CN117781158A - Nonmetal low-temperature storage tank - Google Patents

Nonmetal low-temperature storage tank Download PDF

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Publication number
CN117781158A
CN117781158A CN202410147916.3A CN202410147916A CN117781158A CN 117781158 A CN117781158 A CN 117781158A CN 202410147916 A CN202410147916 A CN 202410147916A CN 117781158 A CN117781158 A CN 117781158A
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China
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layer
nonmetallic
container
tank
polymer
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CN202410147916.3A
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Chinese (zh)
Inventor
陈硕
鲍会琴
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Yangzhou Hydrogen Boat New Energy Technology Co ltd
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Yangzhou Hydrogen Boat New Energy Technology Co ltd
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Priority to CN202410147916.3A priority Critical patent/CN117781158A/en
Publication of CN117781158A publication Critical patent/CN117781158A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/32Hydrogen storage

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  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

The invention discloses a nonmetallic low-temperature storage tank, which comprises a tank body, wherein the inside of the tank body is of a multi-layer laminated structure, and sequentially comprises an outer layer, a middle layer and an inner layer from outside to inside, wherein the outer layer is a composite material structure layer, the middle layer is a heat preservation material layer, the inner layer is an inner container of the tank body, namely a high-molecular material airtight layer, a traditional steel shell is replaced by a high-strength composite material, higher strength is provided, and expansion caused by heat and contraction caused by cold are reduced by replacing a metal inner container by a high-molecular material; the welding process is not used in the manufacturing process of the nonmetallic material low-temperature storage tank, so that the quality is higher, the safety is realized, and the gaps are fewer; the diffusion of the gas of small molecules is reduced by the way of improving the air tightness of the high polymer material, and sufficient strength is provided to realize pressure; the toughness of the high polymer material avoids thermal expansion and cold contraction at low temperature, and realizes higher storage pressure and lower vaporization rate.

