CN117699716A - Miniature full-automatic cap rolling machine for aseptic laboratory - Google Patents
Miniature full-automatic cap rolling machine for aseptic laboratory Download PDFInfo
- Publication number
- CN117699716A CN117699716A CN202311653010.0A CN202311653010A CN117699716A CN 117699716 A CN117699716 A CN 117699716A CN 202311653010 A CN202311653010 A CN 202311653010A CN 117699716 A CN117699716 A CN 117699716A
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- China
- Prior art keywords
- bottle
- assembly
- capping
- subassembly
- laboratory
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005096 rolling process Methods 0.000 title claims description 17
- 229910052782 aluminium Inorganic materials 0.000 claims description 44
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 39
- 229930182555 Penicillin Natural products 0.000 claims description 33
- JGSARLDLIJGVTE-MBNYWOFBSA-N Penicillin G Chemical compound N([C@H]1[C@H]2SC([C@@H](N2C1=O)C(O)=O)(C)C)C(=O)CC1=CC=CC=C1 JGSARLDLIJGVTE-MBNYWOFBSA-N 0.000 claims description 33
- 229940049954 penicillin Drugs 0.000 claims description 33
- 229920001971 elastomer Polymers 0.000 claims description 28
- 238000003825 pressing Methods 0.000 claims description 13
- 238000007789 sealing Methods 0.000 claims description 8
- 238000013459 approach Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 238000001179 sorption measurement Methods 0.000 claims description 2
- 229910001220 stainless steel Inorganic materials 0.000 claims description 2
- 239000010935 stainless steel Substances 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims 2
- 239000003814 drug Substances 0.000 abstract description 4
- 238000011160 research Methods 0.000 abstract description 3
- 229940079593 drug Drugs 0.000 abstract description 2
- 238000002474 experimental method Methods 0.000 abstract description 2
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 229930186147 Cephalosporin Natural products 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 229940088710 antibiotic agent Drugs 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229940124587 cephalosporin Drugs 0.000 description 1
- 150000001780 cephalosporins Chemical class 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229920001821 foam rubber Polymers 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000009512 pharmaceutical packaging Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
Abstract
The invention discloses a miniature full-automatic capping machine for a sterile laboratory, which can be used in a general environment, a laboratory and a workshop in a A, B, C, D-level environment, and an isolator and a biosafety cabinet, is mainly applied to production in a drug research experiment stage, and has the functions of automatic bottle arrangement, automatic capping and automatic capping. The device replaces the traditional large-scale production type racking machine device by the microminiature laboratory device, reduces the using area of the laboratory and reduces the cost of laboratory equipment, and the device is small in size, light in weight and convenient to carry, can be suitable for different laboratories, can be used for different medicine researches, and has better utilization efficiency compared with the traditional large-scale device.
Description
Technical Field
The invention relates to a capping and sealing device for medical food, in particular to a capping and sealing machine for injection bottles and oral liquid bottles used in a sterile laboratory in the pharmaceutical industry, belonging to the field of food and drug packaging machinery.
Background
The capping machine for the aseptic laboratory needs to meet the characteristics of use in an aseptic environment, meets the GMP requirements of China on the material, the structure and the appearance of equipment, is generally placed in an A-level environment laboratory or isolator and a biosafety cabinet for use, has small required volume and is simple to operate.
CN202221988078 discloses a capping machine for producing cephalosporin antibiotics, which mainly solves the technical problem of the fixing mode in the bottle capping process, and is characterized in that the bottle is sealed in a hydraulic mode, and a hydraulic assembly has the risk of environmental pollution in a sterile environment.
CN202321619179 discloses a locating means of plastic-aluminum lid xiLin bottle rolls lid machine, through the starter motor, the output of motor drives drive gear and rotates, drive gear rotates and drives driven gear and rotate, driven gear rotates and drives the transfer line and rotate, the transfer line rotates and drives the screw rod through the helical gear and rotate, the screw rod rotates and drives the swivel nut and move to inboard, the swivel nut drives the foam-rubber cushion and moves, adjust the interval between, conveniently press from both sides tight processing to the plastic-aluminum bottle, make roll lid machine reach the effect of being convenient for spacing, replace the current mode that utilizes not pressing from both sides tight to the plastic-aluminum bottle, thereby reach and press from both sides the plastic-aluminum bottle of different diameters, the stability of plastic-aluminum bottle has been improved, convenient use person uses.
