CN117797699B - Extrusion cooking device for improving corn starch extraction rate - Google Patents
Extrusion cooking device for improving corn starch extraction rate Download PDFInfo
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- CN117797699B CN117797699B CN202410236102.7A CN202410236102A CN117797699B CN 117797699 B CN117797699 B CN 117797699B CN 202410236102 A CN202410236102 A CN 202410236102A CN 117797699 B CN117797699 B CN 117797699B
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- 238000000605 extraction Methods 0.000 title claims abstract description 16
- 238000003756 stirring Methods 0.000 claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 230000000712 assembly Effects 0.000 claims abstract description 3
- 238000000429 assembly Methods 0.000 claims abstract description 3
- 238000000227 grinding Methods 0.000 claims description 27
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- 230000000694 effects Effects 0.000 abstract description 6
- 229920002472 Starch Polymers 0.000 description 20
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- 230000033001 locomotion Effects 0.000 description 3
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- Food-Manufacturing Devices (AREA)
Abstract
The invention relates to the technical field of corn starch processing equipment and discloses an extrusion cooking device for improving corn starch extraction rate, which comprises a cooking box, wherein a cooking frame is arranged in the cooking box, the cooking frame comprises a cooking ring fixed on the inner wall of the cooking box, one end of the inner side of the cooking ring is provided with a cooking plate through a plurality of cooking rods, the edge position of the bottom of the cooking plate is provided with an extrusion plate through a plurality of torsion assemblies, the extrusion plate is provided with a plurality of extrusion holes, the upper side of the extrusion plate is tightly attached to the bottom of a through groove formed by the plurality of cooking rods, the bottom side of the cooking plate is provided with a control mechanism for controlling the position of the extrusion plate, the bottom side of the interior of the cooking box is also provided with a stirring mechanism, and the upper side of the interior of the cooking box is also provided with an extrusion mechanism. According to the invention, the corn starch processing raw material can be fully extruded and steamed on the extrusion plate, and can be effectively discharged after extrusion is finished, so that the extrusion effect of the extrusion roller and the corn starch processing raw material is further improved, and the extraction rate of corn starch is greatly improved.
Description
Technical Field
The invention relates to the technical field of corn starch processing equipment, in particular to an extrusion cooking device for improving corn starch extraction rate.
Background
Corn starch is starch derived from corn grains. Starch is obtained from the endosperm of grains. Corn starch is a common food ingredient commonly used to thicken sauces or soups and to make corn syrups and other sugars. Cornstarch is widely used and readily modified and has many industrial uses, such as adhesives, paper products, as a release agent, and in textile manufacturing. It also has medical uses, such as providing glucose to a person suffering from a glycogen storage disease.
Corn starch is one of the main products of corn processing, corn is required to be peeled, chopped, ground, added with water for pulping, and then processed into corn starch through a series of processes of extraction, cooking, drying and the like in the production process of corn starch. In performing this process, a cooking apparatus is required.
However, the existing cooking device cannot effectively improve the starch extraction rate of corn, so that the starch yield of corn is low, and therefore, further improvement is needed.
Disclosure of Invention
The invention aims to provide an extrusion cooking device for improving the extraction rate of corn starch, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
The utility model provides an improve extrusion boiling device of corn starch extraction rate, includes the cooking case, the case internally mounted that cooks has the frame, the frame that cooks is including fixing the ring of cooking incasement wall, cooks the inboard one end of ring and installs the board of cooking through a plurality of pole that cooks, cooks board bottom edge position and installs the stripper plate through a plurality of kink subassemblies, is provided with a plurality of extrusion holes on the stripper plate, the stripper plate upside is hugged closely the logical groove bottom that sets up in the pole formation of a plurality of cooking, the stripper plate downside is provided with the control mechanism of control stripper plate position, the inside downside of cooking case still is provided with rabbling mechanism, the inside upside position of cooking case still is provided with extrusion mechanism, the steam case bottom is provided with the gear motor mechanism that is used for driving rabbling mechanism and control mechanism motion, still install the heating ring on the inside downside position of cooking case and hinder.
