CN117620035B - Straightening system and straightening method for outgoing line of wire harness wire storage reel - Google Patents

Straightening system and straightening method for outgoing line of wire harness wire storage reel Download PDF

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Publication number
CN117620035B
CN117620035B CN202311590091.4A CN202311590091A CN117620035B CN 117620035 B CN117620035 B CN 117620035B CN 202311590091 A CN202311590091 A CN 202311590091A CN 117620035 B CN117620035 B CN 117620035B
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China
Prior art keywords
wire harness
wire
roller
storage reel
arc section
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CN202311590091.4A
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Chinese (zh)
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CN117620035A (en
Inventor
周华锁
陈浩
缪蔚翰
肖雨润
张波
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Devica Automotive Electronic Systems Wuxi Co ltd
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Devica Automotive Electronic Systems Wuxi Co ltd
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Publication of CN117620035A publication Critical patent/CN117620035A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses a wire harness wire storage roll outgoing line straightening system which comprises a wire harness wire storage roll and a preceding correction unit, wherein the wire harness at the outermost periphery of the wire harness wire storage roll is marked as the wire harness at the outermost ring, and the wire harness at the wire harness wire storage roll closest to a reel is marked as the wire harness at the innermost ring; on the wire harness wire storage reel, the bending curvature of the natural bending of the wire harness gradually becomes larger from the outermost wire harness to the innermost wire harness; the first correcting unit forcedly corrects the wire harness led out of the wire harness wire storage roll towards the reverse direction of natural bending, and the effective positive strength of the first correcting unit gradually increases along with the gradual leading out of the wire harness wire storage roll; the scheme can follow the adaptive transformation correction strength according to the change of the natural curvature of the wire harness.