Description

Nonmetal low-temperature storage tank
Technical Field
The invention relates to the technical field of low-temperature liquefied gas storage and transportation equipment, in particular to a nonmetallic low-temperature storage tank.
Background
The traditional low-temperature storage tank comprises a liquid oxygen tank, a liquid hydrogen tank and a liquid helium tank, and the liquid nitrogen tank adopts a metal liner traditionally. In order to avoid deformation of the metal at low temperature due to thermal expansion and contraction, the metal liner material is often made of expensive stainless steel, invar steel or nine-nickel steel, so that the thermal expansion and contraction are reduced.
Currently, the metal cryogenic tanks in the prior art have a growing demand for cryogenic containers for storing and transporting cryogenic liquids in various industries, but there are still a number of disadvantages: 1. when low-temperature liquid is injected into the low-temperature tank body, serious thermal expansion and cold contraction can be generated to cause deformation, and the metal liner is cracked to cause the low-temperature liquid to permeate and leak; 2. the low-temperature storage tank is manufactured by using a metal material, so that the labor cost is high, and a large amount of labor is required for blocking, splicing and welding; 3. because the metal storage tank is formed by sewing together the metal inner walls of one block by welding, a large amount of welding is used, and the welding gap has the risk of leakage; 4. the low-temperature liquid in the metal storage tank is gasified under a certain condition, and has corresponding pressure-bearing requirements and air tightness requirements for the liquid tank, and leakage points are often generated by metal welding; 5. the metal storage tank uses artificial scaffolds and other facilities. The construction period is very long, and the labor cost is very high; 6. the metal storage tank material is easily subjected to cold embrittlement and easy to rust in a salt fog environment, and is easy to corrode in the case of seawater, so that the service life and quality are low.
Disclosure of Invention
This section is intended to outline some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section as well as in the description summary and in the title of the application, to avoid obscuring the purpose of this section, the description summary and the title of the invention, which should not be used to limit the scope of the invention.
The present invention has been made in view of the above and/or problems occurring in the prior art.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a nonmetal low temperature storage tank, includes the jar body, the inside of jar body is multilayer lamination, from outside to inside includes skin, middle level and inlayer in proper order, wherein, the skin is the combined material structural layer, the middle level is the heat preservation material layer, the inlayer is promptly the inner bag of jar body.
As a preferable embodiment of the nonmetallic cryogenic tank according to the present invention, wherein: the composite material layer is mainly composed of fiber winding resin, and the tensile strength exceeding 1000mpa can be realized through a polymer post-curing process.
As a preferable embodiment of the nonmetallic cryogenic tank according to the present invention, wherein: the fiber winding resin is mainly prepared into a pressure vessel by adopting glass fiber winding and polymer compounding, and the polymer comprises the following components in parts by weight:
during preparation, firstly, accurately weighing epoxy resin, curing agent, diluent, flame retardant and TETA through a metering scale, then preparing a container capable of being closed and vacuumized, controlling the indoor temperature to be 15-20 ℃, pouring the weighed materials into the container, stirring for 3 minutes, and mixing and forming after no bubbles exist in the container
As a preferable embodiment of the nonmetallic cryogenic tank according to the present invention, wherein: the inner layer is mainly made of a high polymer material, and the preparation method of the high polymer material comprises the following steps: the super-tough liner material is prepared by directly metering and mixing the monomer, the prepolymer, the chain extender and the like, injecting the mixture into a container, and solidifying and polymerizing the mixture under rolling. And (3) using different material proportion formulas according to different temperatures, and forming after rolling for 0.5-5 hours.
As a preferable embodiment of the nonmetallic cryogenic tank according to the present invention, wherein: the high polymer material is characterized in that a super-tough material system which takes a soft chain structure as a main continuous phase, has a hard segment structure which is closely arranged and is microscopically dispersed is introduced into a molecular structure, and a high-strength super-tough material which is flexibly, rigidly, tough and optimized in molecular and microstructure design is adopted to replace polyethylene as a liner material.
As a preferable embodiment of the nonmetallic cryogenic tank according to the present invention, wherein: the whole tank liner is made of fiber winding and polymer compounding, and the proportion of fiber materials in the shell is 30% -90%.
The invention has the beneficial effects that:
1. the traditional steel shell is replaced by the high-strength composite material, so that higher strength is provided;
2. the composite material is used for replacing the shell metal material to realize better service life and weather resistance;
3. the heat expansion and cold contraction are reduced by replacing the metal liner with the polymer material;
4. the welding process is not used in the manufacturing process of the nonmetallic material low-temperature storage tank, so that the quality is higher, the safety is realized, and the gaps are fewer;
5. the diffusion of the gas of small molecules is reduced by the way of improving the air tightness of the high polymer material, and sufficient strength is provided to realize pressure;
6. the toughness of the high polymer material avoids thermal expansion and cold contraction at low temperature, and realizes higher storage pressure and lower vaporization rate.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. Wherein:
fig. 1 is a schematic diagram of a tank structure of the present invention.
FIG. 2 is a schematic representation of the soft segment and hard region optimized molecular design and microscopic distribution of the materials of the present invention.
Detailed Description
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present invention is not limited to the specific embodiments disclosed below.
Further, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic can be included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Examples
Referring to fig. 1 and 2, this embodiment provides a nonmetallic low-temperature storage tank, which includes a tank body 100, wherein the interior of the tank body 100 is a multi-layer laminated structure, and sequentially includes, from outside to inside, an outer layer 101, a middle layer 102 and an inner layer 103, the outer layer 101 is a composite structural layer, the middle layer 102 is a heat insulation material layer, and the inner layer 103 is an inner liner of the tank body 100, that is, a polymer material airtight layer.
The outer layer 101 (composite material structural layer) in the low-temperature storage tank is equivalent to the outer shell of the traditional storage tank, the traditional steel shell is replaced by the high-strength composite material, higher strength can be provided, better service life and weather resistance are achieved, the middle layer 102 (heat preservation material layer) and the traditional heat preservation layer are not repeated in the same specific structure, heat transfer blocking is achieved, heat dissipation and diffusion are reduced, and the inner layer 103 (high-polymer material airtight layer) is insulated and gaps are reduced to prevent leakage of low-temperature liquid.
