CN117684302A - Spraying device for spinning machine - Google Patents
Spraying device for spinning machine Download PDFInfo
- Publication number
- CN117684302A CN117684302A CN202410150759.1A CN202410150759A CN117684302A CN 117684302 A CN117684302 A CN 117684302A CN 202410150759 A CN202410150759 A CN 202410150759A CN 117684302 A CN117684302 A CN 117684302A
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- China
- Prior art keywords
- spraying
- liquid medicine
- box
- spinning
- conveying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009987 spinning Methods 0.000 title claims abstract description 124
- 238000005507 spraying Methods 0.000 title claims abstract description 119
- 239000007788 liquid Substances 0.000 claims abstract description 87
- 239000003814 drug Substances 0.000 claims abstract description 78
- 239000000463 material Substances 0.000 claims abstract description 65
- 239000007921 spray Substances 0.000 claims abstract description 64
- 238000004519 manufacturing process Methods 0.000 claims abstract description 22
- 238000003860 storage Methods 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 53
- 230000036541 health Effects 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000004804 winding Methods 0.000 description 30
- 238000000034 method Methods 0.000 description 19
- 210000000078 claw Anatomy 0.000 description 12
- 239000003595 mist Substances 0.000 description 11
- 230000008569 process Effects 0.000 description 9
- 229920000742 Cotton Polymers 0.000 description 4
- 239000000779 smoke Substances 0.000 description 4
- 230000003068 static effect Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000000578 dry spinning Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 230000001502 supplementing effect Effects 0.000 description 3
- 238000009941 weaving Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 238000010042 air jet spinning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007378 ring spinning Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/30—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
- D01H13/302—Moistening, e.g. for wet spinning
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/30—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
- D01H13/306—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting by applying fluids, e.g. steam or oiling liquids
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The invention discloses a spraying device for a spinning machine, which belongs to the technical direction of the spinning machine and comprises a spraying box, wherein a fixing seat, a first spraying mechanical arm, a first pressure spray head, a liquid medicine storage box and a second pressure spray head are arranged in the spraying box, the fixing seat is arranged on the ground of a production workshop and is positioned at one side of the inside of the spraying box, the first spraying mechanical arm is arranged on the fixing seat, the first pressure spray head is fixedly arranged at the tail end of the first spraying mechanical arm, the liquid medicine storage box is arranged at the top of the first spraying mechanical arm, one side of the liquid medicine storage box is fixedly provided with a second pressure spray head, the liquid medicine spraying operation can be automatically carried out through the cooperation of the first spraying mechanical arm, the contact of spinning liquid medicine and staff is not needed, the influence on the health of the staff is reduced, spinning liquid medicine with different amounts is sprayed out according to spinning material reels with different sizes, the waste of the spinning liquid medicine is reduced, and the utilization rate of the spinning liquid medicine is improved.
Description
Technical Field
The invention belongs to the technical direction of spinning machines, and particularly relates to a spraying device for a spinning machine.
Background
Spinning machines are an important device in the textile industry, which mainly functions to process various fiber raw materials (such as cotton, hemp, wool, silk, etc.) into yarn for the subsequent weaving process, the specific working procedures of the spinning machine include steps of cleaning, parallelization, elongation, strengthening, twisting, etc., the finally formed yarn can be directly used for weaving cloth, the types of spinning devices are various, including ring spinning machines, air spinning machines, double-spindle spinning machines, air jet spinning machines, etc., which are respectively suitable for different fiber processing requirements and technical conditions, and furthermore, the spinning machines are not only responsible for processing short fibers into loose cotton threads, but also further twisting into fine cotton threads, and elongating the cotton threads to a required length, and these machines constitute a key link in the weaving process, and their structures and properties are different, thus having important influence on the development of the textile industry.
The existing device is in the spinning material reel spraying process, usually needs to carry out the mount and carry by hand, and the staff often can contact the spinning liquid medicine, can cause certain influence to staff's health after long-time contact, often needs to spray the spinning material reel of different sizes of multiple batches in the spraying process, and the blowout volume of spinning liquid medicine can not be controlled to the existing device, often can appear spouting more circumstances, causes the waste of spinning liquid medicine, and the manufacturing cost of mill can not be reduced.
