CN117644309A - Welding machine for automobile lamp production and assembly - Google Patents
Welding machine for automobile lamp production and assembly Download PDFInfo
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- CN117644309A CN117644309A CN202410118763.XA CN202410118763A CN117644309A CN 117644309 A CN117644309 A CN 117644309A CN 202410118763 A CN202410118763 A CN 202410118763A CN 117644309 A CN117644309 A CN 117644309A
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- 238000003466 welding Methods 0.000 title claims abstract description 196
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 239000002893 slag Substances 0.000 claims abstract description 67
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 54
- 229910052742 iron Inorganic materials 0.000 claims abstract description 27
- 238000000926 separation method Methods 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 7
- 238000006073 displacement reaction Methods 0.000 claims description 14
- 230000005611 electricity Effects 0.000 claims description 6
- 241000220317 Rosa Species 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 17
- 230000008569 process Effects 0.000 abstract description 17
- 230000009471 action Effects 0.000 description 8
- 230000007480 spreading Effects 0.000 description 8
- 238000003892 spreading Methods 0.000 description 8
- 239000000779 smoke Substances 0.000 description 7
- 238000004064 recycling Methods 0.000 description 5
- 230000001105 regulatory effect Effects 0.000 description 4
- 241000319916 Microsaniinae Species 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 230000002457 bidirectional effect Effects 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Abstract
The utility model belongs to the technical field of automobile lamps, in particular to a welding machine for producing and assembling automobile lamps, which comprises a welding table, wherein two sides of the upper end face of the welding table are fixedly connected with a chute plate, the chute plate is connected with a frame body in a sliding way, the upper side of the frame body is connected with a threaded block in a sliding way, two sides of the lower end of the threaded block are fixedly connected with an electric push rod IV, the four piston ends of the electric push rod IV are fixedly connected with a lifting plate, the bottom of the lifting plate is provided with a welding gun, and the upper end of the welding table is also provided with a welding slag separation and collection mechanism for collecting iron in welding slag. The welding direction and the welding angle of the upper and lower car lights can be adjusted, so that the welding accuracy is improved; the stability of the upper and lower car lights in the welding process is ensured.
Description
Technical Field
The utility model belongs to the technical field of automobile lamps, and particularly relates to a welding machine for automobile lamp production and assembly.
Background
The automobile headlight is an important component in an automobile lighting system and is mainly used for providing lighting in night or low-light environment, so that a driver can see the road conditions in front and the surrounding environment clearly, and the driving safety is improved;
in the production process of the automobile lamp, the automobile lamp is welded with the lower lamp according to the actual demand;
the utility model patent application with the publication number of CN213380061U discloses a welding device for automobile lamp production, which comprises a case, wherein the case is of a one-side opening structure, bearings are respectively arranged at the top of the inner side of the case and the bottom of the inner side of the case, two rotating shafts are movably arranged in the case through the two bearings and are respectively positioned at one side of the opening of the case, a lower mounting plate and an upper mounting plate are respectively arranged at one opposite ends of the rotating shafts, a partition plate is fixedly arranged between the lower mounting plate and the upper mounting plate, threaded rotating shafts and limiting rods are respectively arranged at two sides of the partition plate, the limiting rods are respectively fixedly arranged between the lower mounting plate and the upper mounting plate, and the threaded rotating shafts are respectively movably arranged between the lower mounting plate and the upper mounting plate through the bearings.
However, the above technical solution has the following drawbacks in the practical application process:
in the welding process, spatter welding slag and smoke can be generated, the welding slag and the smoke can pollute the surrounding environment, and after welding is finished, the welding slag possibly remains in a caking state at a welding seam, so that the quality of a finished product of the car lamp is affected, iron in the welding slag is not conveniently separated and collected independently, and recycling of resources is not easy to realize.
Therefore, the utility model provides a welding machine for producing and assembling automobile lamps.
Disclosure of Invention
In order to overcome the defects of the prior art and solve at least one technical problem in the background art, the utility model provides a welding machine for producing and assembling automobile lamps.