Description

Straightening system and straightening method for outgoing line of wire harness wire storage reel
Technical Field
The invention belongs to the field of wire harness processing.
Background
The wire harness winding form of the wire harness wire storage coil is gradually solidified in the long-term storage process, the wire harness on the wire harness wire storage coil after long-term storage still tends to be in a bending state in the original long-term storage after being separated from the constraint of the winding state, the bending state is called natural bending in the scheme, as shown in fig. 1, the wire harness at the outermost periphery of the wire harness wire storage coil is marked as the outermost ring wire harness, and the wire harness at the wire harness wire storage coil closest to the winding shaft is marked as the innermost ring wire harness; on the wire harness wire storage reel, the bending curvature of the natural bending of the wire harness gradually becomes larger from the outermost wire harness to the innermost wire harness; accordingly, the "natural bending" curvature of the wire harness gradually drawn from the wire harness storage reel becomes gradually larger, and thus the natural curvature of the wire harness on the storage reel varies throughout; the straightening device adopting constant straightening strength has the problems of insufficient correction and overfall.
Disclosure of Invention
The invention aims to: in order to overcome the defects in the prior art, the invention provides a straightening system and a straightening method for a wire harness wire storage reel outgoing line, which can follow the adaptive transformation correction strength according to the change of the natural curvature of a wire harness.
The technical scheme is as follows: in order to achieve the above purpose, the wire harness wire storage roll outgoing line straightening system comprises a wire harness wire storage roll and a preceding correction unit, wherein the wire harness at the outermost periphery of the wire harness wire storage roll is marked as the outermost ring wire harness, and the wire harness at the wire harness wire storage roll closest to a reel is marked as the innermost ring wire harness; on the wire harness wire storage reel, the bending curvature of the natural bending of the wire harness gradually becomes larger from the outermost wire harness to the innermost wire harness; the first correcting unit is used for forcedly correcting the wire harness led out of the wire harness wire storage roll towards the reverse direction of natural bending, and the effective positive strength of the first correcting unit is gradually increased along with the gradual leading-out of the wire harness wire storage roll.
Further, the front straightening unit comprises a front wire harness restraining roller and a rear wire harness restraining roller which are arranged in parallel, and a cone pulley is arranged below between the front wire harness restraining roller and the rear wire harness restraining roller.
Further, the outer diameters of the front harness restraining roller and the rear harness restraining roller are smaller than the diameter of the thinnest end of the cone wheel.
Further, the wire harness led out from the wire harness wire storage roll sequentially spans the lower part of the front wire harness restraining roller, the upper side of the cone waist of the cone pulley and the lower part of the rear wire harness restraining roller; one end of the wire harness, which spans the upper side of the cone waist of the cone pulley, is marked as a large arc section, the large arc section is arc-shaped under the constraint of the conical surface of the cone pulley, and the circle center of the arc-shaped large arc section is arranged on the axis of the cone pulley; the inner contour of the large arc section is matched with the contour of the tangent plane of the conical wheel at the position of the large arc section, and the connecting parts of the two ends of the large arc section form a first local bending part and a second local bending part respectively.
Further, the actual bending direction of the first partial bending portion and the second partial bending portion is opposite to the "natural bending" direction at the first partial bending portion and the second partial bending portion, respectively.
Further, a balancing weight is arranged between the front wire harness restraining roller and the rear wire harness restraining roller, and slides up and down under the restraint of the guide rod; the two sides of the balancing weight are respectively and fixedly provided with a first auxiliary shaft and a second auxiliary shaft which are parallel, the tail ends of the first auxiliary shaft and the second auxiliary shaft are respectively and rotatably provided with a first universal ball and a second universal ball, and the first universal ball and the second universal ball are always in rolling fit with the conical surface of the conical wheel; the outer walls of the lower ends of the first auxiliary shaft and the second auxiliary shaft are respectively rotatably provided with a first auxiliary constraint roller and a second auxiliary constraint roller through bearings, and the large arc section roller is clamped between the first auxiliary constraint roller and the second auxiliary constraint roller.
Further, the axle center of the cone pulley is rotatably arranged on the telescopic shaft through a bearing, and the fixedly arranged linear telescopic device drives the telescopic shaft to stretch along the axial direction, so that the cone pulley is driven to displace along the axial direction.
Further, in the process that the telescopic shaft gradually stretches out, the diameter of the section profile of the conical wheel at the position of the large arc section gradually becomes larger, so that the diameter of the large arc section gradually becomes larger under the condition that the circle center is unchanged, and the angle a formed at the first local bending part and the second local bending part is gradually smaller.
Further, the wire harness storage coil gradually stretches out along with the time through the linear expansion device in the process of gradually leading out the wire harness.
