CN117661706B - Concrete calandria assembly fixture and assembly method thereof - Google Patents
Concrete calandria assembly fixture and assembly method thereof Download PDFInfo
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- CN117661706B CN117661706B CN202410138199.8A CN202410138199A CN117661706B CN 117661706 B CN117661706 B CN 117661706B CN 202410138199 A CN202410138199 A CN 202410138199A CN 117661706 B CN117661706 B CN 117661706B
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- 239000004567 concrete Substances 0.000 title claims abstract description 161
- 238000000034 method Methods 0.000 title claims abstract description 9
- 230000003014 reinforcing effect Effects 0.000 claims description 18
- 238000007789 sealing Methods 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 17
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 239000004568 cement Substances 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 5
- 238000010030 laminating Methods 0.000 claims 1
- SAPGTCDSBGMXCD-UHFFFAOYSA-N (2-chlorophenyl)-(4-fluorophenyl)-pyrimidin-5-ylmethanol Chemical compound C=1N=CN=CC=1C(C=1C(=CC=CC=1)Cl)(O)C1=CC=C(F)C=C1 SAPGTCDSBGMXCD-UHFFFAOYSA-N 0.000 description 8
- 238000001125 extrusion Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- -1 rainwater Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Abstract
The invention relates to a concrete pipe assembly fixture and an assembly method thereof, wherein the assembly fixture comprises a foundation and a feeding support unit arranged in the foundation, a groove is formed in the foundation, the groove is trapezoid, and a plurality of concrete pipe bodies are arranged on the surface of the groove.
Description
Technical Field
The invention belongs to the technical field of concrete calandria, and particularly relates to a concrete calandria assembly tool and an assembly method thereof.
Background
The concrete calandria mainly bears the tasks of draining water such as rainwater, sewage, farmland irrigation and drainage. The calandria is divided into a plastic drain pipe, a concrete pipe and a reinforced concrete pipe. The concrete pipe is widely used due to its simple structure and low cost. At present, most of concrete pipes provided in the market are formed by casting sand and cement.
The concrete calandria of present day is the segmentation mainly, when installing, need carry out the assembly of head and tail with the concrete calandria of one section, but in the in-service use found, need be through crane and dig the big arm of machine with concrete calandria lifting and remove the assigned position and install, and because every concrete calandria of installing, the lifting device need the distance of one end that moves forward, the hoist and mount position changes constantly, and when hoist and mount the concrete calandria, receive external factor's influence greatly, for example wind, probably cause to aim at the concrete calandria interface more troublesome, the operation is wasted time and energy.
The present invention has been made in view of this.
Disclosure of Invention
In order to solve the technical problems, the invention adopts the basic conception of the technical scheme that:
the concrete calandria assembly fixture comprises a foundation and a feeding support unit arranged in the foundation, wherein a groove is formed in the foundation, the groove is trapezoid, a plurality of concrete calandria bodies are arranged on the surface of the groove, the head and the tail of each concrete calandria body are mutually spliced, a mounting groove is formed in the other side of the groove, and the feeding support unit is arranged in the mounting groove;
The feeding support unit comprises a support plate, a guide groove is formed in the surface of the support plate, a concrete calandria body is placed in the guide groove, support arms are symmetrically arranged on the surface of the support plate, a mounting cavity is formed in the support arms, and a plurality of pairs of clamping assemblies for clamping the concrete calandria body are arranged in the mounting cavity;
every pair the clamping assembly includes sled board and clamp plate, sled board and clamp plate end welded each other, just sled board and clamp plate junction is fixed to be provided with the rotation axis, and rotation axis surface joint is provided with torsional spring one end, sled board end is provided with the reinforcing arm, the terminal activity of reinforcing arm is provided with the rubber wheel, the rubber wheel is laminated with concrete calandria body.
As a preferred implementation mode of the concrete calandria body, the concrete calandria body comprises a straight pipe and a connecting pipe, the inner diameters of the straight pipe and the connecting pipe are mutually communicated, a first groove and a second groove are respectively formed in the inner wall of the straight pipe and the inner wall of the connecting pipe, the first groove and the second groove are located on the same horizontal plane and are adaptive in specification, and sealing gaskets are clamped inside the first groove and the second groove.
As a preferred implementation mode of the invention, four sliding blocks are fixedly arranged at the bottom of the supporting plate, sliding rails are slidably arranged at the bottoms of the sliding blocks, the sliding rails are welded at the bottoms of the mounting grooves, the sliding rails are divided into sections, the length of each section of sliding rail is equal to the total length of the concrete calandria body, and the transverse length from the tail end of each sliding rail to the inner wall of the mounting groove is equal to the length of the concrete calandria body.
