CN112170533A - Universal automatic pipe making machine - Google Patents
Universal automatic pipe making machine Download PDFInfo
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- CN112170533A CN112170533A CN202010983768.0A CN202010983768A CN112170533A CN 112170533 A CN112170533 A CN 112170533A CN 202010983768 A CN202010983768 A CN 202010983768A CN 112170533 A CN112170533 A CN 112170533A
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- roller
- horizontal
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- lower roll
- seat
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- 238000005096 rolling process Methods 0.000 claims abstract description 73
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 35
- 239000010959 steel Substances 0.000 claims abstract description 35
- 238000007493 shaping process Methods 0.000 claims abstract description 22
- 238000004513 sizing Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims 7
- 238000010168 coupling process Methods 0.000 claims 7
- 238000005859 coupling reaction Methods 0.000 claims 7
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 7
- 238000005498 polishing Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 description 28
- 238000003466 welding Methods 0.000 description 7
- 230000003028 elevating effect Effects 0.000 description 6
- 230000000399 orthopedic effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/08—Making tubes with welded or soldered seams
- B21C37/083—Supply, or operations combined with supply, of strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/30—Finishing tubes, e.g. sizing, burnishing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/02—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/10—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/10—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes
- B21D5/12—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes making use of forming-rollers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
Abstract
The invention discloses a universal automatic pipe making machine which comprises a steel belt clamping and conveying device, a horizontal rolling device, a folding rolling device, a shaping device, an automatic polishing device and a straightening device, wherein the steel belt clamping and conveying device, the horizontal rolling device, the folding rolling device, the shaping device, the automatic polishing device and the straightening device are sequentially arranged, and the horizontal rolling device, the folding rolling device, the shaping device and the straightening device all adopt adjustable rolling structures. The universal automatic pipe making machine is high in universality, when products with different pipe diameters are prepared, only the transverse and longitudinal positions of the rolling dies of the horizontal rolling device, the folding rolling device, the shaping device and the straightening device need to be adjusted, the roller shaft die does not need to be replaced, and the production efficiency is high; each device can be automatically adjusted by using a servo motor and a central control system, and the automation degree of equipment is high; the arrangement of the straightening device can ensure that the pipe which is finally discharged has high straightness and good quality.
Description
Technical Field
The invention relates to an automatic pipe making machine, in particular to a universal automatic pipe making machine.
Background
The traditional pipe making machine is low in universality, when steel pipes with different specifications and sizes are produced, appropriate horizontal rollers, combined vertical rollers, straightening dies and other configuration parts need to be replaced pertinently, multiple sets of dies need to be equipped, the manufacturing cost is high, and meanwhile, the die replacement work difficulty is high, and the consumed time is long. The horizontal height and the transverse position of the traditional roller shaft die are required to be manually adjusted, automatic electric adjustment cannot be realized, and the automation degree of equipment is low.
Disclosure of Invention
According to one aspect of the invention, the universal automatic pipe making machine comprises a steel belt clamping and conveying device, a horizontal rolling device, a folding rolling device, a shaping device, an automatic polishing device and a straightening device, wherein the steel belt clamping and conveying device, the horizontal rolling device, the folding rolling device, the shaping device, the automatic polishing device and the straightening device are sequentially arranged, and the horizontal rolling device, the folding rolling device, the shaping device and the straightening device all adopt adjustable rolling structures.
In some embodiments, the horizontal rolling device comprises a horizontal rolling stand, a first horizontal upper roll shaft, a first horizontal upper roll, a first horizontal lower roll shaft, a first horizontal lower roll, and an upper roll position adjustment mechanism, the first horizontal upper roll shaft and the first horizontal lower roll shaft are both supported by a horizontal rolling machine base, the first horizontal upper roll is sleeved outside the first horizontal upper roll shaft, the first horizontal lower roller is sleeved outside the first horizontal lower roller shaft, the first horizontal upper roller and the first horizontal lower roller both adopt a sectional type structure, one end of the upper roller position adjusting mechanism is fixedly connected with the horizontal roller press seat, the other end of the upper roller position adjusting mechanism is fixedly connected with the first horizontal lower roller, one end of the lower roll position adjusting mechanism is fixedly connected with the horizontal rolling machine seat, and the other end of the lower roll position adjusting mechanism is fixedly connected with the first horizontal lower roll.
In some embodiments, the upper roll position adjusting mechanism includes a first mounting seat, a first screw rod, a first positioning seat and an upper roll mounting seat, the first mounting seat is sleeved outside the upper roll shaft on the first level and is rotatably connected with the upper roll shaft on the first level, the first mounting seat is slidably connected with the horizontal roll pressing seat, the first screw rod penetrates through the first mounting seat and is in threaded fit with the first mounting seat, one end of the first screw rod is fixedly connected with the first positioning seat, the first positioning seat is sleeved outside the upper roll mounting seat and is rotatably connected with the upper roll mounting seat, and the upper roll mounting seat is sleeved outside the upper roll shaft on the first level and is fixedly connected with the upper roll on the first level.
In some embodiments, the lower roll position adjusting mechanism comprises a second mounting seat, a second screw rod, a second positioning seat and a lower roll mounting seat, the second mounting seat is sleeved outside the first horizontal lower roll shaft and is rotatably connected with the first horizontal lower roll shaft, the second mounting seat is fixedly connected with the horizontal rolling machine seat, the second screw rod penetrates through the second mounting seat and is in threaded fit with the second mounting seat, one end of the second screw rod is fixedly connected with the second positioning seat, the second positioning seat is sleeved outside the lower roll mounting seat and is rotatably connected with the lower roll mounting seat, and the lower roll mounting seat is sleeved outside the first horizontal lower roll shaft and is fixedly connected with the first horizontal lower roll.