CN201410471968 discloses a cap rolling machine with external fixed knife, which is characterized in that a mechanism is used for pressing and rotating a penicillin bottle up and down and simultaneously rubbing the penicillin bottle with the external fixed knife, so that an aluminum cap is plastically deformed, and the effect of cap rolling and sealing is achieved.
Disclosure of Invention
In order to meet the requirements of small-batch capping and sealing of penicillin bottles with multiple specifications in a laboratory research stage, and overcome the difficulties of small laboratory space, slightly large manual capping labor, poor tightness, low efficiency and the like, the invention provides a miniature full-automatic capping machine for a sterile laboratory desktop.
The technical scheme adopted for solving the technical problems is as follows: the penicillin bottles are placed on the small rotary table, the small rotary table can be arranged in a single row when rotating, the penicillin bottles are conveyed at equal intervals through the star wheel assembly, the aluminum plastic tube is arranged on the penicillin bottles through the cover suction assembly, the penicillin bottle body is rotated, the cover rolling knife is rotated passively, the aluminum film at the aluminum cover opening is rolled, the aluminum cover is plastically deformed, the rubber plug is fixed on the penicillin bottles, the sealing of the penicillin bottles is achieved, and the sealed penicillin bottles can prevent the pollution of medicine property in the bottles.
The invention has the beneficial effects that the traditional large-scale production type equipment is replaced by the miniature full-automatic capping machine for the sterile laboratory, the using area of the laboratory is reduced, the cost of laboratory equipment is reduced, and the miniature full-automatic capping machine is convenient to carry due to small size and light weight of the equipment, can be suitable for different laboratories to study different medicines, and has better utilization efficiency compared with the traditional large-scale equipment.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a top view of a miniature fully automatic capping machine for a sterile laboratory according to the present invention;
FIG. 2 is a front view of a miniature fully automatic capping machine for a sterile laboratory according to the present invention;
FIG. 3 is a left side view of the miniature fully automatic capping machine of the aseptic laboratory of the present invention;
figure 4 is an isometric view of a miniature fully automatic capping machine for a sterile laboratory of the present invention.
The machine comprises a case assembly 1, a penicillin bottle with rubber plug 102, a foot cup 103, a bottle feeding station 104, a capping station 105, a cap rolling station 2, a small feeding turntable assembly 201, a turntable guard rail 202, a turntable, 3, an aluminum cap vibration hopper 4, a plug sucking assembly 5, a cap rolling assembly 501, a bottle supporting mechanism 502, a bottle pressing mechanism 503, a cap rolling cutter mechanism 504, a cap rolling cutter 505, an aluminum cap 506, a cam 6, a star wheel assembly 601, a star wheel 7, a bottle collecting disc assembly 701, a bottle collecting disc 8, a control system 801 and an HMI.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are based on directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of description, and do not indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in the specific direction, and thus should not be construed as limiting the present invention; the terms "first," "second," "third," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "coupled," and the like are to be construed broadly, and may be fixedly coupled, detachably coupled, or integrally coupled, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
[ example 1 ].
The miniature full-automatic capping machine for the sterile laboratory comprises a machine case assembly 1, wherein a small feeding turntable assembly 2, an aluminum cap vibration hopper assembly 3, a plug suction assembly 4, a capping assembly 5, a star wheel assembly 6, a bottle collecting disc assembly 7 and a control system 8 are arranged on the machine case assembly 1.
The chassis assembly 1 is a hexagonal chassis body formed by splicing aluminum plates, a layer of stainless steel sheet metal is wrapped on the surface of the chassis body, and 3-10 foot cups 102 are arranged at the bottom of the chassis assembly and used for adjusting the level of the chassis assembly.
As shown in fig. 1, the feeding small turntable assembly 2, the aluminum cover vibration hopper assembly 3, the suction plug assembly 4, the cover rolling assembly 5 and the star wheel assembly 6, and the bottle collecting disc assembly 7 is arranged on the upper plane of the chassis assembly 1 and is firmly fixed by bolts.
The feeding small turntable assembly 2 is arranged on the upper plane of the chassis assembly 1, 1-10 motors are arranged on the feeding small turntable assembly 2, and the turntable 202 on the feeding small turntable assembly 2 can rotate clockwise or anticlockwise through the rotation of the motors.
According to different specifications of the rolled penicillin bottles, different formulas are needed to be made for the control system 8, different control programs are selected for the penicillin bottles with different specifications, and experimenters can download corresponding formulas through the HMI801 to finish rolling, capping and sealing of the penicillin bottles with different specifications.