As an improvement scheme of the invention: the twisting component comprises twisting frames symmetrically fixed at the bottom of the cooking plate, twisting shafts are rotatably arranged between the twisting frames, the twisting shafts are fixedly arranged at the edge positions of the extrusion plate, and twisting springs are further arranged on the twisting shafts.
As an improvement scheme of the invention: the control mechanism comprises a control cylinder fixedly arranged at the center of the bottom of the cooking plate, a control shaft is rotatably arranged in the control cylinder, a control block is arranged on the control shaft through a thread component, control rods with the same quantity as the extrusion plate are fixed on the outer side of the control block, a control frame is hinged to the control rod through a control groove arranged on the side wall of the control cylinder, a connecting block is hinged to the end part of the control frame, and the connecting block is fixed at the bottom of the extrusion plate.
As an improvement scheme of the invention: the screw thread assembly comprises a control screw area arranged on the control shaft and a control screw hole arranged in the control block, and the control screw area and the control screw hole are mutually matched through a screw thread structure.
As an improvement scheme of the invention: the stirring mechanism comprises a stirring shaft rotatably arranged at the bottom of the control cylinder, a plurality of stirring blades are arranged on the outer side of the stirring shaft, the inside of the stirring shaft is in a hollow structure, and the control shaft penetrates through the inside of the stirring shaft and extends to the bottom of the cooking box.
As an improvement scheme of the invention: the gear motor mechanism comprises an L-shaped frame fixedly arranged at the bottom of the cooking box, a control motor is arranged on the L-shaped frame, the output end of the control motor is connected to the bottom of the control shaft, a stirring motor is further arranged on the L-shaped frame, a stirring gear is arranged at the output end of the stirring motor, a transmission gear is meshed with the outer side of the stirring gear, and the transmission gear is fixed at the bottom of the stirring shaft.
As an improvement scheme of the invention: the extrusion mechanism comprises a fixed shaft fixedly arranged at the upper side of the cooking plate, a fixed gear is arranged on the fixed shaft, a three-fork frame is rotatably arranged at the upper end of the fixed shaft, fixed plates are symmetrically arranged at the bottoms of the three-fork frame, an extrusion shaft is rotatably arranged between the fixed plates, an extrusion roller is fixedly arranged on the extrusion shaft, one end, close to the fixed gear, of the extrusion shaft is fixedly provided with the extrusion gear, the extrusion gear is meshed with the fixed gear, and the extrusion mechanism further comprises a rotating assembly for driving the three-fork frame to rotate and a grinding assembly for driving the extrusion shaft to axially move along the extrusion shaft.
As an improvement scheme of the invention: the rotary component comprises a rotary shaft fixed on the center of the top of the three-fork frame, the top of the rotary shaft is connected with the output end of an extrusion motor, and the extrusion motor is fixed at the top of the cooking box.
As an improvement scheme of the invention: the grinding assembly comprises a grinding plate fixed on the outer edge of the three-fork frame, a grinding column is arranged on the grinding plate, and the bottom of the grinding column slides in a grinding groove arranged on the extrusion shaft.
As an improvement scheme of the invention: the edge of the bottom of the cooking box is provided with a plurality of supporting legs, the upper end of the cooking box is provided with a feeding hopper in a communicating manner, and the bottom of the cooking box is provided with a discharging pipe in a communicating manner.
Compared with the prior art, the invention has the beneficial effects that:
1. through being provided with a plurality of stripper plates that can open and shut in the frame bottom of cooking to under control mechanism's cooperation, make corn starch processing raw materials can fully extrude on the stripper plate and cook, and also can effectively discharge after the extrusion is finished, improved the reliability of cooking device greatly.
2. By arranging the extrusion mechanism at the upper side of the cooking frame, the extrusion roller rotates while revolving, so that the extrusion effect of the extrusion roller and corn starch processing raw materials is further improved, and the extraction rate of corn starch is greatly improved.