In some embodiments, the folding rolling device comprises an arc mounting seat, a roller shaft mounting seat, a side pressure roller shaft, a folding roller, a worm and a first housing window seat, wherein the arc mounting seat is fixed on the first housing window seat, the arc mounting seat is provided with an arc guide groove, the roller shaft mounting seat is matched with the arc guide groove, the worm is rotatably mounted on the arc mounting seat, the worm is matched with the roller shaft mounting seat and can drive the roller shaft mounting seat to move along the arc guide groove, the side pressure roller shaft is fixedly mounted on the roller shaft mounting seat, and the folding roller is sleeved outside the side pressure roller shaft and is rotatably connected with the side pressure roller shaft.
In some embodiments, the roller shaft mounting seat includes a seat body, a rotating shaft and an arc body, one end of the rotating shaft is fixedly connected with the seat body, the other end of the rotating shaft is fixedly connected with the arc body, one side of the arc body is engaged with the worm, two sides of the seat body are provided with outwardly protruding sliding blocks, the sliding blocks are matched with the arc-shaped guide grooves, the sliding blocks are located at one end of the seat body, and the roller shaft is located at the other end of the seat body.
In some embodiments, the sizing device comprises a second housing window seat, a second horizontal upper roller, a horizontal upper roller mounting mechanism, a second horizontal lower roller, a horizontal lower roller mounting mechanism, a horizontal upper roller lifting mechanism, a vertical side roller and a vertical side roller mounting mechanism, the horizontal upper roller mounting mechanism, the horizontal lower roller mounting mechanism, the horizontal upper roller lifting mechanism and the vertical side roller mounting mechanism are all mounted on the second housing window seat, the second horizontal upper roller is arranged on the horizontal upper roller mounting mechanism, the second horizontal lower roller is arranged on the horizontal lower roller mounting mechanism, the horizontal upper roller lifting mechanism is connected with the horizontal upper roller mounting mechanism and can drive the horizontal upper roller mounting mechanism to move up and down, the vertical side roller is arranged on the vertical side roller mounting mechanism, the second horizontal upper roller is opposite to the second horizontal lower roller, the two vertical side rollers are arranged and are respectively positioned on two sides of the second horizontal upper roller and two sides of the second horizontal lower roller.
In some embodiments, the horizontal upper roller mounting mechanism comprises a second horizontal upper roller shaft, an upper roller shaft mounting box and an upper roller transmission motor, the second horizontal upper roller is sleeved on the second horizontal upper roller shaft and is fixedly connected with the second horizontal upper roller shaft, the upper roller shaft mounting box is mounted on the second housing window seat and is slidably connected with the second housing window seat, the second horizontal upper roller shaft penetrates through the upper roller shaft mounting box and is rotatably connected with the upper roller shaft mounting box, the upper roller transmission motor is fixed on the upper roller shaft mounting box, the upper roller transmission motor is fixedly connected with one end of the second horizontal upper roller shaft and can drive the second horizontal upper roller shaft to rotate, the horizontal lower roller mounting mechanism comprises a second horizontal lower roller shaft, a lower roller shaft mounting box and a lower roller transmission motor, the second horizontal lower roller is sleeved on the second horizontal lower roller shaft and is fixedly connected with the second horizontal lower roller shaft, the lower roller shaft mounting box is fixedly mounted on the second housing window, the lower roll shaft is arranged on the lower roll shaft mounting box, and the lower roll shaft is arranged on the lower roll shaft.
In some embodiments, the straightening device comprises a straightening machine base, a slider mounting base, a gear turntable, a straightening roller mounting base, a straightening roller and a straightening roller shaft, wherein the slider mounting base is connected with the straightening machine base in a sliding manner, the gear turntable is connected with the slider mounting base in a rotatable manner, the straightening roller mounting base is mounted on the gear turntable, the straightening roller is mounted on the straightening roller mounting base, the straightening roller mounting base and the straightening roller are arranged into 4 groups and distributed in an annular manner, two ends of the straightening roller shaft are fixedly connected with the straightening roller mounting base, and the straightening roller is sleeved outside the straightening roller shaft and is connected with the straightening roller shaft in a rotatable manner.
In some embodiments, the straightening device further comprises an adjusting motor and an adjusting screw rod, the adjusting screw rod penetrates through one side of the gear adjusting turntable and is in threaded fit with the straightening roller mounting seat, the adjusting motor is connected with one end of the adjusting screw rod and can drive the adjusting screw rod to rotate, the other end of the adjusting screw rod is connected with the straightening roller mounting seat, the straightening roller mounting seat is connected with the gear adjusting turntable and is in sliding connection with the gear adjusting turntable, and the adjusting motor and the adjusting screw rod are correspondingly arranged into 4 groups with the straightening roller.
The invention has the beneficial effects that: 1. the universal degree is high, when products with different pipe diameters are prepared, the transverse and longitudinal positions of the rolling dies of the horizontal rolling device, the folding rolling device, the shaping device and the straightening device only need to be adjusted, the roller shaft die does not need to be replaced, and the production efficiency is high; 2. the horizontal rolling device, the folding rolling device, the shaping device and the straightening device can be electrically adjusted, a servo motor is adopted, adjustment in a central control system can be realized, and the automation degree of equipment is high; 3. the straightening device at the tail end of the pipe making machine can effectively clamp, fix and adjust the horizontal height, the rotating angle and the like of pipes with various pipe diameters, so that the pipes are high in straightness and excellent in quality when finally discharged.
