CN117678666A - Food forming apparatus, food forming method and formed food - Google Patents

Food forming apparatus, food forming method and formed food Download PDF

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Publication number
CN117678666A
CN117678666A CN202311856492.XA CN202311856492A CN117678666A CN 117678666 A CN117678666 A CN 117678666A CN 202311856492 A CN202311856492 A CN 202311856492A CN 117678666 A CN117678666 A CN 117678666A
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China
Prior art keywords
forming
area
food
food product
die
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CN202311856492.XA
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Chinese (zh)
Inventor
吴长春
吴杰
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Anhui Changri Biotechnology Co ltd
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Anhui Changri Biotechnology Co ltd
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Priority to CN202311856492.XA priority Critical patent/CN117678666A/en
Publication of CN117678666A publication Critical patent/CN117678666A/en
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Abstract

The invention provides food forming equipment, a food forming method and formed food, wherein the food forming equipment comprises two groups of flexible supporting parts which synchronously run, and molding surfaces of the flexible supporting parts are provided with mold cavities; the flexible support part has flexibility at least along the movement direction; at least one direction of the two flexible supporting parts is changed to form a mold closing shaping area, a demolding area and a material injection shaping area; in the mold closing and shaping area, the two flexible supporting parts keep the molding surfaces relatively attached when moving, and the mold cavity is closed to form a molding space; the food forming equipment is mainly a continuous forming process for realizing the feeding, forming and demoulding of products by arranging flexible supporting parts in opposite directions and enabling the flexible supporting parts to naturally open and close in the running and moving process. The scheme is convenient to control, simple in structure, easy to manufacture, use and maintain compared with the prior art, and batch forming of double-color double-material products can be realized by simultaneously putting different raw materials into the material injection forming area.

Description

Food forming apparatus, food forming method and formed food
Technical Field
The invention relates to the technical field of food processing, in particular to food forming equipment, a food forming method and formed food.
Background
In the production of food such as candies and pastries, it is necessary to shape a powdery, pasty or pasty material into a specific shape. Similar confectionery products include pear syrup products, hawthorn products, sesame candy products, and the like. Taking haw products as an example, the haw products can be divided into raw material process and clinker process. The clinker preparation process includes steaming haw, compounding hot haw, grouting at 80 deg.c to produce the haw product, and curing. The raw material production process is to use the cold material after cooking to prepare the raw material and then scraping the raw material to produce the raw material to obtain the product. In general, the industrial production of the above-mentioned food is not only to consider the pouring and molding of the raw paste, but also to consider the problem of demolding of the molded product.
Existing, more advanced, automated equipment for forming confectioneries has been disclosed by the utility model patent entitled "confectioneries forming machine" with publication number CN 205337466U. The movable forming mechanism is provided with a die A plate and a die B plate hinged on a die base, the opening mechanism and the closing mechanism are used for respectively controlling the rotation of the die A plate and the die B plate around the die base so as to realize the opening and closing between the die A plate and the die B plate, and batch production flows of automatic candy pouring, forming and demolding are realized by matching with material pouring and demolding. However, in fact, in order to achieve the opening and demolding of the mold, the above-described molding apparatus needs to reset the opening and closing mechanism of the mold independently of the moving mechanism of the mold, the structure as a whole is more complicated, and coordinated control of the movement and opening and closing of the mold needs to be achieved.
Disclosure of Invention
In order to simplify the structure of the existing food forming equipment and simplify the equipment operation control in the food forming process, the invention provides food forming equipment, a food forming method and formed food.
The technical scheme of the invention provides food forming equipment, which comprises two groups of flexible supporting parts which synchronously run, wherein the forming surfaces of the flexible supporting parts are provided with mold cavities;
the flexible support portion has flexibility at least along a movement direction thereof to effect a change in a movement path; at least one direction of the two flexible supporting parts is changed to form a mold closing shaping area, a demolding area and a material injection shaping area;
in the mold closing and shaping area, the two flexible supporting parts keep the molding surfaces relatively attached when moving, and the mold cavity is closed to form a molding space;
the demolding area is positioned at the downstream of the mold closing and shaping area along the movement direction, and the two flexible supporting parts are gradually far away from the open molding space in the demolding area and release products in the molding space;
the material injection molding area is positioned at the upstream of the mold closing and shaping area along the moving path, and the two flexible supporting parts are gradually close to each other from the distance to each other in the material injection molding area and receive raw materials into the mold cavity.
Preferably, the flexible support portion includes forming dies sequentially arranged along a moving direction thereof, and the die cavity is disposed on the forming dies.
Preferably, in the mold closing and shaping area, the relative positions between the mold cavities on the two opposite attached molding molds are in one-to-one correspondence.
Preferably, each of the mold cavities forms a monomer cavity on the molding die.
Preferably, the mold cavity is separately disposed on a relatively close side of an adjacent molding mold of the flexible support portion.
Preferably, the mold cavity is formed into a first sub-mold cavity and a second sub-mold cavity, and the first sub-mold cavity and the second sub-mold cavity are equally divided along the symmetry line of the parting surface.
Preferably, the split cavity formed by the same cavity is sequentially recorded as a first sub-cavity and a second sub-cavity along the moving path, and the second sub-cavity passes through the same point on the moving path before the first sub-cavity, so that the parting surface area of the first sub-cavity is smaller than the parting surface area of the second sub-cavity.
Preferably, the parting surface area of the first sub-die cavity is not less than 1/4 of the parting surface area of the second sub-die cavity.
Preferably, each two adjacent molding dies are used as a group of die groups on the flexible supporting part, and the die cavity is only arranged on the inner side edge of the molding dies, and the inner side edge refers to the side edge of the two molding dies in the group of die groups, which is close to each other.
Preferably, the two forming dies in the die set are mutually attached in the material injection forming area; and in the process that the two forming dies enter the die assembly shaping area from the material injection forming area, the relative position and the posture of the two forming dies are kept unchanged, and the bonding is kept.
Preferably, the flexible support is guided by a guide means and a drive chain on the flexible support;
the guide device is circumferentially and periodically provided with protruding parts at intervals; the protrusion is provided corresponding to the leading link or the trailing link of each die set of the flexible support or the protrusion is provided at a position of the intermediate link connecting the two die sets.
Preferably, a clearance part is formed between the adjacent protruding parts, and the clearance part is a plane connecting the root parts of the adjacent protruding parts or an inner concave surface recessed towards the center of the guiding device and connecting the root parts of the adjacent protruding parts.
Preferably, the guiding device further comprises a supporting part which is arranged in the same period as the protruding part, the top surface of the same supporting part is a plane, and the lower surfaces of two forming dies in the corresponding die set are attached to support the forming dies, so that the forming dies in the die set are kept coplanar.
Preferably, the flexible support is guided by a regular polygon pulley and a belt on the flexible support, each side of the regular polygon pulley corresponding to each die set on the flexible support.
Preferably, the forming dies on the flexible supporting part are in one-to-one correspondence with each chain link of the transmission chain on the flexible supporting part, and the protruding parts on the guiding device are arranged periodically in the circumferential direction, and one protruding part is arranged for every two forming dies.
Preferably, the forming die is fixed on a single chain link of the transmission chain of the flexible supporting part and is arranged above one pin roll of the chain link.
Preferably, the forming die is fixed on a single chain link of the transmission chain of the flexible supporting part and is bridged on pin shafts at two ends of the chain link;
preferably, the forming dies have transition arcs at least at the bottom edges of the sides thereof contacting the adjacent forming dies, and the transition arcs between the adjacent forming dies remain in abutment to close the gap therebetween when the flexible support portion moves along the moving path.
Preferably, the bottom edges of two side surfaces of the forming die along the moving path direction are provided with transition circular arcs which are concentric with a rotating shaft of the forming die where the transition circular arcs are positioned, wherein the rotating shaft is close to the transition circular arcs; the arc radiuses of opposite transition arcs of adjacent forming dies are respectively recorded as r1 and r2; the distance between circle centers corresponding to opposite transition circular arcs of adjacent forming dies is L, and r1+r2=L is satisfied.
Preferably, adjacent molding dies have a common rotation axis, and adjacent molding dies have an alternate arrangement on the common rotation axis; the end surfaces between adjacent layers are jointed with the surfaces of adjacent forming dies.