[ example 2 ].
During experiments, an operator places the penicillin bottles 101 with rubber plugs on the feeding small turntable 2, when the turntable 202 rotates clockwise, the penicillin bottles 101 with rubber plugs are sorted into single columns to enter the star wheel assembly 6 under the combined action of the centrifugal force principle of the rotation of the feeding small turntable assembly 2 and the feeding guard rail 201, a plurality of circular arc teeth are processed on the star wheel 601 on the star wheel assembly 6, when a motor on the star wheel assembly 6 rotates, the star wheel 601 rotates clockwise or anticlockwise, the star wheel 601 stops after each time of one station, the star wheel 601 rotates one station again after the capping and capping actions are completed, the star wheel 601 always repeats the gap movement, the penicillin bottles 101 with rubber plugs can be sequentially separated into equidistant forwards to be conveyed from the bottle feeding station 103 to the capping station 104 and then to the capping station 105 until the penicillin bottles 101 with rubber plugs enter the bottle receiving disc assembly 7.
[ example 3 ].
When the penicillin bottle with rubber plug 101 is conveyed to the capping station 103, the aluminum cover vibration hopper assembly 3 sorts the aluminum cover 505 into a single row, conveys the aluminum cover 505 to the capping station 103, the suction cover assembly 4 descends and sucks the aluminum cover 505 under the drive of a motor, grabs the aluminum cover 505 in a vacuum adsorption mode, after the aluminum cover 505 is grabbed, the suction cover assembly 4 rotates to the capping station 103 under the drive of the motor, the suction cover assembly 4 drives the aluminum cover 5050 to move downwards, the aluminum cover 505 is placed on the penicillin bottle with rubber plug 101, capping is completed, and the star wheel 601 conveys the penicillin bottle with rubber plug 101 with the aluminum cover 505 to the capping station 105 after capping is completed.
[ example 4 ].
The bottle supporting mechanism 501 is arranged below the bottle capping station 105, a motor is arranged on the bottle supporting mechanism 501, the bottle supporting mechanism 501 can make the bottle supporting mechanism 501 rotate through the motor driving, when the bottle 101 with the rubber stopper and with the aluminum cap 505 is conveyed to the bottle capping station 105, the bottle pressing mechanism 502 descends and presses the bottle 101 with the rubber stopper and with the aluminum cap 505 on the bottle supporting mechanism 501 under the driving of the motor, after the bottle pressing mechanism 502 and the bottle supporting mechanism 501 press the bottle 101 with the rubber stopper and with the aluminum cap 505 up and down, the motor of the bottle supporting mechanism 501 is opened, the bottle supporting mechanism 501 drives the bottle 101 with the rubber stopper and with the aluminum cap 505 to rotate when the motor rotates, and meanwhile, the bottle pressing knife 504 on the bottle pressing mechanism 503 drives the bottle pressing knife 504 to approach the bottle neck of the bottle 101 with the rubber stopper and the bottle neck of the bottle, so that the bottle pressing mechanism 505 and the bottle neck of the bottle are covered by the bottle pressing knife.
After the penicillin bottles with rubber plugs are rolled, the star wheel 601 conveys the penicillin bottles with rubber plugs 101 with the rolled caps to the bottle collecting tray 701, and each penicillin bottle with rubber plugs 101 is repeatedly capped and capped, so that full-automatic continuous production is realized.
Claims (10)
1. The miniature full-automatic capping machine in the sterile laboratory comprises the following components: the machine case subassembly (1), feeding small turntable subassembly (2), aluminium lid vibrations hopper subassembly (3), inhale lid subassembly (4), roll lid subassembly (5), star gear subassembly (6), receipts bottle dish subassembly (7), control system (8), feeding small turntable subassembly 2, aluminium lid vibrations hopper subassembly 3, inhale stopper subassembly 4, roll lid subassembly 5, star gear subassembly 6, receive bottle dish subassembly 7 all install the upper plane at machine case subassembly 1 to adopt the bolt to fix it firmly.
2. The chassis assembly (1) is a hexagonal chassis formed by splicing aluminum plates, a layer of stainless steel sheet metal is wrapped on the surface of the hexagonal chassis, and 3-10 foot cups (102) are arranged at the bottom of the hexagonal chassis assembly for adjusting the level of the chassis assembly.
3. The feeding small rotary table assembly (2) is arranged on the upper plane of the machine box assembly (1), 1-10 motors are arranged on the feeding small rotary table assembly (2), and the rotary table (202) on the feeding small rotary table assembly (2) can rotate clockwise or anticlockwise through the rotation of the motors.
