CN117775701A - Mattress unloading device - Google Patents
Mattress unloading device Download PDFInfo
- Publication number
- CN117775701A CN117775701A CN202311778566.2A CN202311778566A CN117775701A CN 117775701 A CN117775701 A CN 117775701A CN 202311778566 A CN202311778566 A CN 202311778566A CN 117775701 A CN117775701 A CN 117775701A
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- China
- Prior art keywords
- fixing plate
- mattress
- clamping
- cylinder
- fixedly connected
- Prior art date
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- Pending
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses a mattress unloading device, which comprises a clamping mechanism, a mattress unloading mechanism and a mattress conveying mechanism, wherein the clamping mechanism comprises an automatic guide and clamping device of a mould rod; the mattress unloading mechanism comprises a mattress clamping device and a mattress unloading device; the mattress conveying mechanism is a finished mattress conveying device; the device provided by the invention can realize operations such as automatic unloading and precise positioning of the mattress, automatic finished product transportation and the like, realize automatic unloading of the mattress, save human resources and reduce labor intensity and manufacturing and processing cost.
Description
Technical Field
The invention relates to the technical field of mattress unloading, in particular to a mattress unloading device.
Background
In the mechanical industry of producing mattresses, the processing process for producing mattresses mainly comprises feeding, welding and unloading of inner suspenders; whereas conventional mattress unloading is typically done manually. Therefore, the production efficiency of the mattress is low, a great deal of labor force and time are consumed, and the manufacturing cost of the mattress is increased. Therefore, a full-automatic device for unloading mattresses is urgently needed to meet wider application requirements.
Disclosure of Invention
The invention aims to provide a mattress unloading device, and the clamping device provided by the invention is safe and reliable in clamping, and a die rod cannot be easily separated from a clamping jig.
To achieve the above object, there is provided a mattress unloading device, comprising: the clamping mechanism comprises a base and side plates, a second cylinder fixing plate and supporting columns, wherein the base is connected with the side plates at two ends, the middle of the base is connected and positioned by the supporting columns, the second cylinder fixing plate is fixed on the side plates at two ends, so that a fixing frame is formed together, and the two ends of the second cylinder fixing plate are fixedly connected with an outer guide sleeve and a thin cylinder;
the mattress unloading mechanism comprises a frame, a clamping code and a slide rail fixing plate, wherein the slide rail fixing plate is shared left and right, the clamping code is fixedly connected with the frame, and a slide rail is slidingly matched below the slide rail fixing plate; a clamping fixing plate is fixedly connected to the top end between the frames, and a sliding block is fixedly connected below the sliding rail fixing plate;
the mattress conveying mechanism comprises a conveying frame, a motor fixing plate and a motor, wherein the motor fixing plate is fixed above the conveying frame, and the motor is arranged above the motor fixing plate.
According to the mattress unloading device, an upper clamping block is fixedly connected below the second cylinder fixing plate, the lower end of the inner guide sleeve is connected with a lower clamping fixing plate, the outer guide sleeve and the inner guide sleeve move up and down, a connecting nut is arranged at the lower end of the thin cylinder, and a fixing compression ring and a lower clamping plate are fixedly connected above the lower clamping fixing plate.
According to the mattress unloading device, a first cylinder fixing plate is fixedly connected above the clamping fixing plate, and a mounting bracket is fixedly connected above the fixing clamping fixing plate.
According to the mattress unloading device, one end of the first cylinder fixing plate is fixedly connected with a clamping jaw cylinder, the extending end of the clamping jaw cylinder is provided with a clamping block, and a fixing seat is fixedly connected above the mounting bracket.
According to the mattress unloading device, a fixing plate is fixedly connected to the upper portion of the fixing seat, and a material pulling cylinder is fixedly connected to the upper portion of the fixing plate.
According to the mattress unloading device, the conveying frame is rotationally connected with the roller, the roller is connected with the motor driving end belt, and the conveying belt is sleeved outside the roller.
The beneficial effects are that:
1. the conveyor belt of the discharging device provided by the invention can be stacked with more than 150 products, so that the labor is saved greatly, and the labor processing cost is reduced.
2. The clamping device provided by the invention is safe and reliable in clamping, and the die rod cannot be easily separated from the clamping jig.
