CN209836398U

CN209836398U - Bale plucker

Info

Publication number: CN209836398U
Application number: CN201920036500.9U
Authority: CN
Inventors: 宋祖华
Original assignee: Hubei Jinan Textile Group Co Ltd
Current assignee: Hubei Jinan Textile Group Co Ltd
Priority date: 2019-01-09
Filing date: 2019-01-09
Publication date: 2019-12-24
Anticipated expiration: 2029-01-09

Abstract

The utility model discloses a bale plucker, include: store up cotton storehouse, storage water tank, cotton suction hood, hired roughneck, flexible pipe, defeated cotton pipe, elevating system and actuating mechanism, it is cylindric to store up the cotton storehouse, and its vertical setting is subaerial, the vertical stand that is equipped with in middle part of storing up the cotton storehouse, actuating mechanism sets up the upper end of stand, and with the stand rotates to be connected, the storage water tank level sets up, its one end with the actuating mechanism transmission is connected, and its other end level extends to store up the cotton storehouse top, actuating mechanism drives the storage water tank is followed the circumferential direction in storage cotton storehouse, cotton suction hood level sets up the below of storage water tank, its upper end is opened there is the discharge gate, defeated cotton pipe sets up the top of storage water tank, its one end stretches into downwards in the storage water tank, its other end and opener's feed inlet intercommunication. The utility model discloses a bale plucker has simple structure, the aspect of the operation, and work efficiency is high and the good advantage of cotton opening quality.

Description

Bale plucker

Technical Field

The utility model relates to a weaving equipment field. More specifically, the utility model relates to a bale plucker.

Background

Although the chemical fiber industry is developed more and more, and varieties are increased more and more, the function of cotton as a main textile raw material is still irreplaceable. The plucker is the first single machine in the opening and picking combination machine and is mainly used for carrying out opening treatment on raw cotton and then conveying the raw cotton into the plucker to carry out cotton carding treatment continuously. However, the cotton needs to be humidified in the grabbing process, the air conditioning humidifying equipment is usually used for humidifying, and manual humidification is adopted for turning over; the air conditioning and humidifying equipment is adopted, and a storehouse for humidifying needs to be reserved, so that the air conditioning and humidifying equipment is limited by space and has higher cost; the manual humidification efficiency is low, and a large amount of dust is easily caused in the working process of the bale plucker, so that the working environment is influenced, and the human health is not easy to realize.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a plucker machine has solved above technical problem.

The utility model provides an above-mentioned technical problem's technical scheme as follows: a bale plucker comprising: the cotton storage bin is cylindrical and is vertically arranged on the ground, a stand column is vertically arranged in the middle of the cotton storage bin, the driving mechanism is arranged at the upper end of the stand column and is in rotary connection with the stand column, the water storage bin is horizontally arranged, one end of the water storage bin is in transmission connection with the driving mechanism, the other end of the water storage bin horizontally extends above the cotton storage bin, the driving mechanism drives the water storage bin to rotate along the circumferential direction of the cotton storage bin, the cotton suction cover is horizontally arranged below the water storage bin, a discharge port is formed in the upper end of the cotton suction cover, the cotton conveying pipe is arranged above the water storage bin, one end of the cotton conveying pipe extends into the water storage bin downwards, the other end of the cotton conveying pipe is communicated with the feed port of the cotton opener, the telescopic pipe is vertically arranged above the cotton suction cover, and the lower end of the cotton suction cover is connected and communicated with the discharge port of the cotton suction cover, the upper end of the water storage tank upwards extends into the water storage tank and is communicated with the cotton conveying pipe, the lifting mechanism is arranged below the water storage tank and is in transmission connection with the cotton suction cover, the lifting mechanism can drive the cotton suction cover to move up and down, the beater is horizontally arranged below the cotton suction cover, the lower end of the water storage tank is provided with a spraying mechanism used for spraying water, the spraying mechanism is communicated with the inside of the water storage tank, and the water storage tank is provided with a water inlet.

Further, elevating system includes two telescopic cylinder and backup pad, two telescopic cylinder all sets up the lower extreme of storage water tank, and its flexible end all sets up down, the backup pad level sets up two telescopic cylinder's below, its up end and two telescopic cylinder's flexible end fixed connection, it sets up to inhale cotton cover the lower extreme of backup pad, telescopic cylinder's flexible end drives the backup pad with inhale cotton cover and reciprocate, open at the middle part of backup pad has the through-hole that runs through it from top to bottom, the lower extreme of flexible pipe pass downwards the through-hole and with inhale the discharge gate intercommunication of cotton cover.