The preparation principle is as follows: firstly, pouring composite material liquid into a mould through a storage tank mould, after the outer layer 101 is formed, installing an insulating layer inside, and finally installing an airtight layer of a high polymer material.
The outer layer of the composite material provides basic structural strength and compression resistance, the heat transfer is blocked by the inner heat preservation layer to reduce heat dissipation and diffusion, the inner polymer airtight layer is used for insulation and reducing gaps to prevent leakage of low-temperature liquid, the metal inner liner is replaced by the polymer material to reduce expansion and contraction, and the welding process is not used in the manufacturing process of the nonmetallic material low-temperature storage tank, so that the composite material low-temperature storage tank is higher in quality and safer, fewer in gaps, the diffusion of small molecular gas is reduced by the way of improving the air tightness of the polymer material, sufficient strength is provided to realize pressure, the toughness of the polymer material is avoided expansion and contraction at low temperature, and the higher storage pressure and the lower gasification rate are realized.
Specifically, the composite material structural layer is composed of fiber winding resin, the tensile strength exceeding 1000mpa can be realized through a polymer post-curing process, the fiber winding resin is mainly prepared into a pressure vessel by adopting glass fiber winding and polymer compounding, and the polymer comprises the following components in percentage by weight:
during preparation, firstly, accurately weighing epoxy resin, curing agent, diluent, flame retardant and TETA through a metering scale, then, preparing a transparent container capable of sealing and vacuumizing, controlling the indoor temperature to be 15-20 ℃, pouring the weighed material into the container, stirring for 3 minutes, and mixing and forming after no bubble exists in the container.
In the prior art, a composite material high-pressure container for energy storage uses a fiber as a main reinforcing system and a high-rigidity matrix resin material to obtain a pressure-resistant and safe storage container, but most glass fibers are not selected due to relatively low strength and fatigue resistance when the storage container with higher pressure or lower temperature is manufactured; the composite material for the high-pressure container generally focuses on the adoption of high-strength high-rigidity matrix resin, and has the defects of lacking of toughness elements in design and practical material use and incapability of combining toughness under different temperatures and environments. The individual resin toughening scheme adopts a particle adding method, is not improved from a high molecular chain, and has limitation in toughness improvement.
Therefore, the pressure container in the device is made of fiber winding and polymer composite, the glass fiber is the same product with highest strength and modulus, the polymer matrix material has high flexibility and low temperature resistance besides high strength and rigidity, the fiber is uniformly and tightly wound, and the resin flows fully and infiltrates the fiber bundle; the fiber surface sizing layer contains affinity resin substances and reactive groups, can be compatible with the resin materials and can be subjected to molecular reaction crosslinking, so that the composite material has high strength in the aspects of whole and local.
The strength of the glass fiber-resin composite material reaches the level close to that of the carbon fiber composite material through the proposal of the design scheme of the fiber material, and the container structural material has low temperature resistance and crack resistance through introducing flexible components into the resin high molecular structure.
At present, the traditional low-temperature storage tank liner is mostly made of metal materials, and the liner (namely the inner layer 103) in the low-temperature storage tank is mainly made of high polymer materials, so that the extremely high low-temperature resistance, thermal expansion and contraction resistance and brittle fracture resistance of the pressure container liner can be realized, and the service performance advantage and the long-term safety coefficient of the liner material are ensured.
Further, the polymer material is prepared into the super-tough liner material by directly mixing the monomer, the prepolymer, the chain extender and the like in a metering manner, injecting the mixture into a container, and solidifying and polymerizing the mixture under rolling. According to different material proportion formulas, the pressure container is formed after rolling for 0.5-5 hours, and the composite material container and the inner container are integrated into a whole to be in compatible connection, so that the stress resistance, the temperature resistance and the comprehensive performance of the container and the inner container reach the best of the pressure container, the use success rate is greatly improved, and the service life of the product is greatly prolonged.
Still further, the high molecular material introduces a super-tough material system which takes a soft chain structure as a main continuous phase, has a hard segment structure which is closely arranged and is microscopically dispersed in a molecular structure, adopts a high-strength super-tough material which is flexibly, rigidly, strongly and tough optimized on the design of molecules and microstructures to replace polyethylene as an inner container material, uniformly and tightly winds fibers, and fully flows and infiltrates fiber bundles; the fiber surface sizing layer contains affinity resin substances and reactive groups, can be compatible with the resin materials and can be subjected to molecular reaction crosslinking, so that the composite material has high strength in the aspects of whole and local.
In the structure, the strength of the glass fiber-resin composite material reaches the level close to that of the carbon fiber composite material through the proposal of the design scheme of the fiber material, and the container structural material has low temperature resistance and crack resistance through introducing flexible components into the resin high molecular structure; by selecting ultra-strong rigid glass fibers, the strength modulus of the composite material exceeds the level of a conventional glass fiber composite material. The proportion of the fiber material in the shell is 30% -90%; the fiber surface is subjected to affinity infiltration with resin and chemical reaction crosslinking, so that the composite material achieves higher strength and rigidity, the reaction is carried out in a specific temperature environment, and a flexible chain segment is introduced through the design of a high molecular level, so that the high molecular and the composite material have higher flexibility.
The polyethylene inner container and the composite material container adopted in the market are different parts, are not bonded with each other, and can fall off and separate from each other when in thermal expansion and contraction.
It is important to note that the construction and arrangement of the present application as shown in a variety of different exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described in this application. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of present invention. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. In the claims, any means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present inventions. Therefore, the invention is not limited to the specific embodiments, but extends to various modifications that nevertheless fall within the scope of the appended claims.
Furthermore, in order to provide a concise description of the exemplary embodiments, all features of an actual implementation may not be described (i.e., those not associated with the best mode presently contemplated for carrying out the invention, or those not associated with practicing the invention).
It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
It should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention may be modified or substituted without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered in the scope of the claims of the present invention.