The beneficial effects are that: in the process of continuously leading out the wire harness from the wire harness wire storage reel, the angle a formed at the first local bending part and the second local bending part is gradually reduced, and in the process of gradually reducing the angle a, the bending strength at the first local bending part and the second local bending part is gradually increased, so that the correction strength of the wire harness wire storage reel on the wire harness wire storage reel is gradually increased by the advanced correction unit, and the wire harness wire storage reel is further adapted to the trend of gradually increasing the bending curvature of the natural bending of the led wire harness, thereby avoiding right a wrong from being excessive and simultaneously avoiding the problem of right a wrong deficiency.
Drawings
FIG. 1 is a schematic diagram of the whole scheme;
FIG. 2 is a schematic perspective view of a look-ahead correction unit;
FIG. 3 is a schematic diagram showing two states of angle a from large to small;
FIG. 4 is a schematic view of the cone pulley structure;
Fig. 5 is a cross-sectional view of fig. 4 at reference a;
FIG. 6 is a schematic diagram of the first and second auxiliary shafts mated with the first and second auxiliary constraining rollers;
fig. 7 is a schematic diagram of a corrective repair unit.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
The straightening system of the lead-out wire of the wire harness storage coil shown in the attached drawings 1 to 7 comprises a wire harness storage coil 5, a preceding correction unit 1 and a correction and repair unit 2, wherein the wire harness storage coil 5 is gradually solidified in the wire harness winding form in the long-term storage process, the wire harness 9 on the wire harness storage coil 5 after the long-term storage still tends to be in the original bending state in the long-term storage process after being separated from the constraint of the winding state, the bending state is called as natural bending in the scheme, and even if the natural bending is straightened in the straightening process, the natural bending is automatically restored to the natural bending state after being separated from the straightening device, the natural bending is difficult to be completely straightened by adopting a common straightening device; the wire harness at the outermost periphery of the wire harness storage reel 5 is marked as an outermost ring wire harness 5.2, and the wire harness at the wire harness storage reel 5 closest to the reel 4 is marked as an innermost ring wire harness 5.1; on the wire harness wire storage reel 5, the bending curvature of the natural bending of the wire harness gradually becomes larger from the outermost wire harness 5.2 to the innermost wire harness 5.1; therefore, the "natural bending" curvature of the wire harness gradually drawn out from the wire harness cord reel 5 gradually becomes larger.
The advanced correction unit 1 of the present embodiment forcibly corrects the wire harness 9 led out of the wire harness storage reel 5 in the opposite direction of the "natural bending", and the effective positive strength of the advanced correction unit 1 gradually increases with the gradual led out of the wire harness storage reel 5.
As shown in fig. 2 and 3, the advanced correction unit 1 comprises a front wire harness restraining roller 31 and a rear wire harness restraining roller 16 which are arranged in parallel, a cone pulley 11 is arranged below the space between the front wire harness restraining roller 31 and the rear wire harness restraining roller 16, and the axes of the front wire harness restraining roller 31, the rear wire harness restraining roller 16 and the cone pulley 11 are parallel and horizontal; the wire harness 9 led out from the wire harness storage reel 5 sequentially crosses the lower part of the front wire harness restraining roller 31, the upper side of the cone waist of the cone wheel 11 and the lower part of the rear wire harness restraining roller 16; the end of the wire harness 9, which spans the upper side of the cone waist of the cone pulley 11, is marked as a large arc section 9.1, the outer diameters of the front wire harness restraining roller 31 and the rear wire harness restraining roller 16 are smaller than the diameter at the thinnest end of the cone pulley 11, so that the inner diameters of the large arc section 9.1 are always larger than the diameters of the front wire harness restraining roller 31 and the rear wire harness restraining roller 16, the bending direction of the large arc section 9.1 is consistent with the natural bending direction of the wire harness 9, but the middle part of the large arc section 9.1 is not locally bent, and therefore the middle part of the large arc section 9.1 does not influence the natural bending of the wire harness 9 at the position.
As shown in fig. 3, the large arc section 9.1 is arc-shaped under the constraint of the conical surface 10 of the conical wheel 11, and the circle center of the arc-shaped large arc section 9.1 is on the axis of the conical wheel 11; the inner contour of the large arc section 9.1 is matched with the tangent plane contour 33 of the conical wheel 11 at the position of the large arc section 9.1, as shown in figures 4 and 5; the connection parts of the two ends of the large arc section 9.1 respectively form a first partial bending part 6.1 and a second partial bending part 6.2; the actual bending direction of the first partial bending part 6.1 and the second partial bending part 6.2 is opposite to the natural bending direction of the first partial bending part 6.1 and the second partial bending part 6.2, so as to achieve the effect of forced correction.
The angles of the first local bending part 6.1 and the second local bending part 6.2 are a, and the larger the angle a is, the smaller the bending strength of the first local bending part 6.1 and the second local bending part 6.2 is, and the smaller the angle a is, the larger the bending strength of the first local bending part 6.1 and the second local bending part 6.2 is.