Furthermore, the spraying mechanism comprises a water pipe and a plurality of nozzles, the water pipe is circular, a plurality of water outlets are formed in the lower end of the water storage tank, a connecting pipe communicated with the inside of the water storage tank is arranged in each water outlet, the water pipe is arranged below the plurality of connecting pipes and surrounds the cotton suction cover, the water pipe is connected and communicated with the plurality of connecting pipes, the plurality of nozzles are arranged below the water pipe and are uniformly distributed at intervals along the circumferential direction of the water pipe respectively, and the plurality of nozzles are communicated with the inside of the water pipe.

Further, each nozzle is provided with a valve.

Furthermore, the upper end face of the cotton storage bin is provided with an annular guide rail which is arranged along the axial direction of the cotton storage bin, the lower end of one end, far away from the stand column, of the water storage tank is provided with a pulley, the lower portion of the pulley is embedded into the guide rail, and the driving mechanism drives the water storage tank and the pulley to slide along the guide rail.

Further, actuating mechanism includes motor and pivot, the stand with the pivot is cylindrically, the coaxial setting of pivot is in the upper end of stand, its lower terminal surface with the up end of stand rotates to be connected, the one end of storage water tank with the periphery fixed connection of pivot, the motor sets up the upper end of pivot, its drive shaft sets up down, and with pivot fixed connection, motor drive the pivot drives storage water tank and pulley are followed the guide rail slides.

The utility model has the advantages that: the plucker of the utility model can remove dust in the processing environment while spraying water on the raw cotton, on one hand, the efficiency of the beater for carding the raw cotton can be improved, on the other hand, the environment of a production workshop can be purified, the quantity of dust sucked by workers is reduced, and the plucker is beneficial to the health of the workers; in addition, the lifting mechanism can adjust the heights of the beater and the cotton suction cover at any time so as to treat the raw cotton more thoroughly and improve the cotton opening quality of the plucker. The bale plucker in this application has simple structure, and the operation aspect, work efficiency is high and advantage such as the cotton quality is good of opening.

Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.

Drawings

Fig. 1 is a schematic structural diagram of the plucker of the present invention.

Detailed Description

The present invention is further described in detail below with reference to the drawings so that those skilled in the art can implement the invention with reference to the description.

It should be noted that, in the description of the present invention, the terms "lateral", "longitudinal", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of description and simplification of description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

Fig. 1 is the embodiment of the utility model provides a plucker, include: the cotton storage bin comprises a cotton storage bin 10, a water storage tank 20, a cotton suction cover 30, a beater 40, an extension pipe 50, a cotton conveying pipe 60, a lifting mechanism and a driving mechanism, wherein the cotton storage bin 10 is cylindrical and vertically arranged on the ground, a stand column 11 is vertically arranged in the middle of the cotton storage bin 10, the driving mechanism is arranged at the upper end of the stand column 11 and is rotatably connected with the stand column 11, the water storage tank 20 is horizontally arranged, one end of the water storage tank 20 is in transmission connection with the driving mechanism, the other end of the water storage tank horizontally extends to the position above the cotton storage bin 10, the driving mechanism drives the water storage tank 20 to rotate along the circumferential direction of the cotton storage bin 10, the cotton suction cover 30 is horizontally arranged below the water storage tank 20, a discharge port is formed in the upper end of the cotton conveying pipe 60, the cotton conveying pipe 60 is arranged above the water storage tank 20, one end of the cotton conveying pipe downwardly extends into, the telescopic pipe 50 is vertically arranged above the cotton suction cover 30, the lower end of the telescopic pipe is connected and communicated with a discharge hole of the cotton suction cover 30, the upper end of the telescopic pipe upwards extends into the water storage tank 20 and is communicated with the cotton conveying pipe 60, the lifting mechanism is arranged below the water storage tank 20 and is in transmission connection with the cotton suction cover 30, the lifting mechanism can drive the cotton suction cover 30 to move up and down, the beater 40 is horizontally arranged below the cotton suction cover 30, the lower end of the water storage tank 20 is provided with a spraying mechanism for spraying water, the spraying mechanism is communicated with the inside of the water storage tank 20, and the water storage tank 20 is provided with a water inlet.