Preferably, the material injection molding area is provided with a material separation plate, and the material separation plate separates the space between the two molding dies of the material injection molding area into a first storage bin and a second storage bin, and the first storage bin and the second storage bin can accommodate different raw materials.
Preferably, the lower edge of the feeding port is arranged at the transition position of the die cavities of two opposite forming dies in the material injection forming area.
Preferably, the first storage bin and/or the second storage bin are/is further provided with a scraping device moving on the surface of the flexible supporting part.
Preferably, the molding machine further comprises a coating station for coating the release agent, which is arranged on the path before the molding die enters the injection molding zone, and the release agent is coated to a die cavity on the molding die at the coating station.
Preferably, the flexible support part is in an annular structure connected end to end.
Preferably, the support device is arranged on the back surface of the flexible support part, the support device and the flexible support part are arranged in a sliding way, and the flexible support part is supported towards the front surface of the flexible support part in the normal direction of the flexible support part.
Preferably, the support device is elastically fixed to the frame.
Preferably, the mold comprises a demolding rod, wherein the demolding rod is positioned in the demolding area, the demolding rod is arranged close to the molding surface of the molding mold, and when the mold cavity carries the product to move in the demolding area, the demolding rod touches the product to be demolded.
The invention also provides a food forming method, which uses the food forming equipment of any one of the above to perform food forming manufacture, and comprises the following steps: preparing required raw materials, injecting the required raw materials into a feed port of food forming equipment, enabling the raw materials to enter a die cavity of a flexible supporting part, enabling the raw materials to enter a die closing and shaping area along with the die cavity for closed forming, enabling a formed product to enter a demolding area along with the die cavity for demolding, and collecting the demolded product.
Preferably, the food forming equipment is provided with a material separating plate at the material injection forming area, and the material separating plate separates a space between the forming die and the forming die of the material injection forming area into a first storage bin and a second storage bin; the food molding method comprises the following steps: preparing raw materials with different components, respectively injecting the raw materials with different components into the first storage bin and the second storage bin, enabling the raw materials to enter a die cavity of the flexible supporting part, enabling the raw materials to enter a die closing and shaping area along with the die cavity for closed shaping, enabling a shaped product to enter a demoulding area along with the die cavity for demoulding, and collecting the demoulded product to obtain the double-color double-material food.
The invention also provides a molded food prepared by the food molding device according to any one of the above.
Preferably, the formed food is clinker haw product, raw haw product, sesame pill, sesame cake, pear syrup and concentrated herbal honey pill.
Preferably, the shaped food comprises a food in the form of a bicolor double-material red-black wolfberry, and the ingredients comprise red wolfberry, black wolfberry and other auxiliary materials.
Preferably, the shaped food comprises a food in the form of double-color double-material black-white sesame, and the ingredients comprise black sesame, white sesame and other auxiliary materials.
Preferably, the formed food comprises food in the form of bicolor double-material mulberry and hawthorn pill, and the ingredients comprise hawthorn pulp, mulberry pulp and other auxiliary materials.
Preferably, the method comprises the steps of,
the food forming equipment is provided with a material separating plate at the material injection forming area, and the material separating plate separates the space between the forming die and the forming die of the material injection forming area into a first storage bin and a second storage bin;
the formed food has a double-color double-material form formed by splicing and forming two raw materials with different components.
Preferably, the formed food is bicolor medlar hawthorn pill, bicolor mulberry hawthorn pagoda fruit, bicolor black and white sesame pill, bicolor black and white sesame cake, bicolor pear syrup sugar, bicolor red and black medlar pill, bicolor pear syrup pagoda fruit, bicolor red and black medlar pagoda fruit, bicolor double-sided hawthorn cartoon sugar and bicolor grass concentrated paste honey pill.
The food molding equipment of the invention is mainly a continuous molding process for realizing the feeding, molding and demolding of the product W by arranging the flexible supporting parts 11 oppositely and naturally opening and closing the flexible supporting parts in the running and moving process. The scheme is realized by running only on the flexible supporting part 11, and is simple to control, simple in structure and easy to manufacture, use and maintain compared with the prior art.
Drawings
FIG. 1 is a schematic view of a chain structure of a food molding apparatus of the present invention;
FIG. 2 is a schematic view of the flexible structure of the food forming apparatus of the present invention;
FIG. 3 is a schematic view of a further embodiment of the food forming apparatus of the present invention;
FIG. 4 is an enlarged partial schematic view of the partial cross-section of FIG. 3A in accordance with the present invention;
FIG. 5 is an enlarged partial schematic view of the present invention at B in FIG. 1;
FIG. 6 is a schematic drawing of a demolding of the embodiment of FIG. 3 of the present invention;
FIG. 7 is a schematic diagram of a further embodiment of the embodiment of FIG. 3 of the present invention;
FIG. 8 is a schematic diagram of a further embodiment of the embodiment of FIG. 3 of the present invention;
FIG. 9 is an enlarged partial cut-away view of the embodiment of FIG. 8 of the present invention;
FIG. 10 is a schematic view of a further embodiment of the food forming device of the present invention;
FIG. 11 is a side view partially schematic illustration of a guide apparatus in accordance with the chain drive arrangement of the embodiment of the invention in FIG. 10;
FIG. 12 is a side cross-sectional partial schematic view of the guide device of the present invention;
FIG. 13 is a schematic view showing a specific structure of a guide device according to the present invention;
fig. 14 is a schematic view of another embodiment of a molding die 111 of the present invention;
fig. 15 is a schematic view of the structure of the mold 111 of the present invention;
fig. 16 is a schematic view showing another structure of the leak-proof material of the molding die 111 of the present invention;
FIG. 17 is an isometric view of the structure of FIG. 16 in accordance with the invention;
FIG. 18 is a schematic view showing the structure of the injection molding zone A3 according to the present invention;
fig. 19 is a schematic view of the structure of the injection molding area A3 of the present invention.
In the drawing the view of the figure,
11 flexible supporting part 111, forming die 11G, die set 113, die cavity 114, supporting device 113A, die assembly forming area A1, die assembly forming area A2, die release area A3, material injection forming area F, moving path 1131, first sub-cavity 1132, second sub-cavity 1133, die release rod W, product O, rotating shaft 13, guiding device 132, supporting part 131A, empty part 111A, transition arc 14, material inlet 14A, first storage bin 14B, second storage bin 141, material separation plate 142 and scraping device
Detailed Description
The present invention will be described in detail below with reference to the drawings and the specific embodiments, and in the present specification, the dimensional proportion of the drawings does not represent the actual dimensional proportion, but only represents the relative positional relationship and connection relationship between the components, and the components with the same names or the same reference numerals represent similar or identical structures, and are limited to the schematic purposes.
Fig. 1 is a schematic diagram of the present food forming apparatus, partially sectioned along the A-A direction to show structural details. Which comprises two opposite flexible support portions 11 operating in synchronization and on which flexible support portions 11 forming dies 111 are arranged in correspondence, fig. 1 is only one embodiment of a forming die 111, which may be integral or separate, and therefore fig. 1 should not be understood as a limitation of forming dies 111. A cavity 113 is formed in a surface of the molding die 111 on at least one side. The flexibility of the two sets of flexible supports 11 means that both sets of flexible supports 11 are flexible, i.e. locally change their direction of movement, at least in one direction, such as the movement path F in the figure. The flexible performance can be realized based on a specific flexible material, such as a belt of flexible materials like silica gel, rubber, etc., or can be realized based on a mechanical structure, such as a flexible chain formed by interconnection as shown in fig. 1. In the structure of fig. 1, in operation, the two sets of flexible support portions 11 pass through at least the mold clamping and shaping area A1, the demolding area A2 and the injection molding area A3. In the molding region A3, the two sets of flexible supporting portions 11 are not in contact with each other, so that a space is formed between the molding dies 111, and the raw paste is injected into the cavity 113 on the molding die 111 in the space. The two sets of flexible supporting parts 11 in the mold closing and shaping area A1 synchronously run oppositely and in a fitting way, so that the two sets of molding dies 111 keep surface fitting and close contact, and further, corresponding mold cavities 113 on the two sets of molding dies 111 form a molding space 113A which is basically closed, and the raw paste is closed in the molding space 113A and shaped gradually when moving or stopping in the mold closing and shaping area A1. When the two flexible supporting parts 11 are in opposite joint synchronous movement, the movement directions of the two flexible supporting parts are the same in the die assembly shaping area A1, so that the movement synchronization is ensured. In the demolding area A2, the two sets of flexible supporting parts 11 relatively move away from each other to separate the two sets of molding dies 111 from contact, the molding space 113A is opened, and a product obtained by solidifying and molding the raw paste in the molding space 113A is released from the mold cavity 113 after the mold cavity 113 is opened to realize demolding.