As a preferred implementation mode of the invention, the supporting arm is arc-shaped, a plurality of pairs of notches are uniformly formed in one side wall of the supporting arm in a surrounding manner, corresponding prying plates are movably arranged in each notch, sealing bearings are arranged at the tail ends of two sides of the rotating shaft in a clamping manner, supporting seats are arranged on the outer walls of the sealing bearings in a clamping manner, the bottoms of the supporting seats are welded on the inner walls of the supporting arm, and the other ends of the torsion springs are clamped on the inner walls of the supporting seats.
As a preferred implementation mode of the invention, the inner wall of the supporting arm is provided with a plurality of jacks, each jack corresponds to the notch horizontally, a push rod is movably inserted in the jack in a penetrating manner, the tail end of the push rod positioned in the supporting arm is provided with a flat plate, a plurality of pairs of connecting seats are arranged in the flat plate and correspond to the pressing plate, each pair of connecting seats is internally provided with a sliding rod, the pressing plate is internally provided with a bar-shaped groove, and the bar-shaped groove is internally provided with the sliding rod in a sliding manner.
As a preferred implementation mode of the invention, the end of the push rod positioned outside the support arm is connected with a connecting plate, a screw rod lantern ring is fixedly arranged in the center of the connecting plate, a screw rod shaft is movably screwed in the screw rod lantern ring, and a driving motor is fixedly arranged at the end of the screw rod shaft.
As a preferred implementation mode of the invention, the outer wall of the supporting arm is screwed with a plurality of pairs of cross beams, the cross beams are staggered, the center position of the cross beam is fixedly provided with a limiting plate, the center position of the limiting plate is movably connected with a screw rod shaft, the side wall of the limiting plate is connected with an arch support, the outer wall of the arch support is fixedly provided with a driving motor shell, the screw rod shaft is arranged on the inner side of the arch support, and the other side of the limiting plate is mutually attached to the end face of the concrete calandria body.
As a preferred implementation mode of the invention, the bottom of the supporting plate is provided with an auxiliary supporting component, the auxiliary supporting component comprises a hydraulic push rod, the top of the hydraulic push rod is provided with two vertical rods in a connecting way, the heights of the two vertical rods are inconsistent, the output end of the hydraulic push rod is provided with a push rod in a connecting way, the top of the push rod is provided with a pressing block in a connecting way, the surface of the pressing block is provided with an arc-shaped groove, and the arc-shaped groove is attached to the bottom of the concrete calandria body.
As a preferred implementation mode of the invention, the bottom of the ejector rod is movably inserted and provided with a sliding sleeve, the inner cavity of the sliding sleeve is clamped and provided with a return spring, the other side of the return spring is fixedly connected with the vertical rod, the bottom of the sliding sleeve is movably provided with a guide wheel, and the bottom of the guide wheel is attached to the mounting groove.
The invention also discloses a concrete calandria assembling method, which comprises the following specific steps:
step one: firstly, digging a groove and a mounting groove on the surface of a foundation, mounting a sliding rail on the surface of the mounting groove, fixing an integral feeding supporting unit on the surface of the sliding rail, and then moving the feeding supporting unit to the tail end of the mounting groove;
Step two: lifting the whole concrete calandria body by a crane, moving the lifted concrete calandria body to a feeding supporting unit, moving the concrete calandria body to a guiding groove of a supporting plate, and arranging a connecting pipe of the concrete calandria body close to one side of a limiting plate;
step three: then starting a driving motor, driving a screw rod shaft to rotate through the driving motor, wherein the surface of the screw rod shaft is connected with a screw rod sleeve ring, and the screw rod sleeve ring moves towards the limiting plate at the moment, so that a connecting plate at the tail end and a push rod are pushed to move inwards, a flat plate is driven to start to synchronously move, and a connecting seat at the tail end of the flat plate and a slide rod simultaneously move inwards;
Step four: when the sliding rod presses the movable plate to move, the sliding rod slides along the inside of the strip-shaped groove, so that the pressing plate is driven to rotate around the rotating shaft, the rotating shaft rotates to drive the torsion spring on the surface to twist, the torsion spring is convenient to reset in the later period, the rotating shaft rotates to drive the tail end prying plate and the reinforcing arm to move towards the concrete calandria body, and finally the joint of the tail end of the reinforcing arm and the joint of the straight pipe and the connecting pipe is clamped with each other, so that the aim of pressing and fixing the concrete calandria body is fulfilled, and the concrete calandria body is pressed, so that the concrete calandria body is tightly attached to the limiting plate;
Step five: the hydraulic push rod is started, the vertical rod at the tail end is pushed to move upwards obliquely through the hydraulic push rod, the pressing block at the tail end of the vertical rod is finally contacted with the concrete calandria body, the purpose of lifting the concrete calandria body is achieved, and the guide wheel at the tail end of the bottom sliding sleeve plays a role in guiding;
Step six: promote whole pay-off supporting element, promote concrete calandria body through the pay-off supporting element and remove the concrete calandria body surface that has finished installing for straight tube and another connecting pipe correspond each other, and the two peg graft each other, first recess and second recess extrude sealed pad, play sealed effect, and retract auxiliary stay subassembly through hydraulic push rod this moment, the shutoff cement in straight tube and another connecting pipe junction, the concrete is filled in newly installed concrete calandria body bottom to the user, the stability of newly installed concrete calandria body has been guaranteed, and after the installation is accomplished, need wholly dismantle pay-off supporting element and concrete calandria, return to initial state again, and dismantle the slide rail of former section, the installation of the concrete calandria body of convenience next.