In the above embodiment, when the plucker starts to work, the raw cotton is placed in the cotton storage bin 10, water is injected from the water storage bin 20, the driving mechanism is started, the driving mechanism drives the driving box 20 to move around the circumferential direction of the cotton storage bin 10, and further drives the cotton suction cover 30 and the beater 40 to move around the circumferential direction of the cotton storage bin 10, and in the process, the spraying mechanism synchronously sprays water to the cotton in the cotton storage bin 10, so that the beater 40 can open the raw cotton in the cotton storage bin 10 and convey the raw cotton to the next processing station sequentially through the extension tube 60 and the cotton conveying tube 60. Along with the reduction of the raw cotton in the cotton storage bin 10, the height of the raw cotton accumulated in the cotton storage bin 10 is reduced, the lifting mechanism drives the cotton suction cover 30 and the beater 40 to move downwards so as to continuously carry out opening treatment on the raw cotton in the cotton storage bin 10 until the raw cotton in the cotton storage bin 10 is conveyed to the next station after the opening treatment is carried out on the raw cotton by the beater 40. Wherein, the upper end and the lower end of the cotton storage bin 10 are respectively provided with a through hole corresponding to the installation positions of the cotton conveying pipe 60 and the telescopic pipe 50, into which the cotton conveying pipe 60 and the telescopic pipe 50 can extend, and a sealing ring is arranged at the through hole in order to prevent the water in the water storage tank 20 from leaking out of the through hole; the other end of the cotton conveying pipe 60 is connected with the feeding hole of the next processing station; and as another technical scheme of above-mentioned embodiment, plucker in this application still include control system, control system includes controller and distance inductor, the controller is connected with elevating system and distance inductor electricity, the distance inductor is used for responding to the position of storing up cotton storehouse 10 interior cotton, in order to give the controller with signal transmission, controller control elevating system drive suction cotton cover 30 and beater 40 move down, in order to open cotton to the raw cotton and handle, control system can be according to the accumulational height of raw cotton in storing up cotton storehouse 10, automatic control suction cotton cover 30 and beater 40 move down, in order to replace artifical manually operation elevating system, have advantages such as reduce artifical working strength and improve plucker work efficiency. The cotton suction cover 30, the beater 40, the telescopic pipe 50 and the cotton conveying pipe 60 in the application are all the prior art, the cotton suction cover, the beater, the telescopic pipe and the cotton conveying pipe in the prior art can all realize the functions of the cotton suction cover 30, the beater 40, the telescopic pipe 50 and the cotton conveying pipe 60 in the application, and specific structures and working principles thereof are not repeated herein. The bale plucker can spray water on the raw cotton and simultaneously perform dust removal treatment on the processing environment, so that the carding efficiency of a beater on the raw cotton can be improved, the environment of a production workshop can be purified, the quantity of dust sucked by workers is reduced, and the cotton plucker is beneficial to the health of the workers; in addition, the lifting mechanism can adjust the heights of the beater and the cotton suction cover at any time so as to treat the raw cotton more thoroughly and improve the cotton opening quality of the plucker. The bale plucker in this application has simple structure, and the operation aspect, work efficiency is high and advantage such as the cotton quality is good of opening.

Preferably, elevating system includes two telescopic cylinder 80 and backup pad 81, two telescopic cylinder 80 all sets up the lower extreme of storage water tank 20, and its flexible end all sets up down, backup pad 81 level sets up two telescopic cylinder 80's below, its up end and two telescopic cylinder 80's flexible end fixed connection, it sets up to inhale cotton cover 30 the lower extreme of backup pad 81, telescopic cylinder 80's flexible end drives backup pad 81 with inhale cotton cover 30 and reciprocate, the through-hole that runs through it from top to bottom is opened at the middle part of backup pad 81, the lower extreme of flexible pipe 50 passes downwards the through-hole and with inhale the discharge gate intercommunication of cotton cover 30.

In the above embodiment, the two telescopic cylinders 80 can synchronously drive the supporting plate 81 to move up and down through the telescopic ends thereof, so as to drive the cotton suction cover 30 and the beater 40 to move up and down, thereby adjusting the height positions of the cotton suction cover 30 and the beater 40 at any time. Wherein, the supporting plate 81 is rectangular, the length direction thereof is arranged along the radial direction of the cotton storage bin 10, the two telescopic cylinders 80 are respectively arranged above the supporting plate 81 along the length direction of the supporting plate 81 at intervals and are respectively positioned at two sides of the telescopic pipes 50, and the distance between the two telescopic cylinders 80 and the telescopic pipes 50 is equal, so that the supporting plate 81 is stably driven to drive the cotton suction cover 30 and the beater 40 to move up and down. The two telescopic cylinders 80 are electrically connected with a controller, and the controller can synchronously drive the two telescopic cylinders 80 to be opened and closed. The lifting mechanism in the embodiment has the advantages of convenience in operation, high driving speed, low production cost and the like.