The flexible supporting part 11 of the food molding device with the chain structure as shown in fig. 1 is provided with a plurality of molding dies 111 along with the chain links, the molding dies 111 can be arranged on each chain link, or can be arranged at intervals of one or a plurality of chain links, and the molding dies 111 are provided with hollow mold cavities 113. The cavity 113 may be provided on either one of the two flexible support portions 11, but may be provided on both flexible support portions 11. Therefore, when the two sets of molding dies 111 are moved in the clamping and shaping area A1, the die cavity 113 can be necessarily closed to form a relatively closed molding space 113A, wherein the closing merely means that the raw paste in the die cavity 113 cannot leak out, and no sealing or other meaning is provided. In the case where the cavities 113 are provided in both sets of molding dies 111, the cavities 113 in both sets of molding dies 111 are not required to be identical in shape, and only the parting surfaces need to overlap, so that the end product can be molded in two parts to form the same whole at the parting position where the parting surfaces overlap. In general, the parting surfaces of the two sets of molding dies 111 are identical, so that the product has parting lines with equal sides, and no obvious shape distinction exists at the parting surfaces, which is merely a natural effect caused by the molding design. Compared with the prior art related to the background art, the two sets of forming dies 111 forming the forming space 113A of the food forming device of the invention are not arranged on the same die base, and a corresponding mechanism for opening the two sets of forming dies 111 or closing the two sets of forming dies 111 is not required. Essentially, the food forming device realizes the opening or closing of the forming space 113A by naturally changing the distance between the two groups of forming dies 111 while the device operates, so that no additional auxiliary mechanism is needed, the mechanism composition of the technical scheme is simpler, and the control method is relatively simplified.
Fig. 2 shows a partially schematic view of a food forming device made of flexible material having the above structure. Which has two sets of flexible supports 11 arranged opposite each other. The flexible support 11 has a cavity 113 formed therein. Since the two sets of flexible supporting parts 11 are made of flexible materials, a chain link structure and the like are not required to be arranged to realize movement according to a preset path, and therefore the forming dies 111 do not need to be arranged separately, which is equivalent to forming the forming dies 111 in the area where each row of die cavities 113 are located on the flexible supporting parts 11, and the forming dies 111 are flexibly connected based on material characteristics. Of course, the flexible material used for the two sets of flexible supporting portions 11 only solves the problem that the two sets of flexible supporting portions 11 move along the moving path F, and in order to realize stable driving movement without relative sliding, accessories such as chains, synchronous belts and the like for accurate synchronous driving are not excluded on the flexible supporting portions 11. The two sets of flexible supporting parts 11 realize the movement along different areas of the moving path F through a plurality of sets of guide wheels, and based on the movement, a mold closing and shaping area A1, a demolding area A2 and an injection molding area A3 are formed. In the mold closing and shaping area A1, the surfaces of the two groups of flexible supporting parts 11 are attached, so that a closed molding space 113A is formed by a mold cavity 113 on the molding mold 111, based on the fact that the two groups of flexible supporting parts 11 are made of flexible materials, a supporting device 114 is optionally arranged on the back surfaces of the two groups of flexible supporting parts 11, the supporting device 114 can slide with the flexible supporting parts 11 or between the two groups of flexible supporting parts 11, the two groups of flexible supporting parts 11 are supported towards the front surfaces of the two groups of flexible supporting parts 11 in the normal direction of the two groups of flexible supporting parts 11, and the problem that raw paste leaks due to expansion of the materials between the two groups of flexible supporting parts 11 and the opening of the molding space 113A is solved. In short, the supporting device 114 may be elastically fixed on the frame, so as to achieve a certain pressing force to the two sets of flexible supporting portions 11 to solve the sealing problem of the forming space 113A, and certainly, other setting manners of the supporting device 114 to achieve the effect are not excluded. In fig. 1 and 2, the two sets of flexible supporting parts 11 are generally shown to have different degrees of movement direction change to form the mold clamping and shaping area A1, the demolding area A2 and the injection molding area A3, and the applicant needs to say that, based on the technical concept of forming the expanded open demolding area A2 and the injection molding area A3 for feeding and demolding and sealing and shaping at the mold clamping and shaping area A1, the two sets of flexible supporting parts 11 are essentially not required to bend in directions when entering the mold clamping and shaping area A1 and exiting the mold clamping and shaping area A1, only one of them is required to deflect, so that similar schemes still fall within the scope of the invention.
Fig. 3 shows a further embodiment of the above solution. In order to realize the continuous recycling of the mold closing and shaping area A1, the demolding area A2 and the material injection molding area A3 in the use process, that is, the continuous molding of material feeding, molding and demolding, the flexible supporting part 11 can be in a closed annular structure as shown in fig. 3. The annular structure only needs to be in the technology of the scheme, so that the two groups of flexible supporting parts 11 are connected outside the die assembly shaping area A1 to form a ring at the two ends of the die assembly area A2 and the material injection shaping area A3. At this time, in the mold clamping and shaping area A1, the movements of the two flexible support portions 11 are synchronized and the directions are the same, meaning that the directions of the movements of the two annular flexible support portions 11 are opposite when seen from one side.
The use of the food product molding apparatus may be optimized by further designing the mold cavity 113 on the molding mold 111. Further optimized construction referring to fig. 4, fig. 4 is an enlarged partial schematic view of the partial cut-away location at a in fig. 3. The mold cavity 113 in the embodiment equivalent to that of fig. 1 and 2 has a problem of incomplete demolding in practical application, particularly because the single mold cavity 113 is integrally provided on the forming mold 111. Referring to the drawing of the foregoing embodiment of fig. 5, for the case of correspondingly disposing the mold cavities 113 on the two sets of molding dies 111 at the same time, which is equivalent to splitting the molding space 113A into the mold cavities 113 belonging to the two sets of molding dies 111, referring to the drawing of fig. 5, during the moving process, the mold cavities 113 on both sides are gradually separated, at this time, the molded candy and other products still adhere to the mold cavities 113 on one side due to the action of the mold cavities 113 and lack of disturbance from the outside, so that the mold cavities 113 cannot complete drawing of patterns in the preset drawing of patterns area A2, and the molded candy and other products may continue to be transported to other positions along with the flexible supporting portion 11.
Returning to the modified embodiment in fig. 4. In order to solve the problem that the mold cavity 113 may adhere to the molded product such as candy and thus it is impossible to achieve complete demolding of all the products in the demolding area A2, resulting in incomplete demolding, the mold cavity 113 may be provided as a separate body. That is, for the same mold cavity 113, it spans two adjacent molding molds 111, i.e. the mold cavity 113 is divided into a first sub-mold cavity 1131 and a second sub-mold cavity 1132, which are respectively disposed at corresponding positions on opposite sides of the adjacent molding molds 111, so that when it enters the mold clamping and shaping area A1, the adjacent molding molds 111 are bonded to form a complete mold cavity 113. Fig. 6 shows a schematic drawing of the demolding of the food-molding apparatus of fig. 4. It can be seen that in the solution presented in fig. 4 with the mold cavity 113 being composed of separate first and second sub-cavities 1131, 1132, demolding is obviously facilitated. During the operation and movement of the two sets of forming dies 111 along the respective movement paths F, as the two sets of forming dies 111 that enter the demolding area A2 earlier are far away, the second sub-cavity 1132 is opened first, at this time, another part of the product W is still clamped by the two sets of forming dies 111 that are still located in the mold clamping and shaping area A1, so that the product W will be demolded naturally with the second sub-cavity 1132 that enters the demolding area A2 earlier by the operation of the two sets of flexible supporting parts 11, so that the product W can be demolded in the demolding area A2 conveniently and collected in the demolding area A2.