Claims (6)

1. A nonmetallic cryogenic storage tank, characterized in that: comprising
The tank body (100), the inside of the tank body (100) is of a multi-layer laminated structure, and comprises an outer layer (101), a middle layer (102) and an inner layer (103) from outside to inside in sequence;
the outer layer (101) is a composite material structure layer, the middle layer (102) is a heat insulation material layer, and the inner layer (103) is the inner layer (103), namely the inner container of the tank body (100).
2. The nonmetallic cryogenic tank of claim 1, wherein: the composite material layer is mainly composed of fiber winding resin, and the tensile strength exceeding 1000mpa can be realized through a polymer post-curing process.
3. The nonmetallic cryogenic tank of claim 2, wherein: the fiber winding resin is mainly prepared into a pressure vessel by adopting glass fiber winding and polymer compounding, and the polymer comprises the following components in parts by weight:
during preparation, firstly, accurately weighing epoxy resin, curing agent, diluent, flame retardant and TETA through a metering scale, then, preparing a container capable of being closed and vacuumized, controlling the indoor temperature to be 15-20 ℃, pouring the weighed material into a transparent container, stirring for 3 minutes, and mixing and forming after no bubble exists in the container.
4. The nonmetallic cryogenic tank of claim 3, wherein: the inner layer (103) is an airtight layer made of high polymer materials and mainly made of high polymer materials;
the preparation method of the polymer material comprises the following steps: the super-tough liner material is prepared by directly metering and mixing the monomer, the prepolymer, the chain extender and the like, injecting the mixture into a container, solidifying and polymerizing the mixture under rolling, using different material proportion formulas according to different temperatures, and forming the mixture after rolling.
5. The nonmetallic cryogenic tank of claim 4, wherein: the high polymer material is characterized in that a super-tough material system which takes a soft chain structure as a main continuous phase, has a hard segment structure which is closely arranged and is microscopically dispersed is introduced into a molecular structure, and a high-strength super-tough material which is flexibly, rigidly, tough and optimized in molecular and microstructure design is adopted to replace metal to be used as a liner material.
6. The nonmetallic cryogenic tank of claim 5, wherein: the whole inner container of the tank body (100) is made of fiber winding and polymer compounding, and the proportion of fiber materials in the shell is 30% -90%.
CN202410147916.3A 2024-02-01 2024-02-01 Nonmetal low-temperature storage tank Pending CN117781158A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410147916.3A CN117781158A (en) 2024-02-01 2024-02-01 Nonmetal low-temperature storage tank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410147916.3A CN117781158A (en) 2024-02-01 2024-02-01 Nonmetal low-temperature storage tank

Publications (1)

Publication Number Publication Date
CN117781158A true CN117781158A (en) 2024-03-29

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ID=90379971

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410147916.3A Pending CN117781158A (en) 2024-02-01 2024-02-01 Nonmetal low-temperature storage tank

Country Status (1)

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CN (1) CN117781158A (en)

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