CN117733998A - Energy-saving and environment-friendly ceramic glazing method - Google Patents
Energy-saving and environment-friendly ceramic glazing method Download PDFInfo
- Publication number
- CN117733998A CN117733998A CN202410006350.2A CN202410006350A CN117733998A CN 117733998 A CN117733998 A CN 117733998A CN 202410006350 A CN202410006350 A CN 202410006350A CN 117733998 A CN117733998 A CN 117733998A
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- carrying
- glaze
- glazing
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- saving
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- 239000000919 ceramic Substances 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 21
- 229910052573 porcelain Inorganic materials 0.000 claims abstract description 28
- 238000001125 extrusion Methods 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 238000007598 dipping method Methods 0.000 claims abstract description 8
- 230000009471 action Effects 0.000 claims abstract description 7
- 238000003756 stirring Methods 0.000 claims description 9
- 238000013016 damping Methods 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims description 3
- 208000035187 Ring chromosome 14 syndrome Diseases 0.000 description 5
- 208000032820 Ring chromosome 13 syndrome Diseases 0.000 description 4
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 210000001161 mammalian embryo Anatomy 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 238000004814 ceramic processing Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 229910052572 stoneware Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses an energy-saving and environment-friendly ceramic glazing method, which comprises glazing equipment, wherein the glazing equipment comprises a glaze cylinder, the side end of the glaze cylinder is connected with an organic table, the top surface of the organic table is provided with a rotating shaft and a rack, the rotating shaft is arranged in the middle of the rack and is driven to rotate by a motor, the outer surface of the rotating shaft is connected with a plurality of carrying components for carrying porcelain blanks, the bottom of each carrying component is provided with a lifting mechanism, and the lifting mechanism of each carrying component lifts the bottom of each porcelain blank when the porcelain blanks are subjected to glaze dipping treatment; the machine frame is also provided with an extrusion assembly which is arranged above the carrying assembly, and when the rotating shaft drives the carrying assembly to move to the extrusion assembly part above the glaze cylinder, the carrying assembly descends into the glaze cylinder under the action of the extrusion assembly to carry out glaze dipping treatment; the automatic glazing machine is high in automation degree, only an unglazed blank is needed to be placed on the carrying component manually, the operation is simple, the glazing efficiency is high, and the labor cost is reduced.
Description
Technical Field
The invention relates to the technical field of ceramic processing, in particular to an energy-saving and environment-friendly ceramic glazing method.
Background
Ceramics were invented by Chinese as early as 8000-2000 before about the official primordial. The ware fired by the china clay is called pottery ware, and the ware fired by the china clay is called porcelain. The ceramics are the generic names of pottery, stoneware and porcelain. The ancient person called Ou. All that is used
The clay with two different properties, namely the clay and the porcelain clay, are used as raw materials, and the ware prepared by the technological processes of batching, forming, drying, roasting and the like can be called ceramic, and after the ceramic is produced, the surface is rough, the ceramic needs to be glazed, so that the ceramic pollution is prevented by the glaze slurry, and meanwhile, the ceramic is convenient to clean.
At present, most of the glazing is performed manually on the ceramic, as people need to move the ceramic into the glaze slip for glazing, the glaze slip can be in contact with hands for a long time, the glaze slip is easy to hurt the hands of people, and people are required to continuously move the hands to glazing the ceramic, so that the working efficiency is low, the technical level and experience requirements of glazing personnel are high, and the glazing effect is not good.
Disclosure of Invention
The invention aims to provide an energy-saving and environment-friendly ceramic glazing method for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the energy-saving and environment-friendly ceramic glazing method comprises glazing equipment, wherein the glazing equipment comprises a glaze cylinder, the side end of the glaze cylinder is connected with an organic table, the top surface of the organic table is provided with a rotating shaft and a rack, the rotating shaft is arranged in the middle of the rack and is driven to rotate by a motor, the outer surface of the rotating shaft is connected with a plurality of carrying components for carrying porcelain blanks, the bottom of each carrying component is provided with a lifting mechanism, and the lifting mechanism of each carrying component lifts the bottom of each porcelain blank when the porcelain blanks are subjected to glaze dipping treatment; the machine frame is also provided with an extrusion assembly, the extrusion assembly is arranged above the carrying assembly, and when the rotating shaft drives the carrying assembly to move to the extrusion assembly part above the glaze cylinder, the carrying assembly descends into the glaze cylinder under the action of the extrusion assembly to carry out glaze dipping treatment; and the lifting action of the lifting mechanism is synchronously completed when the carrying component descends to the lowest point.
