CN117747209B - Quick mould replacing device for cabling machine - Google Patents

Quick mould replacing device for cabling machine Download PDF

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Publication number
CN117747209B
CN117747209B CN202410065751.5A CN202410065751A CN117747209B CN 117747209 B CN117747209 B CN 117747209B CN 202410065751 A CN202410065751 A CN 202410065751A CN 117747209 B CN117747209 B CN 117747209B
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mould
frame
cabling
rotating shaft
rotating
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CN117747209A (en
Inventor
孙永凯
魏光超
孔祥禄
孔庆伟
田燕辉
陈东
赵文涛
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Shandong Luqing Cable Co ltd
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Shandong Luqing Cable Co ltd
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Publication of CN117747209A publication Critical patent/CN117747209A/en
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Abstract

The invention belongs to the technical equipment field of cabling machines, and particularly relates to a quick replacement device for a mould of a cabling machine, which comprises a mould workbench matched with the cabling machine, wherein a cabling mould is arranged above the mould workbench, a mould replacement device is arranged outside the cabling mould, the mould replacement device comprises a support frame, a travelling mechanism capable of realizing multidirectional movement is arranged above the support frame, a bolt dismounting mechanism for dismounting a bolt arranged on the cabling mould is arranged at the lower end of a vertical movement assembly, a clamping mechanism for realizing part taking and placing is arranged in the support frame at one side of the cabling mould, and a taking and placing mechanism capable of being adjusted in a lifting manner is arranged outside the support frame opposite to the clamping mechanism. The invention has reasonable design, simple structure and convenient processing, can replace manual work to replace a die, reduces labor cost and labor intensity, improves the working process and the degree of automation, and fully and clearly meets the use requirement.

Description

Quick mould replacing device for cabling machine
Technical Field
The invention belongs to the technical field of cabling machine equipment, and particularly relates to a quick die replacing device for a cabling machine.
Background
Power cables are used for transmitting electrical energy using a multi-phase power source, so the power cable is multi-core, e.g. power cables of a common three-phase power source are three to five-core cables (where there is a ground or protection line in addition to the main core). The multi-core cables for transmitting power by using the three-phase power supply are cabled together, so that three-phase magnetic fields can be counteracted, and the loss is reduced. Therefore, in the cable manufacturing process, the multi-core insulated wire cores are twisted together to form the multi-core cable. The process of twisting the insulated wire cores according to a certain rule comprises the steps of filling gaps among the wire cores during twisting and taping on a cable, which is called cable forming, and is an important process for manufacturing the cable.
The device used for cabling, i.e. the device which twists together the insulated wire cores and fills and wraps them, is called a cabling machine. The cabling machine generally comprises a twisting cage, a die carrier, a winding head, a traction wire winding disc and the like. The mould used for cabling is provided with a doubling mould, a cabling mould and a taping mould, wherein the moulds are formed by combining two semicircular moulds and positioning pins, the shapes of the moulds are approximately the same, and a wire inlet area is smooth and trumpet-shaped so as to adapt to the transition state when an insulated wire core enters the mould, and the cabling mould does not cause the insulated wire core to be excessively bent. The line bearing area is a straight line, so that the line core is basically shaped after passing through the area. The ratio of the length of the inlet section to the length of the shaping section of the mold is approximately 2: and 1, smooth circular arc transition is adopted between the two materials, so that the insulating wire core is kept in a good state, and the inner wall of the die is smooth and wear-resistant, and can be used for cabling a composite cable.
At present, for the processing of power cables with different specifications and sizes, the wire combining dies with different specifications are required to be replaced timely according to different use requirements so as to be twisted into a correct round cable, in the prior art, a replacing device of a die of a cabling machine generally comprises a base, an upper lug plate, a lower lug plate, a U-shaped frame, a guide rod, a mounting screw, a guide block, a rotating wheel and the like, the rotating wheel is rotated to drive the screw to rotate, so that the upper lug plate and the lower lug plate can be driven to oppositely move when the screw rotates, the upper shell and the lower shell are driven to mutually approach or mutually separate, the upper die and the lower die of the die are clamped together so as to ensure that the axial center of the die and the axial center of the cabling machine can be always kept on the same horizontal line when the thickness of the die is different, the processing mode can be used for completing convenient replacement of the die to a certain extent, however, in the practical implementation process, manual intervention is still needed, that is, the cooperation of the equipment components of the devices needs to be manually operated, so that the replacement of the equipment components can be completed to a certain extent, the input labor cost is at least two or more, the labor intensity is relatively high, the working process is relatively limited, meanwhile, the doubling mold needs to bear a large force in the practical production and processing process, the workpiece is locked only by virtue of a screw rod, the stability is poor, the equipment is seriously damaged, the production and processing process in a factory building is influenced to a certain extent, and the economic benefit of the production in the factory building cannot be ensured, therefore, the device provided by the invention can fully ensure the stability of the position of the doubling mold, realize convenient disassembly and replacement, improve the working process, and meet the production, processing and use requirements, on the other hand, the quick replacement of the mould can be effectively replaced by manpower, the investment of labor cost is reduced, the labor intensity is reduced, the actual working and processing process is greatly improved, the automation degree of the device is high, the use functionality is strong, and therefore the quick replacement device of the mould of the cable former in a factory building can effectively ensure the production economic benefit.
Disclosure of Invention
Aiming at the technical problems existing in the mould replacement process of the cable forming machine, the invention provides the quick mould replacement device of the cable forming machine, which has the advantages of reasonable design, simple structure, convenient processing, capability of fully guaranteeing the stability of the position of the doubling mould, convenient disassembly and replacement, improving the working process, meeting the production and processing use requirements, and being capable of effectively replacing manual work to finish the quick replacement of the mould, thereby not only reducing the investment of labor cost, reducing the labor intensity, but also greatly improving the actual working and processing process, and having high automation degree of device equipment and strong use functionality, so that the production economic benefit in a factory building is effectively guaranteed.