Drawings
FIG. 1 is a schematic diagram of a generic automatic pipe making machine according to one embodiment of the present invention;
FIG. 2 is a schematic top view of the universal automatic pipe maker of FIG. 1;
fig. 3 is a schematic view showing a structure of a horizontal rolling device of the general-type automatic pipe maker shown in fig. 1;
fig. 4 is a schematic structural view of an upper roll position adjusting mechanism of the horizontal rolling device shown in fig. 3;
fig. 5 is a schematic structural view of a lower roll position adjusting mechanism of the horizontal rolling device shown in fig. 3;
FIG. 6 is a schematic view showing the structure of an upper adjusting device of the horizontal rolling device shown in FIG. 3;
fig. 7 is a schematic structural view of a folding roller device of the general-type automatic pipe making machine shown in fig. 1;
FIG. 8 is a schematic view of the roller shaft mounting seat and the adjacent components of the folding roller device shown in FIG. 7;
FIG. 9 is a schematic top view of the roller mount and adjacent components shown in FIG. 8;
FIG. 10 is a schematic view of the roller axle mount of FIG. 9;
fig. 11 is a schematic structural view of a setting device of the general-type automatic pipe maker shown in fig. 1;
FIG. 12 is a schematic diagram of a straightening arrangement for the automatic pipe maker of the generic type shown in FIG. 1;
fig. 13 is a right-side view of the straightening device shown in fig. 12.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
Fig. 1 to 13 schematically show a general-purpose automatic pipe making machine according to an embodiment of the present invention.
Referring to fig. 1 to 2, the general automatic pipe making machine includes a steel strip pinch device 1, a horizontal rolling device 2, a folding rolling device 3, a shaping device 4, an automatic grinding device 5, an orthopedic sizing device 8, a straightening device 6, a steel strip limiting device 7, a welding device and a PLC control device. The steel belt clamping and conveying device 1, the horizontal rolling device 2, the folding rolling device 3, the shaping device 4, the automatic grinding device 5, the orthopedic sizing device 8 and the straightening device 6 are sequentially arranged, and the steel belt limiting devices 7 are arranged in a plurality of numbers and distributed among the steel belt clamping and conveying device 1, the horizontal rolling device 2, the folding rolling device 3, the shaping device 4, the automatic grinding device 5, the orthopedic sizing device 8 and the straightening device 6. The welding device is arranged at the output end of the shaping device 4. The PLC control device is respectively electrically connected with the horizontal rolling device 2, the folding rolling device 3, the shaping device 4, the automatic grinding device 5, the straightening device 6 and the welding device and controls the horizontal rolling device, the folding rolling device 3, the shaping device 4, the automatic grinding device 5 and the welding device to work in a matched mode. The horizontal rolling device 2, the folding rolling device 3, the shaping device 4 and the straightening device 6 all adopt adjustable rolling structures and are suitable for processing steel pipes with various pipe diameters. The horizontal rolling device 2, the folding rolling device 3, the shaping device 4, the automatic grinding device 5 and the orthopedic sizing device 8 can be arranged into a plurality of groups according to requirements.
The steel band passes through steel band clamping device 1 centre gripping and propelling movement to horizontal roll-in device 2, and horizontal roll-in device 2 forms the semicircular arc type of both sides limit kickup to the steel band pressfitting gradually, and rethread folds roll-in device 3 from both sides extrusion steel band messenger's both sides limit of steel band upwards folds gradually, and the both sides welding of steel band forms the steel pipe together through welding set after finalizing the design to the steel band that folds through setting device 4. The steel pipe is polished to the weld joint through the automatic polishing device 5, then the shape and the diameter of the steel pipe are corrected through the shape correcting and sizing device 8, and the steel pipe is straightened through the straightening device 6, so that the steel pipe with high straightness and excellent quality is obtained.
Referring to fig. 3 to 6, the horizontal rolling device 2 includes a horizontal rolling stand 21, a first horizontal upper roller shaft 22, a first horizontal upper roller 23, a first horizontal lower roller shaft 24, a first horizontal lower roller 25, an upper roller position adjusting mechanism 26, a lower roller position adjusting mechanism 27, a driving motor 28, and an upper portion adjusting device 29. Both ends of the first horizontal upper roller shaft 22 and both ends of the first horizontal lower roller shaft 24 are supported by the horizontal rolling stand 21. The first horizontal upper roller 23 is sleeved outside the first horizontal upper roller shaft 22, and the relative rotation of the first horizontal upper roller 23 and the first horizontal upper roller shaft 22 can be limited through a limiting pin and a limiting groove. The first horizontal lower roller 25 is sleeved outside the first horizontal lower roller shaft 24, and the relative rotation of the first horizontal lower roller 25 sleeved on the first horizontal lower roller shaft 24 can be limited through a limiting pin and a limiting groove. The first upper horizontal roller 23 and the first lower horizontal roller 25 are of a segmented structure, the first upper horizontal roller 23 comprises two symmetrical segments, and the first lower horizontal roller 25 comprises 22 symmetrical segments or 24 symmetrical segments.