Drawings
FIG. 1 is a schematic overall elevational view of the present invention;
FIG. 2 is a schematic diagram of the overall bottom view structure of the present invention;
FIG. 3 is a schematic overall cross-sectional view of the present invention;
FIG. 4 is a schematic diagram of the internal front view of the present invention;
FIG. 5 is a schematic view of the structure of FIG. 4A in a partially enlarged manner;
FIG. 6 is a schematic diagram of a control mechanism according to the present invention;
FIG. 7 is a schematic view of a twist-on assembly of the present invention;
fig. 8 is a schematic diagram of the control block in the present invention.
In the figure: 1. a cooking box; 2. support legs; 3. extruding a motor; 4. a charging hopper; 5. a discharge pipe; 6. an L-shaped frame; 7. a transmission gear; 8. a stirring gear; 9. controlling a motor; 10. a stirring motor; 11. heating the ring resistance; 12. a stirring shaft; 13. stirring the leaves; 14. a control shaft; 15. a control screw zone; 16. a control cylinder; 17. a cooking rack; 171. a cooking ring; 172. a cooking plate; 173. a cooking rod; 18. a rotation shaft; 19. a fixed shaft; 20. a three fork frame; 21. a squeeze roll; 22. an extrusion plate; 23. extruding the hole; 24. a fixed gear; 25. extruding the gear; 26. a grinding plate; 27. grinding the column; 28. a fixing plate; 29. a control groove; 30. a control block; 31. a control lever; 32. a twist-on shaft; 33. a torsion spring; 34. a control rack; 35. a connecting block; 36. grinding the groove; 37. a control screw hole; 38. a twist-tie rack; 39. the shaft is pressed.
Detailed Description
It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention, and furthermore, the terms "first", "second", etc. are used for descriptive purposes only and should not be construed to indicate or imply relative importance or implying a number of the indicated technical features, whereby the features defining "first", "second", etc. may explicitly or implicitly include one or more of such features.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or by communication between two elements, the specific meaning of the terms in the present disclosure will be understood by those skilled in the art in view of the specific circumstances.
The invention will be described in detail below with reference to the drawings in connection with embodiments.
Example 1
Referring to fig. 1 to 8, in the embodiment of the invention, an extrusion cooking device for improving the extraction rate of corn starch comprises a cooking box 1, a cooking frame 17 is installed inside the cooking box 1, the cooking frame 17 comprises a cooking ring 171 fixed on the inner wall of the cooking box 1, a cooking plate 172 is installed at one end of the inner side of the cooking ring 171 through a plurality of cooking rods 173, an extrusion plate 22 is installed at the bottom edge position of the cooking plate 172 through a plurality of torsion assemblies, so that the extrusion plate 22 is always located at the bottom position of the cooking rods 173 when the extrusion plate 22 is in an initial position, a plurality of extrusion holes 23 are formed in the extrusion plate 22 and used for guaranteeing the inlet and outlet of cooking gas and starch paste, a control mechanism for controlling the position of the extrusion plate 22 is arranged at the upper side of the cooking box 22 in a close contact manner and is formed at the bottom of a through groove formed by the plurality of the cooking rods 173, so as to effectively control the sealing or guiding-out action of the extrusion plate 22 on the through grooves, a stirring mechanism is also arranged at the inner bottom side of the cooking box 1 and a stirring mechanism is used for conducting the extrusion mechanism for conducting the extrusion on the bottom of the cooking box 1, a motor is arranged at the bottom position of the cooking box 1, and the stirring mechanism is required to be fully arranged at the bottom position of the cooking mechanism is used for guaranteeing the cooking mechanism is arranged at the bottom position of the cooking box 1, and the cooking mechanism is required to be used for guaranteeing the cooking mechanism is well when the bottom is required to be in the cooking mechanism is in a cooking mechanism is arranged.
The torsion assembly comprises torsion frames 38 symmetrically fixed at the bottom of a cooking plate 172, torsion shafts 32 are rotatably arranged between the torsion frames 38, the torsion shafts 32 are fixedly arranged at the edge positions of the extrusion plate 22, and torsion springs 33 are further arranged on the torsion shafts 32. By means of the mutual cooperation between the torsion shaft 32 and the torsion spring 33, the sealing effect between the compression plate 22 and the through groove is further ensured.