As shown in fig. 2, 5 and 6, a balancing weight 15 is arranged between a front wire harness restraining roller 31 and a rear wire harness restraining roller 16, a pair of guide rods 17 extending vertically are fixed on the upper side of the balancing weight 15, the device further comprises a cantilever beam 18 fixed on a device bracket, a guide hole 19 for the guide rods 17 to vertically slide through is arranged on the cantilever beam 18, and the balancing weight 15 slides up and down under the restraint of the guide rods 17 and the guide holes 19; the two sides of the balancing weight 15 are respectively and fixedly provided with a first auxiliary shaft 24 and a second auxiliary shaft 25 which are parallel, the axes of the first auxiliary shaft 24 and the second auxiliary shaft 25 are vertically intersected with the conical surface 10 of the conical wheel 11, and the tail ends of the first auxiliary shaft 24 and the second auxiliary shaft 25 are respectively and rotatably provided with a first universal ball 22 and a second universal ball 23; the first universal ball 22 and the second universal ball 23 are always in rolling fit with the conical surface 10 of the cone pulley 11 under the gravity action of the balancing weight 15 no matter the cone pulley 11 rotates or displaces along the axis direction; the outer walls of the lower ends of the first auxiliary shaft 24 and the second auxiliary shaft 25 are respectively rotatably provided with a first auxiliary constraint roller 20 and a second auxiliary constraint roller 14 through bearings, and the large arc section 9.1 is clamped between the first auxiliary constraint roller 20 and the second auxiliary constraint roller 14 in a rolling way; under the mutual constraint of the first auxiliary constraint roller 20 and the second auxiliary constraint roller 14, the large arc section 9.1 does not deviate along the axis direction along with the cone pulley 11, and the large arc section 9.1 is always in a fully constrained state.
As shown in fig. 4, the axle center of the cone pulley 11 is rotatably mounted on the telescopic shaft 12 through a bearing 13, and the fixedly mounted linear telescopic device 30 drives the telescopic shaft 12 to stretch and retract along the axial direction, so as to drive the cone pulley 11 to displace along the axial direction.
In the process of gradually retracting the telescopic shaft 12, the diameter of the profile 33 of the tangent plane of the conical wheel 11 at the position of the large arc section 9.1 is gradually reduced, so that the diameter of the large arc section 9.1 is gradually reduced under the condition that the circle center is unchanged, the angles a formed at the first local bending part 6.1 and the second local bending part 6.2 are gradually increased, and the bending strength at the first local bending part 6.1 and the second local bending part 6.2 is reduced as the angle a is increased;
as shown in fig. 3, in the process of gradually extending the telescopic shaft 12, the diameter of the profile 33 of the tangent plane of the conical wheel 11 at the position of the large arc section 9.1 is gradually increased, so that the diameter of the large arc section 9.1 is gradually increased under the condition that the circle center is unchanged, the angles a formed at the first local bending part 6.1 and the second local bending part 6.2 are gradually reduced, and the bending strength at the first local bending part 6.1 and the second local bending part 6.2 is increased as the angle a is smaller.
The working method and principle of the advanced correction unit 1:
In the process of gradually leading out the wire harness 9 by the wire harness wire storage reel 5, the wire harness 9 is gradually led out by the wire harness wire storage reel 5 from the outermost wire harness 5.2 of the wire harness wire storage reel 5 as an initial leading-out point until the innermost wire harness 5.1 is finally led out; since the bending curvature of the "natural bending" of the wire harness 9 gradually increases from the outermost wire harness 5.2 to the innermost wire harness 5.1 on the wire harness cord reel 5, the bending curvature of the "natural bending" of the wire harness 9 gradually led out by the wire harness cord reel 5 gradually increases with the lapse of time in the process of gradually leading out the wire harness 9 by the wire harness cord reel 5, and thus the correction strength of the preceding correction unit 1 needs to be gradually increased in the process of continuously correcting the wire harness 9 gradually led out by the wire harness cord reel 5; the specific method comprises the following steps:
when the wire harness 9 is just started to be led out of the wire harness storage reel 5, the diameter of the section profile 33 of the conical wheel 11 at the position where the large arc section 9.1 is positioned is in a smaller state, the angles a at the first local bending part 6.1 and the second local bending part 6.2 are in a larger state, so that the bending strength at the first local bending part 6.1 and the second local bending part 6.2 is smaller, the first correcting unit 1 is in a low-strength correcting strength state, and the low-strength correcting unit is adapted to a state that the bending curvature of the natural bending of the wire harness 9 just started to be led out is smaller, so that the problem of excessive straightening is avoided;
in the process of continuously leading out the wire harness 9 from the wire harness storage coil 5 along with the time, the bending curvature of the natural bending of the led wire harness 9 gradually increases along with the time, meanwhile, the linear expansion device 30 gradually stretches out along with the time, the diameter of the section profile 33 of the conical wheel 11 at the position of the large arc section 9.1 gradually increases along with the gradual stretching out of the telescopic shaft 12, the diameter of the large arc section 9.1 gradually increases under the condition of unchanged circle center, the angle a formed by the first local bending part 6.1 and the second local bending part 6.2 gradually decreases, and the bending strength at the first local bending part 6.1 and the second local bending part 6.2 gradually increases along with the gradual shrinking of the angle a, so that the correction strength of the wire harness storage coil 5 continuously led out of the wire harness storage coil 5 by the preceding correction unit 1 gradually increases along with the gradual increasing trend of the bending curvature of the natural bending of the led wire harness 9, and the problem that right a wrong is insufficient while the excessive right a wrong is avoided.
As shown in fig. 7, the correction repair unit 2 includes a plurality of first repair wheels 7 arrayed equidistantly along the extending direction of the wire harness 9 and a plurality of second repair wheels 8 arrayed equidistantly along the extending direction of the wire harness 9, the wire harness 9 drawn from the preceding correction unit 1 being fitted between the plurality of first repair wheels 7 and the plurality of second repair wheels 8 in a rolling manner in a straight line direction; the correction and repair unit 2 is used for repairing the situation that the wire harness 9 led out by the preceding correction unit 1 is slightly overused or under-corrected, so that the corrected wire harness 9 is smoother.
The foregoing is only a preferred embodiment of the invention, it being noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the present invention, and such modifications and adaptations are intended to be comprehended within the scope of the invention.