The driving motor 28 is fixed on the horizontal lower roll shaft base 21, and the driving motor 28 is connected with the first horizontal lower roll shaft 24 and can drive the first horizontal lower roll shaft 24 to rotate. The first upper horizontal roller 23 is arranged in a convex structure at the middle part, and the first lower horizontal roller 25 is arranged in a concave structure at the middle part. The first upper horizontal roller 23 and the first lower horizontal roller 25 are matched, and when a steel plate for manufacturing the pipeline passes through the first upper horizontal roller 23 and the first lower horizontal roller 25, the steel plate can be pressed into a shape with two sides bent upwards by the first upper horizontal roller 23 and the first lower horizontal roller 25. The horizontal rolling devices 2 are arranged into a plurality of groups and are arranged in sequence to form a gradual change design, and the steel plates are gradually pressed into a semi-circular arc shape.
One end of the upper roller position adjusting mechanism 26 is fixedly connected with the horizontal rolling machine base 21, and the other end of the upper roller position adjusting mechanism 26 is fixedly connected with the first horizontal lower roller 25. The upper roller position adjusting mechanism 26 includes a first mount 261, a first screw 262, a first retainer 263, and an upper roller mount 264. The first installation seat 261 is sleeved outside the first horizontal upper roll shaft 22 and is rotatably connected with the first horizontal upper roll shaft 22, the first installation seat 261 is connected with the horizontal rolling machine seat 21 in a sliding mode, and the first installation seat 261 can move vertically along the horizontal rolling machine seat 21. The first screw 262 horizontally penetrates the first mounting seat 261 and is in threaded fit with the first mounting seat 261, and one end of the first screw 262 is fixedly connected with the first positioning seat 263. The first positioning seat 263 is sleeved outside the upper roller mounting seat 264 and is rotatably connected with the upper roller mounting seat 264, and the upper roller mounting seat 264 is sleeved outside the first horizontal upper roller shaft 22. One end of the upper roller mounting seat 264 is fixedly connected with one section of the first horizontal upper roller 23, the other end of the upper roller mounting seat 264 is fixedly provided with a first limiting block 265, and the first limiting block 265 abuts against one side of the first positioning seat 263 to limit the horizontal position of the first positioning seat 263. The other end of the first screw 262 is connected with the servo motor and is driven by the servo motor to rotate, and the first screw 262 rotates and moves horizontally relative to the first mounting seat 261 through thread fit, so as to push the first positioning seat 263 and drive one section of the first horizontal upper roller 23 to move along the first horizontal upper roller shaft 22 to adjust the width of the first horizontal upper roller 23.
One end of the lower roll position adjusting mechanism 27 is fixedly connected with the horizontal rolling press base 21, and the other end of the lower roll position adjusting mechanism 27 is fixedly connected with the first horizontal lower roll 25. The lower roll position adjustment mechanism 27 includes a second mounting seat 271, a second screw 272, a second positioning seat 273, and a lower roll mounting seat 274. The second mounting seat 271 is sleeved outside the first horizontal lower roll shaft 24 and is rotatably connected with the first horizontal lower roll shaft 24, and the second mounting seat 271 is fixedly connected with the horizontal rolling press seat 21. The second screw 272 penetrates through the second mounting seat 271 and is in threaded fit with the second mounting seat 271, and one end of the second screw 272 is fixedly connected with the second positioning seat 273. The second positioning seat 273 is sleeved outside the lower roller mounting seat 274 and rotatably connected with the lower roller mounting seat 274, and the lower roller mounting seat 274 is sleeved outside the first horizontal lower roller shaft 24. The first horizontal lower roller 25 of one end of the lower roller mounting seat 274 is fixedly connected, the other end of the lower roller mounting seat 274 is provided with a second limiting block 275, and the second limiting block 275 abuts against one side of the second positioning seat 273 so as to limit the horizontal position of the second positioning seat 273. The other end of the second screw 272 is connected to the servo motor and is driven by the servo motor to rotate, and the second screw 272 rotates to move horizontally relative to the second mounting seat 271 through the thread fit, so as to push the second positioning seat 273 and drive one section of the first horizontal lower roller 25 to move along the first horizontal lower roller shaft 24 to adjust the width of the first horizontal lower roller 25.
The upper adjusting device 29 includes a first worm wheel mounting seat 291, a first worm 292, a first connecting box 293, a first lifting screw 294 and a first lifting transmission motor 295, the first connecting box 293 and the first lifting transmission motor 295 are both fixed to the horizontal rolling machine base 21, the first lifting transmission motor 295 is connected with one end of the first worm 292 through a gearbox 296 and can drive the first worm 292 to rotate, a worm wheel is arranged on the first worm wheel mounting seat 291, and the other end of the first worm 292 penetrates through one side of the first connecting box 293 and is meshed with the worm wheel on the first worm wheel mounting seat 291. The first worm wheel mounting seat 291 is mounted in the first connection box 293 and is rotatably connected with the first connection box 293 through a bearing, one end of the first lifting screw 294 is fixedly connected with the first mounting seat 261, and the other end of the first lifting screw 294 penetrates through the first worm wheel mounting seat 291 and is in threaded fit with the first worm wheel mounting seat 291. The first lifting transmission motor 295 can drive the first worm 292 to rotate and drive the first worm wheel mounting seat 291 to rotate, and the first worm wheel mounting seat 291 can drive the first lifting screw 294 to move up and down to drive the upper roller position adjusting mechanism 26 to move up and down to drive the first horizontal upper roller shaft 22 and the first horizontal upper roller 23 to move up and down when rotating.