The technical scheme adopted for solving the technical problems is as follows: the welding machine for producing and assembling automobile lamps comprises a welding table, wherein two sides of the upper end face of the welding table are fixedly connected with a chute plate, the chute plate is connected with a frame body in a sliding manner, the upper side of the frame body is connected with a threaded block in a sliding manner, two sides of the lower end of the threaded block are fixedly connected with an electric push rod IV, four piston ends of the electric push rod IV are fixedly connected with a lifting plate, a welding gun is arranged at the bottom of the lifting plate, and a welding slag iron separating and collecting mechanism for collecting iron in welding slag is further arranged at the upper end of the welding table;
welding slag iron separation and collection mechanism includes sliding connection in the traveller at lifter plate right side both ends, traveller lower extreme fixedly connected with fixed plate, fixed plate lower extreme fixedly connected with beats the piece, welding bench up end both sides fixedly connected with spring damper one, spring damper one piston end fixedly connected with pillar, pillar upper end rotation is provided with the rotating turret, welding bench middle part rotation is provided with the recess board, recess inboard sliding connection has the slider, slider upper end fixedly connected with spring damper two, spring damper two upper ends and recess board fixedly connected with each other, slider one end fixedly connected with separator box, separator box bottom is provided with the electro-magnet, welding bench bottom both sides equal sliding connection has the fixed box, the collection box has been placed to the fixed box inboard.
Preferably, the slide bar is fixedly connected with the two ends of the rear side of the rotating frame, the clamping blocks are slidably connected with the two sides of the slide bar, the two ends of the front side of the rotating frame are rotatably provided with two-way threaded rods, and the two sides of the two-way threaded rods are connected with the threads of the clamping blocks.
Preferably, the left side terminal surface fixedly connected with motor two before the frid, motor two output fixedly connected with threaded rod one, threaded rod one links to each other with the support body screw thread, support body left end face upside fixedly connected with motor one, motor one output fixedly connected with threaded rod three, threaded rod three both ends rotate and set up in the support body, threaded rod three links to each other with the screw thread piece screw thread.
Preferably, the left side the pillar left end face upside fixedly connected with motor IV, motor IV output end links to each other with the rotating turret is fixed.
Preferably, the welding bench up end front side both ends fixedly connected with backup pad, backup pad rear end face upside both ends fixedly connected with electricity push rod two, electricity push rod two piston end fixedly connected with inserts, inserts and peg graft with the pillar bottom, the left side the pillar left end is provided with electromagnetic vibrator one.
Preferably, one side of the front end surface of the separation box is fixedly connected with an electromagnetic vibrator II, the middle part of the front end of the welding table is fixedly connected with a motor six, and the output end of the motor six is fixedly connected with the separation box.
Preferably, the back side of the inner cavity of the separation box is slidingly connected with a flattening plate, the rear end of the flattening plate is in threaded connection with a threaded rod II, two ends of the threaded rod II are rotatably arranged on the separation box, the rear side of the left end face of the separation box is fixedly connected with a motor V, and the output end of the motor V is fixedly connected with the threaded rod II.
Preferably, the middle parts of the left end surface and the right end surface of the welding table are fixedly connected with an electric push rod I, and a piston end of the electric push rod I is fixedly connected with the fixing box.
Preferably, the lifting plate upper end fixedly connected with motor eight, eight output fixedly connected with eccentric blocks of motor, slide column upper end fixedly connected with stripper plate, the front side slide column upper end cover is equipped with the spring, the spring upper end links to each other with the stripper plate is fixed, the spring lower extreme links to each other with the lifting plate is fixed.
Preferably, the welding bench rear end face upside middle part fixedly connected with L template, L template upper end fixedly connected with collecting box, collecting box rear side lower extreme is provided with the air exhauster, collecting box front side rotates and is provided with the chamber door, collecting box bottom left side fixedly connected with motor three, motor three output links to each other with the chamber door is fixed, collecting box rear end face right side fixedly connected with electricity push rod three, three piston ends fixedly connected with displacement board of electricity push rod, displacement board upper end rotation is provided with the rose box, displacement board upper end fixedly connected with motor seven, seven output and the rose box of motor are fixed to link to each other, collecting box upper end intercommunication has the intake pipe, the intake pipe front end is provided with the inlet cap.
The beneficial effects of the utility model are as follows:
1. the welding machine for producing and assembling the automobile lamp can collect the splashed welding slag and the smoke in the welding process, avoids the situation that the welding slag splashes and the smoke flies to pollute the periphery, can knock up and collect the caked welding slag at the welding seam after the welding work is finished, ensures the cleanliness of the welding seam, ensures the quality of finished products of the automobile lamp, separates iron in the welding slag by utilizing a magnetic attraction mode, realizes the recycling of resources, and can stir and flatten the welding slag by utilizing a spreading plate in the magnetic attraction process, so that the adsorption effect is better.