Further, the extrusion assembly comprises a transportation frame, a concave part is formed by downwards sinking the transportation frame at the position above the glaze cylinder, and the joint of the concave part and the non-concave part is of a gradually-inclined transition structure; the utility model discloses a conveyor belt, including carrying thing subassembly, including the carrier, connecting rod and spring, the rotation axis surface is provided with a plurality of supports, the opening has been seted up to the other end of support, the connecting rod slides from top to bottom and sets up in the opening, the bottom and the carrier of connecting rod are connected, the surface cover that the connecting rod is located the opening top is equipped with the spring, the top of connecting rod is provided with the stopper, stopper and conveyor belt bottom surface butt.
Further, the carrier comprises a first circular ring, a second circular ring and two bearing rods, wherein the first circular ring and the second circular ring are arranged up and down, the first circular ring and the second circular ring are connected through a plurality of connecting rods, the two bearing rods are installed at the bottom of the second circular ring in a cross manner, and the bottom end of each connecting rod is connected with one of the bearing rods.
Further, the lifting mechanism comprises lifting blocks, sliding holes are formed in the joint of the two bearing rods, the lifting blocks are arranged in the sliding holes in a vertically sliding mode, top blocks matched with the lifting blocks are fixedly arranged at the center of the bottom end of the inside of the glaze cylinder, and when the carrier frame descends to the bottom of the glaze cylinder, the top blocks are in contact with the lifting blocks and lift the lifting blocks along with the descending of the carrier frame.
Further, the bottom of transportation frame has seted up the spout, the top rotation of stopper is connected with the guide pulley, the guide pulley is located the spout and slides.
Further, the section of the chute at the joint of the concave part and the left non-concave part is of a continuous wavy structure.
Further, a plurality of stirring paddles are rotatably arranged at the bottom end of the inside of the glaze cylinder, and the stirring paddles are driven by a motor to rotate.
Further, a base is arranged below the glaze cylinder, and the glaze cylinder is connected with the base through a plurality of damping springs.
Compared with the prior art, the invention has the beneficial effects that:
(1) The automatic glazing device has high degree of automation, only the unglazed blank is manually placed on the carrying component, the operation is simple, the glazing efficiency is high, the labor cost is reduced, the ceramic is not required to be manually moved into the glaze slip for glazing, and the damage to the contact between the glaze slip and hands is avoided;
(2) Through the cooperation lift of lifting block and kicking block, the place that obtains the ceramic embryo bottom surface to be blocked no longer is blocked, can carry out the operation of all-round no dead angle for the glaze is even to be attached to the surface of ceramic embryo, improves the efficiency of soaking glaze
(3) The stirring paddle is additionally arranged in the glaze pool to prevent the glaze from precipitating and layering, ensure the quality of the glaze and be beneficial to improving the glazing quality.
Drawings
FIG. 1 is a schematic diagram of the construction of an energy-saving and environment-friendly ceramic glazing method according to the invention;
FIG. 2 is a front view of an energy-saving and environment-friendly ceramic glazing method of the invention;
FIG. 3 is a front view of a carrier frame of an energy-efficient and environmentally friendly ceramic glazing method of the present invention;
FIG. 4 is a cross-sectional view of a transport frame of an energy-saving and environment-friendly ceramic glazing method of the invention.
In the figure, a glaze cylinder-1, a machine table-2, a rotating shaft-3, a frame-4, a motor-5, a carrying component-6, a transportation frame-7, a concave part-8, a carrying frame-9, a connecting rod-10, a spring-11, a limiting block-12, a first circular ring-13, a second circular ring-14, a carrying rod-15, a lifting block-16, a top block-17, a chute-18, a guide wheel-19, a stirring paddle-20, a base-21, a damping spring-22, a bracket-23 and a connecting rod-24.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1, the energy-saving and environment-friendly ceramic glazing method comprises glazing equipment, wherein the glazing equipment comprises a glazing cylinder 1, the side end of the glazing cylinder 1 is connected with an organic table 2, the top surface of the organic table 2 is provided with a rotating shaft 3 and a rack 4, the rotating shaft 3 is arranged in the middle of the rack 4 and is driven to rotate by a motor 5, the outer surface of the rotating shaft 3 is connected with a plurality of carrying components 6 for carrying porcelain blanks, the bottom of the carrying components 6 is provided with a lifting mechanism, and the lifting mechanism lifts the bottom of the porcelain blanks when the carrying components 6 carry the porcelain blanks for glazing treatment; the frame 4 is also provided with an extrusion component which is arranged above the carrying component 6, and when the rotating shaft 3 drives the carrying component 6 to move to the extrusion component part above the glaze cylinder 1, the carrying component 6 descends into the glaze cylinder 1 for glaze dipping treatment under the action of the extrusion component; and the lifting action of the lifting mechanism is synchronously completed when the carrying component 6 descends to the lowest point.