Referring to fig. 7 to 10, the folding roller device 3 includes an arc mounting base 31, a roller shaft mounting base 32, a side pressure roller shaft 33, a folding roller 34, a second worm 35, a first housing window base 36, a side pressure roller adjusting motor 37, a transmission rod 38, a bracket 39, and a base 310. The arc mounting seat 31 is fixed on the first housing window seat 36, the arc mounting seat 31 is provided with an arc guide groove 311, and the roller shaft mounting seat 32 is matched with the arc guide groove 311. The second worm 35 is rotatably mounted on the arc-shaped mounting seat 31, and the second worm 35 is matched with the roller shaft mounting seat 32 and can drive the roller shaft mounting seat 32 to move along the arc-shaped guide groove 311. The two ends of the side pressure roller shaft 33 are fixedly arranged on the roller shaft mounting base 32, and the folding roller 34 is sleeved outside the side pressure roller shaft 33 and is rotatably connected with the side pressure roller shaft 33.
The roller shaft mounting seat 32 includes a seat 321, a rotating shaft 322 and an arc 323, one end of the rotating shaft 322 is fixedly connected to the seat 321, and the other end of the rotating shaft 322 is fixedly connected to the arc 323. One side of the arc body 323 is provided with an arc surface, and the arc surface is provided with teeth meshed with the second worm 35. The two sides of the seat body 321 are provided with outward protruding sliding blocks 324, the sliding blocks 324 are located in the arc-shaped guide grooves 311 and are matched with the arc-shaped guide grooves 311, the sliding blocks 324 are located at one end of the seat body 321, and the side pressure roller shaft 33 is located at the other end of the seat body 321.
The side pressure roller adjusting motor 37 is fixed on the bracket 39, and the bracket 39 is fixed on the machine base 310. The transmission rod 38 is horizontally arranged, and the side pressure roller adjusting motor 37 can be connected with the transmission rod 38 through a transmission mechanism and drives the transmission rod 38 to rotate. The transmission rod 38 penetrates through the bracket 39 and is in threaded fit with the bracket 39, one end of the transmission rod 38 is connected with the first housing window seat 36, and the lower part of the first housing window seat 36 is in sliding connection with the base 310. The drive rod 38 rotates and moves horizontally along the bracket 39 to move the first housing window support 36 horizontally.
The arc mounting base 31, the roller shaft mounting base 32, the side pressure roller shaft 33, the folding roller 34, the second worm 35, the first memorial archway base 36, the side pressure roller adjusting motor 37, the transmission rod 38 and the bracket 39 are oppositely arranged into two groups.
The arc body 323 is driven by the servo motor to rotate, the arc body 323 can drive the second worm 35 to rotate to enable the seat body 321 to rotate by taking the rotating shaft 322 as a center, and the sliding block 324 at one end of the seat body 321 moves along the arc-shaped guide groove 311, so that the direction of the folding roller 34 at the other end of the seat body 321 can be adjusted. And the distance between the two opposite folding rollers 34 is adjusted by pushing the two groups of first memorial archway seats 36 to horizontally move by matching with the transmission rod 38, so that the steel plates with different pipe diameters and bending radians to be manufactured can be rolled without manually adjusting and replacing the folding rollers 34.
Referring to fig. 11, the sizing device 4 includes a second housing window base 41, a second horizontal upper roller 42, an upper horizontal roller mounting mechanism 43, a second horizontal lower roller 44, a lower horizontal roller mounting mechanism 45, an upper horizontal roller elevating mechanism 46, a vertical side roller 47, and a vertical side roller mounting mechanism 48. The number of the second housing window seats 41 is two, and the horizontal upper roller mounting mechanism 43, the horizontal lower roller mounting mechanism 45, the horizontal upper roller lifting mechanism 46 and the vertical side roller mounting mechanism 48 are all mounted on the second housing window seats 41. The second upper horizontal roller 42 is mounted on the upper horizontal roller mounting mechanism 43, the second lower horizontal roller 44 is mounted on the lower horizontal roller mounting mechanism 45, and the upper horizontal roller lifting mechanism 46 is connected with the upper horizontal roller mounting mechanism 43 and can drive the upper horizontal roller mounting mechanism 43 to move up and down. The vertical side roller 47 is mounted on the vertical side roller mounting mechanism 48, and the vertical side roller 47 and the vertical side roller mounting mechanism 48 are provided in two. The second upper horizontal roller 42 and the second lower horizontal roller 44 are opposite, and the two vertical side rollers 47 are positioned at two sides of the second upper horizontal roller 42 and the second lower horizontal roller 44 and surround the second upper horizontal roller 42 and the second lower horizontal roller 44 to form a circular shaping hole 49. The steel strip bent from the front end equipment is extruded through the shaping hole 49 and then folded into a steel pipe.
The horizontal upper roller mounting mechanism 43 includes a second horizontal upper roller shaft 431, an upper roller shaft mounting box 432, and an upper roller driving motor 433. The second horizontal upper roller 42 is sleeved on a second horizontal upper roller shaft 431 and is fixedly connected with the second horizontal upper roller shaft 431, the upper roller shaft mounting box 432 is mounted on the second housing window seat 41 and is vertically and slidably connected with the second housing window seat 41, and the upper roller shaft mounting box 432 is mounted between the second housing window seats 41 and can be matched with a sliding block by adopting a sliding groove. The second horizontal upper roll shafts 431 penetrate through the upper roll shaft mounting boxes 432 and are rotatably connected with the upper roll shaft mounting boxes 432 through bearings, and the two upper roll shaft mounting boxes 432 are arranged and are respectively mounted on the two second housing window seats 41 to support two ends of the second horizontal upper roll shafts 431. The upper roller transmission motor 433 is fixed on the upper roller shaft installation box 432, and the upper roller transmission motor 433 can be fixedly connected with one end of the second horizontal upper roller shaft 431 through a transmission mechanism and can drive the second horizontal upper roller shaft 431 to rotate.