2. According to the welding machine for producing and assembling the automobile lamp, the first motor is utilized to drive the first threaded rod to rotate, the frame body can slide back and forth in the chute plate, the position of the welding gun in the front-back direction is adjusted, the third motor is started to drive the third threaded rod to rotate, the threaded block can slide left and right, the position of the welding gun in the left-right direction can be adjusted, the fourth motor is utilized to drive the rotating frame to rotate, the upper and lower automobile lamps can be rotated, the angle of the upper and lower automobile lamps is adjusted, and then the fourth motor push rod is started to drive the lifting plate to descend, so that the welding gun approaches to the to-be-welded positions of the upper and lower automobile lamps, and the welding direction and the welding angle of the upper and lower automobile lamps can be adjusted, and the welding accuracy is improved.
3. According to the welding machine for producing and assembling the automobile lamps, the upper and lower automobile lamps to be welded are placed between the grooves of the two clamping blocks, then the two clamping blocks are driven to be close to each other by manually rotating the two threaded rods, and the upper and lower automobile lamps are clamped and fixed by the clamping blocks, so that the stability of the upper and lower automobile lamps in the welding process is ensured.
Drawings
The utility model is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic view of a semi-sectional partial perspective structure of the collection box;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is a schematic view of a partial perspective structure of the collecting box;
FIG. 5 is a schematic view of a partial perspective structure at the separation tank;
FIG. 6 is a schematic view of a partial perspective structure at the turret;
FIG. 7 is a schematic view of a partial perspective view of an inlet cowl;
FIG. 8 is a schematic view of a partial perspective structure at an eccentric mass;
FIG. 9 is a schematic view of a partial perspective structure of the filter box;
in the figure: 1. a welding table; 2. a frame body; 3. a first motor; 4. a chute plate; 5. a first threaded rod; 6. a second motor; 7. a fixed box; 8. a collection box; 9. an electric push rod I; 10. knocking the block; 11. a collection box; 12. an air inlet pipe; 13. an air inlet cover; 14. a door; 15. a third motor; 16. a spring damper I; 17. inserting blocks; 18. an electric push rod II; 19. a support plate; 20. a support post; 21. an electromagnetic vibrator I; 22. a fourth motor; 23. a rotating frame; 24. a clamping block; 25. a slide bar; 26. a two-way threaded rod; 27. a separation box; 28. a fifth motor; 29. a second threaded rod; 30. an electromagnetic vibrator II; 31. a groove plate; 32. a sixth motor; 33. spreading the plate; 34. an electromagnet; 35. a slide block; 36. a spring damper II; 37. a filter box; 38. a displacement plate; 39. a seventh motor; 40. an electric push rod III; 41. an exhaust fan; 42. a third threaded rod; 43. a screw block; 44. an electric push rod IV; 45. a lifting plate; 46. a welding gun; 47. a motor eight; 48. an eccentric block; 49. an extrusion plate; 50. a spool; 51. a spring; 52. a fixing plate; 53. an L-shaped plate.
Detailed Description
The following description of the embodiments of the present utility model will be made more apparent and fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 to 9, the present utility model provides a technical solution: the welding machine for producing and assembling automobile lamps comprises a welding table 1, wherein two sides of the upper end surface of the welding table 1 are fixedly connected with a chute plate 4, the chute plate 4 is connected with a frame body 2 in a sliding manner, the upper side of the frame body 2 is connected with a threaded block 43 in a sliding manner, two sides of the lower end of the threaded block 43 are fixedly connected with an electric push rod IV 44, the piston end of the electric push rod IV 44 is fixedly connected with a lifting plate 45, the bottom of the lifting plate 45 is provided with a welding gun 46, and the upper end of the welding table 1 is also provided with a welding slag iron separating and collecting mechanism for collecting iron in welding slag;
the welding slag iron separating and collecting mechanism comprises a sliding column 50 which is connected to the two ends of the right side of a lifting plate 45 in a sliding manner, a fixed plate 52 is fixedly connected to the lower end of the sliding column 50, a knocking block 10 is fixedly connected to the lower end of the fixed plate 52, a first spring damper 16 is fixedly connected to the two sides of the upper end face of a welding table 1, a strut 20 is fixedly connected to the piston end of the first spring damper 16, a rotating frame 23 is rotatably arranged at the upper end of the strut 20, a groove plate 31 is rotatably arranged in the middle of the welding table 1, a sliding block 35 is slidably connected to the inner side of the groove plate 31, a second spring damper 36 is fixedly connected to the upper end of the sliding block 35, the upper end of the second spring damper 36 is fixedly connected with the groove plate 31, a separating box 27 is fixedly connected to one end of the sliding block 35, an electromagnet 34 is arranged at the bottom of the separating box 27, a fixed box 7 is fixedly connected to the two sides of the bottom of the welding table 1, and a collecting box 8 is arranged inside the fixed box 7;