As shown in fig. 1 and 2, the extrusion assembly comprises a transportation frame 7, a concave part 8 is formed by downwards sinking the transportation frame 7 at a position above the glaze cylinder 1, and the joint of the concave part 8 and the non-concave part is of a gradually-inclined transition structure; the carrying assembly 6 comprises a carrying frame 9, a connecting rod 10 and a spring 11, wherein a plurality of brackets 23 are arranged on the outer surface of the rotating shaft 3, a through hole is formed in the other end of each bracket 23, the connecting rod 10 is arranged in the through hole in a sliding mode up and down, the bottom end of the connecting rod 10 is connected with the carrying frame 9, the spring 11 is sleeved on the outer surface of the connecting rod 10 above the through hole, a limiting block 12 is arranged on the top end of the connecting rod 10, and the limiting block 12 is in butt joint with the bottom surface of the transporting frame 7.
As shown in fig. 2 and 3, the carrier 9 includes a first ring 13, a second ring 14, and two carrying bars 15, where the first ring 13 and the second ring 14 are disposed up and down, the first ring 13 and the second ring 14 are connected by a plurality of connecting rods 24, the two carrying bars 15 are installed at the bottom of the second ring 14 in a cross shape, and the bottom end of the connecting rod 10 is connected with one of the carrying bars 15.
As shown in fig. 3, the lifting mechanism comprises a lifting block 16, a sliding hole is formed at the joint of two bearing rods 15, the lifting block 16 is arranged in the sliding hole in a vertically sliding manner, a top block 17 matched with the lifting block 16 is fixedly arranged at the center of the bottom end inside the glaze cylinder 1, and when the carrier 9 descends to the bottom of the glaze cylinder 1, the top block 17 contacts with the lifting block 16 and pushes the lifting block 16 upwards along with the descent of the carrier 9.
As shown in fig. 4, a chute 18 is formed at the bottom end of the transportation frame 7, the top end of the limiting block 12 is rotatably connected with a guide wheel 19, the guide wheel 19 is positioned in the chute 18 and slides, and the section of the chute 18 at the joint of the concave part 8 and the left non-concave part is in a continuous wave structure; when the porcelain blank is lifted after the glaze dipping, the guide wheel 19 drives the porcelain blank to do up-and-down reciprocating motion through the wavy chute 18, so that redundant glaze on the surface of the porcelain blank is shaken down into the glaze pool, and the waste of the glaze and the large-area sprinkling pollution of the glaze can be effectively prevented.
As shown in fig. 1 and 2, a plurality of stirring paddles 20 are rotatably arranged at the bottom end of the inside of the glaze cylinder 1, the stirring paddles 20 are driven by a motor to rotate, a base 21 is arranged below the glaze cylinder 1, and the glaze cylinder 1 is connected with the base 21 through a plurality of damping springs 22; the glaze water forms vortex by rotating the fan blades on the stirring paddles 20, so that each corner of the porcelain blank is glazed by the centrifugal force of the vortex, and meanwhile, the problem that the slurry is thin and thick due to the fact that the glaze is easy to slide down and deposit after standing can be avoided.
The working principle of the embodiment is as follows:
the porcelain blanks to be glazed are placed in the carrier 9 by workers, as only two bearing rods 15 are arranged at the bottom of the carrier 9 to serve as supports, the covered area of the bottom surface of the porcelain blanks can be reduced to the greatest extent under the premise of ensuring the supporting force, then the carrier is driven by the rotating shaft 3 to rotate clockwise, meanwhile, the guide wheels 19 move along the sliding grooves 18 of the conveying frame 7, when the guide wheels 19 start to receive extrusion descending after reaching the second concave parts 8, the porcelain blanks in the carrier 9 are driven to descend and are conveyed into the glaze cylinder 1, the glaze is uniformly attached to the outer wall of the porcelain blanks, when the carrier 9 descends to the lowest end, the lifting blocks 16 are limited and extruded by the top blocks 17 at the bottom of the glaze cylinder 1, the lifting blocks 16 slide upwards, so that the porcelain blanks are abutted to each other and lifted upwards, the bottom surfaces of the porcelain blanks are separated from the bearing rods 15, and the previously covered parts can be attached to the glaze;
the guide wheel 19 starts to leave the concave part 8 and drives the porcelain blank to rise above the glaze, the lifting block 16 is separated from the top block 17 and then is reset under the self weight and the porcelain blank, and finally the porcelain blank rises to the highest point after shaking, so that the porcelain blank can be taken down by a worker.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (8)
1. The utility model provides an energy-concerving and environment-protective type pottery glazing method, includes glazing equipment, glazing equipment includes glaze jar, its characterized in that: the side end of the glaze cylinder is connected with an organic table, the top surface of the organic table is provided with a rotating shaft and a frame, the rotating shaft is arranged in the middle of the frame and driven by a motor to rotate, the outer surface of the rotating shaft is connected with a plurality of carrying components for carrying porcelain blanks, the bottom of each carrying component is provided with a lifting mechanism, and the lifting mechanism of each carrying component lifts the bottom of each porcelain blank when carrying porcelain blanks for glaze dipping treatment;
the machine frame is also provided with an extrusion assembly, the extrusion assembly is arranged above the carrying assembly, and when the rotating shaft drives the carrying assembly to move to the extrusion assembly part above the glaze cylinder, the carrying assembly descends into the glaze cylinder under the action of the extrusion assembly to carry out glaze dipping treatment; and the lifting action of the lifting mechanism is synchronously completed when the carrying component descends to the lowest point.