4. The miniature full-automatic capping machine in the sterile laboratory is characterized in that an operator places a penicillin bottle (101) with a rubber plug on a small feeding turntable (2), and when the turntable (202) rotates clockwise, the penicillin bottle (101) with the rubber plug is arranged into a single row to enter a star wheel assembly (6) under the combined action of a centrifugal force principle of the rotation of the small feeding turntable assembly (2) and a feeding guardrail (201).
5. The miniature full-automatic capping machine for the sterile laboratory is characterized in that a plurality of arc teeth are machined on a star wheel (601) on a star wheel assembly (6), when a motor on the star wheel assembly (6) rotates, the star wheel (601) rotates clockwise or anticlockwise in a clearance mode, the star wheel (601) stops after one station is moved each time, the star wheel (601) rotates one station again after capping and capping actions are finished, the star wheel (601) always repeats the clearance motion in this way, and a penicillin bottle (101) with a rubber plug can be sequentially divided into equidistant forwards to be conveyed.
6. The miniature full-automatic capping machine in sterile laboratory is characterized in that when a penicillin bottle (101) with a rubber plug is conveyed to a capping station (103), an aluminum cap vibration hopper assembly (3) sorts the aluminum cap (505) into a single-row form, the aluminum cap (505) is conveyed to the capping station (103), a suction cap assembly (4) descends and sucks the aluminum cap (505) under the drive of a motor, the aluminum cap (505) is grabbed in a vacuum adsorption mode, after the aluminum cap (505) is grabbed, the suction cap assembly (4) rotates to the capping station (103) under the drive of the motor, the suction cap assembly (4) drives the aluminum cap (505) to move downwards, and the aluminum cap (505) is placed on the penicillin bottle (101) with the rubber plug to finish capping.
7. The miniature full-automatic capping machine for the sterile laboratory is characterized in that a capping assembly (5) consists of a bottle supporting mechanism (501), a bottle pressing mechanism (502) and a capping knife mechanism (503), wherein the bottle supporting mechanism (501) is arranged below a capping station (105), a motor is arranged on the bottle supporting mechanism (501), and the bottle supporting mechanism (501) can be driven to rotate by the motor.
8. According to claim 7, when the vial with rubber stopper (101) with the aluminum cap (505) is conveyed to the rolling station (105), the bottle pressing mechanism (502) is driven by a motor to descend and press the vial with rubber stopper (101) with the aluminum cap (505) on the bottle supporting mechanism (501), after the vial pressing mechanism (502) and the bottle supporting mechanism (501) press the vial with rubber stopper (101) with the aluminum cap (505) up and down, a motor of the bottle supporting mechanism (501) is turned on, the bottle supporting mechanism (501) drives the vial with rubber stopper (101) with the aluminum cap (505) to do autorotation when the vial with rubber stopper (101) rotates, a rolling cutter (504) on the rolling mechanism (503) drives the rolling cutter (504) to approach to the bottle neck position of the vial with rubber stopper (101) through a cam (506), and the rolling cutter (504) wraps the aluminum cap (505) and the bottle neck (101) with the rolling cutter completes the bottle neck covering action.
9. The miniature full-automatic capping machine for the sterile laboratory is characterized in that different formulas are needed to be made for a control system (8) according to different specifications of the capping penicillin bottles, different control programs are selected for the penicillin bottles with different specifications, and experimenters can download the corresponding formulas through an HMI (801) to finish capping and sealing the penicillin bottles with different specifications.
10. The miniature full-automatic capping machine for the sterile laboratory can be placed on a laboratory desktop in a A, B, C, D-level environment, can be placed in an isolator and a biosafety cabinet, and can meet the capping and sealing requirements of penicillin bottles and oral liquid bottles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311653010.0A CN117699716A (en) | 2023-12-05 | 2023-12-05 | Miniature full-automatic cap rolling machine for aseptic laboratory |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311653010.0A CN117699716A (en) | 2023-12-05 | 2023-12-05 | Miniature full-automatic cap rolling machine for aseptic laboratory |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117699716A true CN117699716A (en) | 2024-03-15 |
Family
ID=90152573
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311653010.0A Pending CN117699716A (en) | 2023-12-05 | 2023-12-05 | Miniature full-automatic cap rolling machine for aseptic laboratory |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117699716A (en) |
-
2023
- 2023-12-05 CN CN202311653010.0A patent/CN117699716A/en active Pending
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