in this embodiment, as shown in fig. 6, two ends of the rear side of the rotating frame 23 are fixedly connected with a sliding rod 25, two sides of the sliding rod 25 are slidably connected with a clamping block 24, two ends of the front side of the rotating frame 23 are rotatably provided with a bidirectional threaded rod 26, and two sides of the bidirectional threaded rod 26 are in threaded connection with the clamping block 24;
specifically, the upper and lower lamps to be welded are placed between the grooves of the two clamping blocks 24, then the two clamping blocks 24 are driven to be close to each other by manually rotating the two-way threaded rod 26, and the upper and lower lamps are clamped and fixed by the clamping blocks 24, so that the stability of the upper and lower lamps in the welding process is ensured;
in this embodiment, as shown in fig. 1, 6 and 8, the front end surface of the left side sliding groove plate 4 is fixedly connected with a second motor 6, the output end of the second motor 6 is fixedly connected with a first threaded rod 5, the first threaded rod 5 is in threaded connection with the frame 2, the upper side of the left end surface of the frame 2 is fixedly connected with a first motor 3, the output end of the first motor 3 is fixedly connected with a third threaded rod 42, two ends of the third threaded rod 42 are rotatably arranged on the frame 2, and the third threaded rod 42 is in threaded connection with a threaded block 43;
the upper side of the left end face of the left side support column 20 is fixedly connected with a motor IV 22, and the output end of the motor IV 22 is fixedly connected with a rotating frame 23;
specifically, the first motor 6 is utilized to drive the first threaded rod 5 to rotate, the frame body 2 can slide back and forth in the chute plate 4, the position of the welding gun 46 in the front-back direction is adjusted, the first motor 3 is started to drive the third threaded rod 42 to rotate, the threaded block 43 can slide left and right, the position of the welding gun 46 in the left-right direction can be adjusted, the fourth motor 22 is utilized to drive the rotating frame 23 to rotate, the upper and lower car lamps can rotate, the angle of the upper and lower car lamps is adjusted, then the fourth electric push rod 44 is started to drive the lifting plate 45 to descend, the welding gun 46 approaches to the to-be-welded position of the upper and lower car lamps, and welding can be carried out, so that the welding position and the welding angle of the upper and lower car lamps can be adjusted, and the welding accuracy is improved;
in this embodiment, as shown in fig. 1-9, two ends of the front side of the upper end surface of the welding table 1 are fixedly connected with a support plate 19, two ends of the upper side of the rear end surface of the support plate 19 are fixedly connected with an electric push rod two 18, the piston end of the electric push rod two 18 is fixedly connected with an insert block 17, the insert block 17 is inserted with the bottom of a support column 20, and the left end of the left support column 20 is provided with an electromagnetic vibrator one 21;
an electromagnetic vibrator II 30 is fixedly connected to one side of the front end face of the separation box 27, a motor six 32 is fixedly connected to the middle part of the front end of the welding table 1, and the output end of the motor six 32 is fixedly connected with the separation box 27;
the rear side of the inner cavity of the separation box 27 is in sliding connection with a flattening plate 33, the rear end of the flattening plate 33 is in threaded connection with a threaded rod II 29, two ends of the threaded rod II 29 are rotatably arranged on the separation box 27, the rear side of the left end face of the separation box 27 is fixedly connected with a motor V28, and the output end of the motor V28 is fixedly connected with the threaded rod II 29;
the middle parts of the left end surface and the right end surface of the welding table 1 are fixedly connected with an electric push rod I9, and the piston end of the electric push rod I9 is fixedly connected with a fixed box 7;
the upper end of the lifting plate 45 is fixedly connected with a motor eight 47, the output end of the motor eight 47 is fixedly connected with an eccentric block 48, the upper end of the sliding column 50 is fixedly connected with a squeeze plate 49, the upper end of the front sliding column 50 is sleeved with a spring 51, the upper end of the spring 51 is fixedly connected with the squeeze plate 49, and the lower end of the spring 51 is fixedly connected with the lifting plate 45;