Disclosure of Invention
The invention aims to solve the problems in the prior art by aiming at the prior device, namely a spraying device for a spinning machine.
In order to solve the technical problems, the invention provides the following technical scheme: the spraying device for the spinning machine comprises a spraying box, wherein a conveying assembly is arranged in the spraying box, the conveying assembly comprises a conveying rail, a conveying support and a spinning material winding drum, the conveying rail is placed on the ground of a production workshop and is positioned in the spraying box, the conveying support is detachably arranged on the conveying rail, and the spinning material winding drum is arranged on the conveying support;
the inside of the spray box is also provided with a first spray assembly and a second spray assembly;
the first spraying assembly comprises a fixed seat, a first spraying mechanical arm, a first pressure nozzle, a camera, a liquid medicine storage box, a second pressure nozzle and a second spraying mechanical arm;
the fixing seat is arranged on the floor of the production workshop and is positioned at one side of the interior of the spraying box, the first spraying mechanical arm is arranged on the fixing seat, the first pressure nozzle is fixedly arranged at the tail end of the first spraying mechanical arm, the camera is fixedly arranged on the first spraying mechanical arm, the liquid medicine storage box is arranged at the top of the first spraying mechanical arm, the liquid medicine storage box is internally provided with a liquid level sensor, one side of the liquid medicine storage box is fixedly provided with a second pressure nozzle, the second spraying manipulator is placed on the floor of the production workshop and is positioned on the other side of the interior of the spraying box, and the structure of the second spraying manipulator is the same as that of the first spraying manipulator.
The invention further discloses that the second spraying component comprises a placing plate, a water tank, a third spray head, a water delivery pipe, an electric valve and an electric fan;
the two groups of placing plates are fixedly arranged on one side of the conveying track, the water tank is fixedly arranged in the middle of the two groups of placing plates, the two groups of third spray heads are respectively and fixedly arranged on two sides of the two groups of placing plates, one ends of the two groups of water conveying pipes are connected to the water tank, and the other ends of the water conveying pipes are respectively connected to the two groups of third spray heads.
The invention further discloses that two groups of electric valves are fixedly arranged in the two groups of water delivery pipes.
The invention further discloses that the two groups of electric fans are fixedly arranged on the two groups of placing plates and positioned between the two groups of third spray heads and the water tank.
The invention further discloses that a clamping assembly is arranged on one side of the outer part of the spray box, the clamping assembly comprises a fixed sliding rail, a movable seat, a motor, a clamping manipulator and a clamping manipulator, the fixed sliding rail is placed on the ground of a production workshop and is positioned on one side of a conveying port of the spray box, the movable seat is connected to the fixed sliding rail in a sliding manner, the motor is fixedly arranged on the movable seat, the clamping manipulator is arranged at the tail end of the clamping manipulator, and a pressure sensor is arranged in the clamping manipulator.
The invention further discloses that the liquid medicine storage box and the water tank are respectively internally provided with a pump.
The invention further discloses that the interior of the spray box is hollow, and the spray box is placed in a production workshop.