Meanwhile, the following further technical solution is not excluded based on the embodiment in fig. 4. Fig. 7 shows a front view of the flexible support 11 according to one embodiment, optionally with or without the cavity 113, corresponding to the molding of only one cavity 113, the other side being a closed surface, without the cavity 113 being provided, the cavity 113 also preferably having the structural features shown in fig. 7. First, as shown in fig. 4, the first sub-cavity 1131 and the second sub-cavity 1132 of the split mold cavity 113 may be equally divided along the symmetry line of the parting plane. However, for each molding die 111 in a specific moving direction along the moving path F, the first sub-cavity 1131 and the second sub-cavity 1132 may be configured to be non-uniform, such that the first sub-cavity 1131 is located upstream of the moving path F relative to the second sub-cavity 1132, that is, the second sub-cavity 1132 always passes through the same point before the first sub-cavity 1131, and the first sub-cavity 1131 is located upstream of the moving path F. That is, the direction from the mold clamping and shaping area A1 to the mold releasing area A2, and the sub-cavities in the direction are sequentially named as a first sub-cavity 1131 and a second sub-cavity 1132. It is preferable to deviate the cavity center of the cavity 113 (which may be regarded as the position of the center of gravity of the article W) to the side of the first sub-cavity 1131, i.e., to make the parting surface area of the first sub-cavity 1131 larger than the parting surface area of the first sub-cavity 1131. In the process of entering the demolding area A2, the flexible supporting part 11 which firstly enters the demolding area A2 is far away to realize demolding, at this time, the large part of the product W in the first sub-cavity 1131 is actually demolded, while the small part in the first sub-cavity 1131 is remained in the first sub-cavity 1131, and the demolding of the first sub-cavity 1131 is completed after the flexible supporting part 11 continues to travel for the width distance of the forming mold 111. It is believed that achieving the above conditions requires that at least the area of the first sub-cavity 1131 along the interface of the flexible support 11 with the flexible support 11 on the other side be greater than the corresponding area of the first sub-cavity 1131. Of course, the area of the first sub-cavity 1131 cannot be too small for effectiveness, otherwise it may be difficult to clamp the product when the first sub-cavity 1131 is first demolded, and empirically, the first sub-cavity 1131 should be not less than 1/4 of the area of the first sub-cavity 1131, preferably 1/3, to accommodate the requirements of different product W hardness. Fig. 7 shows a solution by providing the first sub-cavity 1131 and the second sub-cavity 1132 at both side edges of the forming mold 111, respectively, so that such a solution is mainly considered to improve the area utilization of the forming mold 111, thereby improving the output efficiency of the apparatus, but a solution of a single side arrangement is not excluded. In the technical scheme of single-side setting, every two adjacent forming dies 111 can be grouped, the two forming dies 111 in the group are respectively provided with a first sub-die cavity 1131 on one side and a first sub-die cavity 1131 on the other side on opposite sides, and after entering a die assembly shaping area A1, the forming dies 111 in the group can be butted into a die cavity 113 and matched with the flexible supporting part 11 on the other side to form a forming space 113A.
Alternatively, as can be seen in the partial side schematic view of fig. 8, in an embodiment similar to that of fig. 1-3, stripper bars 1133 may be provided on the side of the two sets of flexible supports 11 in the stripping zone A2 adjacent to the surfaces of the two sets of flexible supports 11. The guiding means 13 may be arranged within the range of movement of the two sets of flexible supports 11 in the demolding zone A2, the demolding lever 1133 having a leading edge near the flexible supports 11 or surface, which contacts the side of the article W as it moves and touches the article W as it continues to move with the mold cavity 113, freeing the article W from the mold which has not been demolded. Fig. 9 shows an isometric view of the release rod 1133, which is merely illustrative of the release rod 1133, and virtually any shape and arrangement of the release rod 1133 that meets the flexible support 11 and does not interfere with the article W is acceptable. The use of the ejector pins 1133 can effectively prevent the problem of sticking to the side mold when forming a candy product such as sesame candy or the like having a strong adhesion. The release lever 1133 may be elastically provided on the frame, for example, connected to the frame by an elastic member such as a spring, so that when contacting the article W, it may be elastically deviated, and reliable release of the article W may be ensured while avoiding damage to the article W. In general, the release rod 1133 is not necessarily provided, and may be installed according to the degree of adhesion of the product W, for example, for the preparation of products such as pear syrup having low adhesion, it may naturally fall off after entering the release area A2 due to the low adhesion. The release lever 1133 may not be provided at this time.
For the embodiment of fig. 3, the demolding and blanking problem of the product W is solved by separating the mold cavity 113 into the first sub-mold cavity 1131 and the second sub-mold cavity 1132 and placing the sub-mold cavities on the adjacent molding mold 111 to realize the sequential demolding of the mold cavity 113 in the demolding area A2, but there is a potential problem. This can be illustrated by returning to the enlarged partial cutaway view shown in fig. 3. In the course of the molding die 111 or the flexible supporting portion 11 on the other side going from the injection molding area A3 into the mold clamping and shaping area A1, a gap is formed between the adjacent molding die 111 and the flexible supporting portion 11 on the other side due to the change of direction, and this gap may cause leakage of the raw paste, however, the leakage problem may be solved by providing a corresponding receiving device for recycling, so that it is acceptable. However, there is a problem in that the raw paste enters between the adjacent molding dies 111 (or between the adjacent flexible supporting portions 11 on the other side) and causes the clamping to cause the loose butt joint between the molding dies 111 (or between the flexible supporting portions 11 on the other side), which may affect the molding of the molded product W, for example, may cause serious problems such as burrs, dragging, and the like. This problem is particularly pronounced for thicker, harder or more powdery starting pastes. One notable example is the shaping of relatively hard fruits such as sesame candy.
Fig. 10 provides a modification based on the above embodiment. In order to avoid the problem of clamping during closing of the adjacent forming dies during entering the die closing and shaping zone A1, precise control of the attitude of the forming dies 111 (optionally including the flexible support 11 on the other side) during operation is intended to be achieved by the drive train design, so as to achieve the purpose of mutually matching the forming dies 111 existing in pairs. For the flexible supporting portion 11 formed by the forming dies 111 in pairs in sequence, only the side edges can be docked in advance in the process of entering the die assembly shaping area A1 from the material injection forming area A3 between the forming dies 111 in each group, so that the combined die cavities 113 can be formed at the docking edges, and the relative position and posture of the die cavities 113 can be maintained in the entering process, so that the die cavities 113 stably exist and receive the raw paste. The two adjacent molding dies 111 outlined by the dashed line in fig. 10 can be regarded as a group, and the mold cavities 113 are generally provided on opposite sides between the two molding dies 111 in the group.
In the solution of fig. 10, the flexible supporting portion 11 is designed to be located on the guiding device 13 at the junction of the injection molding area A3 and the mold closing and shaping area A1, and the guiding device 13 may be a driving wheel or a driven wheel. Which in fact achieves a gradual change of the direction of movement of the flexible support 11 in the injection molding zone A3 and in the clamp molding zone A1. While simultaneously taking into account the intended function of maintaining the attitude of the in-set forming die 111 unchanged during operation. In general, the guide 13 rotates circumferentially, the flexible supporting parts 11 enter and exit the guide 13 (corresponding to the injection molding area A3, the mold molding area A1) in different tangential directions, each two adjacent sets of molding dies 111 form one set, the butted portion between them forms the mold cavity 113, the guide 13 corresponds to each set of molding dies 111 in circumferential direction, the protruding part 131 is formed at the front position or the rear position contacting the flexible supporting parts 11, or the two sets of links between the two sets of molding dies 111 are connected (the front part refers to the first position, and the rear part refers to the last position in the direction of the moving path F, of the set of flexible supporting parts 11 formed by the two adjacent flexible supporting parts 11), the hollow part 131A can be formed between the protruding parts 131 of the guide 13 to prevent interference with the molding dies 111 of the flexible supporting parts 11, and the hollow part 131A is a plane connecting the adjacent protruding parts 131 or a concave surface recessed toward the center of the guide 13 connecting the root parts of the adjacent protruding parts 131. Nor does it exclude that the support portion 132 is provided for supporting the forming die 111 in a specific direction. By arranging the protruding parts 131 reasonably at the head or tail of each group of forming dies 111, one group of forming dies 111 can be tightened between the protruding parts 131, so that the two forming dies 111 of the group are straightened on the same plane, i.e. natural butt closure is achieved. This occurs when the flexible support 11 is brought into engagement or engagement with the guide 13 and is maintained as it travels along the guide 13. This means that when the material is fed in the injection molding area A3, the forming dies 111 in groups on the flexible supporting part 11 can be mutually closed before feeding, so that the problems of material clamping and material clamping during feeding are avoided, the molding problem of molding is avoided, and the quality problems of flash, thick molding edge, dragging and the like are avoided. Fig. 10 shows a chain drive solution, in which the projections 131, i.e. the teeth in the circumferential direction of the guide 13, are engaged by the chain into the flexible support 11. For other non-chain structures, a similar principle is still applicable, for example, if a synchronous belt is used, which may require that the pulleys have a regular polygon, and that the teeth of the synchronous pulley on each side are on the same line, which simultaneously defines the co-planar butt joint of the two forming dies 111 in a corresponding group to achieve their relative closure. The use of a timing belt instead of a conventional belt, which is mainly considered in terms of running synchronism, may cause misalignment between the sets of forming dies 111 and the sides of the polygonal pulley due to slipping, but this does not represent that the conventional belt drive cannot be used in the present application.