In order to achieve the above purpose, the technical scheme adopted by the invention is that the quick replacement device for the mould of the cabling machine comprises a mould workbench matched with the cabling machine, a cabling mould is arranged above the mould workbench, a mould replacement device is arranged outside the cabling mould, the mould replacement device comprises a support frame, a travelling mechanism capable of achieving multidirectional movement is arranged above the support frame, the travelling mechanism comprises a transverse movement assembly, a longitudinal movement assembly is arranged on the transverse movement assembly, a vertical movement assembly is arranged on the longitudinal movement assembly, a bolt dismounting mechanism for dismounting bolts mounted on the cabling mould is arranged at the lower end of the vertical movement assembly, the bolt dismounting mechanism comprises a swinging mechanism capable of achieving rotary rotation, a bolt dismounting claw is arranged outside the swinging mechanism, a clamping mechanism for achieving part taking and placing is arranged in the support frame on one side of the cabling mould, and a lifting and moving adjusting taking and placing mechanism is arranged outside the support frame opposite to the clamping mechanism and is used for achieving taking and replacing the cabling mould.
Preferably, the cabling mould comprises a supporting table which is sleeved on a mould workbench and is in pi-shaped design, supporting feet are arranged above the supporting table, supporting plates are arranged on the inner sides of the supporting tables, mould frames which are in pi-shaped design are arranged above the supporting plates, grooves are formed in the supporting feet corresponding to the two sides of the mould frames, a parallel line mould which is clamped with the mould frames and is in split type design up and down is arranged in the mould frames, an end cover is arranged above the parallel line mould, a screw rod which penetrates through the end cover is further arranged on the supporting feet, locking nuts are arranged on the periphery of the end parts of the screw rod, and a connecting screw rod which plays a fastening role for the parallel line mould is further arranged in the end cover.
Preferably, the transverse moving assembly comprises two transverse rodless cylinders which are arranged above the supporting frame side by side, a transverse moving frame which is in rectangular design is arranged above the output end of each transverse rodless cylinder, the longitudinal moving assembly comprises a longitudinal rodless cylinder which is arranged above the transverse moving frame, a longitudinal sliding bar is arranged above the transverse moving frame opposite to the longitudinal rodless cylinder, a longitudinal moving frame is erected on the output end of each longitudinal rodless cylinder and the longitudinal sliding bar, the vertical moving assembly comprises a vertical rodless cylinder which is arranged in the longitudinal frame, and the output end of each vertical rodless cylinder is provided with a mounting frame and connected with the swinging mechanism.
Preferably, the swing mechanism comprises a connecting support, a sliding rail is arranged on the outer end face between the connection, a cam is arranged below one side between the connection, a main rotating shaft is arranged in the connecting support, rotating shaft swinging arms are arranged on two sides of the main rotating shaft, a main sliding block sleeved with the sliding rail is arranged at the end part of each rotating shaft swinging arm, a key-shaped groove is formed in the joint of each rotating shaft swinging arm and the main sliding block, an operation driving cylinder for driving the main sliding block to move is arranged on one side of the upper part of the connecting support, a rotating shaft connecting block is further arranged on the periphery of one side end part of each main rotating shaft, a first connecting shaft is arranged above the rotating shaft connecting block, a mounting block is arranged at one end of each first connecting shaft, a driving gear is arranged at the other end of each first connecting shaft, a second connecting shaft is arranged below each rotating shaft connecting shaft, a matched gear meshed with the driving gear and designed in a fan shape is arranged at one end of each second connecting shaft, a rotating block is arranged on the periphery of each rotating block, a connecting rod is arranged at the lower end of each rotating block, and is in contact with the corresponding connecting rod, and the corresponding to the lower end of the connecting rod is arranged on the connecting rod.
Preferably, the bolt disassembling claw comprises a connecting seat connected with the mounting block, a power input assembly is arranged on the connecting seat, a disassembling claw body is arranged on one side of the power input assembly, the disassembling claw body comprises a conical frame which is designed in a hollow conical table shape, a plurality of slots are uniformly distributed on the periphery of the conical frame, a U-shaped frame is arranged at intervals in the slots, clamping jaws are arranged in the U-shaped frame, a drawing rod is arranged in the conical frame, one end of the drawing rod is provided with a movable sleeve, the periphery of the movable sleeve and one end of the clamping jaw are hinged with connecting rods, one end of the movable sleeve is provided with a supporting rod, and a damping spring is arranged between the outer side of the other end of the movable sleeve and the conical frame.
Preferably, the power input assembly comprises an installation shell connected with a connecting seat, a bearing is arranged in the installation shell, a hollow rotating shaft is arranged in the bearing, one end of the hollow rotating shaft is connected with a conical frame and sleeved on the outer side of a drawing rod, a driven wheel is arranged on the periphery of the other end of the hollow rotating shaft, a driving wheel is arranged in the connecting seat below the installation shell, a synchronous belt is arranged between the driven wheel and the driving wheel, a connecting shell is arranged on one side of the installation shell, and a rotating disc connected with the end of the drawing rod is arranged in the connecting shell.
Preferably, the clamping mechanism comprises a concave frame, a sliding rod assembly is arranged in the concave frame, a movable seat is arranged on the sliding rod assembly, a clamping driving cylinder is arranged on one side of the concave frame, an output end of the concave frame penetrates through the concave frame to be connected with the movable seat, a hollow rotary platform is arranged on the outer side of the movable frame, and a clamping finger cylinder is arranged on the outer side of the hollow rotary platform.