The control mechanism comprises a control cylinder 16 fixedly arranged at the center of the bottom of a cooking plate 172, a control shaft 14 is rotatably arranged in the control cylinder 16, a control block 30 is arranged on the control shaft 14 through a thread component, control rods 31 with the same number as that of the extrusion plates 22 are fixed on the outer side of the control block 30, a control frame 34 is hinged to the control rods 31 through control grooves 29 arranged on the side wall of the control cylinder 16, a connecting block 35 is hinged to the end part of the control frame 34, and the connecting block 35 is fixed at the bottom of the extrusion plates 22.
The screw assembly comprises a control screw area 15 arranged on the control shaft 14 and a control screw hole 37 arranged in the control block 30, wherein the control screw area 15 and the control screw hole 37 are mutually matched through a screw structure.
When the control shaft 14 rotates, the control block 30 drives the control rods 31 to synchronously move through the mutual cooperation between the control screw area 15 and the control screw holes 37, and then the extrusion plates 22 rotate by a certain angle along the torsion shaft 32 under the cooperation between the control frame 34 and the connecting block 35, so that the opening purpose of the through groove is realized, and the starch processing raw materials are effectively discharged.
In addition, in order to further ensure the cooking effect of the starch paste material in the cooking box 1, in this embodiment, the stirring mechanism comprises a stirring shaft 12 rotatably installed at the bottom of a control cylinder 16, a plurality of stirring blades 13 are installed at the outer side of the stirring shaft 12, the inside of the stirring shaft 12 is in a hollow structure, and a control shaft 14 extends to the bottom position of the cooking box 1 through the inside of the stirring shaft 12. In the rotation process of the stirring shaft 12, the stirring blades 13 are driven to synchronously rotate, so that the pasty starch positioned at the inner bottom side of the cooking box 1 is effectively and fully stirred.
In order to ensure the power input sources of the stirring mechanism and the control mechanism, in this embodiment, the gear motor mechanism comprises an L-shaped frame 6 fixedly installed at the bottom of the cooking box 1, a control motor 9 is installed on the L-shaped frame 6, the output end of the control motor 9 is connected to the bottom of a control shaft 14, a stirring motor 10 is also installed on the L-shaped frame 6, a stirring gear 8 is installed at the output end of the stirring motor 10, a transmission gear 7 is meshed at the outer side of the stirring gear 8, and the transmission gear 7 is fixed at the bottom of the stirring shaft 12.
The control motor 9 directly drives the control shaft 14 to rotate, so that the normal work of the control mechanism is ensured, the stirring motor 10 rotates the stirring shaft 12 under the meshing action between the stirring gear 8 and the transmission gear 7, and the rotation between the stirring shaft 12 and the control shaft 14 can not interfere with each other through the arrangement of the structure, so that the reliability of the device is further improved.
The extrusion mechanism comprises a fixed shaft 19 fixedly arranged at the upper side of a cooking plate 172, a fixed gear 24 is arranged on the fixed shaft 19, a three-fork frame 20 is rotatably arranged at the upper end of the fixed shaft 19, fixed plates 28 are symmetrically arranged at the bottoms of the three-fork frame 20, an extrusion shaft 39 is rotatably arranged between the fixed plates 28, an extrusion roller 21 is fixedly arranged on the extrusion shaft 39, an extrusion gear 25 is fixedly arranged at one end, close to the fixed gear 24, of the extrusion shaft 39, the extrusion gear 25 is meshed with the fixed gear 24, and the extrusion mechanism further comprises a rotating assembly used for driving the three-fork frame 20 to rotate.
Wherein, the rotating assembly comprises a rotating shaft 18 fixed on the center of the top of a three-fork frame 20, the top of the rotating shaft 18 is connected with the output end of a squeezing motor 3, and the squeezing motor 3 is fixed on the top of the steaming box 1.