The invention further discloses that the interior of the spray box is hollow, and transparent observation windows and conveying openings are arranged around the box body of the spray box.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, through the cooperation of the clamping mechanical claw and the clamping mechanical arm, a worker is not required to manually hang the spinning material winding drum, the burden of the worker is reduced, different clamping pressures are used for clamping operation, the size of the spinning material winding drum is judged according to different feedback forces, the size measurement is not required to be manually carried out, and the complexity of the production process is reduced;
through the cooperation of the conveying track and the two groups of spraying manipulators, the spinning material winding drum can be automatically subjected to liquid medicine spraying operation, manual spraying is not needed, contact between spinning liquid medicine and staff is reduced, influence on health of the staff is reduced, spinning liquid medicine of different amounts is sprayed out according to the spinning material winding drum of different sizes, waste of the spinning liquid medicine is reduced, the utilization rate of the spinning liquid medicine is improved, the moving speed of the conveying track is changed according to the spraying amount of the spinning liquid medicine, the spinning material winding drum is slowly moved when the spraying amount of the spinning liquid medicine is high, the spinning material winding drum is ensured to be fully soaked by the spinning liquid medicine, the conveying speed of the spinning material winding drum is improved when the spraying amount of the spinning liquid medicine is low, the production efficiency is improved, the spraying pressure and the liquid medicine allowance can be detected in the liquid medicine spraying process, the conveying track stops moving after the liquid medicine is sprayed, the phenomenon that air spraying phenomenon is caused is avoided, and the production cost of a factory is reduced;
through the cooperation of two sets of third shower nozzles and equipment procedure, can be at the in-process of spray box operation continuously blowout water smoke cooling, can prevent simultaneously that dry spinning material reel from receiving static friction in the removal in-process and leading to spinning batting to fly away everywhere, through the cooperation of electric fan and equipment procedure use, change the speed of blowing according to the difference of delivery track speed of moving, ensure that not unidimensional spinning material reel can both fully contact with water smoke, ensure that spinning material reel can be soaked.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic illustration of the internal components of the spray tank of the present invention;
FIG. 3 is a schematic view of a transport assembly of the present invention;
FIG. 4 is a schematic view of a gripping assembly of the present invention;
FIG. 5 is a schematic view of a first spray robot of the present invention;
FIG. 6 is an enlarged schematic view of area A of FIG. 2 in accordance with the present invention;
FIG. 7 is an enlarged schematic view of region B of FIG. 2 in accordance with the present invention;
fig. 8 is a schematic view of a second spray assembly of the present invention.
In the figure: 1. a spray tank;
2. a transport assembly; 21. a conveying rail; 22. a conveying support; 23. spinning material reels;
3. a first spray assembly; 31. a fixing seat; 32. a first spray robot; 321. a first pressure jet; 33. a camera; 34. a liquid medicine storage tank; 341. a second pressure nozzle; 35. a second spray robot;
4. a second spray assembly; 41. placing a plate; 42. a water tank; 421. a third nozzle; 422. a water pipe; 4221. an electric valve; 43. an electric fan;
5. a clamping assembly; 51. fixing the sliding rail; 52. a movable seat; 53. a motor; 54. a clamping manipulator; 541. and clamping the mechanical claw.
Detailed Description
The technical scheme of the present invention is further described in non-limiting detail below with reference to the preferred embodiments and the accompanying drawings. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-8, the present invention provides the following technical solutions: the utility model provides a atomizer for spinning machine, including spray box 1, spray box 1 is placed inside the workshop, spray box 1's inside is the cavity setting, spray box 1's box is provided with transparent observation window and delivery port all around, be convenient for the staff observe the inside spraying condition of spray box 1, spray box 1's inside is provided with conveying component 2, conveying component 2 is including conveying track 21, conveying support 22, spinning material reel 23, conveying track 21 places on the ground of workshop, be located spray box 1 inside, conveying support 22 demountable installation is on conveying track 21, be used for the cooperation to carry spinning material reel 23 to spray the operation, spinning material reel 23 sets up on conveying support 22, the staff uses equipment program to spray it conveniently;