Preferably, the material taking and placing mechanism comprises a lifting frame, one side of the lifting frame is hinged with a rotating plate, one side of the rotating plate is provided with a telescopic rod, two mounting seats which are designed in a T shape are symmetrically arranged on the other side of the rotating plate, rotating assemblies are arranged in the mounting seats, rotating plates are arranged between the rotating assemblies, sliding strip rails are arranged on two sides above the rotating plates, travelling plates which are designed in a T shape are arranged on the sliding strip rails, material taking and placing finger cylinders are arranged on the travelling plates, travelling driving cylinders are arranged on the rotating plates, and output ends of the travelling driving cylinders are connected with the travelling plates.
Compared with the prior art, the invention has the advantages and positive effects that,
1. According to the quick die replacement device for the cabling machine, provided by the invention, through the arranged travelling mechanism, the device equipment can be moved and adjusted in multiple directions, so that the effective implementation of subsequent production and processing work is ensured; the bolt dismounting mechanism is arranged, so that the lock nut on the cabling mould can be dismounted and placed, labor intensity is reduced, the working process is improved, particularly, the swing mechanism can be used for driving the bolt dismounting claw to finish the free adjustment of the position, the working process is effectively improved, the use requirements of different production and processing are met, the bolt dismounting claw is used for ensuring the effective realization of the dismounting action of the lock nut, the automation degree of equipment is high, the working process is improved, and the use function is ensured; the clamping mechanism can be used for taking out the parts of the cabling mould part to a certain extent so as to ensure the successful operation of subsequent production and processing work; through the built material taking and placing mechanism, on one hand, the doubling mold in the cabling mold can be taken out, and on the other hand, the doubling mold to be replaced can be placed in the cabling mold, so that replacement of equipment parts of the device is effectively completed, time cost is saved, and working process is improved; the device is reasonable in design, simple in structure, convenient to process and capable of fully guaranteeing the stability of the position of the doubling die on the one hand, achieving convenient disassembly and assembly and replacement, improving the working process, meeting the production, processing and use requirements, on the other hand, being capable of effectively replacing manual completion of quick replacement of the die, not only reducing the investment of labor cost, reducing the labor intensity, but also greatly improving the actual working and processing process, and being high in automation degree and strong in use functionality of device equipment, thereby effectively guaranteeing the production economic benefit in a factory building.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort to a person skilled in the art.
FIG. 1 is a schematic diagram of a quick mold change device for a cabling machine;
FIG. 2 is a side view of the construction of the quick change device for the mold of the cabling machine;
FIG. 3 is an exploded view of a portion of the construction of a cabling mold;
FIG. 4 is a schematic view of a clamping mechanism;
FIG. 5 is a schematic view of a material taking and placing mechanism;
FIG. 6 is a schematic view of a bolt removing mechanism;
FIG. 7 is a schematic diagram of a swing mechanism;
FIG. 8 is a schematic view of a swing mechanism from another perspective;
FIG. 9 is a schematic view of a bottom view of the swing mechanism;
FIG. 10 is a front view of a part of the internal structure of the bolt-removing nail;
In the above figures, 1, a die workbench; 2. a support frame; 3. a lateral movement assembly; 31. a transverse rodless cylinder; 32. a transverse moving frame; 4. a longitudinally moving assembly; 41. a longitudinal rodless cylinder; 42. a longitudinal slide; 43. a longitudinal moving frame; 5. a vertical movement assembly; 51. a vertical rodless cylinder; 52. a mounting frame; 6. a swinging mechanism; 601. a connecting bracket; 6011. a slide rail; 602. a cam; 603. a main rotating shaft; 604. a rotating shaft swing arm; 605. a main slider; 606. operating a driving cylinder; 607. a rotating shaft connecting block; 6071. a first connecting shaft; 6072. a mounting block; 6073. a drive gear; 6074. a second connecting shaft; 6075. a mating gear; 608. a rotating block; 609. a contact ball; 610. a connecting rod; 611. a tension spring; 612. a buffer; 7. a bolt dismounting claw; 71. a connecting seat; 72. a conical frame; 721. a slot hole; 73. a U-shaped frame; 74. a clamping jaw; 75. a pull rod; 76. a moving sleeve; 77. a connecting rod; 78. a supporting rod; 79. a damping spring; 8. a clamping mechanism; 81. a concave frame; 82. a slide bar assembly; 83. a movable seat; 84. a clamping driving cylinder; 85. a hollow rotating platform; 86. a finger clamping cylinder; 9. a material taking and discharging mechanism; 91. a lifting frame; 92. a rotating plate; 93. a telescopic rod; 94. a mounting base; 95. a rotating assembly; 96. a rotating plate; 961. a slider rail; 97. a traveling plate; 98. taking and placing a finger cylinder; 99. a travel driving cylinder; 10. a cabling mould; 101. a support table; 1011. supporting feet; 1012. a groove; 1013. a screw; 1014. a lock nut; 102. a supporting plate; 103. a mould frame; 104. doubling mold; 105. an end cap; 106. a connecting screw; 11. a power input assembly; 111. a mounting shell; 112. a load bearing; 113. a hollow rotating shaft; 114. driven wheel; 115. a driving wheel; 116. a synchronous belt; 117. a connection housing; 118. and rotating the disc.
Detailed Description
In order that the above objects, features and advantages of the application will be more clearly understood, a further description of the application will be rendered by reference to the appended drawings and examples. It should be noted that, without conflict, the embodiments of the present application and features in the embodiments may be combined with each other.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced otherwise than as described herein, and therefore the present invention is not limited to the specific embodiments of the disclosure that follow.