the middle part of the upper side of the rear end face of the welding table 1 is fixedly connected with an L-shaped plate 53, the upper end of the L-shaped plate 53 is fixedly connected with a collecting box 11, the lower end of the rear side of the collecting box 11 is provided with an exhaust fan 41, the front side of the collecting box 11 is rotationally provided with a box door 14, the left side of the bottom of the collecting box 11 is fixedly connected with a motor III 15, the output end of the motor III 15 is fixedly connected with the box door 14, the right side of the rear end face of the collecting box 11 is fixedly connected with an electric push rod III 40, the piston end of the electric push rod III 40 is fixedly connected with a displacement plate 38, the upper end of the displacement plate 38 is rotationally provided with a filtering box 37, the upper end of the displacement plate 38 is fixedly connected with a motor seven 39, the output end of the motor seven 39 is fixedly connected with the filtering box 37, the upper end of the collecting box 11 is communicated with an air inlet pipe 12, and the front end of the air inlet pipe 12 is provided with an air inlet cover 13;
specifically, because a certain amount of welding slag is generated in the welding process of the car lamp, the components of the welding slag are complex, the welding slag mainly comprises metal oxides, ferric oxide and molten metal, after the iron in the welding slag is collected, the iron can be reprocessed into materials which can be used for welding or other purposes, and for recycling of resources, the iron is required to be separated from the welding slag and collected;
when the embodiment is used, when the upper and lower car lamps are welded, the exhaust fan 41 is utilized to suck the welding slag and smoke splashed in the welding process into the collecting box 11 through the air inlet cover 13 and the air inlet pipe 12 under the action of negative pressure, the filter screen of the filter box 37 filters the welding slag, so that the welding slag splashed in the welding process is concentrated in the filter box 37, the preliminary collection of the welding slag can be realized, after the welding work is finished, the welding slag with agglomeration possibly exists at the welding seam of the upper and lower car lamps, the knocking block 10 can be aligned with the welding seam through the same azimuth adjustment operation as the welding gun 46, then the electric push rod II 18 is started to drive the inserting block 17 to extend out of the groove at the bottom of the supporting column 20, the supporting column 20 is out of limit, at the moment, the spring damper I16 can deform, then the motor II 47 is started to drive the eccentric block 48 to rotate, the eccentric block 48 continuously extrudes the extruding plate 49, the squeeze plate 49 and the sliding column 50 are lowered to enable the knocking block 10 to be lowered, the lowest position of the knocking block 10 which is lowered is lower than the welding gun 46, the knocking block 10 is restored upwards under the action of the spring 51, the knocking block 10 can knock welding seams to break caked welding slag, the caked welding slag is circulated for many times, when the welding slag at the welding seams is in a loose state, the knocking block 10 is stopped working, then the motor IV 22 is started to drive the rotating frame 23 to rotate to enable the welding seam to face downwards, then the electromagnetic vibrator IV 21 is started, the rotating frame 23 is started to vibrate under the cooperation of the electromagnetic vibrator IV 21 and the supporting column 20, the upper car lamp and the lower car lamp can vibrate to shake the welding slag on the surface of the upper car lamp and the lower car lamp into the separating box 27, the welding slag is located on the upper end face of the electromagnet 34, then the motor III 15 is started to drive the box door 14 to rotate to enable the box door 14 to rotate to ninety degrees outwards, the front end of the collecting box 11 is opened, then, the third electric push rod 40 is started to drive the displacement plate 38 to move forwards, the displacement plate 38 extends out of the collecting box 11, the filter box 37 is positioned above the separating box 27, then the filter box 37 is rotated by a certain angle under the action of the seventh electric motor 39, the filter box 37 is used for pouring collected welding slag into the separating box 27, at the moment, the welding slag on the surfaces of the upper and lower lamps and the welding slag in the filter box 37 can be collected, then the electromagnet 34 is electrified, so that magnetic force is generated to adsorb iron in the welding slag, meanwhile, the fifth electric motor 28 can be started to drive the second threaded rod 29 to rotate, the spreading plate 33 transversely moves, the welding slag on the surface of the electromagnet 34 can be flattened because the bottom of the spreading plate 33 is a certain distance away from the electromagnet 34, the situation that the electromagnet 34 cannot fully adsorb iron due to accumulation of welding slag is avoided, after the electromagnet 34 completely adsorbs iron, the motor six 32 is started to drive the separating box 27 to rotate for one hundred eighty degrees, the opening of the separating box 27 is downward, the first left electric push rod 9 is started to drive the left fixed box 7 to slide from left to right, the fixed box 7 is aligned with the separating box 27, then the second electromagnetic vibrator 30 is started to enable the separating box 27 to vibrate under the action of the second spring damper 