Compared with the prior art, the invention has the following beneficial effects:
According to the invention, the feeding support unit is arranged, wherein the support unit is positioned at the tail end of the sliding rail and is positioned at the same position as the stacking position of the concrete pipe body, the concrete pipe body can be directly placed above the feeding support unit through the crane, the pressing plate and the prying plate drive the reinforcing arms at the tail end to extrude, so that the concrete pipe body is fixed, the stability of the concrete pipe body is ensured, then the concrete pipe body is fed through the track and is directly aligned with the last reserved interface, and the mounting operation is completed.
The following describes the embodiments of the present invention in further detail with reference to the accompanying drawings.
Drawings
In the drawings:
FIG. 1 is a schematic three-dimensional structure of a concrete calandria assembly fixture;
FIG. 2 is a side view of a concrete gauntlet assembly fixture;
FIG. 3 is a partial schematic view of FIG. 2 of a concrete gauntlet assembly fixture;
FIG. 4 is a cross-sectional view of FIG. 1 of a concrete gauntlet assembly fixture;
FIG. 5 is a partial three-dimensional view of FIG. 4 of a concrete gauntlet assembly fixture;
FIG. 6 is a side view of FIG. 5 of a concrete gauntlet assembly fixture;
FIG. 7 is a partial cross-sectional view of FIG. 5 of a concrete gauntlet assembly fixture;
FIG. 8 is an enlarged view of FIG. 7A of a concrete gauntlet assembly fixture;
fig. 9 is a partial three-dimensional view of fig. 8 of a concrete gauntlet assembly fixture.
In the figure:
100. a foundation; 101. a groove; 1011. a mounting groove;
200. A concrete calandria body; 201. a straight pipe; 2011. a first groove; 2012. a sealing gasket; 202. a connecting pipe; 2021. a second groove;
300. A feeding support unit; 301. a support plate; 3011. a guide groove; 302. a slide block; 3021. a slide rail; 303. a support arm; 3031. a mounting cavity; 3032. a notch; 3033. a jack; 304. a cross beam; 3041. a limiting plate; 305. an arch-shaped bracket; 3051. a driving motor; 3052. a screw shaft; 3053. a screw rod sleeve ring; 3054. a connecting plate; 306. a prying plate; 3061. a reinforcing arm; 3062. a rubber wheel; 307. a pressing plate; 3071. a bar-shaped groove; 308. a push rod; 3081. a flat plate; 3082. a connecting seat; 3083. a slide bar; 309. a support base; 3091. a rotation shaft; 3092. a torsion spring;
400. An auxiliary support assembly; 401. a hydraulic push rod; 4011. a vertical rod; 402. a push rod; 4021. briquetting; 403. a sliding sleeve; 4031. and a guide wheel.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and the following embodiments are used to illustrate the present invention.
Embodiment one:
As shown in fig. 1 to 9, a concrete calandria assembling fixture comprises a foundation 100 and a feeding support unit 300 installed in the foundation, wherein a groove 101 is formed in the foundation 100, the groove 101 is trapezoid, a plurality of concrete calandria bodies 200 are arranged on the surface of the groove 101, each concrete calandria body 200 is mutually inserted from head to tail, a mounting groove 1011 is formed in the other side of the groove 101, and the feeding support unit 300 is arranged in the mounting groove 1011;
The feeding support unit 300 comprises a support plate 301, a guide groove 3011 is formed in the surface of the support plate 301, a concrete calandria body 200 is placed in the guide groove 3011, support arms 303 are symmetrically arranged on the surface of the support plate 301, a mounting cavity 3031 is formed in the support arms 303, and a plurality of pairs of clamping assemblies for clamping the concrete calandria body 200 are arranged in the mounting cavity 3031; each pair of clamping assemblies comprises a pry plate 306 and a pressing plate 307, the tail ends of the pry plate 306 and the pressing plate 307 are welded with each other, a rotating shaft 3091 is fixedly arranged at the joint of the pry plate 306 and the pressing plate 307, one end of a torsion spring 3092 is arranged on the surface of the rotating shaft 3091 in a clamping mode, a reinforcing arm 3061 is arranged at the tail end of the pry plate 306, a rubber wheel 3062 is movably arranged at the tail end of the reinforcing arm 3061, and the rubber wheel 3062 is attached to the concrete calandria body 200.