Fig. 11 shows a side view partially schematic of the guide device 13 in the chain drive version. Wherein the lighter grey lines show the position of the drive chain of the flexible support 11 during simultaneous operation. In order to achieve the function of opening and closing the forming dies 111 in groups without changing the relative attitude within the groups, each tooth of the guide means 13 is essentially provided for each group of forming dies 111 (the group consisting of two adjacent forming dies 111), the projections 131 are provided on the guide means 13 at intervals depending on the size of the guide means 13, so that, in operation, the groups of forming dies 111 are engaged at the same position within each group. Due to the non-nature of the links with the forming die 111, this does not first mean that there is a necessary link between the arrangement of the projections 131 and the number of spaced links, in other words that the arrangement of the projections 131 is determined by the forming die 111 in groups, not by the number of spaced links. It will be appreciated that in the case where the flexible support 11 is defined, it is relatively defined how the protrusions 131 are arranged in the circumferential direction of the guide 13. It is still important that the relative positions of the projections 131 and the forming die 111 in the direction of movement match, as previously described, the projections 131 are generally limited to being provided at the leading and trailing portions of the set of forming dies 111 and at the connecting links between the two sets, which three positions are shown in turn by a, b in fig. 11. This is the relative movement between the projection 131 and the forming tool 111, or determines the rotational phase of the guide 13, without actually changing the arrangement of the projection 131 on the guide 13. The protruding parts 131 are generally arranged to be connected with the plane of the adjacent protruding parts 131 or the curved surface concave inwards towards the rotating shaft of the guiding device 13, and no protrusion is generally arranged, so that interference with the flexible supporting part 11 is avoided, and the situation that the two forming dies 111 in the group are not tightly closed is avoided. In the solution of fig. 11, one forming die 111 occupies two links, and two adjacent forming dies 111 are in a group, so that the protruding portions 131 are repeatedly arranged in a cycle of four links, which is only one of the specific implementations of the solution. In practice, the forming die 111 may occupy only one link, such as the schematic diagram of fig. 14. At this time, the protruding portion 131 is required to be provided in each cycle with two chains, and the protruding portion is required to be repeated in the circumferential direction of the guide device 13. Fig. 14 shows two schematic views d and e of the forming die 111 at different positions on the links. The forming die 111 is fixed on a single chain link of the transmission chain of the flexible supporting part 11 and is arranged above one pin shaft of the chain link; the forming die 111 may be fixed to a single link of the transmission chain of the flexible support 11, straddling the pins at both ends of said link. This means that the relative position between the forming die 111 and the link to which it is connected is not critical, and it is important that a fixed connection is formed between the forming die 111 and the corresponding link, either by means of pins, keys or the like between the axes of the links (rotation of the forming die 111 on the axes is inhibited), or by means of welding, mechanical connection. The broken line g in the figure shows that the molding die 111 and the link are fixed to each other, and basically, the molding die 111 and the link are fixed to each other in the same order. It is conceivable that the more spaced links are only dependent on the number of links occupied by the forming die 111, so that the solution of correspondingly more links is not excluded. Of course, the above two solutions have advantages as the preferred solutions of the present application, whether the forming mold 111 occupies one chain link or two chain links, in that the forming mold 111 spans at most two chain axes, and it can be ensured that the chain is not bent at the portion spanned by the forming mold 111, so that the arrangement between the forming mold 111 and the corresponding driving chain is facilitated.
Fig. 12 shows a partially schematic side view in cross-section of the position of the guide means 13 in fig. 10 taken along the middle plane of the flexible support 11. This is mainly to explain how the guide 13 is supported between the forming die 111. The supporting portion 132 is not necessary as described above, and in the case of adding the support, the supporting portion 132 is provided corresponding to each set of the molding dies 111 in the circumferential direction of the guide 13, which is substantially the same as the periodic arrangement of the protruding portions 131. The top surface of the same supporting part 132 is a plane and is attached to the lower surfaces of the two molding dies 111 in the group, so that the two molding dies 111 in the group are supported by the top plane of the supporting part 132, and the coplanar butt joint of the two molding dies is ensured to close the mold cavity 113 therebetween. As shown in fig. 13, the base circle of the supporting portion 132 and the base circle of the protruding portion 131 may be separately provided and coaxially fixed by mechanical connection, such as bolting.
With the embodiments shown in fig. 1 and 3 and the other corresponding embodiments, there is still the problem of leakage during the passage from the injection molding zone A3 to the clamp molding zone A1, as already mentioned, in the flexible support 11 and the redirection, the leakage can be collected by the receiving means provided on the back of the molding die 111 and the flexible support 11 on the other side, which does not affect the implementation of the overall solution, but which can indeed be further optimized. At least two optimization schemes of fig. 15 and 16 are provided herein. I.e., to ensure that the gap between adjacent forming dies 111 remains closed when relative rotation occurs therebetween.
As shown in fig. 15, for the forming mold 111 disposed on different axes, such as fig. 1 and 3, and other similar technical solutions, the forming mold 111 has transition arcs 111A at bottom edges of two sides, the center of the transition arcs 111A is coaxial with the rotation axis of the forming mold 111 on the corresponding side, and the sum of radii r1 and r2 of the transition arcs 111A on two sides at the same gap should be equal to the rotation axis distance L of the gap. In general, of course, r1+r2=l may be directly applied in consideration of the problems of convenience in manufacturing, assembly, fool-proofing, and the like. Fig. 15 is essentially applicable to the case of at least one link spaced between the forming dies 111, where L is the product of the pitch and the number of intermediate spaced links. Accordingly, a flexible support 11 may be provided, for example. Accordingly, for the embodiment shown in fig. 10 or 11, it is only required that the corresponding outermost sides of the molding dies 111 having the outermost sides on both sides in each adjacent die set 11G satisfy the same arc transition so that the adjacent die sets 11G can be kept in contact with each other.
Fig. 16 provides another embodiment. Fig. 16 is mainly applied to the case that no intermediate link exists between adjacent molding dies 111, and at least two arrangements a and b shown in fig. 16 can be provided. In the case of fig. 16 a, the forming mold 111 is the width of a single chain link (the gray line is a schematic of a chain), the forming mold 111 is only arranged above the rotating shaft of the single chain link, at this time, the back of the forming mold 111 is arranged at two sides of the rotating shaft O to form arc transition, the arc radiuses of the two sides are not necessarily equal, but the circle centers of the two sides are coaxial with the rotating shaft O, which is similar to the embodiment of fig. 15, so that when the forming molds 111 rotate relatively, the gap between the forming molds 111 is always closed by the contact of the arc surfaces of the adjacent forming molds 111, and the leakage of the raw paste is ensured. In case b of fig. 16, the forming die 111 may still be arranged across the links based on the width of the individual links, in which case the forming die 111 is arranged between two rotational shafts O, each rotatably connected to a rotational shaft O. The adjacent forming dies 111 share the rotation axis O therebetween, and when the adjacent forming dies 111 are rotatably disposed on the same rotation axis O, the contact surfaces therebetween are closed. The b case of fig. 16 is a side schematic. To more clearly illustrate this, it can be seen from the schematic diagram of fig. 17 that the forming mold 111 is respectively provided with a sleeve on the rotation shaft O at both sides thereof, and the two sides of the forming mold 111 are staggered, as shown in fig. 17, so that when the adjacent forming molds 111 are connected, the outer surfaces of the adjacent forming molds 111 are mutually attached, and the surfaces of the forming molds 111 are also kept continuously closed in at least line contact during rotation, or continuously air-closed in surface contact, such as the tangential plane closed of the passing outer arc surface and the forming mold 111 or the inner arc surface closed by matching on the forming mold 111. Generally, the arc surface of the inventor preferably cooperates with the concentric arc surface with equal diameter machined on the surface of the adjacent forming die 111 to close the gap, which can remove the space possibly existing in the gap and prevent the raw paste from remaining in the gap.