The upper horizontal roller elevating mechanism 46 includes a second worm wheel mount 461, a third worm 462, a second connecting box 463, a second elevating screw 464, a second elevating transmission motor 465 and a connecting rod 466. The second connecting box 463 and the second lifting transmission motor 465 are both fixed to the second housing window base 41. The second elevating transmission motor 465 is connected with one end of the third worm 462 through a transmission mechanism and can drive the third worm 462 to rotate, a worm wheel is arranged on the second worm wheel installation seat 461, and the other end of the third worm 462 penetrates through one side of the second connection box 463 and is meshed with the worm wheel on the second worm wheel installation seat 461. The second worm wheel mounting seat 461 is mounted in the second connecting box 463 and rotatably connected with the second connecting box 463, one end of the second lifting screw 464 is connected with the upper roller mounting box 432, and the other end of the second lifting screw 464 penetrates through the second worm wheel mounting seat 461 and is in threaded fit with the second worm wheel mounting seat 461. The third worm 462 can drive the second worm wheel mounting seat 461 to rotate and drive the second lifting screw 464 to lift, so as to drive the horizontal upper roller mounting mechanism 43 to lift integrally and realize the lifting of the second horizontal upper roller 42.
The second worm wheel mounting seats 461, the third worm 462, the second connecting box 463 and the second lifting screw 464 are correspondingly arranged in two and are respectively mounted on the two second housing window seats 41, and two ends of the connecting rod 466 are respectively meshed with the two second worm wheel mounting seats 461. The second elevating transmission motor 465 drives one of the second worm wheel mounting seats 461 to rotate, and then can drive the other second worm wheel mounting seat 461 to rotate at the same time, so that the two ends of the second horizontal upper roll shaft 431 can move up and down at the same time.
The horizontal lower roller mounting mechanism 45 includes a second horizontal lower roller shaft 451, a lower roller shaft mounting box 452, and a lower roller drive motor 453. The second horizontal lower roller 44 is sleeved on a second horizontal lower roller shaft 451 and is fixedly connected with the second horizontal lower roller shaft 451, the lower roller shaft mounting box 452 is fixedly mounted on the second housing window seat 41, the second horizontal lower roller shaft 451 penetrates through the lower roller shaft mounting box 452 and is rotatably connected with the lower roller shaft mounting box 452, the lower roller transmission motor 453 is fixed on the second housing window seat 41, and the lower roller transmission motor 453 is fixedly connected with one end of the second horizontal lower roller shaft 451 and can drive the second horizontal lower roller shaft 451 to rotate.
The vertical side roller mounting mechanism 48 includes a side roller shaft 481, a side roller shaft mounting box 482, a slider mounting seat 483, and a screw 484. The vertical side roller 47 is sleeved outside the side roller shaft 481 and is rotatably connected with the side roller shaft 481, and both ends of the side roller shaft 481 are fixed on the side roller shaft mounting box 482. The side roller shaft mounting box 482 is slidably connected with the slider mounting seat 483, and the screw rod 484 penetrates through the slider mounting seat 483 and is in threaded fit with the slider mounting seat 483. The lead screw 484 is horizontally arranged, one end of the lead screw 484 is rotatably connected with the side roller shaft mounting box 482, and the other end of the lead screw 484 is driven to rotate by a servo motor. The rotation of the screw 484 may cause the screw 484 to move horizontally along the slider mount 483 to move the side roller mount case 482 and the side roller 481 horizontally. Thereby, the distance between the two vertical side rollers 47 can be adjusted.
Referring to fig. 12 to 13, the straightening device 6 includes a straightening machine base 61, a slider mounting base 62, a gear turntable 63, a straightening roller mounting base 64, a straightening roller 65, a worm 610, a lifting adjustment motor 671, a lifting screw 672, an adjustment motor 68, an adjustment screw 69, and a straightening roller shaft 66. The slider mounting seat 62 is slidably connected with the straightener seat 61, and the gear turntable 63 is rotatably connected with the slider mounting seat 62. The straightening roller mounting base 64 is mounted in the gear turntable 63, and the straightening roller 65 is mounted on the straightening roller mounting base 64. The center of the gear turntable 63 is provided with a through hole, and a steel pipe to be straightened passes through the through hole in the center of the gear turntable 63 and is straightened by being extruded by the straightening roller 65.
The two ends of the straightening roller shaft 66 are fixedly connected with the straightening roller mounting seat 64, and the straightening roller 65 is sleeved outside the straightening roller shaft 66 and is rotatably connected with the straightening roller shaft 66. The straightening roller mounting seat 64, the straightening rollers 65 and the straightening roller shaft 66 are arranged into 4 groups and distributed in an annular shape, and 4 straightening rollers 65 can surround a straightening hole 651 which can pass through a steel pipe and straighten the steel pipe.
The lifting screw 672 is vertically arranged, and the lifting screw 672 penetrates through the upper side of the straightening machine base 61 and is in threaded fit with the straightening machine base 61. The lifting adjusting motor 671 is connected with one end of the lifting screw 672 through a transmission mechanism and can drive the lifting screw 672 to rotate, and one end of the lifting screw 672 is connected with the slider mounting seat 62. The lifting adjustment motor 671 can drive the lifting screw 672 to vertically move along the straightening base 61 when driving the lifting screw 672 to rotate, and drive the slider mounting base 62 to move up and down so as to drive the gear turntable 63 and the straightening roller mounting base 64 and the straightening roller 65 which are mounted on the gear turntable 63 to integrally move up and down. The vertical position of the alignment hole can be adjusted.