Through being provided with the pay-off supporting element, wherein the supporting element is located the slide rail end, and be in the coplanar with concrete calandria body stack department, can directly place concrete calandria body in the pay-off supporting element top through the crane, drive terminal arm that strengthens through clamp plate and sled board and extrude, thereby fix concrete calandria body, the stability of concrete calandria body has been guaranteed, then advance the pay-off to concrete calandria body through the track, the interface of last reservation is directly aimed at, accomplish the installation operation, this mode is in the installation, concrete calandria body is fixed on equipment, compare with the mode installation that directly passes through the hoist and mount in the prior art, more stable in the concrete calandria body installation in this scheme, and do not need many workman synchronous operation just, the cost is reduced.
As shown in fig. 1,2, 3 and 4, in a specific embodiment, a concrete calandria body 200 includes a straight pipe 201 and a connecting pipe 202, inner diameters of the straight pipe 201 and the connecting pipe 202 are mutually communicated, a first groove 2011 and a second groove 2021 are respectively formed in inner walls of the straight pipe 201 and the connecting pipe 202, the first groove 2011 and the second groove 2021 are located on the same horizontal plane, and specifications are adapted, and sealing gaskets 2012 are clamped inside the first groove 2011 and the second groove 2021. Pushing the whole feeding support unit 300, pushing the feeding support unit 300 to push the concrete calandria body 200 to move the surface of the installed concrete calandria body 200, so that the straight pipe 201 and the other connecting pipe 202 correspond to each other, and the straight pipe 201 and the other connecting pipe 202 are mutually inserted, and the first groove 2011 and the second groove 2021 squeeze the sealing gasket 2012, thereby playing a sealing role.
As shown in fig. 1, 2,3 and 4, further, four sliding blocks 302 are fixedly arranged at the bottom of the supporting plate 301, sliding rails 3021 are slidably arranged at the bottom of the sliding blocks 302, the sliding rails 3021 are welded at the bottom of the mounting groove 1011, the sliding rails 3021 are sections, the length of each section of sliding rail 3021 is equal to the total length of the concrete calandria body 200, and the transverse length from the tail end of the sliding rail 3021 to the inner wall of the mounting groove 1011 is equal to the length of the concrete calandria body 200. After the installation, the feeding support unit 300 and the concrete pipe are required to be integrally disassembled, and the original state is returned again, and the slide rail 3021 of the previous section is disassembled, so that the installation of the next concrete pipe body 200 is facilitated. The purpose of recycling the slide 3021 is achieved.
Embodiment two:
The difference from this embodiment based on the above embodiment is that:
As shown in fig. 7, 8 and 9, the supporting arm 303 is circular arc, one side wall of the supporting arm 303 is uniformly and circumferentially provided with a plurality of pairs of notches 3032, a corresponding prying plate 306 is movably arranged in each notch 3032, two ends of two sides of the rotating shaft 3091 are clamped and provided with sealing bearings, the outer wall of each sealing bearing is clamped and provided with a supporting seat 309, the bottom of each supporting seat 309 is welded and arranged on the inner wall of the supporting arm 303, and the other end of each torsion spring 3092 is clamped and connected on the inner wall of the supporting seat 309. A plurality of jacks 3033 are formed in the inner wall of the supporting arm 303, each jack 3033 horizontally corresponds to the notch 3032, a push rod 308 is movably inserted into the jack 3033 in a penetrating mode, a flat plate 3081 is arranged at the tail end of the push rod 308 in the supporting arm 303, a plurality of pairs of connecting seats 3082 are arranged in the flat plate 3081, the connecting seats 3082 correspond to the pressing plate 307, sliding rods 3083 are arranged in each pair of connecting seats 3082, a bar-shaped groove 3071 is formed in the pressing plate 307, and sliding rods 3083 are slidably arranged in the bar-shaped groove 3071. The connecting plate 3054 and the pushing rod 308 at the pushing end move inwards to drive the flat plate 3081 to start to move synchronously, and the connecting seat 3082 and the sliding rod 3083 at the tail end of the flat plate 3081 move inwards simultaneously.
When the sliding rod 3083 presses the pressing plate 307 to move, the sliding rod 3083 slides along the inside of the bar-shaped groove 3071, so that the pressing plate 307 is driven to start rotating around the rotating shaft 3091, the rotating shaft 3091 rotates and then drives the surface torsion spring 3092 to twist, the torsion spring 3092 is convenient to reset in the later period, the rotating shaft 3091 rotates and then drives the tail end prying plate 306 and the reinforcing arm 3061 to move towards the concrete arranging pipe body 200, finally the connecting part of the tail end of the reinforcing arm 3061, the straight pipe 201 and the connecting pipe 202 are clamped with each other, the aim of fixing the concrete arranging pipe body 200 by extrusion is fulfilled, and the concrete arranging pipe body 200 is pressed tightly with the limiting plate 3041.