Fig. 18 shows a further development of the invention. The improvement is particularly suitable for the situation that color separation or material separation forming is needed, such as the existing production process of the agaricus bisporus pear syrup, namely, under similar technical conditions, the formed fruit is required to be provided with two different colors or two different materials. A similar function may be achieved by adding a suitable feed port 14 at the injection molding zone A3. At this time, the cavity 113 is generally provided in each of the two sets of molding dies 111, the injection molding region A3 is divided into two storage spaces isolated from each other by the partition plate 141 provided in the injection molding region A3, specifically, the space is divided into the first storage bin 14A and the second storage bin 14B by the partition plate 141 provided in the space between the two sets of molding dies 111, and the isolation means that the raw material pastes on both sides of the feed port 14 are not mixed with each other. The first material paste is stored in the first storage bin 14A, the second material paste is stored in the second storage bin 14B, when the machine is started, the material pastes in the first storage bin 14A and the second storage bin 14B naturally enter the die cavity 113 of the forming die 111 of the same flexible supporting part 11, when the forming die 111 moves into the die closing and shaping area A1, the die cavity 113 is closed to form a forming space 113A, and a formed part forms an integral shape formed by two materials in the forming space 113A. The lower edge of the sprue 14 is generally disposed at a transition between the cavity 113 of the forming die 111 and the cavity 113 of the flexible support 11 on the other side in the injection molding zone A3. If a completely different first and second raw paste are used, the finished product has a composition with different side portions. In practice, two raw paste materials with partially identical and partially different components can be prepared, especially, different plant pigments are added to form raw paste materials with different colors, and the steps are performed to form candy products with two colors or foods such as medicinal and edible herbal concentrated soft extract honeyed pills. The material separating plate 141 may be inserted into the material feeding opening 14, and the lower portion of the material separating plate 141 is located substantially near the contact point of the two flexible supporting portions 11, so as to prevent the materials in the first storage bin 14A and the second storage bin 14B from being mixed. When the production of the two-material product is not required, the material partition plate 141 can be taken out to realize the molding of a single material. As shown in fig. 19, a movable scraping device 142 may be provided in the inlet 14 to press the paste of the raw material or the like so that the raw material can sufficiently fill the molding die 111, which is not necessary, and is generally used in molding of the raw material having poor fluidity. The scraping means 142 may be a rotating roller placed in the feed opening 14, which rotates against the surface of the flexible support 11 when feeding material, compacting the material in the forming die 111. When the feed inlet 14 is divided into the first storage bin 14A and the second storage bin 14B, the scraping device 142 may be respectively disposed in the first storage bin 14A and the second storage bin 14B. The structure of the flexible supporting portion 11 may form a conical space in the injection molding area A3, or may horizontally move in the injection molding area A3, and the scraping device 142 may use a scraping plate that reciprocally moves on the surface of the flexible supporting portion 11.
The above-described solutions are only some implementations of the overall solution of the food forming device, on which various embodiments are actually possible. Based on the above description, the two sets of forming dies 111 at the end of the mold closing and shaping area A1 are attached, and the attachment between the two sets of forming dies 111 can be ensured to meet the requirements by further providing a suitable pressing device on the back surfaces of the two sets of forming dies 111. And the illustrated solution is for illustrative purposes only and does not limit the length of the specific travel paths within the mold clamping and shaping zone A1 and the demolding zone A2 and the injection molding zone A3. In fact, especially for the section of the mold-clamping and shaping zone A1, the person skilled in the art can optionally provide the necessary environmental conditions for the shaping of the articles in the mold-clamping and shaping zone A1 with corresponding heating and cooling means. A station for applying a release agent may also be provided before the two sets of molding dies 111 enter the injection molding zone A3 to improve the release of the article W in the release zone A2. For example, a row brush or other oiling device is disposed on the rotary or non-rotary forming die 111 and the flexible support 11 on the other side before entering the injection molding area A3, more specifically, the position of the feed port 14, and a layer of vegetable oil or other usable demolding release material is coated into the mold cavity 113.
The food product forming apparatus may be arranged in a generally vertical or near vertical direction as shown so that the feeding in the injection forming zone A3 and the stripping in the stripping zone A2 are accomplished substantially by means of the raw paste gravity and the mold opening and closing. However, the above technical solution is not excluded to be changed into a horizontal, approximately horizontal arrangement, so that specific lengths and specific layouts of the mold clamping and shaping area A1 and the mold releasing area A2 and the injection molding area A3 are not required either. The above-mentioned technical solutions that the two sets of flexible supporting parts 11 may bend or serpentine along a suitable path in the mold-closing and shaping zone A1, the mold-releasing zone A2 and the injection molding zone A3 are not disclosed, but remain within the scope of the present application. Moreover, the overall fit of the two sets of flexible support portions 11 in the mold clamping and shaping area A1 can be set to be a serpentine S-folded manner, which can ensure the shaping time of the product W and provide a satisfactory production speed, for the sake of reducing the floor space and sharing the environmental holding equipment.
The food forming equipment can be used for processing and preparing various candy products. For example, the method can be applied to the technical field of casting molding of various paste candies such as Chinese herbal medicine honey pills, pear syrup, chinese herbal medicine syrup, granulated sugar, crystal sugar, hawthorn sugar, sesame cake, nine-steaming nine-boiling sesame pills and the like, can realize the omnibearing molding of the product W, and can also be used for shaping other various paste and slurry materials or double-color double-material molding of products.
The applicant strongly requests a description.
The food forming equipment can be used for preparing the haw products by a raw material production process, firstly, the haw pulp is used as a main raw material to prepare blanks for injection molding, and blanks with different components or colors can be prepared by adding other raw materials into the haw pulp for injection molding, so that double-color double-material molding can be realized. The blank is injected into the forming die 111 through the material injection forming area A3 of the food forming equipment, then enters the demolding area A2 along with the movement of the flexible supporting part 11, when the blank is positioned in the demolding area A2, the blank is sealed in the forming die 111, secondary drying forming and shaping are realized, the blank in the forming die 111 can realize the expected drying effect within a certain time at the temperature of about 60 ℃, along with the continuous movement of the flexible supporting part 11, the formed product is conveyed to the demolding area A2, and the automatic demolding in the demolding area A2 realizes the blanking and collecting of the formed product. The product after the blanking can be further dried in the following procedure, and then the inspection and packaging are completed after the product meets the packaging and shipment requirements.
The food forming equipment can produce sesame ball products, stir-fry and steam the raw materials to prepare blanks, and then roll and pour paste into a cavity, or enter a die assembly shaping area A1 after two rapid instant blank making to finish closed forming. After cooling is completed in the mold closing and shaping area A1, products are automatically demolded in the opening and closing area, blanking is completed, the products are collected by a material tray, and the products are inspected and packaged after airing.
Preparing a blank, namely drying sesame in an oven for later use, preparing auxiliary materials such as white granulated sugar, syrup, water and the like in a proper proportion, decocting to obtain massecuite, adding the sesame, stir-frying and decocting, and obtaining the blank after proper water content. The blank materials with different colors can be obtained by respectively selecting black sesame or white sesame, or the blank materials can be prepared by adding auxiliary materials of edible herb medicines. The black and white sesame pill products with double colors and double materials can be prepared by matching different blanks. By further improvement, the double-color nine-cooked sesame balls can be prepared by using a nine-cooking process.