The extrusion motor 3 is started to enable the rotating shaft 18 to rotate, on one hand, the three fork frame 20 is directly driven to rotate by 360 degrees horizontally along the fixed shaft 19, on the other hand, in the rotating process of the three fork frame 20, the extrusion gear 25 is meshed with the fixed gear 24 in a fixed state, so that the extrusion gear 25 rotates, and finally, under the cooperation of the extrusion shaft 39, the extrusion roller 21 extrudes starch processing raw materials on the extrusion plate 22, and finally, the extraction rate of the starch raw materials is ensured.
Meanwhile, in this embodiment, in order to achieve the purpose of supporting the whole device, a plurality of supporting legs 2 are installed at the bottom edge of the steaming box 1, meanwhile, in order to ensure the introduction of starch raw materials, a feeding hopper 4 is installed at the upper end of the steaming box 1 in a communicating manner, and in order to ensure the effective discharge of starch extract, a discharge pipe 5 is installed at the bottom of the steaming box 1 in a communicating manner, and a switch valve is installed on the discharge pipe 5.
Example 2
In order to further ensure the pressing effect of the pressing roller 21 on the starch processing material, the invention provides a further embodiment which differs from the above-described embodiment in that the pressing mechanism further comprises a grinding assembly for driving the pressing shaft 39 in its axial movement.
Wherein, the grinding assembly comprises a grinding plate 26 fixed on the outer edge of the three-fork frame 20, a grinding column 27 is arranged on the grinding plate 26, and the bottom of the grinding column 27 slides in a grinding groove 36 arranged on a squeezing shaft 39. In addition, in order to ensure the reciprocating motion effect of the extrusion shaft 39, the grinding grooves 36 are symmetrically arranged at the outer wall of the extrusion shaft 39, and the grinding grooves 36 are arranged in a head-to-tail communication manner.
The working principle of the invention is as follows: firstly, starch processing raw materials are led into the upper part of an extrusion plate 22 in the cooking box 1 through a feeding hopper 4, then an extrusion motor 3 is started, so that an extrusion roller 21 and the starch processing raw materials are fully extruded, the produced starch paste enters the bottom side in the cooking box 1 through an extrusion hole 23 to be cooked, the starch paste is fully stirred through a stirring mechanism in the cooking process, and after the starch paste is cooked for a certain time, the starch paste is discharged through a discharge pipe 5. Thereafter, the control motor 9 is started, so that the extrusion plate 22 is opened, and non-starch impurities in the raw materials are discharged to the bottom side inside the cooking box 1, and are fully discharged from the discharge pipe 5 under the action of the stirring blades 13.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (4)
1. The utility model provides an improve extrusion cooking device of corn starch extraction rate, includes cooking case (1), cooking case (1) internally mounted has cooking frame (17), its characterized in that: the steam rack (17) comprises a steam ring (171) fixed on the inner wall of the steam box (1), a steam plate (172) is arranged at one end of the inner side of the steam ring (171) through a plurality of steam rods (173), an extrusion plate (22) is arranged at the bottom edge position of the steam plate (172) through a plurality of torsion assemblies, a plurality of extrusion holes (23) are formed in the extrusion plate (22), the upper side of the extrusion plate (22) is tightly attached to the bottom of a through groove formed by the steam rods (173), a control mechanism for controlling the position of the extrusion plate (22) is arranged at the bottom side of the steam plate (172), a stirring mechanism is arranged at the bottom side of the inner side of the steam box (1), an extrusion mechanism is arranged at the upper side of the inner side of the steam box (1), a gear motor mechanism for driving the stirring mechanism and the control mechanism to move is arranged at the bottom of the steam box (1), and a heating ring block (11) is also arranged at the bottom side of the inner side of the steam box (1);