As shown in fig. 7, 8 and 9, further, a connection plate 3054 is connected to the end of the push rod 308 located outside the support arm 303, a screw rod collar 3053 is fixedly arranged at the center of the connection plate 3054, a screw rod shaft 3052 is movably screwed in the screw rod collar 3053, and a driving motor 3051 is fixedly arranged at the end of the screw rod shaft 3052. The driving motor 3051 is started, the screw shaft 3052 is driven to rotate by the driving motor 3051, the surface of the screw shaft 3052 is connected with the screw sleeve ring 3053, and at the moment, the screw sleeve ring 3053 moves towards the limiting plate 3041.
Embodiment III:
The difference from this embodiment based on the above embodiment is that:
As shown in fig. 7, 8 and 9, the outer wall of the supporting arm 303 is screwed with a plurality of pairs of cross beams 304, the cross beams 304 are staggered, a limiting plate 3041 is fixedly arranged at the center of the cross beams 304, the center of the limiting plate 3041 is movably connected with a screw shaft 3052, an arch support 305 is connected with the side wall of the limiting plate 3041, a driving motor 3051 shell is fixedly arranged on the outer wall of the arch support 305, the screw shaft 3052 is arranged on the inner side of the arch support 305, the other side of the limiting plate 3041 is mutually attached to the end face of the concrete calandria body 200, the arch support 305 mainly plays a supporting role, and the limiting plate 3041 is used for positioning and supporting the concrete calandria body 200 rightwards.
As shown in fig. 5 and 6, in a specific embodiment, an auxiliary supporting component 400 is provided at the bottom of the supporting plate 301, the auxiliary supporting component 400 includes a hydraulic push rod 401, two vertical rods 4011 are connected at the top of the hydraulic push rod 401, the heights of the two vertical rods 4011 are inconsistent, an ejector rod 402 is connected at the output end of the hydraulic push rod 401, a pressing block 4021 is connected at the top of the ejector rod 402, an arc groove is formed in the surface of the pressing block 4021, and the arc groove is attached to the bottom of the concrete calandria body 200. Further, the bottom of the ejector rod 402 is movably inserted and connected with a sliding sleeve 403, a return spring is arranged in the inner cavity of the sliding sleeve 403 in a clamping manner, the other side of the return spring is fixedly connected with a vertical rod 4011, a guide wheel 4031 is movably arranged at the bottom of the sliding sleeve 403, and the bottom of the guide wheel 4031 is attached to the mounting groove 1011. The hydraulic push rod 401 is started, the vertical rod 4011 at the tail end is pushed to move upwards obliquely through the hydraulic push rod 401, the purpose of lifting the concrete calandria body 200 is achieved by finally enabling the pressing block 4021 at the tail end of the vertical rod 4011 and the purpose of lifting the concrete calandria body 200, and the guide wheel 4031 at the tail end of the sliding sleeve 403 at the bottom plays a guiding role.
The invention also discloses a concrete calandria assembling method, which comprises the following specific steps:
Step one: firstly, digging a groove 101 and a mounting groove 1011 on the surface of a foundation 100, mounting a sliding rail 3021 on the surface of the mounting groove 1011, fixing the whole feeding support unit 300 on the surface of the sliding rail 3021 on the sliding rail 3021, and then moving the feeding support unit 300 to the tail end of the mounting groove 1011;
step two: lifting the whole concrete calandria body 200 by a crane, moving the lifted concrete calandria body 200 to the feeding support unit 300, moving the concrete calandria body 200 to the guide groove 3011 of the support plate 301, and approaching the connecting pipe 202 of the concrete calandria body 200 to one side of the limiting plate 3041;
Step three: then, a driving motor 3051 is started, the screw rod shaft 3052 is driven to rotate by the driving motor 3051, a screw rod lantern ring 3053 is connected to the surface of the screw rod shaft 3052, at this time, the screw rod lantern ring 3053 moves towards a limiting plate 3041, so that a connecting plate 3054 at the tail end and a push rod 308 are pushed to move inwards, a flat plate 3081 is driven to start to synchronously move, and a connecting seat 3082 at the tail end of the flat plate 3081 and a slide rod 3083 simultaneously move inwards;
Step four: when the sliding rod 3083 presses the pressing plate 307 to move, the sliding rod 3083 slides along the inside of the bar-shaped groove 3071, so that the pressing plate 307 is driven to start rotating around the rotating shaft 3091, the rotating shaft 3091 rotates to drive the surface torsion spring 3092 to twist, the torsion spring 3092 is convenient for later resetting, the rotating shaft 3091 rotates to drive the tail end prying plate 306 and the reinforcing arm 3061 to move towards the concrete arranging pipe body 200, and finally the tail end of the reinforcing arm 3061 is clamped with the connecting position of the straight pipe 201 and the connecting pipe 202, so that the aim of pressing and fixing the concrete arranging pipe body 200 is fulfilled, and the concrete arranging pipe body 200 is pressed, so that the concrete arranging pipe body is tightly attached to the limiting plate 3041;