3. The whole device has the advantages of simple structure, reliable operation and convenient maintenance.
4. The discharging device provided by the invention can realize automatic discharging and is accurate in discharging.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The invention is further described below with reference to the drawings and examples;
FIG. 1 is a perspective view of a mattress unloading apparatus according to the present invention;
fig. 2 is an enlarged view showing the structure of a cylinder fixing plate of a mattress unloading device according to the present invention.
Legend description:
1. a frame; 2. a card code; 3. a slide rail fixing plate; 4. a slide block; 5. a slide rail; 6. a clamping jaw cylinder; 7. clamping blocks; 8. a first cylinder fixing plate; 9. a material pulling cylinder; 10. a fixing plate; 11. a fixing seat; 12. a mounting bracket; 13. clamping a material fixing plate; 14. a conveyor belt; 15. a base; 16. a side plate; 17. a support column; 18. a second cylinder fixing plate; 19. an outer guide sleeve; 20. an inner guide sleeve; 21. an upper clamping block; 23. a lower clamp fixing plate; 24. a thin cylinder; 25. fixing the compression ring; 26. a coupling nut; 27. a lower clamping plate; 28. a transport frame; 29. a motor; 30. a motor fixing plate; 31. and a roller.
Detailed Description
Reference will now be made in detail to the present embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the accompanying drawings are used to supplement the description of the written description so that one can intuitively and intuitively understand each technical feature and overall technical scheme of the present invention, but not to limit the scope of the present invention.
Referring to fig. 1-2, an apparatus for mattress unloading according to an embodiment of the present invention includes: the clamping mechanism comprises a base 15 and side plates 16, a second cylinder fixing plate 18 and supporting columns 17, the base 15 is connected with the side plates 16 at two ends, the middle is connected and positioned by the supporting columns 17, the connection firmness is improved through the supporting columns 17, the second cylinder fixing plate 18 is fixed on the side plates 16 at two ends, the fixing effect is achieved, the lower clamping fixing plate 23 is convenient to descend, clamping work is achieved, a fixing frame is formed together, the two ends of the second cylinder fixing plate 18 are fixedly connected with an outer guide sleeve 19 and a thin type air cylinder 24, an upper clamping block 21 is fixedly connected below the second cylinder fixing plate 18, the lower end of an inner guide sleeve 20 is connected with a lower clamping fixing plate 23, the outer guide sleeve 19 moves up and down with the inner guide sleeve 20, a connecting nut 26 is arranged at the lower end of the thin type air cylinder 24, a fixing compression ring 25 and a lower clamping plate 27 are fixedly connected above the lower clamping fixing plate 23, the fixing ring 25 and the extending end of the thin type air cylinder 5 are fixed, and the lower clamping plate 27 is matched with the extending end of the thin type air cylinder 5 to achieve the lifting height limiting support;
the mattress unloading mechanism comprises a frame 1, a clamping code 2 and a slide rail fixing plate 3, wherein 2 parts are left and right of the slide rail fixing plate 3, the clamping code 2 is fixedly connected with the frame 1, and a slide rail 5 is in sliding fit below the slide rail fixing plate 3; the sliding rail fixing plates 3 are slid through the sliding rails 5, so that the extending and recycling functions are achieved, the clamping fixing plates 13 are fixedly connected to the top ends between the frames 1, the sliding blocks 4 are fixedly connected to the lower portions of the sliding rail fixing plates 3, the sliding blocks 4 are in sliding fit, the stability is stronger, the first air cylinder fixing plates 8 are fixedly connected to the upper portions of the clamping fixing plates 13, the mounting brackets 12 are fixedly connected to the upper portions of the clamping fixing plates 13, the clamping jaw air cylinders 6 are fixedly connected to one ends of the first air cylinder fixing plates 8, the clamping jaw air cylinders 6 extend, the clamping blocks 7 are clamped and pulled back on objects at one ends, the clamping blocks 7 are arranged at the extending ends of the clamping jaw air cylinders 6, the fixing seats 11 are fixedly connected to the upper portions of the mounting brackets 12, the fixing plates 10 are fixedly connected to the upper portions of the fixing seats 11, the clamping cylinder 9 are pulled back on the mattress through the pulling cylinder 9, and accordingly the clamping jaw air cylinders are moved to the upper portions of the conveying belt 14;
the mattress transport mechanism comprises a transport rack 28, a motor fixing plate 30 and a motor 29, wherein the motor fixing plate 30 is fixed above the transport rack 28, the motor 29 is installed above the motor fixing plate 30, a roller 31 is rotationally connected to the transport rack 28, the roller 31 rotates, the conveyer belt 14 is rotated after rotation, the mattress is conveyed, the roller 31 is connected with a belt at the driving end of the motor 29, and the conveyer belt 14 is sleeved outside the roller 31.