As shown in fig. 1 to 10, an embodiment of a quick replacement device for a cable former die comprises a die workbench 1 matched with the cable former for use, wherein the purpose is to provide a convenient installation position for the cable former die 10 so as to ensure the stability of the position of the cable former die 10 and ensure the smooth development of subsequent production and processing work, and the cable former die 10 is arranged above the die workbench 1 so as to ensure the effective manufacture of a power cable and effectively improve the working process; in order to effectively complete convenient replacement of the cabling mould 10, a mould replacement device is arranged on the outer side of the cabling mould 10, the mould replacement device comprises a support frame 2, a travelling mechanism capable of realizing multi-direction movement is arranged above the support frame 2, the travelling mechanism comprises a transverse moving assembly 3, a longitudinal moving assembly 4 is arranged on the transverse moving assembly 3, a vertical moving assembly 5 is arranged on the longitudinal moving assembly 4, and the cooperation among the equipment parts is utilized to drive equipment to move and adjust in multiple directions, so that the use functionality of the equipment is effectively improved; Further, the lower extreme of vertical moving assembly 5 is provided with the bolt detaching mechanism that is used for dismantling the last installed bolt of cabling mould 10, and bolt detaching mechanism is including realizing rotatory pivoted swing mechanism 6, and the outside of swing mechanism 6 is provided with bolt detaching claw 7, and the concrete description is: the swinging mechanism 6 can drive the bolt dismounting claw 7 to realize rotation adjustment in the horizontal direction and the vertical direction, respectively ensure the realization of the placement and the dismounting actions of the lock nut 1014, further, a placement table for temporarily storing the lock nut 1014 is also arranged on the inner side of the supporting frame 2, on one hand, when the bolt dismounting claw 7 is controlled to be in the vertical state, the lock nut 1014 on the cabling mould 10 can be removed, On the other hand, when the control bolt disassembling claw 7 is in a horizontal state, the locking nut 1014 can be placed on a placing table under the drive of the running mechanism, and of course, a positioning rod for supporting the locking nut 1014 can be arranged on the placing table in consideration of stable placement and subsequent stable clamping of the locking nut 1014, so that the convenience of taking and placing of the locking nut 1014 components is ensured, and further the function of improving the working process is realized; the clamping mechanism 8 for realizing the picking and placing of parts is arranged in the support frame 2 positioned at one side of the cabling mould 10, and the function of the clamping mechanism is to take down parts on the cabling mould 10, especially the parts of the end cover 105, so as to provide convenience for the taking out and replacing of the parts of the subsequent cabling mould and ensure the use functionality; In order to effectively complete the taking out of the doubling mold on the cabling mold 10 and the placing of the doubling mold to be replaced, a lifting and moving adjusting taking and placing mechanism 9 is arranged on the outer side of the supporting frame 2 opposite to the clamping mechanism 8 and is used for taking down and replacing the cabling mold 10, and for the taking out and placing process of the doubling mold and the component to be replaced, the doubling mold can be matched with the existing manipulator in a production factory, namely: taking out the doubling mold in the cabling mold 10 by using the taking and placing mechanism 9, placing the doubling mold which does not meet the production specification on a special placing cabinet for the doubling mold by using an external manipulator, placing a workpiece which is suitable for the production specification on the taking and placing mechanism 9 by using the manipulator, So as to ensure the smooth proceeding of the subsequent production and processing work, of course, for the case of no mechanical arm in the production factory building: a row of hollowed-out placing racks for containing the doubling mold can be arranged above the supporting frame 2, namely, the placing racks which can be taken down in the vertical direction by utilizing the taking and placing mechanism 9 can be used, namely, the taken down workpieces can be placed on the vertical direction by means of the lifting function and the rotating function of the taking down workpieces, meanwhile, the taking down of the workpieces to be replaced can be realized by means of the lifting and rotating function, the using functionality of the device is ensured, and the following needs to be further explained: based on the above-described manner of setting up the racks, Considering that the parallel line modules with different specifications have more quantity, for the established taking and placing mechanism 9, a mode of moving in the horizontal direction can be established, and the specific working principle can refer to the transverse moving assembly 3 or the longitudinal moving assembly 4, so that the rationality established by the device equipment is further improved, and the use requirement is met;
In the above process: through the arranged travelling mechanism, the device equipment can be moved and regulated in multiple directions, so that the effective proceeding of the subsequent production and processing work is ensured; the lock nut 1014 on the cabling mould 10 can be dismounted and placed through the arranged bolt dismounting mechanism, so that labor intensity is reduced, working process is improved, particularly, the swing mechanism 6 can be used for driving the bolt dismounting claw 7 to finish free adjustment of the position, the working process is effectively improved, the use requirements of different production and processing are met, the effective realization of the dismounting action of the lock nut 1014 is ensured by the aid of the arranged bolt dismounting claw 7, the automation degree of equipment is high, the working process is improved, and the use function is ensured; the clamping mechanism 8 can be used for taking out partial components of the cabling mould 10 to a certain extent so as to ensure that the subsequent production and processing work is smoothly carried out; through the built material taking and placing mechanism 9, on one hand, the doubling mold in the cabling mold 10 can be taken out, and on the other hand, the doubling mold to be replaced can be placed in the cabling mold 10, so that replacement of equipment parts of the device is effectively completed, time cost is saved, and working process is improved; the device is reasonable in design, simple in structure, convenient to process and capable of fully guaranteeing the stability of the position of the doubling die on the one hand, achieving convenient disassembly and assembly and replacement, improving the working process, meeting the production, processing and use requirements, on the other hand, being capable of effectively replacing manual completion of quick replacement of the die, not only reducing the investment of labor cost, reducing the labor intensity, but also greatly improving the actual working and processing process, and being high in automation degree and strong in use functionality of device equipment, thereby effectively guaranteeing the production economic benefit in a factory building.