Claims (4)

1. Wire harness wire storage reel lead-out wire straightening system, its characterized in that: the wire harness correction device comprises a wire harness wire storage reel (5) and a preceding correction unit (1), wherein the wire harness at the outermost periphery of the wire harness wire storage reel (5) is marked as an outermost ring wire harness (5.2), and the wire harness at the wire harness wire storage reel (5) closest to a reel (4) is marked as an innermost ring wire harness (5.1); on the wire harness wire storage reel (5), the bending curvature of the natural bending of the wire harness gradually increases from the outermost wire harness (5.2) to the innermost wire harness (5.1); the lead correction unit (1) forcedly corrects the wire harness (9) led out from the wire harness wire storage reel (5) towards the reverse direction of natural bending, and the effective positive strength of the lead correction unit (1) gradually increases along with the gradual leading out of the wire harness wire storage reel (5);
The front wire harness restraint roller (21) and the rear wire harness restraint roller (16) are arranged in parallel, and a cone pulley (11) is arranged below the space between the front wire harness restraint roller (21) and the rear wire harness restraint roller (16);
The wire harness (9) led out from the wire harness wire storage reel (5) sequentially spans the lower part of the front wire harness restraining roller (21), the upper side of the cone waist of the cone wheel (11) and the lower part of the rear wire harness restraining roller (16); one end of the wire harness (9) crossing the upper side of the cone waist of the cone pulley (11) is marked as a large arc section (9.1), the large arc section (9.1) is arc-shaped under the constraint of the conical surface (10) of the cone pulley (11), and the circle center of the arc-shaped large arc section (9.1) is arranged on the axis of the cone pulley (11); the inner contour of the large arc section (9.1) is matched with the tangent plane contour (33) of the conical wheel (11) at the position of the large arc section (9.1), and the connection parts of the two ends of the large arc section (9.1) form a first local bending part (6.1) and a second local bending part (6.2) respectively;
A balancing weight (15) is arranged between the front wire harness restraining roller (21) and the rear wire harness restraining roller (16), and the balancing weight (15) slides up and down under the restraint of a guide rod (17); a first auxiliary shaft (24) and a second auxiliary shaft (25) which are parallel are respectively and fixedly arranged at two sides of the balancing weight (15), a first universal ball (22) and a second universal ball (23) are respectively and rotatably arranged at the tail ends of the first auxiliary shaft (24) and the second auxiliary shaft (25), and the first universal ball (22) and the second universal ball (23) are always in rolling fit with the conical surface (10) of the conical wheel (11); the outer walls of the lower ends of the first auxiliary shaft (24) and the second auxiliary shaft (25) are respectively rotatably provided with a first auxiliary constraint roller (20) and a second auxiliary constraint roller (14) through bearings, and the large arc section (9.1) is clamped between the first auxiliary constraint roller (20) and the second auxiliary constraint roller (14) in a rolling way;
The axis of the cone pulley (11) is rotatably arranged on the telescopic shaft (12) through a bearing (13), and a fixedly arranged linear telescopic device (30) drives the telescopic shaft (12) to stretch along the axis direction so as to drive the cone pulley (11) to displace along the axis direction;
in the process that the telescopic shaft (12) gradually stretches out, the diameter of the section profile (33) of the conical wheel (11) at the position where the large arc section (9.1) is located gradually becomes larger, so that the diameter of the large arc section (9.1) gradually becomes larger under the condition that the circle center is unchanged, and the angle a formed at the first local bending part (6.1) and the second local bending part (6.2) is gradually reduced.
2. The wire harness storage reel lead straightening system according to claim 1, characterized in that: the outer diameters of the front harness restraining roller (21) and the rear harness restraining roller (16) are smaller than the diameter at the narrowest end of the conical wheel (11).
3. The wire harness storage reel lead straightening system according to claim 2, characterized in that: the actual bending direction of the first partial bending part (6.1) and the second partial bending part (6.2) is opposite to the natural bending direction at the first partial bending part (6.1) and the second partial bending part (6.2) respectively.
4. A method of operating a wire harness storage reel lead straightening system according to claim 3, characterized in that: the wire harness storage coil (5) gradually stretches out along with the time through the linear expansion device (30) in the process of gradually leading out the wire harness (9).
CN202311590091.4A 2023-11-27 2023-11-27 Straightening system and straightening method for outgoing line of wire harness wire storage reel Active CN117620035B (en)