the clamping assembly 5 is arranged on one side of the outside of the spray box 1, the clamping assembly 5 comprises a fixed sliding rail 51, a movable seat 52, a motor 53, a clamping manipulator 54 and a clamping manipulator 541, the fixed sliding rail 51 is placed on the floor of a production workshop and is positioned on one side of a conveying port of the spray box 1, the movable seat 52 is slidably connected on the fixed sliding rail 51, so that a worker can conveniently clamp the spray box, the motor 53 is fixedly arranged on the movable seat 52 and used for providing power driving, the clamping manipulator 54 is arranged on the movable seat 52, the clamping manipulator 541 is arranged at the tail end of the clamping manipulator 54, and a pressure sensor (not shown in the drawing) is arranged in the clamping manipulator 54 and used for detecting the size of the spinning material drum 23 in cooperation with equipment programs;
the interior of the spray box 1 is also provided with a first spray assembly 3 and a second spray assembly 4;
the first spraying component 3 comprises a fixed seat 31, a first spraying mechanical arm 32, a first pressure nozzle 321, a camera 33, a liquid medicine storage box 34, a second pressure nozzle 341 and a second spraying mechanical arm 35;
the fixing seat 31 is placed on the floor of the production workshop and is positioned at one side of the interior of the spraying box 1, the first spraying mechanical arm 32 is arranged on the fixing seat 31 and is used for spraying liquid medicine to the spinning material winding drum 23 in accordance with equipment programs, the first pressure nozzle 321 is fixedly arranged at the tail end of the first spraying mechanical arm 32 and is used for spraying water mist to the spinning material winding drum 23, the camera 33 is fixedly arranged on the first spraying mechanical arm 32 and is used for detecting the position of the spinning material winding drum 23 in accordance with the equipment programs, the liquid medicine storage box 34 is arranged at the top of the first spraying mechanical arm 32 and is used for storing the spinning liquid medicine, a liquid level sensor (not shown in the drawing) is arranged in the liquid medicine storage box 34 and is used for detecting the residual amount of the liquid medicine in accordance with the equipment programs, one side of the liquid medicine storage box 34 is fixedly provided with the second pressure nozzle 341, the second pressure nozzle 341 is used for spraying the spinning liquid medicine in accordance with the equipment programs and is simultaneously positioned on the floor of the production workshop and is positioned at the other side of the interior of the spraying box 1, and the structure of the second spraying mechanical arm 35 is identical with the first spraying mechanical arm 32;
the second spraying component 4 comprises a placing plate 41, a water tank 42, a third spray nozzle 421, a water pipe 422, an electric valve 4221 and an electric fan 43;
the two groups of placing plates 41 are fixedly arranged on one side of the conveying track 21, the water tank 42 is fixedly arranged in the middle of the two groups of placing plates 41, the two groups of third spray heads 421 are respectively and fixedly arranged on two sides of the two groups of placing plates 41 and used for carrying out spray humidification operation on the interior of the spray box 1, one ends of the two groups of water conveying pipes 422 are connected to the water tank 42, the other ends of the two groups of water conveying pipes 422 are respectively connected to the two groups of third spray heads 421, two groups of electric valves 4221 are fixedly arranged in the two groups of water conveying pipes 422 and used for controlling water mist spraying in cooperation with equipment programs, the two groups of electric fans 43 are fixedly arranged on the two groups of placing plates 41 and positioned between the two groups of third spray heads 421 and the water tank 42 and used for accelerating circulation of the interior of the spray box 1 in cooperation with equipment programs, and meanwhile, the ventilation effect can be achieved after the spraying of the water mist;
the spraying box 1 provides power to drive the internal components through an external power supply, the water tank 42 provides clear water through an external water transmission pipeline, and the two groups of spraying manipulators provide spraying of water mist through an external workshop pipeline;
the liquid medicine storage tank 34 and the water tank 42 are internally provided with a pump (not shown in the figure) for pumping out the water body in cooperation with the equipment program;
the spraying box 1 is also internally provided with a device program which can control the start and stop of the conveying track 21, the operation of two groups of spraying manipulators, the start and stop of a built-in pump of the liquid medicine storage box 34 and the water tank 42, the start and stop of the electric valve 4221, the start and stop of the electric fan 43, the start and stop of the motor 53, the operation of the clamping manipulator 54 and the operation of the clamping mechanical claw 541;
the delivery track 21, the two sets of spray robots, the built-in pumps of the liquid medicine storage tank 34 and the water tank 42, the electric valve 4221, the electric fan 43, the motor 53, the holding robot 54, and the holding robot 541 are all connected with the equipment program signal.