36, welding slag except iron is enabled to fall into the left collecting box 8, the first electric push rod 9 is started again to enable the fixed box 7 to slide leftwards, the first right electric push rod 9 is utilized to enable the fixed box 7 to slide leftwards to be aligned with the opening of the separating box 27, then the electromagnet 34 stops supplying power, the electromagnet 34 loses magnetic force, iron can fall into the right collecting box 8, then the collecting boxes 8 at two sides are taken out to be collected respectively, then the separating box 27, the inserting block 17, the filter box 37 and the box door 14 return to the initial positions, so that the next welding work can be performed; therefore, the welding slag and the smoke which are splashed in the welding process can be collected, the situation that the welding slag splashes and the smoke flies to pollute the periphery is avoided, moreover, after the welding work is finished, the welding slag which is agglomerated at the welding seam is knocked into pieces and collected, the cleanliness of the welding seam is guaranteed, the quality of finished products of the car lamp is guaranteed, then iron in the welding slag is separated out in a magnetic attraction mode, the recycling of resources is realized, and in addition, the welding slag can be stirred and flattened by using the spreading plate 33 in the magnetic attraction process, so that the adsorption effect is better.
Working principle: the upper and lower lamps to be welded are placed between the grooves of the two clamping blocks 24, then the two clamping blocks 24 are driven to be close to each other by manually rotating the two threaded rods 26, the upper and lower lamps are clamped and fixed by the clamping blocks 24, so that the stability of the upper and lower lamps in the welding process is ensured, the first threaded rod 5 is driven to rotate by the second motor 6, the frame body 2 can slide back and forth in the sliding groove plate 4, the position of the welding gun 46 in the front and back direction is regulated, the first motor 3 drives the third threaded rod 42 to rotate, the threaded block 43 slides left and right, the position of the welding gun 46 in the left and right direction can be regulated, the rotating frame 23 is driven to rotate by the fourth motor 22, the angle of the upper and lower lamps can be regulated, then the fourth electric push rod 44 is started to drive the lifting plate 45 to descend, the welding gun 46 is driven to be close to the positions to be welded of the upper and lower lamps, and the welding direction and the welding angle of the upper and lower lamps can be regulated, furthermore, the welding precision is improved, when the upper and lower car lights are welded, the exhaust fan 41 is utilized, the welding slag and the smoke splashed in the welding process are sucked into the collecting box 11 through the air inlet cover 13 and the air inlet pipe 12 under the action of negative pressure, moreover, the filter screen of the filter box 37 can filter the welding slag, the welding slag splashed in the welding process is concentrated in the filter box 37, the preliminary collection of the welding slag can be realized, after the welding work is finished, the welding slag possibly with the agglomeration still exists at the welding seam of the upper and lower car lights, the knocking block 10 can be aligned with the welding seam through the same azimuth adjustment operation as the welding gun 46, then the electric push rod II 18 is started to drive the inserting block 17 to extend out of the groove at the bottom of the supporting column 20, the limiting of the supporting column 20 is lost, at the moment, the spring damper I16 can deform, then the motor II 47 is started to drive the eccentric block 48 to rotate, the eccentric block 48 is used for continuously extruding the extruding plate 49, the extruding plate 49 and the sliding column 50 are used for descending the knocking block 10, the lowest descending position of the knocking block 10 is lower than the welding gun 46, the knocking block 10 is restored upwards under the action of the spring 51, the knocking block 10 can knock a welding seam, agglomerated welding slag is broken and circulated for a plurality of times, when the welding slag at the welding seam is in a loose state, the knocking block 10 stops working, then the motor four 22 is started to drive the rotating frame 23 to rotate, the welding seam is downward, the electromagnetic vibrator one 21 is started, the rotating frame 23 is vibrated under the cooperation of the electromagnetic vibrator one 21 and the supporting column 20, the upper and lower car lamps are vibrated, the welding slag on the surface of the upper and lower car lamps is shaken into the separating box 27 and is positioned on the upper end face of the electromagnet 34, then the motor three 15 is started to drive the box door 14 to rotate, the box door 14 is enabled to rotate ninety degrees outwards, the front end of the collecting box 11 is opened, then the electric push rod III 40 is started to drive the displacement plate 38 to move forwards, the displacement plate 38 extends out of the collecting box 11, the filter box 37 is positioned above the separating box 27, then the filter box 37 is rotated by a certain