Preferably, the spraying mechanism includes a water pipe 90 and a plurality of nozzles 91, the water pipe 90 is circular, the lower end of the water storage tank 20 is provided with a plurality of water outlets, each water outlet is provided with a connecting pipe 92 communicated with the inside of the water storage tank 20, the water pipe 90 is arranged below the plurality of connecting pipes 92 and surrounds the cotton suction cover 30, the water pipe 90 is connected and communicated with the plurality of connecting pipes 92, the plurality of nozzles 91 are arranged below the water pipe 90 and are respectively distributed along the circumferential direction of the water pipe 90 at uniform intervals, and the plurality of nozzles 91 are communicated with the inside of the water pipe 90.

In the above embodiment, the water in the water storage tank 20 is circulated into the water pipe 90 through the two connection pipes 92 and is ejected through the plurality of nozzles 91. The water pipe 90 is annularly arranged outside the cotton suction cover 30, the lengths of the cotton suction cover 30 and the support plate 81 are both smaller than the diameter of the water pipe 90, the cotton suction cover 30 and the support plate 81 penetrate through the water pipe 90 to move downwards under the action of the driving mechanism, the water storage tank 20 is cuboid, the length direction of the water storage tank is arranged along the radial direction of the cotton storage bin 10, two water outlets are arranged, the two water outlets are respectively arranged at one sides, far away from the telescopic pipes 50, of the two telescopic cylinders 80, correspondingly, the two connecting pipes 92 are arranged, and the upper ends of the two connecting pipes 92 are respectively communicated with the corresponding water outlets; the number of the nozzles 91 is 6, the nozzles are all atomizing nozzles, the atomizing nozzles can uniformly spray water in the water storage tank 20 on raw cotton, mist humidification is fine and uniform, coverage is large, and the cotton wool humidifying device further has the advantage of water saving.

Preferably, each of the nozzles 91 is provided with a valve.

In the above embodiment, when the plucker is started, the valve 93 is opened to allow the water in the tank nozzle 91 to be sprayed. To improve the automation of the plucker, the valves 93 are solenoid valves and are electrically connected to a controller for controlling the opening and closing of the valves 93.

Preferably, the upper end surface of the cotton storage bin 10 is provided with an annular guide rail arranged along the axial direction of the cotton storage bin, the lower end of one end of the water storage tank 20 far away from the upright post 11 is provided with a pulley 21, the lower part of the pulley 21 is embedded into the guide rail, and the driving mechanism drives the water storage tank 20 and the pulley 21 to slide along the guide rail.

In the above embodiment, the conventional plucker drives the cotton suction cover and the beater to move along the circumferential direction of the cotton storage bin through the trolley, the trolley is also required to be provided with a track matched with the trolley when in use, and the trolley drives the cotton suction cover 30 and the beater 40 to move along the track, so that the walking safety of workers can be affected, and the potential safety hazard of processing exists.

Preferably, actuating mechanism includes motor 70 and pivot 71, the stand 11 with pivot 71 is cylindrical, pivot 71 is coaxial to be set up the upper end of stand 11, its lower terminal surface with the up end of stand 11 rotates to be connected, the one end of storage water tank 20 with the periphery fixed connection of pivot 71, motor 70 sets up the upper end of pivot 71, its drive shaft sets up down, and with pivot 71 fixed connection, the motor 70 drive pivot 71 drives storage water tank 20 and pulley 21 are followed the guide rail slides.

In the above embodiment, the diameter of the rotating shaft 71 is equal to that of the upright 11; when the driving end of the motor 70 drives the rotating shaft 71 to rotate, the rotating shaft 71 can drive the water storage tank 20 to rotate along the circumferential direction of the cotton storage bin 10.

While the embodiments of the invention have been disclosed above, it is not limited to the applications listed in the description and the embodiments, which are fully applicable in all kinds of fields suitable for the invention, and further modifications may be readily made by those skilled in the art, and the invention is therefore not limited to the specific details and embodiments shown and described herein, without departing from the general concept defined by the claims and their equivalents.