step five: the hydraulic push rod 401 is started, the vertical rod 4011 at the tail end is pushed to move upwards obliquely by the hydraulic push rod 401, the pressing block 4021 at the tail end of the vertical rod 4011 is finally contacted with the concrete calandria body 200, the purpose of lifting the concrete calandria body 200 is achieved, and the guide wheel 4031 at the tail end of the sliding sleeve 403 at the bottom plays a guiding role;
Step six: pushing the whole feeding support unit 300, pushing the concrete pipe rack body 200 to move to the surface of the installed concrete pipe rack body 200 through the feeding support unit 300, enabling the straight pipe 201 and the other connecting pipe 202 to correspond to each other, mutually inserting the straight pipe 201 and the other connecting pipe 202, enabling the first groove 2011 and the second groove 2021 to squeeze the sealing gasket 2012, achieving sealing effect, retracting the auxiliary support assembly 400 through the hydraulic pushing rod 401 at the moment, plugging cement at the joint of the straight pipe 201 and the other connecting pipe 202, then filling concrete at the bottom of the newly installed concrete pipe rack body 200 by a user, guaranteeing the stability of the newly installed concrete pipe rack body 200, and after the installation is completed, needing to detach the feeding support unit 300 and the concrete pipe rack body integrally, returning to an initial state again, and detaching the sliding rail 3021 of the previous section, thereby facilitating the installation of the next concrete pipe rack body 200.
The implementation principle of the concrete calandria assembly fixture and the assembly method thereof in the embodiment is as follows:
First, the trench 101 and the installation groove 1011 are dug on the surface of the foundation 100, the slide rail 3021 is installed on the surface of the installation groove 1011, the integral feeding support unit 300 is fixed on the surface of the slide rail 3021 on the slide rail 3021, and then the feeding support unit 300 is moved to the end of the installation groove 1011.
The concrete calandria body 200 is integrally hoisted by a crane, and the hoisted concrete calandria body 200 is moved to the feeding support unit 300, the concrete calandria body 200 is moved to the guide groove 3011 of the support plate 301, and the connecting pipe 202 of the concrete calandria body 200 is close to one side of the limiting plate 3041.
Then, the driving motor 3051 is started, the screw rod shaft 3052 is driven to rotate by the driving motor 3051, the screw rod collar 3053 is connected to the surface of the screw rod shaft 3052, and at the moment, the screw rod collar 3053 moves towards the limiting plate 3041, so that the terminal connecting plate 3054 and the push rod 308 are pushed to move inwards, the flat plate 3081 is driven to start to move synchronously, and the terminal connecting seat 3082 of the flat plate 3081 and the slide rod 3083 move inwards simultaneously.
When the sliding rod 3083 presses the pressing plate 307 to move, the sliding rod 3083 slides along the inside of the bar-shaped groove 3071, so that the pressing plate 307 is driven to start rotating around the rotating shaft 3091, the rotating shaft 3091 rotates and then drives the surface torsion spring 3092 to twist, the torsion spring 3092 is convenient for later resetting, the rotating shaft 3091 rotates and then drives the tail-end prying plate 306 and the reinforcing arm 3061 to move towards the concrete arranging pipe body 200, finally the connecting part of the tail-end of the reinforcing arm 3061, the straight pipe 201 and the connecting pipe 202 are clamped with each other, the aim of fixing the concrete arranging pipe body 200 by extrusion is fulfilled, and the concrete arranging pipe body 200 is pressed, so that the concrete arranging pipe body is tightly attached to the limiting plate 3041.
The hydraulic push rod 401 is started, the tail end vertical rod 4011 is pushed to move upwards obliquely through the hydraulic push rod 401, the pressing block 4021 at the tail end of the vertical rod 4011 is finally contacted with the concrete calandria body 200, the purpose of lifting the concrete calandria body 200 is achieved, and the guide wheel 4031 at the tail end of the sliding sleeve 403 at the bottom plays a guiding role.
Pushing the whole feeding support unit 300, pushing the concrete pipe rack body 200 to move to the surface of the installed concrete pipe rack body 200 through the feeding support unit 300, enabling the straight pipe 201 and the other connecting pipe 202 to correspond to each other, mutually inserting the straight pipe 201 and the other connecting pipe 202, enabling the first groove 2011 and the second groove 2021 to squeeze the sealing gasket 2012, achieving sealing effect, retracting the auxiliary support assembly 400 through the hydraulic pushing rod 401 at the moment, plugging cement at the joint of the straight pipe 201 and the other connecting pipe 202, then filling concrete at the bottom of the newly installed concrete pipe rack body 200 by a user, guaranteeing the stability of the newly installed concrete pipe rack body 200, and after the installation is completed, needing to detach the feeding support unit 300 and the concrete pipe rack body integrally, returning to an initial state again, and detaching the sliding rail 3021 of the previous section, thereby facilitating the installation of the next concrete pipe rack body 200.