The adjusting screw rod 69 penetrates through one side of the gear adjusting turntable 63 and is in threaded fit with the straightening roller mounting seat 64, and the adjusting motor 68 is connected with one end of the adjusting screw rod 69 and can drive the adjusting screw rod 69 to rotate. The other end of the adjusting screw rod 69 is rotatably connected with the straightening roller mounting seat 64, and the straightening roller mounting seat 64 is connected with the gear turntable 63 in a sliding manner. The adjusting motor 68 and the adjusting screw 69 are arranged in 64 groups corresponding to the straightening rollers 65, and the central lines of 4 adjusting screws 69 intersect at one point. The rotation of the adjusting screw 69 can drive the aligning roller mounting base 64 to move and drive the aligning roller 65 to move laterally so as to adjust the aperture size of the aligning hole.
The worm 610 is rotatably mounted on the straightener base 61, one end of the gear turntable 63 is provided with a gear 631, and the worm 610 is meshed with the gear 631. The worm 610 is driven by a servo motor to rotate, and the rotation of the worm 610 can drive the gear 631 to rotate and drive the 64 straightening rollers 65 to rotate. To adjust the direction of the force of the nip of the straightening rollers 65.
The automatic grinding device 5, the orthopaedic sizing device 8 and the welding device may adopt corresponding configurations known in the art.
What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept herein, and it is intended to cover all such modifications and variations as fall within the scope of the invention.
Claims (10)
1. Automatic tuber of general type, its characterized in that: the steel strip straightening and rolling device comprises a steel strip clamping and conveying device (1), a horizontal rolling device (2), a folding rolling device (3), a shaping device (4), an automatic grinding device (5) and a straightening device (6), wherein the steel strip clamping and conveying device (1), the horizontal rolling device (2), the folding rolling device (3), the shaping device (4), the automatic grinding device (5) and the straightening device (6) are sequentially arranged, and the horizontal rolling device (2), the folding rolling device (3), the shaping device (4) and the straightening device (6) are all of adjustable rolling structures.
2. The universal automatic pipe maker of claim 1, wherein: the horizontal rolling device (2) comprises a horizontal rolling machine seat (21), a first horizontal upper roll shaft (22), a first horizontal upper roll (23), a first horizontal lower roll shaft (24), a first horizontal lower roll (25) and an upper roll position adjusting mechanism (26), wherein a lower roll position adjusting mechanism (27) is arranged on the horizontal rolling machine seat, the first horizontal upper roll shaft (22) and the first horizontal lower roll shaft (24) are supported by the horizontal rolling machine seat (21), the first horizontal upper roll (23) is sleeved outside the first horizontal upper roll shaft (22), the first horizontal lower roll (25) is sleeved outside the first horizontal lower roll shaft (24), the first horizontal upper roll (23) and the first horizontal lower roll (25) are of sectional structures, one end of the upper roll position adjusting mechanism (26) is fixedly connected with the horizontal rolling machine seat (21), and the other end of the upper roll position adjusting mechanism (26) is fixedly connected with the first horizontal lower roll (25), one end of the lower roll position adjusting mechanism (27) is fixedly connected with the horizontal rolling machine base (21), and the other end of the lower roll position adjusting mechanism (27) is fixedly connected with the first horizontal lower roll (25).
3. The horizontal rolling device of a universal automatic pipe making machine according to claim 2, wherein: go up roller position adjustment mechanism (26) including first mount pad (261), first screw rod (262), first mount pad (263) and go up roller mount pad (264), first mount pad (261) suit on first level roller (22) outside and with first level on roller (22) rotatable coupling, first mount pad (61) and horizontal roller press seat (21) sliding connection, first screw rod (262) run through first mount pad (261) and with first mount pad (261) screw-thread fit, the one end and the first mount pad (263) fixed connection of first screw rod (262), first mount pad (263) suit is outside going up roller mount pad (264) and with last roller mount pad (264) rotatable coupling, go up roller mount pad (264) suit outside roller (22) on first level and with first horizontal (23) fixed connection.
4. The horizontal rolling device of a universal automatic pipe making machine according to claim 3, wherein: the lower roll position adjusting mechanism (27) comprises a second mounting seat (271), a second screw (272), a second positioning seat (273) and a lower roll mounting seat (274), the second mounting seat (271) is sleeved outside the first horizontal lower roll shaft (24) and rotatably connected with the first horizontal lower roll shaft (24), the second mounting seat (271) is fixedly connected with the horizontal roll press seat (21), the second screw (272) penetrates through the second mounting seat (271) and is in threaded fit with the second mounting seat (271), one end of the second screw (272) is fixedly connected with the second positioning seat (273), the second positioning seat (273) is sleeved outside the lower roll mounting seat (274) and rotatably connected with the lower roll mounting seat (274), and the lower roll mounting seat (274) is sleeved outside the first horizontal lower roll shaft (24) and is fixedly connected with the first horizontal lower roll (25).
5. The universal automatic pipe maker of claim 1, wherein: fold roll-in device (3) including circular arc mount pad (31), roller mount pad (32), side pressure roller (33), fold roller (34), worm (35) and first memorial archway seat (36), circular arc mount pad (31) are fixed in first memorial archway seat (36), circular arc mount pad (31) are equipped with arc guide slot (311), roller mount pad (32) and arc guide slot (311) cooperation, worm (35) rotationally install in circular arc mount pad (31), worm (35) and roller mount pad (32) cooperation can drive roller mount pad (32) and remove along arc guide slot (311), side pressure roller (33) fixed mounting is in roller mount pad (32), fold roller (34) suit outside side pressure roller (33) and with side pressure roller (33) rotatable coupling.