In order to fully ensure the stability of the position of the doubling mold and improve the subsequent production and processing working process, the cabling mold 10 comprises a supporting table 101 which is sleeved on a mold workbench 1 and is in pi-shaped design, a supporting leg 1011 is arranged above the supporting table 101, a supporting plate 102 is arranged on the inner side of the supporting table 101, a mold frame 103 which is in pi-shaped design is arranged above the supporting plate 102, grooves 1012 are formed in the supporting legs 1011 corresponding to two sides of the mold frame 103, the doubling mold 104 which is clamped with the mold frame 103 and is in split-type design up and down is arranged in the mold frame 103, an end cover 105 is arranged above the doubling mold 104, a screw 1013 which penetrates through the end cover 105 is also arranged on the supporting leg 1011, a locking nut 1014 is arranged on the periphery of the end part of the screw 1013, and a connecting screw 106 which is used for fastening the doubling mold 104 is arranged in the end cover 105, and is specifically described as follows: the supporting plate 102 is matched with the supporting leg 1011 to ensure the stability of the die carrier 103 after being placed, reduce the possibility of deviation, and needs to be further explained: in the prior art, the specification and dimensions of the outside of the doubling mold are generally relatively consistent, and for cables of different specifications, the dimension of the through hole formed in the doubling mold is different, that is, when not necessary, after the die frame 103 and the supporting table 101 are connected by bolts, the die frame is generally not required to be replaced, and the main body to be replaced is a split type doubling mold, specifically: when the installation is carried out, firstly, the lower half part of the parallel line mould is placed on the mould frame 103, then the upper half part is placed, then the upper half part of the parallel line mould is propped against by the end cover 105, the end cover 105 is stably installed and placed by the cooperation between the lock nut 1014 and the screw 1013, after the work is completed, the connecting screw 106 penetrates through the end cover 105 and is connected with the upper half part of the parallel line mould, the purpose is to reduce the vertical jump of the connecting screw 106, and further improve the use functionality of the device and equipment.
In order to fully ensure that the device equipment has good use functionality, the device equipment can be used for realizing movement adjustment in multiple directions, the transverse movement assembly 3 comprises two transverse rodless cylinders 31 which are arranged above the supporting frame 2 side by side, a transverse moving frame 32 which is in rectangular design is arranged above the output end of each transverse rodless cylinder 31, the transverse moving frame 32 can be driven to realize horizontal movement adjustment in the transverse direction by utilizing the operation of each transverse rodless cylinder 31, the longitudinal movement assembly 4 comprises a longitudinal rodless cylinder 41 which is arranged above the transverse moving frame 32, a longitudinal sliding bar 42 is arranged above the transverse moving frame 32 which is opposite to the longitudinal rodless cylinder 41, the output end of each longitudinal rodless cylinder 41 and the longitudinal sliding bar 42 are provided with a longitudinal movement frame 43, the longitudinal rodless cylinder 41 can be used for driving the longitudinal movement frame 43 to realize movement adjustment in the longitudinal direction, the use requirement is ensured, the vertical movement assembly 5 comprises a vertical rodless cylinder 51 which is arranged in the longitudinal frame, the output end of each vertical rodless cylinder 51 is provided with a mounting frame 52 and is connected with the swinging mechanism 6, the vertical rodless cylinder 51 which is used for driving the vertical rodless cylinder 52 and the device which is arranged on the vertical rodless cylinder 51, and the vertical movement assembly can realize the vertical movement adjustment on the device which can not meet the requirement of the device, and the use of the device in the multiple directions, and the multiple-direction movement requirements can be greatly realized by using the device.
In order to effectively complete the free adjustment of the position of the bolt dismounting claw 7, in particular, the 90-degree rotation adjustment of the position of the bolt dismounting claw can be realized, specifically: the swinging mechanism 6 comprises a connecting bracket 601, a slide rail 6011 is arranged on the outer end surface between the connection, a cam 602 is arranged below one side between the connection, a main rotating shaft 603 is arranged in the connecting bracket 601, rotating shaft swinging arms 604 are arranged on two sides of the main rotating shaft 603, main sliding blocks 605 sleeved with the slide rail 6011 are arranged at the end parts of the two rotating shaft swinging arms 604, a key-shaped groove is arranged at the joint of the rotating shaft swinging arms 604 and the main sliding blocks 605, an operation driving cylinder 606 for driving the main sliding blocks 605 to move is arranged on one side above the connecting bracket 601, the periphery of one side end part of the main rotating shaft 603 is also provided with a rotating shaft connecting block 607, a first connecting shaft 6071 is arranged above the rotating shaft connecting block 607, one end of the first connecting shaft 6071 is provided with a mounting block 6072, the other end of the first connecting shaft 6071 is provided with a driving gear 6073, the lower part in the rotating shaft connecting block 607 is provided with a second connecting shaft 6074, one end of the second connecting shaft 6074 is provided with a matched gear 6075 meshed with the driving gear 6073 and designed in a fan shape, the periphery of the second connecting shaft 6074 is provided with a rotating block 608, the lower end of the rotating block 608 is provided with a contact ball 609 which is used for propping against and contacting with the protruding block, The other end of the main rotating shaft 603 is provided with a connecting rod 610, an extension spring 611 is arranged between the lower part of the connecting rod 610 and the lower part of the contact ball 609, the upper end and the lower end of the connecting bracket 601 are also provided with buffers 612 corresponding to the main sliding block 605, and the specific working principle and the working mode of the swinging mechanism 6 are specifically described as follows: the connecting bracket 601 is connected to the mounting bracket 52 and can be adjusted in multiple directions to ensure effective disassembly of the subsequent lock nut 1014, for a rotational adjustment of the device apparatus to achieve a 90 ° angle: the control operation drives the cylinder 606 to extend, the main slide block 605 moves vertically up and down relative to the slide rail 6011, The two rotating shaft swing arms 604 rotate downwards along with the main rotating shaft 603, and of course, the connecting rod 610 and the rotating shaft connecting block 607 rotate along with the main rotating shaft 603, especially for the rotating shaft connecting block 607, the rotating block 608 and the contact ball 609 are inevitably driven to rotate by the rotation, especially for the contact ball 609, the contact ball 609 rotates along with the cam 602 under the action of the tension spring 611, that is, the contact ball 609 rotates along with the rotation relative to the main rotating shaft 603, and rotates, so that the possibility of abrasion is reduced, and along with the operation of the contact ball 609 on the cam 602, And there is a tendency to rotate toward the outside, in this state, the second connecting shaft 6074 is driven to rotate counterclockwise relative to the rotating shaft connecting block 607, and simultaneously acts on the mating gear 6075, and by utilizing the engagement achieved by the mating gear 6075 and the driving gear 6073, the first connecting shaft 6071 is driven to rotate, and further acts on the mounting block 6072, and when the main slide block 605 moves to the maximum moving distance, the mounting block 6072 and the bolt dismounting claw 7 can rotate from the horizontal position to the vertical position, and of course, before and after rotation are on different horizontal planes, and when the bolt dismounting claw 7 is in the vertical state, Can guarantee that lock nut 1014 dismantles effective realization of work, when bolt dismantlement claw 7 is in under the horizontality, then can place the lock nut 1014 of taking off in the work piece and place the district, for follow-up getting and putting and provide convenient condition, the service functionality of device equipment has improved work progress greatly, effectively satisfies the user demand.