The food forming equipment can produce sesame crisp products, after paste is prepared, semi-solid paste is sent to two sides of a material separating plate 141 of a material injection forming area A3 of the food forming equipment through a hopper, optionally, the paste can be compacted in a die cavity 113 through a scraping plate or a rotating plate, solidification forming can be carried out after the paste is subjected to a certain time at the temperature of about 160 ℃ in a die assembly forming area A1, then the products are automatically demoulded in an opening and closing area, blanking is completed, a tray is collected to obtain the products, and the products are subjected to micro-drying or airing, inspection and packaging. The proposal especially needs the food forming equipment to have a function of opening and closing at intervals so as to ensure that paste does not have serious clamping.
Preparing blank, mixing sesame with brown sugar, white granulated sugar, water, thickening additive, etc. to obtain the final product, optionally adding auxiliary materials. The paste with different flavors or different product phases can be obtained by selecting the black sesame and white sesame to be matched, and the double-color double-material food, sesame crisp and other foods can be prepared by matching.
The food forming equipment can produce pear syrup products, the boiled massecuite is poured into the material injection forming area A3, along with the operation of the flexible supporting part 11, the massecuite in the forming die 111 enters the die closing forming area A1, the die is stopped, cured and formed for about 30 minutes, and the formed products are demoulded and received in the demoulding area A2. Cooling, and packaging. The grass massecuite with different colors and flavors can be prepared by adjusting auxiliary materials of the massecuite, and the grass massecuite is decocted by a double-color pot, and the massecuite with different colors or flavors is respectively injected into the areas on two sides of the material separation plate 141, so that a double-color double-material product can be prepared.
The food forming equipment can be used for a preparation process of double-color double-material of the herbal paste, a double-color double-material sugar boiling pot can be used, two sugar boiling pots can be used at the same time, water, white granulated sugar, honey, herbal medicine food homologous materials, auxiliary materials and the like can be prepared according to a proper proportion, and the herbal medicine food homologous materials, auxiliary materials and the like are respectively put into the sugar boiling pot for boiling. Various types of bicolor double-material hundred-grass paste candy or pear paste candy with different colors and flavors can be prepared by the hundred-grass plants and plant pigments. The raw materials of the black matrimony vine and the like and the red and black plant pigment of the black matrimony vine can be respectively and simultaneously injected into the storage bins 14A and 14B at the two sides of the material separation plate 141 in the molding area A3 after being boiled by a double-color pot, and the double-color double-material herbal red and black matrimony vine pill or other agent-shaped products after being molded and cooled for about 30 minutes in the mold closing area A1 are obtained in the mold releasing area A2.
The food forming equipment can be used for preparing haw products by a clinker production process, wherein haw fruits are used as raw materials, and haw pulp is prepared by a pulping machine after being steamed and boiled. Meanwhile, the auxiliary materials such as water, white granulated sugar, syrup and the like are prepared, boiled syrup paste is prepared, and the boiled syrup paste is mixed with the hawthorn pulp while hot, and stirred into hot hawthorn pulp at about 80 ℃. And then the haw pulp is injected into the forming area A3 when the haw pulp is hot. Along with the operation of the flexible supporting part 11, the haw pulp in the mould cavity 113 enters the mould closing and shaping area A1, and after a period of time, the haw pulp is solidified and shaped after cooling. The flexible support may run continuously. And demolding the molded product in a demolding area A2 to obtain the product, drying for several times to finish shaping, meeting the water content requirement, and finally inspecting and packaging.
Preparing double-color double-material haw: respectively steaming fructus crataegi and Mori fructus, and respectively preparing fructus crataegi and/or Mori fructus pulp. Plant melanin of mulberry dark black fruits is respectively and simultaneously prepared into hawthorn fruit pulp and/or mulberry fruit pulp with dark color, light color and two formula components in two mixing stirring barrels. And then the two-component fruit pulp is respectively and simultaneously injected into the storage bin 14A and the storage bin 14B at the two sides in the injection molding area A3 when the two-component fruit pulp is hot. Through the same process, the bicolor double-material mulberry haw balls or haw products with other shapes are automatically received after demoulding in the demoulding area A2.
It should be noted that for all embodiments of the present application, the two sets of forming dies 111 are equivalent, in other words, for the actual inclusion of two sets of flexible supports 11, the designation marks merely indicate that they represent different components in the same device, but the flexible supports 11 are not specifically either one of them. The same applies to the relationship between the first sub-cavity 1131 and the second sub-cavity 1132.
The foregoing is merely illustrative of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, and various modifications and improvements made by those skilled in the art to which the invention pertains will fall within the scope of the invention as defined by the appended claims without departing from the spirit of the invention.

Claims (37)

1. A food forming device, characterized by comprising two groups of flexible supporting parts (11) which run synchronously, wherein the forming surfaces of the flexible supporting parts (11) are provided with a die cavity (113);
the flexible support (11) has flexibility at least in its direction of movement to effect a change in the path of movement (F); the direction of at least one of the two flexible supporting parts (11) is changed to form a mold closing and shaping area (A1), a demolding area (A2) and an injection molding area (A3);
In the mold closing and shaping area (A1), the molding surfaces of the two flexible supporting parts (11) are kept relatively attached when moving, and the mold cavity (113) is closed to form a molding space (113A);
the demolding area (A2) is positioned at the downstream of the mold closing and shaping area (A1) along the moving direction, and the two flexible supporting parts (11) are gradually far away from the open molding space (113A) in the demolding area (A2) and release the product (W) in the molding space (113A);
the injection molding area (A3) is positioned at the upstream of the die assembly shaping area (A1) along the moving path (F), and the two flexible supporting parts (11) are gradually close to each other from the distance in the injection molding area (A3) and receive raw materials into the die cavity (113).
2. Food product moulding apparatus according to claim 1, wherein the flexible support (11) comprises moulding dies (111) arranged in succession along its direction of movement, the mould cavities (113) being provided on the moulding dies (111).
3. Food product moulding apparatus according to claim 2, characterized in that in the clamping and shaping zone (A1) the relative positions between the mould cavities (113) on the two opposite, abutting moulding moulds (111) are in a one-to-one correspondence.
4. Food product moulding apparatus according to claim 2, wherein each mould cavity (113) forms a single body cavity on the moulding mould (111).
5. Food product moulding apparatus according to claim 2, wherein the mould cavities (113) are provided separately to relatively close sides of adjacent moulding moulds (111) of the flexible support (11).
6. The food product molding apparatus of claim 5, wherein the mold cavity (113) forms a first sub-mold cavity (1131) and a second sub-mold cavity (1132) that are divided, the first sub-mold cavity (1131) and the second sub-mold cavity (1132) being equally divided along a symmetry line of the parting plane.
7. Food product molding apparatus according to claim 5, characterized in that the separate cavities formed by the same mold cavity (113) are a first sub-mold cavity (1131) and a second sub-mold cavity (1132) in sequence along the movement path (F), and the second sub-mold cavity (1132) passes the same point on the movement path before the first sub-mold cavity (1131), so that the parting surface area of the first sub-mold cavity (1131) is smaller than the parting surface area of the second sub-mold cavity (1132).
8. The food product molding apparatus of claim 5 wherein the parting plane area of the first sub-mold cavity (1131) is not less than 1/4 of the parting plane area of the second sub-mold cavity (1132).
9. Food product moulding apparatus according to claim 5, wherein each two adjacent moulding dies (111) are provided as a set of die sets (11G) on the flexible support (11), the mould cavities (113) being provided only on the inner side of a moulding die (111), which is the side of the moulding die (111) in the set of die sets (11G) that is closest to each other.
10. Food product moulding apparatus according to claim 9, wherein the two moulding dies (111) in the die set (11G) are brought into mutual abutment in the injection moulding zone (A3); in the process that the two forming dies (111) enter the die assembly shaping area (A1) from the material injection forming area (A3), the relative position and the posture of the two forming dies (111) are kept unchanged, and the bonding is kept.
11. Food forming apparatus according to claim 10, characterized in, that the flexible support (11) is guided in operation by guide means (13) and a drive chain on the flexible support (11);
the guide device (13) is provided with protruding parts (131) at circumferential periodic intervals; the protruding part (131) is provided corresponding to a head link or a tail link of each die set (11G) of the flexible support part (11), or the protruding part (131) is provided at a position of an intermediate link connecting the two die sets (11G).