angle under the action of the motor seven 39, the filter box 37 pours the collected welding slag into the separating box 27, at the moment, the collection of the welding slag on the surfaces of the upper and lower lamps and the welding slag in the filter box 37 can be realized, then the electromagnet 34 is electrified to generate magnetic force to adsorb iron in the welding slag, meanwhile, the motor five 28 can be started to drive the threaded rod II 29 to rotate, the spreading plate 33 transversely moves left and right, the welding slag on the surface of the electromagnet 34 can be flattened because the bottom of the spreading plate 33 is a certain distance away from the electromagnet 34, the situation that the electromagnet 34 cannot fully adsorb the iron due to the accumulation of the welding slag is avoided, when the electromagnet 34 fully adsorbs iron, the motor six 32 drives the separating box 27 to rotate for one hundred eighty degrees, so that the opening of the separating box 27 faces downwards, the left electric push rod 9 is started to drive the left fixed box 7 to slide from left to right, so that the fixed box 7 is aligned with the separating box 27, then the electromagnetic vibrator two 30 is started to enable the separating box 27 to vibrate under the action of the spring damper two 36, welding slag except iron quality falls into the left collecting box 8, then the electric push rod one 9 is started again to enable the fixed box 7 to slide leftwards, then the right electric push rod one 9 is utilized to enable the fixed box 7 to slide leftwards until the opening of the separating box 27 is aligned, then the electromagnet 34 is stopped to supply power, the electromagnet 34 loses magnetic force, the iron can fall into the right collecting box 8, then the collecting boxes 8 at two sides are taken out to be respectively collected, and then the separating box 27, the inserting block 17, the filtering box 37 and the box door 14 return to the initial positions, so that the next welding work can be carried out; therefore, the welding slag and the smoke which are splashed in the welding process can be collected, the situation that the welding slag splashes and the smoke flies to pollute the periphery is avoided, moreover, after the welding work is finished, the welding slag which is agglomerated at the welding seam is knocked into pieces and collected, the cleanliness of the welding seam is guaranteed, the quality of finished products of the car lamp is guaranteed, then iron in the welding slag is separated out in a magnetic attraction mode, the recycling of resources is realized, and in addition, the welding slag can be stirred and flattened by using the spreading plate 33 in the magnetic attraction process, so that the adsorption effect is better.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a welding machine is used in car light production equipment, includes welding bench (1), its characterized in that: the welding device comprises a welding table (1), wherein a chute plate (4) is fixedly connected to two sides of the upper end face of the welding table (1), a frame body (2) is connected to the chute plate (4) in a sliding mode, a threaded block (43) is connected to the upper side of the frame body (2) in a sliding mode, an electric push rod IV (44) is fixedly connected to two sides of the lower end of the threaded block (43), a lifting plate (45) is fixedly connected to the piston end of the electric push rod IV (44), a welding gun (46) is arranged at the bottom of the lifting plate (45), and a welding slag iron separating and collecting mechanism for collecting iron in welding slag is further arranged at the upper end of the welding table (1);
welding slag iron separation and collection mechanism includes sliding connection in traveller (50) at lifter plate (45) right side both ends, traveller (50) lower extreme fixedly connected with fixed plate (52), fixed plate (52) lower extreme fixedly connected with beats piece (10), welding bench (1) up end both sides fixedly connected with spring damper (16), spring damper (16) piston end fixedly connected with pillar (20), pillar (20) upper end rotation is provided with rotating turret (23), welding bench (1) middle part rotation is provided with recess board (31), inboard sliding connection of recess board (31) slider (35), slider (35) upper end fixedly connected with spring damper two (36), spring damper two (36) upper end and recess board (31) fixedly connected with, slider (35) one end fixedly connected with separator box (27), separator box (27) bottom is provided with electro-magnet (34), equal sliding connection in welding bench (1) bottom both sides has fixed box (7), inboard collection box (8) are placed to inboard sliding connection.
2. The welding machine for producing and assembling automobile lamps according to claim 1, wherein: the novel rotary rack is characterized in that sliding rods (25) are fixedly connected to two ends of the rear side of the rotary rack (23), clamping blocks (24) are slidably connected to two sides of the sliding rods (25), two ends of the front side of the rotary rack (23) are rotatably provided with two-way threaded rods (26), and two sides of each two-way threaded rod (26) are connected with the corresponding clamping blocks (24) in a threaded mode.