In order to effectively complete clamping of nuts to be disassembled so as to guarantee that the disassembly work is smoothly carried out, the bolt disassembly claw 7 comprises a connecting seat 71 connected with an installation block 6072, a power input assembly 11 is arranged on the connecting seat 71, one side of the power input assembly 11 is provided with a disassembly claw body, the disassembly claw body comprises a conical frame 72 which is in a hollow conical table shape design, a plurality of slots 721 are uniformly distributed on the periphery of the conical frame 72, a U-shaped frame 73 is arranged in the plurality of slots 721 at intervals, clamping jaws 74 are arranged in the U-shaped frame 73, a drawing rod 75 is arranged in the conical frame 72, one end of the drawing rod 75 is provided with a movable sleeve 76, the periphery of the movable sleeve 76 and one end of the clamping jaws 74 are hinged with connecting rods 77, one end of the movable sleeve 76 is provided with a supporting rod 78, and a damping spring 79 is arranged between the outer side of the other end of the movable sleeve 76 and the conical frame 72, and the concrete description is that: the pull rod 75 can be driven by the power input assembly 11 to realize movement adjustment in the horizontal direction, so that the movable sleeve 76 is driven to move outwards, and because the connecting rod 77 is hinged with the movable sleeve 76 and the clamping jaw 74 can rotate relative to the U-shaped frame 73, when the movable sleeve 76 moves in the direction away from the clamping jaw 74, the connecting rod 77 rotates and drives the clamping jaw 74 to rotate towards the geometric center of the conical frame 72, thereby providing convenience for the clamping jaw 74 to act on the lock nut 1014, providing preconditions for the follow-up disassembly of the lock nut 1014, and guaranteeing the use requirement.
In order to fully ensure that the dismounting claw body can realize circumferential rotation and simultaneously complete shrinkage control of the clamping jaw 74, effective completion of nut dismounting work is ensured, specifically: the power input assembly 11 includes a mounting shell 111 connected with the connection seat 71, a bearing 112 is arranged in the mounting shell 111, a hollow rotating shaft 113 is arranged in the bearing 112, one end of the hollow rotating shaft 113 is connected with the conical frame 72 and sleeved outside the drawing rod 75, a driven wheel 114 is arranged at the periphery of the other end of the hollow rotating shaft 113, a driving wheel 115 is arranged in the connection seat 71 positioned below the mounting shell 111, a synchronous belt 116 is arranged between the driven wheel 114 and the driving wheel 115, a connection shell 117 is arranged at one side of the mounting shell 111, and a rotating disc 118 connected with the end part of the drawing rod 75 is arranged in the connection shell 117, and specifically described as follows: the hollow rotating shaft 113 and the bearing 112 are used for ensuring fluency in the rotating process of the hollow rotating shaft 113 and the conical frame 72 so as to ensure the use functionality of the device, and further, a motor for driving the driving wheel 115 to rotate is arranged on one side of the connecting seat 71, when the motor runs, input power acts on the driven wheel 114 through the synchronous belt 116, and further drives the hollow rotating shaft 113 and the conical frame 72 to rotate circumferentially relative to the connecting seat 71, and certainly, the dismounting claw body is used for fastening and clamping the locking nut 1014, so that the dismounting of the locking nut 1014 can be completed, the manual work is effectively replaced, and the specific working principle of the process of the dismounting claw body for clamping the locking nut 1014 is described in the above, and is not repeated here, and the input of the driving power of the drawing rod 75 is as follows: a telescopic cylinder (not shown in the figure) for driving the pull rod 75 to move and adjust is arranged on one side above the connecting seat 71, and of course, the output end of the telescopic cylinder is connected with the rotating disc 118, that is, one end of the rotating disc 118 is fixedly connected with the outer end of the pull rod 75, and the other end of the rotating disc is fixedly connected with the telescopic cylinder, so that driving power, especially transmission of the pull force, can be realized to a certain extent, and the conical frame 72 can rotate, and the telescopic cylinder and the pull rod 75 can rotate relatively and cannot be separated through the established rotating disc 118.