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CN202311590091.4A CN117620035B (en) 2023-11-27 2023-11-27 Straightening system and straightening method for outgoing line of wire harness wire storage reel

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CN202311590091.4A CN117620035B (en) 2023-11-27 2023-11-27 Straightening system and straightening method for outgoing line of wire harness wire storage reel

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CN103891070A (en) * 2011-10-20 2014-06-25 住友电装株式会社 Wire straightening apparatus
CN115415439A (en) * 2022-11-02 2022-12-02 徐州鑫聚源科技发展有限公司 Industrial aluminum welding wire cutting processing device

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CN201744593U (en) * 2010-08-03 2011-02-16 杭州银宇焊接材料科技有限公司 Rewinder straightening device
CN206602267U (en) * 2017-04-06 2017-10-31 西安西微电力设备有限公司 A kind of wire harness feed device
CN212634135U (en) * 2020-06-12 2021-03-02 上海三公汽车电子有限公司 Straightening mechanism on coil forming device
CN215918942U (en) * 2021-09-02 2022-03-01 重庆亮森建筑材料有限公司 Full-automatic wire rod make-up machine
CN116116803A (en) * 2023-01-31 2023-05-16 昆明金方金属制品有限公司 Core wire processing system for welding rod production
CN116372590B (en) * 2023-03-31 2023-10-13 武汉高能激光设备制造有限公司 Automatic uncoiling and straightening production line for metal coiled material
CN219188457U (en) * 2023-04-03 2023-06-16 苏州宝罗机械工程有限公司 Straightening device for wire harness feeding
CN117066398A (en) * 2023-08-25 2023-11-17 邯郸一三高研科技有限公司 Metal wire pre-straightening device and straightening method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103891070A (en) * 2011-10-20 2014-06-25 住友电装株式会社 Wire straightening apparatus
CN115415439A (en) * 2022-11-02 2022-12-02 徐州鑫聚源科技发展有限公司 Industrial aluminum welding wire cutting processing device

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