Working principle: after the welded mattress is transmitted to the station through a conveying line, the mechanism of the second drawing moves forwards to a specified position through an air cylinder, the lower clamping fixing plate 23 moves upwards under the drive of the thin air cylinder 24, the die bar is clamped through the lower clamping block 27 arranged on the lower clamping plate 23 and the upper clamping block 21 arranged on the upper clamping plate 18, then the material pulling air cylinder 9 of the first drawing drives the clamping fixing block 13 and the accessory mechanism arranged on the clamping fixing block to move forwards to a specified position, the clamping block 7 works to clamp the welded mattress, the material pulling air cylinder 9 works backwards, and the mattress is pulled to be away from the die bar and placed on the conveying belt 14 below. Meanwhile, the second mechanism of the drawing returns to the original point to finish the unloading work of the mattress.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present invention.
Claims (6)
1. A mattress unloading device comprising: the mattress is characterized by comprising a base (15) and side plates (16), wherein the second cylinder fixing plate (18) and support columns (17), the base (15) is connected with the side plates (16) at two ends, the middle of the base is connected and positioned by the support columns (17), the second cylinder fixing plate (18) is fixed on the side plates (16) at two ends, so that a fixing frame is formed together, and the two ends of the second cylinder fixing plate (18) are fixedly connected with an outer guide sleeve (19) and a thin cylinder (24);
the mattress unloading mechanism comprises a frame (1), a clamping code (2) and a slide rail fixing plate (3), wherein 2 parts are left and right of the slide rail fixing plate (3), the clamping code (2) is fixedly connected with the frame (1), and a slide rail (5) is in sliding fit below the slide rail fixing plate (3); a clamping fixing plate (13) is fixedly connected to the top end between the frames (1), and a sliding block (4) is fixedly connected to the lower part of the sliding rail fixing plate (3);
the mattress conveying mechanism comprises a conveying frame (28), a motor fixing plate (30) and a motor (29), wherein the motor fixing plate (30) is fixed above the conveying frame (28), and the motor (29) is arranged above the motor fixing plate (30).
2. The mattress unloading device according to claim 1, wherein an upper clamping block (21) is fixedly connected below the second cylinder fixing plate (18), a lower clamping fixing plate (23) is connected to the lower end of the inner guide sleeve (20), the outer guide sleeve (19) and the inner guide sleeve (20) move up and down, a connecting nut (26) is mounted at the lower end of the thin cylinder (24), and a fixing compression ring (25) and a lower clamping plate (27) are fixedly connected above the lower clamping fixing plate (23).
3. A mattress unloading device according to claim 1, characterized in that the first cylinder fixing plate (8) is fixedly connected above the clamping fixing plate (13), and the mounting bracket (12) is fixedly connected above the fixing clamping fixing plate (13).
4. A mattress unloading device according to claim 3, characterized in that one end of the first cylinder fixing plate (8) is fixedly connected with a clamping jaw cylinder (6), the extending end of the clamping jaw cylinder (6) is provided with a clamping block (7), and a fixing seat (11) is fixedly connected above the mounting bracket (12).
5. The mattress unloading device according to claim 4, wherein a fixing plate (10) is fixedly connected to the upper part of the fixing seat (11), and a material pulling cylinder (9) is fixedly connected to the upper part of the fixing plate (10).
6. A mattress unloading device according to claim 1, characterized in that the transport frame (28) is rotatably connected with a cylinder (31), the cylinder (31) is connected with a belt at the driving end of a motor (29), and a conveyor belt (14) is sleeved outside the cylinder (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311778566.2A CN117775701A (en) | 2023-12-22 | 2023-12-22 | Mattress unloading device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311778566.2A CN117775701A (en) | 2023-12-22 | 2023-12-22 | Mattress unloading device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117775701A true CN117775701A (en) | 2024-03-29 |
Family
ID=90388459
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311778566.2A Pending CN117775701A (en) | 2023-12-22 | 2023-12-22 | Mattress unloading device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117775701A (en) |
-
2023
- 2023-12-22 CN CN202311778566.2A patent/CN117775701A/en active Pending
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