Claims (6)
1. The concrete calandria assembly fixture comprises a foundation (100) and a feeding support unit (300) arranged in the foundation, and is characterized in that a groove (101) is formed in the foundation (100), the groove (101) is trapezoid, a plurality of concrete calandria bodies (200) are arranged on the surface of the groove (101), the head and the tail of each concrete calandria body (200) are mutually spliced, a mounting groove (1011) is formed in the other side of the groove (101), and the feeding support unit (300) is arranged in the mounting groove (1011);
The feeding support unit (300) comprises a support plate (301), a guide groove (3011) is formed in the surface of the support plate (301), a concrete calandria body (200) is placed in the guide groove (3011), support arms (303) are symmetrically arranged on the surface of the support plate (301), a mounting cavity (3031) is formed in the support arms (303), and a plurality of pairs of clamping assemblies for clamping the concrete calandria body (200) are arranged in the mounting cavity (3031);
Each pair of clamping assemblies comprises a prying plate (306) and a pressing plate (307), the tail ends of the prying plate (306) and the tail ends of the pressing plate (307) are welded with each other, a rotating shaft (3091) is fixedly arranged at the joint of the prying plate (306) and the pressing plate (307), one end of a torsion spring (3092) is arranged on the surface of the rotating shaft (3091) in a clamping manner, a reinforcing arm (3061) is arranged at the tail end of the prying plate (306), a rubber wheel (3062) is movably arranged at the tail end of the reinforcing arm (3061), and the rubber wheel (3062) is attached to a concrete calandria body (200);
The concrete calandria body (200) comprises a straight pipe (201) and a connecting pipe (202), wherein the inner diameters of the straight pipe (201) and the connecting pipe (202) are mutually communicated, a first groove (2011) and a second groove (2021) are respectively formed in the inner wall of the straight pipe (201) and the inner wall of the connecting pipe (202), the first groove (2011) and the second groove (2021) are located on the same horizontal plane, the specification is adapted, and sealing gaskets (2012) are clamped in the first groove (2011) and the second groove (2021);
The support arm (303) is arc-shaped, a plurality of pairs of notches (3032) are uniformly formed in one side wall of the support arm (303) in a surrounding mode, a corresponding prying plate (306) is movably arranged in each notch (3032), sealing bearings are arranged at the tail ends of two sides of the rotating shaft (3091) in a clamping mode, a support seat (309) is arranged on the outer wall of each sealing bearing in a clamping mode, the bottom of each support seat (309) is welded on the inner wall of the support arm (303), and the other end of each torsion spring (3092) is clamped on the inner wall of each support seat (309);
A plurality of jacks (3033) are formed in the inner wall of the supporting arm (303), each jack (3033) corresponds to the notch (3032) horizontally, a push rod (308) is movably inserted in the jack (3033), a flat plate (3081) is arranged at the tail end of the push rod (308) positioned in the supporting arm (303), a plurality of pairs of connecting seats (3082) are arranged in the flat plate (3081), the connecting seats (3082) correspond to the pressing plate (307), sliding rods (3083) are arranged in each pair of connecting seats (3082), a bar-shaped groove (3071) is formed in the pressing plate (307), and sliding rods (3083) are arranged in the bar-shaped groove (3071) in a sliding mode;
The utility model discloses a concrete calandria body, including support arm (303) outer wall bolt screw, support arm (305) outer wall bolt screw are provided with a plurality of pairs of crossbeams (304), a plurality of pairs crossbeam (304) are crisscross to be provided with, and crossbeam (304) central point puts fixedly and is provided with limiting plate (3041), limiting plate (3041) central point put and lead screw axle (3052) swing joint, and limiting plate (3041) lateral wall connection is provided with arch support (305), arch support (305) outer wall fixed be provided with driving motor (3051) shell, arch support (305) inboard is arranged in to lead screw axle (3052), and limiting plate (3041) opposite side and concrete calandria body (200) terminal surface laminating each other.
2. The concrete pipe arranging assembly tool according to claim 1, wherein four sliding blocks (302) are fixedly arranged at the bottom of the supporting plate (301), sliding rails (3021) are slidably arranged at the bottoms of the sliding blocks (302), the sliding rails (3021) are welded at the bottoms of the mounting grooves (1011), the sliding rails (3021) are divided into sections, the length of each section of sliding rail (3021) is equal to the total length of the concrete pipe arranging body (200), and the transverse length from the tail end of each sliding rail (3021) to the inner wall of the mounting groove (1011) is equal to the length of the concrete pipe arranging body (200).
3. The concrete calandria assembly fixture according to claim 1, wherein a connecting plate (3054) is arranged at the end connection of a push rod (308) positioned at the outer side of the supporting arm (303), a screw rod sleeve ring (3053) is fixedly arranged at the central position of the connecting plate (3054), a screw rod shaft (3052) is movably screwed in the screw rod sleeve ring (3053), and a driving motor (3051) is fixedly arranged at the end of the screw rod shaft (3052).