Spinning material clamping operation:
when a worker needs to spray the spinning material drum 23, the worker firstly performs clamping operation on the spinning material drum 23 through the equipment program control clamping manipulator 54, the worker firstly opens a workshop power supply, the spray box 1 is started at this time, the equipment program is started, the worker starts through the equipment program control motor 53, the clamping mechanical claw 541 grabs the spinning material drum 23 needing to be sprayed, then the worker moves forward to a conveying port of the spray box 1 along the fixed sliding rail 51 through the equipment program control movable seat 52 to sequentially hang the spinning material drum 23 on the conveying support 22, a pressure sensor arranged in the clamping mechanical claw 541 can detect the clamping force of the clamping mechanical claw 541 and the feedback force of the spinning material drum 23 and compare the clamping force with a set value, the clamping force of the equipment program setting clamping mechanical claw 541 is X3, X2 and X1 are the minimum value, X3 is the maximum value, the feedback force is Y1 (a feedback force interval is Y1+/-5), when the equipment program setting clamping force is X3, the equipment program control mechanical claw 541 clamps the spinning material drum 23, if the equipment setting clamping force is the feedback force of the equipment program setting clamping force is X1 and the size of the spinning material drum 23 is larger than the set value, and if the equipment program setting force is the feedback force is the equipment program setting value is the size of the Y2 and is larger than the set value, and if the equipment program setting value is the feedback force of the feedback force is the size of the equipment setting value is the feed and is the small;
when the equipment program sets the clamping force to be X2, the equipment program controls the clamping mechanical claw 541 to clamp the spinning material drum 23, at the moment, the equipment program detects the feedback force of the spinning material drum 23, if the feedback force is Y1, the equipment program judges that the batch of spinning material drums 23 are of a medium size, and if the feedback force is greater than Y1 and exceeds a section value, the clamping force of the equipment program controls the clamping mechanical claw 541 to be reduced to be X1 and is compared with a set value;
when the equipment program sets the clamping force to X1, the equipment program controls the clamping mechanical claw 541 to clamp the spinning material winding drum 23, at the moment, the equipment program detects the feedback force of the spinning material winding drum 23, and if the feedback force is Y1, the equipment program judges that the batch of spinning material winding drums 23 are large in size;
the equipment program is controlled by a worker to carry out the next operation after the conveying support 22 in the spray box 1 is fully hung with the spinning material winding drum 23 in sequence;
through the cooperation of clamping mechanical claw 541 and clamping mechanical arm 54, need not the manual hanging spinning material reel 23 of staff, alleviate staff's burden, use different clamping pressures to press from both sides and get the operation and judge the size of spinning material reel 23 according to the difference of feedback dynamics, need not the manual work and carry out the size measurement, reduce the loaded down with trivial details degree of production process.
And (3) spraying liquid medicine:
after the clamping operation is finished, the equipment program is controlled to perform liquid medicine spraying operation, at this time, the equipment program is controlled to start the conveying track 21, two groups of spraying manipulators are started, a pump is built in the liquid medicine storage box 34, the equipment program is used for detecting the position of the spinning material winding drum 23 through the camera 33, when the spinning material winding drum 23 moves to the two groups of spraying manipulators, the equipment program is controlled to spray the spinning liquid medicine into the second pressure nozzle 341 in a water mist shape to the spinning material winding drum 23, the equipment program is used for setting the spraying amount of the spinning liquid medicine to be M1, M2 and M3, M1 to be the minimum value, M3 to be the maximum value, the staff can modify according to specific production requirements, when the equipment program is used for detecting that the conveyed spinning material winding drum 23 is of a small size, the spraying amount of the spinning liquid medicine is controlled to be M1, when the equipment program is used for detecting that the conveyed spinning material winding drum 23 is of a medium size, the spraying amount of the spinning liquid medicine is controlled to be M2, when the equipment program is used for detecting that the conveyed spinning material winding drum 23 is of a large size, the spraying amount of the spinning liquid medicine is controlled to be M3, the spraying amount of the spinning liquid medicine of the spinning material of different sizes is guaranteed to be soaked by the spinning material winding drums, and the qualified fabric production rate of the liquid medicine is guaranteed;