3. The welding machine for producing and assembling automobile lamps according to claim 1, wherein: the left side terminal surface fixedly connected with motor two (6) before runner board (4), motor two (6) output fixedly connected with threaded rod one (5), threaded rod one (5) link to each other with support body (2) screw thread, support body (2) left end face upside fixedly connected with motor one (3), motor one (3) output fixedly connected with threaded rod three (42), threaded rod three (42) both ends rotate and set up in support body (2), threaded rod three (42) link to each other with screw thread piece (43) screw thread.
4. A welding machine for producing and assembling automotive lamps according to claim 3, wherein: the upper side of the left end face of the support column (20) on the left side is fixedly connected with a motor IV (22), and the output end of the motor IV (22) is fixedly connected with a rotating frame (23).
5. The welding machine for producing and assembling automobile lamps according to claim 4, wherein: the welding bench is characterized in that support plates (19) are fixedly connected to two ends of the front side of the upper end face of the welding bench (1), electric push rods II (18) are fixedly connected to two ends of the upper side of the rear end face of the support plates (19), plug blocks (17) are fixedly connected to the piston ends of the electric push rods II (18), the plug blocks (17) are connected with the bottoms of supporting columns (20) in an inserting mode, and electromagnetic vibrators I (21) are arranged at the left ends of the supporting columns (20).
6. The welding machine for producing and assembling automobile lamps according to claim 1, wherein: an electromagnetic vibrator II (30) is fixedly connected to one side of the front end face of the separation box (27), a motor III (32) is fixedly connected to the middle of the front end of the welding table (1), and the output end of the motor III (32) is fixedly connected with the separation box (27).
7. The welding machine for producing and assembling automobile lamps according to claim 1, wherein: the utility model discloses a motor five-motor (28) is fixed to the rear side of the left end face of separation case (27), and motor five-motor (28) output links to each other with threaded rod two (29).
8. The welding machine for producing and assembling automobile lamps according to claim 1, wherein: the middle parts of the left end face and the right end face of the welding table (1) are fixedly connected with an electric push rod I (9), and a piston end of the electric push rod I (9) is fixedly connected with the fixing box (7).
9. The welding machine for producing and assembling automobile lamps according to claim 1, wherein: lifting plate (45) upper end fixedly connected with motor eight (47), motor eight (47) output fixedly connected with eccentric block (48), slide post (50) upper end fixedly connected with stripper plate (49), the front side slide post (50) upper end cover is equipped with spring (51), spring (51) upper end and stripper plate (49) are fixed to be linked to each other, spring (51) lower extreme and lifting plate (45) are fixed to be linked to each other.
10. The welding machine for producing and assembling automobile lamps according to claim 1, wherein: welding bench (1) rear end face upside middle part fixedly connected with L template (53), L template (53) upper end fixedly connected with collecting box (11), collecting box (11) rear side lower extreme is provided with air exhauster (41), collecting box (11) front side rotates and is provided with chamber door (14), collecting box (11) bottom left side fixedly connected with motor three (15), motor three (15) output and chamber door (14) are fixed continuous, collecting box (11) rear end face right side fixedly connected with electricity push rod three (40), electricity push rod three (40) piston end fixedly connected with displacement board (38), displacement board (38) upper end rotation is provided with rose box (37), displacement board (38) upper end fixedly connected with motor seven (39), motor seven (39) output and rose box (37) are fixed continuous, collecting box (11) upper end intercommunication has intake pipe (12), intake pipe (12) front end is provided with inlet cap (13).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410118763.XA CN117644309B (en) | 2024-01-29 | 2024-01-29 | Welding machine for automobile lamp production and assembly |
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| CN202410118763.XA CN117644309B (en) | 2024-01-29 | 2024-01-29 | Welding machine for automobile lamp production and assembly |
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| CN117644309B CN117644309B (en) | 2024-03-29 |
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|---|---|---|---|---|
| KR100995460B1 (en) * | 2010-07-05 | 2010-11-18 | 최의수 | Welding device assmebly |
| CN109016590A (en) * | 2018-07-23 | 2018-12-18 | 浙江力佳隆毛刷有限公司 | A kind of production system for sealing strip |
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| CN117644309B (en) | 2024-03-29 |
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