2. The method for glazing energy-saving and environment-friendly ceramic according to claim 1, which is characterized in that: the extrusion assembly comprises a transportation frame, a concave part is formed by downwards sinking the transportation frame at the position above the glaze cylinder, and the joint of the concave part and the non-concave part is of a gradually-inclined transition structure;
the utility model discloses a conveyor belt, including carrying thing subassembly, including the carrier, connecting rod and spring, the rotation axis surface is provided with a plurality of supports, the opening has been seted up to the other end of support, the connecting rod slides from top to bottom and sets up in the opening, the bottom and the carrier of connecting rod are connected, the surface cover that the connecting rod is located the opening top is equipped with the spring, the top of connecting rod is provided with the stopper, stopper and conveyor belt bottom surface butt.
3. The method for glazing energy-saving and environment-friendly ceramic according to claim 2, which is characterized in that: the carrier comprises a first circular ring, a second circular ring and two bearing rods, wherein the first circular ring and the second circular ring are arranged up and down, the first circular ring and the second circular ring are connected through a plurality of connecting rods, the two bearing rods are installed at the bottom of the second circular ring in a cross manner, and the bottom end of each connecting rod is connected with one of the bearing rods.
4. An energy-saving and environment-friendly ceramic glazing method according to claim 3, wherein the method comprises the following steps: the lifting mechanism comprises lifting blocks, sliding holes are formed in the joint of the two bearing rods, the lifting blocks are arranged in the sliding holes in a vertically sliding mode, top blocks matched with the lifting blocks are fixedly arranged at the center of the bottom end of the inside of the glaze cylinder, and when the carrier frame descends to the bottom of the glaze cylinder, the top blocks are in contact with the lifting blocks and lift the lifting blocks along with the descending of the carrier frame.
5. The method for glazing energy-saving and environment-friendly ceramic according to claim 2, which is characterized in that: the bottom of transportation frame has seted up the spout, the top of stopper rotates and is connected with the guide pulley, the guide pulley is located the spout and slides.
6. The method for glazing energy-saving and environment-friendly ceramic according to claim 5, which is characterized in that: the section of the chute at the joint of the concave part and the left non-concave part is of a continuous wavy structure.
7. The method for glazing energy-saving and environment-friendly ceramic according to claim 1, which is characterized in that: the inside bottom of glaze jar rotates and is provided with a plurality of stirring paddles, the stirring paddle is rotated by motor drive.
8. An energy-saving and environment-friendly ceramic glazing method as claimed in claim 4 or 7, wherein: the lower part of the glaze cylinder is provided with a base, and the glaze cylinder is connected with the base through a plurality of damping springs.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410006350.2A CN117733998A (en) | 2024-01-03 | 2024-01-03 | Energy-saving and environment-friendly ceramic glazing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410006350.2A CN117733998A (en) | 2024-01-03 | 2024-01-03 | Energy-saving and environment-friendly ceramic glazing method |
Publications (1)
Publication Number | Publication Date |
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CN117733998A true CN117733998A (en) | 2024-03-22 |
Family
ID=90252781
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202410006350.2A Pending CN117733998A (en) | 2024-01-03 | 2024-01-03 | Energy-saving and environment-friendly ceramic glazing method |
Country Status (1)
Country | Link |
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CN (1) | CN117733998A (en) |
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2024
- 2024-01-03 CN CN202410006350.2A patent/CN117733998A/en active Pending
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