4. The concrete calandria assembly fixture according to claim 1, wherein an auxiliary supporting component (400) is arranged at the bottom of the supporting plate (301), the auxiliary supporting component (400) comprises a hydraulic push rod (401), two vertical rods (4011) are connected to the top of the hydraulic push rod (401), the heights of the two vertical rods (4011) are inconsistent, an ejector rod (402) is connected to the output end of the hydraulic push rod (401), a pressing block (4021) is connected to the top of the ejector rod (402), an arc-shaped groove is formed in the surface of the pressing block (4021), and the arc-shaped groove is attached to the bottom of the concrete calandria body (200).
5. The concrete calandria assembly fixture according to claim 4, wherein a sliding sleeve (403) is movably inserted at the bottom of the ejector rod (402), a return spring is arranged in the inner cavity of the sliding sleeve (403) in a clamping manner, the other side of the return spring is fixedly connected with the vertical rod (4011), a guide wheel (4031) is movably arranged at the bottom of the sliding sleeve (403), and the bottom of the guide wheel (4031) is attached to the mounting groove (1011).
6. A concrete calandria assembling method, characterized in that it is applied to a concrete calandria assembling tool according to any one of claims 1-5, and the concrete calandria assembling method comprises the following specific steps:
Step one: firstly, digging a groove (101) and a mounting groove (1011) on the surface of a foundation (100), mounting a sliding rail (3021) on the surface of the mounting groove (1011), fixing the whole feeding support unit (300) on the surface of the sliding rail (3021) on the sliding rail (3021), and then moving the feeding support unit (300) to the tail end of the mounting groove (1011);
Step two: lifting the whole concrete calandria body (200) by a crane, moving the lifted concrete calandria body (200) to a feeding support unit (300), moving the concrete calandria body (200) to a guide groove (3011) of a support plate (301), and approaching a connecting pipe (202) of the concrete calandria body (200) to one side of a limit plate (3041);
Step three: then, a driving motor (3051) is started, a screw rod shaft (3052) is driven to rotate through the driving motor (3051), a screw rod sleeve ring (3053) is connected to the surface of the screw rod shaft (3052), at the moment, the screw rod sleeve ring (3053) moves towards a limiting plate (3041), so that a terminal connecting plate (3054) and a push rod (308) are pushed to move inwards, a flat plate (3081) is driven to start to synchronously move, and a connecting seat (3082) and a slide rod (3083) at the terminal of the flat plate (3081) simultaneously move inwards;
Step four: when the sliding rod (3083) presses the movable plate (307) to move, the sliding rod (3083) slides along the inside of the strip-shaped groove (3071), so that the movable plate (307) is driven to rotate around the rotating shaft (3091), the rotating shaft (3091) rotates to drive the torsion spring (3092) on the surface to twist, the torsion spring (3092) is convenient for later resetting, the rotating shaft (3091) rotates to drive the prying plate (306) at the tail end and the reinforcing arm (3061) to move towards the concrete calandria body (200), and finally the connecting part of the tail end of the reinforcing arm (3061) and the straight pipe (201) and the connecting pipe (202) is clamped with each other, the aim of pressing and fixing the concrete calandria body (200) is fulfilled, and the concrete calandria body (200) is pressed, so that the concrete calandria body (3041) is tightly attached;
Step five: starting the hydraulic push rod (401), pushing the tail end vertical rod (4011) to move obliquely upwards through the hydraulic push rod (401), finally enabling the tail end pressing block (4021) of the vertical rod (4011) to be in contact with the concrete calandria body (200), and achieving the purpose of lifting the concrete calandria body (200), and guiding the guide wheel (4031) at the tail end of the bottom sliding sleeve (403);
Step six: the whole feeding support unit (300) is pushed, the concrete pipe arranging body (200) is pushed to move to the surface of the installed concrete pipe arranging body (200) through the feeding support unit (300), the straight pipe (201) and the other connecting pipe (202) are mutually corresponding and are mutually spliced, the sealing gasket (2012) is extruded by the first groove (2011) and the second groove (2021), the sealing effect is achieved, the auxiliary support component (400) is retracted through the hydraulic push rod (401), cement is blocked at the joint of the straight pipe (201) and the other connecting pipe (202), then a user fills concrete at the bottom of the newly installed concrete pipe arranging body (200), the stability of the newly installed concrete pipe arranging body (200) is guaranteed, after the installation is finished, the feeding support unit (300) and the concrete pipe arranging body are required to be integrally disassembled, the original state is returned again, and the slide rail (3021) of the previous section is disassembled, so that the installation of the next concrete pipe arranging body (200) is convenient.
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| Publication number | Publication date |
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| CN117661706A (en) | 2024-03-08 |
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