while the spraying operation is being performed, the device program changes the moving speed of the conveying rail 21 according to the difference in the ejection amount of the spinning liquid, the device program sets the moving speed of the conveying rail 21 to V1, V2, V3, V1 to the minimum value, V3 to the maximum value, the moving speed of the conveying rail 21 is adjusted to V3 when the ejection amount of the spinning liquid is M1 by the device program, the moving speed of the conveying rail 21 is adjusted to V2 when the ejection amount of the spinning liquid is M2 by the device program, the moving speed of the conveying rail 21 is adjusted to V1 when the ejection amount of the spinning liquid is M3 by the device program, and the next operation is performed by the device program control after the completion of the above operation;
in the process of spraying the liquid medicine, the equipment program detects the amount of the residual liquid medicine through a liquid level sensor arranged in the liquid medicine storage tank 34, when the liquid medicine in the liquid medicine storage tank 34 is lower than the liquid level sensor arranged in the liquid medicine storage tank 34, the equipment program sends a water supplementing signal to a worker, meanwhile, the spraying pressure of the liquid medicine is detected through the second pressure nozzle 341, the equipment program sets the spraying pressure to be H1, H1 can be modified according to specific production requirements, if the spraying pressure of the second pressure nozzle 341 is H1, no operation is carried out, if the equipment program detects that the spraying pressure of the second pressure nozzle 341 is not H1, the equipment program judges that the spinning liquid medicine is insufficient, and sends an alarm signal to the worker and controls the conveying track 21 to stop moving, and the worker is required to manually supplement the spinning liquid medicine at the moment;
when the equipment program sends a water supplementing signal to a worker, the conveying track 21 can normally run, the equipment program starts timing at the moment, and when spinning liquid medicine is not supplemented after the water supplementing signal is sent for 24 hours, the equipment program controls the conveying track 21 to stop;
through the cooperation of delivery track 21 and two sets of spraying mechanical arm, can carry out the liquid medicine spraying operation to spinning material reel 23 voluntarily, need not artifical spraying, reduce spinning liquid medicine and staff's contact, reduce the influence to staff's health, spout spinning liquid medicine of different amounts according to spinning material reel 23 of different sizes, reduce the waste of spinning liquid medicine, improve spinning liquid medicine's utilization ratio, change the travel speed of delivery track 21 according to spinning liquid medicine's blowout volume, slowly move spinning material reel 23 when spinning liquid medicine blowout volume is big, ensure that spinning liquid medicine can fully soak spinning material reel 23, improve spinning material reel 23's delivery rate when spinning liquid medicine blowout volume is few, improve production efficiency, can detect spraying pressure and liquid medicine surplus at the in-process of liquid medicine spraying, delivery track 21 stops moving after the liquid medicine has been spouted, prevent that the phenomenon of empty spouting from leading to need reworking, the manufacturing cost of mill is reduced.
Water mist spraying operation:
when the liquid medicine spraying operation is carried out, the equipment program controls the water mist spraying operation, the equipment program controls the water tank 42 to be started by a built-in pump, the two groups of electric valves 4221 are opened, clean water is sprayed into the spraying tank 1 from the two groups of third spray heads 421, the inside of the spraying tank 1 is guaranteed to be in a wet state, the dry spinning material winding drum 23 is prevented from being scattered around due to static friction in the moving process, the equipment program controls the electric fan 43 to be opened in the water mist spraying process, the circulation speed of the water mist is accelerated, the water mist is ensured to be fully contacted with the spinning material winding drum 23, the equipment program sets the rotating speed of the electric fan 43 to be A1 and A2, the A1 is the minimum value, the A2 is the maximum value, when the equipment program detects that the moving speed of the conveying track 21 is less than or equal to V2, the rotating speed of the electric fan 43 is controlled to be A1, the electric fan 43 is slowly blown, the water mist is enabled to be directly contacted with the large-size spinning material winding drum 23, the large-size spinning material winding drum 23 is prevented from being scattered due to the static friction, the large-size spinning material winding drum 23 can be fully soaked, and when the moving speed of the equipment program detects that the moving speed of the conveying track 21 is more than V2, the rotating speed of the electric fan 43 is controlled to be the maximum value, and the rotating speed of the electric fan 43 is enabled to fully contact with the spinning material winding drum is enabled to be fully blown with the small-size material winding drum to be fully;
