2) to move in the machine body 1, the quartz bar supporting structure moves synchronously along with the supporting table (2), the outer cover (11) is sleeved at the top end of the second supporting frame (10), at the moment, the first supporting frame (8) and the triggering block (20) on the outer cover (11) move synchronously, when the triggering block (20) extrudes the detecting block (2105), the detecting block (2105) moves upwards to push the control block (2104) to compress the reset spring (2103), in the process, two inclined grooves on the control block (2104) apply pressure to the upper stress rod (2201) and the lower stress rod (2301), so that the upper stress rod (2201) can drive the upper baffle plate (2202) to extend to the inner side of a storage box (2101), the second quartz bar is intercepted, and meanwhile, the lower stress rod (2301) can drive the corresponding lower discharging plate (2302) to move, so that the lower discharging plate (2302) enters the inner side of the storage box (2101) to automatically discharge the first quartz bar (2101) into the inner side of the storage box (2101), and the second quartz bar (2101) can be enabled to fall into the inner side of the storage box (2101) to be correspondingly discharged by the first quartz bar (2108;
S5: the power screw (3) continues to drive the supporting table (2) to move, at this time, the quartz bar supporting structure moves towards the position between the two clamp assemblies (34), so that the quartz bar in the bar groove of the first supporting frame 8 can approach to the second fastening plate (29), the second fastening plate (29) is pressed into the second horizontal cylinder (28) to compress the corresponding elastic sheet, thereby providing fastening force corresponding to two ends of the quartz bar, meanwhile, the quartz bar in the second supporting frame (10) can move towards the first fastening plate (27), the first fastening plate (27) enters the first horizontal cylinder (26) to compress the elastic sheet, the first fastening plate (27) can compress the quartz bar on the second supporting frame (10), in the process, the supporting table (2) can drive the push plate (31) to move synchronously, so that the moving column (33) at the bottom of the clamp assemblies (34) can move in the guide groove (32) on the push plate (31), the moving column (33) is applied to the moving column (33) by the inclined end of the guide groove (32), so that the clamp assemblies (34) can be welded on the quartz bar body (34) to finish the end face of the quartz bar, and the quartz bar can be welded on the quartz bar assembly by the quartz bar welding machine body (35, the supporting table (2) is driven to move by the power screw (3) so that the processed quartz boat can be moved to the middle of the machine body (1) and the quartz boat product can be taken out.
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| CN202311855901.4A CN117798577B (en) | 2023-12-29 | 2023-12-29 | Automatic welding machine for quartz boat and use method thereof |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112133658A (en) * | 2020-09-29 | 2020-12-25 | 吴静立 | Processing production method of quartz boat |
| CN115815928A (en) * | 2022-12-13 | 2023-03-21 | 枣庄盛世机械科技有限公司 | Tube plate positioning welding device |
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| DE6601787U (en) * | 1967-09-29 | 1969-04-03 | Walther U Cie Ag Fa | ROLLER WELDING MACHINE FOR THE MANUFACTURE OF CURVED TUBE PANELS FROM FIN PIPES. |
| KR100930871B1 (en) * | 2007-10-04 | 2009-12-10 | 주식회사 성우하이텍 | Conduction laser welding device of aluminum blank |
| CN209664658U (en) * | 2018-12-06 | 2019-11-22 | 杭州大和热磁电子有限公司 | A kind of quartz boat welding fixture |
| CN215069913U (en) * | 2021-05-27 | 2021-12-07 | 沈阳芯贝伊尔半导体科技有限公司 | Quartz boat positioning device |
| CN217619597U (en) * | 2022-05-27 | 2022-10-21 | 杭州山虎机械有限公司 | Tooth profile processing equipment for toothed plate of jaw crusher |
| CN217529828U (en) * | 2022-06-28 | 2022-10-04 | 东海县拓能半导体材料有限公司 | Quartz boat piece forming and welding equipment |
| CN218657454U (en) * | 2022-11-15 | 2023-03-21 | 沈阳汉科半导体材料有限公司 | Cage boat assembly welding machine table |
| CN219465252U (en) * | 2023-03-17 | 2023-08-04 | 无锡零度智控自动化设备有限公司 | Tube sheet welding auxiliary positioning structure |
| CN116511810B (en) * | 2023-06-29 | 2023-09-01 | 辽宁拓邦鸿基半导体材料有限公司 | Automatic welding machine for quartz boat |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112133658A (en) * | 2020-09-29 | 2020-12-25 | 吴静立 | Processing production method of quartz boat |
| CN115815928A (en) * | 2022-12-13 | 2023-03-21 | 枣庄盛世机械科技有限公司 | Tube plate positioning welding device |
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