Claims

1. A bale plucker, comprising: store up cotton storehouse (10), storage water tank (20), inhale cotton cover (30), hired roughneck (40), flexible pipe (50), defeated cotton pipe (60), elevating system and actuating mechanism, store up cotton storehouse (10) and be cylindric, its vertical setting is subaerial, the vertical stand (11) that is equipped with in middle part of storing up cotton storehouse (10), actuating mechanism sets up the upper end of stand (11), and with stand (11) rotate to be connected, storage water tank (20) level sets up, its one end with actuating mechanism transmission is connected, its other end level extends to store up cotton storehouse (10) top, actuating mechanism drives storage water tank (20) are followed the circumferential direction who stores up cotton storehouse (10), inhale cotton cover (30) level and set up the below of storage water tank (20), its upper end is opened there is the discharge gate, defeated cotton pipe (60) set up the top of storage water tank (20), one end of the telescopic pipe (50) is vertically arranged above the cotton suction cover (30), the lower end of the telescopic pipe is connected and communicated with a discharge hole of the cotton suction cover (30), the upper end of the telescopic pipe upwards extends into the water storage tank (20) and is communicated with the cotton conveying pipe (60), the lifting mechanism is arranged below the water storage tank (20) and is in transmission connection with the cotton suction cover (30), the lifting mechanism can drive the cotton suction cover (30) to move up and down, the beater (40) is horizontally arranged below the cotton suction cover (30), a spraying mechanism used for spraying water is arranged at the lower end of the water storage tank (20), the spraying mechanism is communicated with the inside of the water storage tank (20), and a water inlet is formed in the water storage tank (20).

2. Plucker as in claim 1, characterized in that said lifting mechanism comprises two telescopic cylinders (80) and a support plate (81), both telescopic cylinders (80) being arranged at the lower end of said tank (20), the telescopic ends of the two telescopic cylinders are all arranged downwards, the supporting plate (81) is horizontally arranged below the two telescopic cylinders (80), the upper end surface of the cotton suction cover is fixedly connected with the telescopic ends of the two telescopic cylinders (80), the cotton suction cover (30) is arranged at the lower end of the supporting plate (81), the telescopic end of the telescopic cylinder (80) drives the supporting plate (81) and the cotton suction cover (30) to move up and down, the middle part of the supporting plate (81) is provided with a through hole which penetrates through the supporting plate up and down, and the lower end of the telescopic pipe (50) penetrates through the through hole downwards and is communicated with the discharge hole of the cotton suction cover (30).

3. The bale plucker as claimed in claim 1, wherein the spraying mechanism comprises a water pipe (90) and a plurality of nozzles (91), the water pipe (90) is circular, a plurality of water outlets are formed in the lower end of the water storage tank (20), a connecting pipe (92) communicated with the inside of the water storage tank (20) is arranged in each water outlet, the water pipe (90) is arranged below the plurality of connecting pipes (92) and is surrounded around the cotton suction cover (30), the water pipe (90) is connected and communicated with the plurality of connecting pipes (92), the plurality of nozzles (91) are arranged below the water pipe (90) and are uniformly distributed along the circumferential direction of the water pipe (90) at intervals, and the plurality of nozzles (91) are communicated with the inside of the water pipe (90).

4. A plucker as claimed in claim 3, characterized in that each of said nozzles (91) is provided with a valve.

5. A plucker as claimed in any one of claims 1 to 4, wherein the upper end face of the hopper (10) is provided with an annular guide rail arranged along the axial direction thereof, the lower end of the tank (20) far away from the upright (11) is provided with a pulley (21), the lower part of the pulley (21) is embedded in the guide rail, and the driving mechanism drives the tank (20) and the pulley (21) to slide along the guide rail.

6. The bale plucker as claimed in claim 5, wherein the driving mechanism comprises a motor (70) and a rotating shaft (71), the upright (11) and the rotating shaft (71) are both cylindrical, the rotating shaft (71) is coaxially arranged at the upper end of the upright (11), the lower end face of the rotating shaft is rotatably connected with the upper end face of the upright (11), one end of the water storage tank (20) is fixedly connected with the periphery of the rotating shaft (71), the motor (70) is arranged at the upper end of the rotating shaft (71), the driving shaft of the motor is arranged downwards and is fixedly connected with the rotating shaft (71), and the motor (70) drives the rotating shaft (71) to drive the water storage tank (20) and the pulley (21) to slide along the guide rail.