12. Food forming apparatus according to claim 11, characterized in, that between adjacent ones of said protrusions (131) a clearance portion (131A) is formed, the clearance portion (131A) being a plane connecting the root portions of adjacent protrusions (131) or an inner concave surface connecting the root portions of adjacent protrusions (131) being concave towards the centre of the guiding means (13).
13. Food product molding apparatus according to claim 11, wherein the guiding means (13) further comprises a supporting portion (132) arranged in the same period as the protruding portion (131), the top surface of the same supporting portion (132) being planar and abutting against the lower surfaces of the two molding dies (111) in the corresponding die set (11G) to support the molding dies (111), keeping the molding dies (111) in the die set (11G) coplanar.
14. Food product moulding apparatus according to claim 10, wherein the flexible support (11) is guided by a regular polygon pulley and a belt on the flexible support (11), each side of the regular polygon pulley corresponding to each mould set (11G) on the flexible support (11).
15. Food product shaping device according to claim 10, characterized in that the shaping moulds (111) on the flexible support (11) are in one-to-one correspondence with each link of the drive chain on the flexible support (11), the projections (131) on the guiding means (13) being arranged periodically in the circumferential direction, one projection (131) being arranged per two shaping moulds (111).
16. Food product moulding apparatus according to claim 15, wherein the moulding mould (111) is fixed to a single link of the drive chain of the flexible support (11) above one pin of the link.
17. Food product moulding apparatus according to claim 15, wherein the moulding mould (111) is fixed to a single link of the drive chain of the flexible support (11) straddling the pins at both ends of the link.
18. Food product shaping device according to claim 5, characterized in that the shaping mould (111) has a transition arc (111A) at least at the bottom edge of its side in contact with the adjacent shaping mould (111), the transition arc (111A) between adjacent shaping moulds (111) remaining in abutment to close the gap between them when the flexible support (11) moves along the movement path (F).
19. Food product shaping device according to claim 18, characterized in that the shaping mould (111) has a transition arc (111A) at its two lateral edges in the direction of the movement path (F), which transition arc (111A) is concentric with the axis of rotation of the shaping mould (111) in which it is located, which axis is close to the transition arc (111A); the arc radiuses of opposite transition arcs (111A) of adjacent forming dies (111) are respectively marked as r1 and r2; the distance between the circle centers corresponding to the opposite transition circular arcs (111A) of the adjacent forming dies (111) is L, and r1+r2=L is satisfied.
20. Food product shaping device according to claim 5, characterized in that adjacent shaping moulds (111) have a common axis of rotation (O), adjacent shaping moulds (111) having seat covers (111B) arranged alternately on the common axis of rotation (O); the end surfaces of the adjacent seat sleeves (111B) are jointed, and the seat sleeves (111B) are jointed with the surfaces of the adjacent forming dies (111).
21. Food forming apparatus according to claim 1, characterized in that the injection forming zone (A3) is provided with a material separating plate (141), the material separating plate (141) separating the space of the injection forming zone (A3) between the two forming dies (111) into a first storage bin (14A) and a second storage bin (14B), the first storage bin (14A) and the second storage bin (14B) being capable of accommodating different raw materials.
22. Food product moulding apparatus according to claim 21, wherein the lower edge of the feed opening (14) is arranged in the injection moulding zone (A3) at a position where the mould cavities (113) of two opposing moulding moulds (111) transition.
23. Food forming apparatus according to claim 1, characterized in, that the first storage bin (14A) and/or the second storage bin (14B) are further provided with scraping means (142) moving over the surface of the flexible support (11).
24. Food product moulding apparatus according to claim 1, further comprising a mould release agent application station arranged on the path of the moulding mould (111) before it enters the injection moulding zone (A3), in which station mould release agent is applied to a mould cavity (113) on the moulding mould (111).
25. Food product moulding apparatus according to claim 1, wherein the flexible support (11) is in an endless configuration, end to end.
26. Food forming apparatus according to claim 1, comprising a support means (114) arranged at the back of the flexible support (11), the support means (114) being slidably arranged between the flexible support (11) and the support means (114) and supporting the flexible support (11) in a direction normal to the flexible support (11) towards the front of the flexible support (11).
27. Food product moulding apparatus according to claim 26, wherein the support means (114) is resiliently secured to the frame.
28. Food product shaping device according to claim 1, characterized in that it comprises a release lever (1133), which release lever (1133) is located in the release zone (A2), which release lever (1133) is arranged close to the shaping surface of the shaping mould (111), which release lever (1133) touches the article (W) to release it when the mould cavity (113) carries the article (W) in the release zone (A2).
29. A method of forming a food product, characterized in that the food product is formed using the food product forming apparatus of any one of claims 1 to 28, comprising the steps of: preparing required raw materials, injecting the required raw materials into a feed port (14) of food forming equipment, enabling the raw materials to enter a die cavity (113) of a flexible supporting part (11), enabling the raw materials to enter a die assembly shaping area (A1) along with the die cavity (113) for closed forming, enabling a formed product to enter a demolding area (A2) along with the die cavity (113) for demolding, and collecting the demolded product.
30. The food product molding method of claim 29, wherein the food product molding apparatus is provided with a partition plate (141) at the injection molding area (A3), the partition plate (141) dividing a space of the injection molding area (A3) between the molding die (111) and the molding die (111) into a first storage bin (14A) and a second storage bin (14B); the food molding method comprises the following steps: preparing raw materials with different components, respectively injecting the raw materials with different components into the first storage bin (14A) and the second storage bin (14B), enabling the raw materials to enter a die cavity (113) of the flexible supporting part (11), enabling the raw materials to enter a die assembly shaping area (A1) along with the die cavity (113) for closed shaping, enabling a shaped product to enter a demolding area (A2) along with the die cavity (113) for demolding, and collecting the demolded product to obtain the double-color double-material food.
31. A shaped food product, characterized in that it is prepared by the food product shaping apparatus of any one of claims 1-28.
32. The shaped food of claim 31, wherein the shaped food is a grog hawthorn product, a raw hawthorn product, a sesame pill, a sesame cake, pear syrup, and a concentrated herbal honey pill.
33. The shaped food product of claim 31, wherein the shaped food product comprises a bicolor red-black matrimony vine formulation, and wherein the ingredients comprise red matrimony vine, black matrimony vine and other auxiliary materials.
34. The shaped food product of claim 31, wherein the shaped food product comprises a bicolor double-feed black-and-white sesame-based food product, and wherein the ingredients comprise black sesame, white sesame and other auxiliary materials.
35. The shaped food according to claim 31, wherein the shaped food comprises a bicolor mulberry haw pellet type food, and the ingredients comprise haw pulp, mulberry pulp and other auxiliary materials.
36. The shaped food product of claim 31 wherein the food product comprises,
the food forming equipment is provided with a material separating plate (141) at the material injection forming area (A3), and the material separating plate (141) separates the space between the material injection forming area (A3) and the forming die (111) into a first storage bin (14A) and a second storage bin (14B);
the formed food has a double-color double-material form formed by splicing and forming two raw materials with different components.
37. The shaped food of claim 36, wherein the shaped food is a bicolor medlar haw pill, a bicolor mulberry haw cone, a bicolor black and white sesame pill, a bicolor black and white sesame cake, a bicolor pear syrup, a bicolor red and black medlar pill, a bicolor pear syrup cone, a bicolor red and black medlar cone, a bicolor double-sided haw cartoon candy, a bicolor Chinese herbal concentrated paste honey pill.
CN202311856492.XA 2023-12-29 2023-12-29 Food forming apparatus, food forming method and formed food Pending CN117678666A (en)

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CN202311856492.XA CN117678666A (en) 2023-12-29 2023-12-29 Food forming apparatus, food forming method and formed food

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CN202311856492.XA CN117678666A (en) 2023-12-29 2023-12-29 Food forming apparatus, food forming method and formed food

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CN117678666A true CN117678666A (en) 2024-03-12

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CN202311856492.XA Pending CN117678666A (en) 2023-12-29 2023-12-29 Food forming apparatus, food forming method and formed food

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Country Link
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