The extrusion mechanism comprises a fixed shaft (19) fixedly arranged at the upper side of a cooking plate (172), a fixed gear (24) is arranged on the fixed shaft (19), a three-fork frame (20) is rotatably arranged at the upper end of the fixed shaft (19), fixed plates (28) are symmetrically arranged at the bottom of the three-fork frame (20), an extrusion shaft (39) is rotatably arranged between the fixed plates (28), an extrusion roller (21) is fixedly arranged on the extrusion shaft (39), an extrusion gear (25) is fixedly arranged at one end, close to the fixed gear (24), of the extrusion shaft (39), the extrusion gear (25) is meshed with the fixed gear (24), and the extrusion mechanism further comprises a rotating assembly for driving the three-fork frame (20) to rotate and a grinding assembly for driving the extrusion shaft (39) to axially move along the grinding assembly;
The rotary assembly comprises a rotary shaft (18) fixed at the center of the top of the three-fork frame (20), the top of the rotary shaft (18) is connected with the output end of the extrusion motor (3), and the extrusion motor (3) is fixed at the top of the cooking box (1);
The grinding assembly comprises a grinding plate (26) fixed on the outer edge of the three-fork frame (20), a grinding column (27) is arranged on the grinding plate (26), and the bottom of the grinding column (27) slides in a grinding groove (36) arranged on the extrusion shaft (39);
The twisting assembly comprises twisting frames (38) symmetrically fixed at the bottom of the cooking plate (172), a twisting shaft (32) is rotatably arranged between the twisting frames (38), the twisting shaft (32) is fixedly arranged at the edge position of the extrusion plate (22), and a twisting spring (33) is further arranged on the twisting shaft (32);
The control mechanism comprises a control cylinder (16) fixedly arranged at the bottom center of a cooking plate (172), a control shaft (14) is rotatably arranged in the control cylinder (16), a control block (30) is arranged on the control shaft (14) through a thread component, control rods (31) with the same number as that of extrusion plates (22) are fixed on the outer sides of the control blocks (30), the control rods (31) pass through control grooves (29) arranged on the side walls of the control cylinder (16) and are hinged with a control frame (34), connecting blocks (35) are hinged with the end parts of the control frame (34), and the connecting blocks (35) are fixed at the bottom positions of the extrusion plates (22);
The screw thread assembly comprises a control screw area (15) arranged on the control shaft (14) and a control screw hole (37) arranged in the control block (30), wherein the control screw area (15) and the control screw hole (37) are mutually matched through a screw thread structure.
2. The extrusion cooking device for improving the extraction rate of corn starch according to claim 1, wherein the stirring mechanism comprises a stirring shaft (12) rotatably installed at the bottom of a control cylinder (16), a plurality of stirring blades (13) are installed on the outer side of the stirring shaft (12), the inside of the stirring shaft (12) is in a hollow structure, and the control shaft (14) penetrates through the inside of the stirring shaft (12) and extends to the bottom position of the cooking box (1).
3. The extrusion cooking device for improving corn starch extraction rate according to claim 2, wherein the gear motor mechanism comprises an L-shaped frame (6) fixedly installed at the bottom of the cooking box (1), a control motor (9) is installed on the L-shaped frame (6), the output end of the control motor (9) is connected to the bottom of a control shaft (14), a stirring motor (10) is further installed on the L-shaped frame (6), a stirring gear (8) is installed at the output end of the stirring motor (10), a transmission gear (7) is meshed with the outer side of the stirring gear (8), and the transmission gear (7) is fixed at the bottom position of a stirring shaft (12).
4. The extrusion cooking device for improving the extraction rate of corn starch according to claim 1, wherein a plurality of supporting legs (2) are arranged at the bottom edge of the cooking box (1), a feeding hopper (4) is arranged at the upper end of the cooking box (1) in a communicating manner, and a discharging pipe (5) is arranged at the bottom of the cooking box (1) in a communicating manner.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410236102.7A CN117797699B (en) | 2024-03-01 | 2024-03-01 | Extrusion cooking device for improving corn starch extraction rate |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410236102.7A CN117797699B (en) | 2024-03-01 | 2024-03-01 | Extrusion cooking device for improving corn starch extraction rate |
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| CN117797699A CN117797699A (en) | 2024-04-02 |
| CN117797699B true CN117797699B (en) | 2024-05-28 |
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| CN118142374A (en) * | 2024-05-10 | 2024-06-07 | 格润莱泽(山东)海洋科技有限公司 | High-efficient mixing arrangement of solid water-soluble fertilizer |
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