through the cooperation of two sets of third shower nozzles 421 and equipment procedure, can be at the in-process of spraying box 1 operation continuously blowout water smoke and cool down, can prevent simultaneously that dry spinning material reel 23 from receiving static friction in the removal in-process and leading to the spinning batting to fly away everywhere, through the cooperation of electric fan 43 and equipment procedure, change the velocity of blowing according to the difference of delivery track 21 removal speed, ensure that spinning material reel 23 of equidimension can both fully contact with water smoke, ensure that spinning material reel 23 can be soaked.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Finally, it should be pointed out that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting. Although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may be modified or some technical features may be equivalently replaced, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. The spraying device for the spinning machine comprises a spraying box (1), and is characterized in that a conveying assembly (2) is arranged in the spraying box (1), the conveying assembly (2) comprises a conveying rail (21), a conveying support (22) and spinning material reels (23), the conveying rail (21) is placed on the ground of a production workshop and is positioned in the spraying box (1), the conveying support (22) is detachably arranged on the conveying rail (21), and the spinning material reels (23) are arranged on the conveying support (22);
the inside of the spray box (1) is also provided with a first spray component (3) and a second spray component (4);
the first spraying assembly (3) comprises a fixed seat (31), a first spraying mechanical arm (32), a first pressure nozzle (321), a camera (33), a liquid medicine storage box (34), a second pressure nozzle (341) and a second spraying mechanical arm (35);
the utility model discloses a spray box, including fixing base (31), spray box (34), first spraying manipulator (32) are placed on the workshop ground, be located the inside one side of spray box (1), first pressure nozzle (321) fixed mounting is on the end of first spraying manipulator (32), camera (33) fixed mounting is on first spraying manipulator (32), liquid medicine bin (34) set up the top at first spraying manipulator (32), liquid level sensor has been built-in to liquid medicine bin (34), one side fixed mounting of liquid medicine bin (34) has second pressure nozzle (341), second spraying manipulator (35) are placed on the workshop ground, are located the inside opposite side of spray box (1), the structure of second spraying manipulator (35) is the same with first spraying manipulator (32).
2. A spraying device for spinning machines according to claim 1, characterized in that the second spraying assembly (4) comprises a placement plate (41), a water tank (42), a third nozzle (421), a water pipe (422), an electric valve (4221), an electric fan (43);
two sets of place board (41) all fixed mounting is in one side of delivery track (21), water tank (42) fixed mounting is in the centre of two sets of board (41) of placing, two sets of third shower nozzle (421) respectively fixed mounting is in the both sides of two sets of board (41) of placing, two sets of one end of raceway (422) is connected on water tank (42), and the other end is connected respectively on two sets of third shower nozzles (421).
3. A spraying device for a spinning machine according to claim 2, characterized in that two sets of electrically operated valves (4221) are fixedly installed inside two sets of said water pipes (422).
4. A spinning machine spraying device according to claim 3, characterized in that two sets of said electric fans (43) are fixedly mounted on two sets of the placement plates (41), located between two sets of the third spray heads (421) and the water tank (42).
5. The spraying device for the spinning machine according to claim 4, wherein a clamping assembly (5) is arranged on one side of the outer portion of the spraying box (1), the clamping assembly (5) comprises a fixed sliding rail (51), a movable seat (52), a motor (53), a clamping manipulator (54) and a clamping manipulator (541), the fixed sliding rail (51) is placed on the floor of a production workshop and is positioned on one side of a conveying opening of the spraying box (1), the movable seat (52) is slidably connected to the fixed sliding rail (51), the motor (53) is fixedly arranged on the movable seat (52), the clamping manipulator (54) is arranged on the movable seat (52), the clamping manipulator (541) is arranged at the tail end of the clamping manipulator (54), and a pressure sensor is arranged in the clamping manipulator (54).
6. The spraying device for spinning machine according to claim 5, wherein the liquid medicine storage tank (34) and the water tank (42) are respectively provided with a pump.
7. A spraying device for a spinning machine according to claim 6, characterized in that the spraying box (1) is placed inside the production plant.
8. The spraying device for the spinning machine according to claim 7, wherein the inside of the spraying box (1) is hollow, and transparent observation windows and conveying openings are arranged on the periphery of the box body of the spraying box (1).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410150759.1A CN117684302B (en) | 2024-02-02 | 2024-02-02 | Spraying device for spinning machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410150759.1A CN117684302B (en) | 2024-02-02 | 2024-02-02 | Spraying device for spinning machine |
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| CN117684302B CN117684302B (en) | 2024-04-16 |
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| CN202410150759.1A Active CN117684302B (en) | 2024-02-02 | 2024-02-02 | Spraying device for spinning machine |
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2024
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| WO2001098570A1 (en) * | 2000-06-01 | 2001-12-27 | Youde Cheng | A loom for directly and automatically moistening the warp |
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|---|---|
| CN117684302B (en) | 2024-04-16 |
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