In order to effectively complete the clamping of the components of the cabling mould 10, especially for the components of the end cover 105, further, the clamping mechanism 8 comprises a concave frame 81, a sliding rod assembly 82 is arranged in the concave frame 81, a movable seat 83 is arranged on the sliding rod assembly 82, a clamping driving cylinder 84 is arranged on one side of the concave frame 81, an output end of the clamping driving cylinder penetrates through the concave frame 81 to be connected with the movable seat 83, a hollow rotating platform 85 is arranged on the outer side of the movable frame, and a clamping finger cylinder 86 is arranged on the outer side of the hollow rotating platform 85, which is specifically described as follows: the movable seat 83 can move and translate relative to the sliding rod assembly 82 under the driving action of the clamping driving cylinder 84, so as to take down and move out the equipment parts until the subsequent doubling mold is replaced, and then returns the end cover 105 parts to the original position, thereby providing convenience for the subsequent locking operation, and further explaining: for the connection between the movable seat 83 and the hollow rotating platform, a mode that relative lifting movement can occur in the vertical direction can be established between the movable seat 83 and the hollow rotating platform, namely, the hollow rotating platform 85 and the clamping finger cylinder 86 can move and adjust in the vertical direction relative to the movable seat 83, convenience conditions are provided for the removal and placement of equipment parts, the working process is fully ensured, of course, the driving power between the movable seat and the hollow rotating platform can be driven by the telescopic cylinder, and the established hollow rotating platform 85 is convenient for the clamping finger cylinder 86 to achieve the adjustment of the equipment parts of the device in multiple directions, so that damages caused by collision between the mechanisms can be prevented, and the maintenance cost is saved.
In order to effectively complete the taking out of the doubling mold and the placing and replacing of the subsequent doubling mold, the taking and placing mechanism 9 comprises a lifting frame 91, one side of the lifting frame 91 is hinged with a rotating plate 92, one side of the rotating plate 92 is provided with a telescopic rod 93, the other side of the rotating plate 92 is symmetrically provided with two mounting seats 94 which are in T-shaped design, rotating components 95 are arranged in the mounting seats 94, of course, the outer sides of the rotating components 95 are also provided with motors (not shown in the drawings) for driving the rotating components to rotate, driving power is provided for rotating the rotating plates 96, rotating plates 96 are arranged between the two groups of rotating components 95, the rotating plates 96 can be designed in a shape like a Chinese character 'ji', the rationality of the device designed by equipment is effectively improved, sliding strips 961 are arranged on two sides above the rotating plates 96, advancing plates 97 which are in T-shaped design are provided with taking and placing finger cylinders 98, advancing driving cylinders 99 are arranged on the rotating plates 96, and the output ends of the rotating components are connected with the advancing plates 97, and the taking and placing mechanism is specifically described as follows: the sliding component of the sliding strip is also arranged between the lifting frame 91 and the supporting frame 2, so that the lifting movement of the material taking and placing mechanism 9 can be realized in the vertical direction, and the material taking and placing action of a workpiece is effectively realized. The mounting seat 94 can rotate under the telescopic action of the telescopic rod 93 along with the rotating plate 92, when the rotating plate 92 is shortened, the rotating plate 92 is horizontally placed as far as possible, and the outer mechanical arm is matched to take down the workpieces taken down on the material taking and placing mechanism 9, meanwhile, the rotating plate 96 and the components set up by the rotating plate 96 can be driven to rotate and adjust through the driving rotating assembly 95, so that certain convenience is provided for the process of taking and placing the workpieces by the material taking and placing finger cylinder 98, the outer mechanical arm can be matched to clamp the die which needs to be replaced to a certain extent, the effect of promoting the working process is achieved, when the rotating plate 92 is in the vertical state, the lifting frame 91 is moved and adjusted in the vertical direction, the work of taking and placing the workpieces is ensured, so as to adapt to the positions of the cable forming dies 10 with different heights, and further, the moving and translating of the moving plate 97 on the sliding strip rail 961 can be driven by the extension and contraction of the moving driving cylinder 99, so that convenience is provided for the moving and keeping close to or keeping away from the cable forming dies 10, and the subsequent locking condition is provided for the process of taking and placing the workpieces by the material taking and placing finger cylinder 98.
The present invention is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification, equivalent changes and modification made to the above-mentioned embodiments according to the technical substance of the present invention without departing from the technical content of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims (8)

1. The utility model provides a cabling machine mould quick replacement device, includes the mould workstation that cooperatees with the cabling machine and uses, the mould workstation top is provided with the cabling mould, its characterized in that is located the outside of cabling mould is provided with mould replacement device, mould replacement device includes the support frame, the top of support frame is provided with the advancing mechanism that can realize multi-direction removal, advancing mechanism includes the lateral shifting subassembly, be provided with longitudinal movement subassembly on the lateral shifting subassembly, be provided with vertical movement subassembly on the longitudinal movement subassembly, vertical movement subassembly's lower extreme is provided with the bolt detaching mechanism that is used for dismantling the bolt that installs on the cabling mould, bolt detaching mechanism is including can realizing rotatory pivoted swing mechanism, swing mechanism's outside is provided with the bolt detaching claw, is located be provided with in the support frame of cabling mould one side and be used for realizing the part and get the fixture, with the support frame outside relative to the fixture is provided with the material mechanism of getting of lifting movement regulation for realize getting down and changing the cabling mould.
2. The quick replacing device for the mould of the cable former according to claim 1, wherein the cable former comprises a supporting table which is sleeved on a mould workbench and is in pi-shaped design, supporting feet are arranged above the supporting table, supporting plates are arranged on the inner sides of the supporting tables, mould frames which are in pi-shaped design are arranged above the supporting plates, grooves are formed in the supporting feet corresponding to the two sides of the mould frames, a doubling mould which is clamped with the mould frames and is in split-type design up and down is arranged in the mould frames, an end cover is arranged above the doubling mould, a screw rod which penetrates through the end cover is further arranged on the supporting feet, locking nuts are arranged on the periphery of the end parts of the screw rod, and a connecting screw rod which plays a role in fastening the doubling mould is further arranged in the end cover.
3. The quick die change device of a cable former according to claim 2, wherein the transverse moving assembly comprises two transverse rodless cylinders arranged above the supporting frame side by side, a traversing frame in rectangular design is arranged above the output end of each transverse rodless cylinder, the longitudinal moving assembly comprises a longitudinal rodless cylinder arranged above the traversing frame, a longitudinal sliding bar is arranged above the traversing frame opposite to the longitudinal rodless cylinder, the output end of the longitudinal rodless cylinder and the longitudinal sliding bar are provided with longitudinal moving frames, the vertical moving assembly comprises a vertical rodless cylinder arranged in the longitudinal frame, and the output end of the vertical rodless cylinder is provided with a mounting frame and is connected with the swinging mechanism.
4. The quick replacing device for the cable former die according to claim 3, wherein the swinging mechanism comprises a connecting bracket, a slide rail is arranged on the outer end face between the connection, a cam is arranged below one side between the connection, a main rotating shaft is arranged in the connecting bracket, rotating shaft swinging arms are arranged on two sides of the main rotating shaft, main sliding blocks sleeved with the slide rail are arranged at the end parts of the rotating shaft swinging arms, key grooves are formed in the connection parts of the rotating shaft swinging arms and the main sliding blocks, an operation driving cylinder for driving the main sliding blocks to move is arranged on one side of the connecting bracket, a rotating shaft connecting block is further arranged on the periphery of one side end part of the main rotating shaft, a first connecting shaft is arranged above the rotating shaft connecting block, an installation block is arranged at one end of the first connecting shaft, a driving gear is arranged at the other end of the first connecting shaft, a second connecting shaft is arranged below the rotating shaft connecting block, a matched gear meshed with the driving gear and in a fan-shaped design is arranged at one end of the second connecting shaft, a rotating block is arranged at the periphery of the second connecting shaft, a rotating block is arranged at the other end of the second connecting shaft, a connecting block is in contact with the lower end of the connecting block, and is arranged at the other end of the connecting block, and is in contact with the lower end of the connecting block, and the buffer block is arranged at the other end of the connecting block.
5. The quick die replacing device for the cable former according to claim 4, wherein the bolt dismounting claw comprises a connecting seat connected with the mounting block, a power input assembly is arranged on the connecting seat, one side of the power input assembly is provided with a dismounting claw body, the dismounting claw body comprises a conical frame which is designed in a hollow conical table shape, a plurality of slots are uniformly distributed on the periphery of the conical frame, a U-shaped frame is arranged in the slots at intervals, clamping jaws are arranged in the U-shaped frame, a drawing rod is arranged in the conical frame, one end of the drawing rod is provided with a movable sleeve, connecting rods are hinged to the periphery of the movable sleeve and one end of the clamping jaws, one end of the movable sleeve is provided with a supporting rod, and a damping spring is arranged between the outer side of the other end of the movable sleeve and the conical frame.
6. The quick die replacing device for a cable former according to claim 5, wherein the power input assembly comprises a mounting shell connected with a connecting seat, a bearing is arranged in the mounting shell, a hollow rotating shaft is arranged in the bearing, one end of the hollow rotating shaft is connected with a conical frame and sleeved on the outer side of the drawing rod, a driven wheel is arranged on the periphery of the other end of the hollow rotating shaft, a driving wheel is arranged in the connecting seat below the mounting shell, a synchronous belt is arranged between the driven wheel and the driving wheel, a connecting shell is arranged on one side of the mounting shell, and a rotating disc connected with the end of the drawing rod is arranged in the connecting shell.
7. The quick die replacing device for the cable former according to claim 6, wherein the clamping mechanism comprises a concave frame, a sliding rod assembly is arranged in the concave frame, a movable seat is arranged on the sliding rod assembly, a clamping driving cylinder is arranged on one side of the concave frame, an output end of the clamping driving cylinder penetrates through the concave frame to be connected with the movable seat, a hollow rotary platform is arranged on the outer side of the movable seat, and a clamping finger cylinder is arranged on the outer side of the hollow rotary platform.
8. The quick die replacing device for the cable former according to claim 7, wherein the material taking and placing mechanism comprises a lifting frame, one side of the lifting frame is hinged with a rotating plate, one side of the rotating plate is provided with a telescopic rod, the other side of the rotating plate is symmetrically provided with two mounting seats which are designed in a T shape, rotating assemblies are arranged in the mounting seats, a rotating plate is arranged between the two groups of rotating assemblies, two sides above the rotating plate are provided with sliding rails, the sliding rails are provided with travelling plates which are designed in a T shape, the travelling plates are provided with material taking and placing finger cylinders, the rotating plate is provided with travelling driving cylinders, and the output ends of the travelling driving cylinders are connected with the travelling plates.
CN202410065751.5A 2024-01-17 2024-01-17 Quick mould replacing device for cabling machine Active CN117747209B (en)

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CN202410065751.5A CN117747209B (en) 2024-01-17 2024-01-17 Quick mould replacing device for cabling machine

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Application Number Priority Date Filing Date Title
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CN117747209B true CN117747209B (en) 2024-06-21

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Publication number Priority date Publication date Assignee Title
CN118143725A (en) * 2024-05-13 2024-06-07 杭州蕙勒智能科技股份有限公司 Automatic production line for machining hydraulic shell

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Publication number Priority date Publication date Assignee Title
CN211743636U (en) * 2020-01-11 2020-10-23 深圳市鼎烽达科技有限公司 Quick die changing device of automatic wire harness machine
CN115472342A (en) * 2022-09-24 2022-12-13 华辰电缆有限公司 Cabling machine for composite cable and processing technology

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Publication number Priority date Publication date Assignee Title
JP2005319491A (en) * 2004-05-11 2005-11-17 Amada Co Ltd Apparatus and method for changing die
CN215417687U (en) * 2021-08-17 2022-01-04 阳谷龙大电缆有限公司 Quick replacement device for cable former die
CN218351186U (en) * 2022-08-25 2023-01-20 广东永壹珠江电缆有限公司 Quick replacement device for mould of cable-former

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN211743636U (en) * 2020-01-11 2020-10-23 深圳市鼎烽达科技有限公司 Quick die changing device of automatic wire harness machine
CN115472342A (en) * 2022-09-24 2022-12-13 华辰电缆有限公司 Cabling machine for composite cable and processing technology

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