6. The universal automatic pipe making machine folding roller device according to claim 5, wherein: roller mount pad (32) include pedestal (321), pivot (322) and arc body (323), the one end and pedestal (321) fixed connection of pivot (322), the other end and arc body (323) fixed connection of pivot (322), one side and worm (35) meshing of arc body (323), the both sides of pedestal (321) are equipped with outside protruding slider (324), slider (324) and arc guide slot (311) cooperation, slider (324) are located the one end of pedestal (321), roller (333) are located the other end of pedestal (321).
7. The universal automatic pipe maker of claim 1, wherein: the sizing device (4) comprises a second memorial archway seat (41), a second horizontal upper roller (42), a horizontal upper roller mounting mechanism (43), a second horizontal lower roller (44), a horizontal lower roller mounting mechanism (45), a horizontal upper roller lifting mechanism (46), a vertical side roller (47) and a vertical side roller mounting mechanism (48), wherein the horizontal upper roller mounting mechanism (43), the horizontal lower roller mounting mechanism (45), the horizontal upper roller lifting mechanism (46) and the vertical side roller mounting mechanism (48) are all mounted on the second memorial archway seat (41), the second horizontal upper roller (42) is mounted on the horizontal upper roller mounting mechanism (43), the second horizontal lower roller (44) is mounted on the horizontal lower roller mounting mechanism (45), the horizontal upper roller lifting mechanism (46) is connected with the horizontal upper roller mounting mechanism (43) and can drive the horizontal upper roller mounting mechanism (43) to move up and down, the vertical side rollers (47) are installed on a vertical side roller installation mechanism (48), the second horizontal upper roller (42) is opposite to the second horizontal lower roller (44), and the vertical side rollers (47) are arranged to be two and are respectively located on two sides of the second horizontal upper roller (42) and the second horizontal lower roller (44).
8. The universal automatic pipe maker of claim 7, wherein: roller (431), last roller install bin (432) and last roller drive motor (433) in horizontal roller installation mechanism (43) includes second level, roller (431) and last roller install bin (432) on the second level in the second level, go up roller (42) suit in the second level on roller (431) and with second level on roller (431) fixed connection, go up roller install bin (432) install in second memorial archway seat (41) and with second memorial archway seat (41) sliding connection, roller (432) run through on the second level on roller install bin (432) and with last roller install bin (432) rotatable coupling, last roller drive motor (433) are fixed in last roller install bin (432), go up roller drive motor (433) and second level on the one end fixed connection of roller (431) and can drive second level on roller (431) rotate, horizontal lower roller (45) include that second level down roller (451), Lower roll shaft install bin (452) and lower roll drive motor (453), second level lower roll (44) suit in second level lower roll shaft (451) and with second level lower roll shaft (451) fixed connection, lower roll shaft install bin (452) fixed mounting in second memorial archway seat (41), second level lower roll shaft (451) run through lower roll shaft install bin (452) and with lower roll shaft install bin (452) rotatable coupling, lower roll drive motor (453) are fixed in second memorial archway seat (41), lower roll drive motor (453) and the one end fixed connection of second level lower roll shaft (451) and can drive second level lower roll shaft (451) and rotate.
9. The universal automatic pipe maker of claim 1, wherein: straightening device (6) are including alignment frame (61), slider mount pad (62), gear carousel (63), alignment roller mount pad (64), alignment roller (65) and alignment roller axle (66), slider mount pad (62) and alignment frame (61) sliding connection, gear carousel (63) and slider mount pad (62) rotatable coupling, alignment roller mount pad (64) are installed in gear carousel (63), alignment roller (65) are installed in alignment roller mount pad (64), alignment roller mount pad (64) and alignment roller (65) set 4 groups and are the annular and distribute, the both ends and alignment roller mount pad (64) fixed connection of alignment roller axle (66), alignment roller (65) suit outside alignment roller axle (66) and with alignment roller axle (66) rotatable coupling.
10. The universal automatic pipe maker of claim 9, wherein: alignment device (6) still include accommodate motor (68) and accommodate the lead screw (69), accommodate the lead screw (69) run through one side of accent gear carousel (63) and with alignment roller mount pad (64) screw-thread fit, accommodate motor (68) are connected and can move accommodate the lead screw (69) with the one end of accommodate the lead screw (69) and rotate, the other end and the alignment roller mount pad (64) of accommodate the lead screw (69) are connected, alignment roller mount pad (64) and gear carousel (63) and sliding connection, accommodate motor (68) and accommodate the lead screw (69) and alignment roller (65) correspond and set 4 groups into.
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CN202010983768.0A CN112170533A (en) | 2020-09-18 | 2020-09-18 | Universal automatic pipe making machine |
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CN202010983768.0A CN112170533A (en) | 2020-09-18 | 2020-09-18 | Universal automatic pipe making machine |
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Cited By (5)
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CN112620397A (en) * | 2021-01-26 | 2021-04-09 | 成都华体慧城科技有限公司 | Device and method for producing lamp post |
CN112893543A (en) * | 2021-01-16 | 2021-06-04 | 江苏中海重型机床有限公司 | Self-deviation-correcting numerical control complete pipe making machine |
CN115193932A (en) * | 2022-09-19 | 2022-10-18 | 徐州金方润钢结构有限公司 | Rod alignment anti-scratch device |
CN115228987A (en) * | 2022-06-21 | 2022-10-25 | 四川众兴华业照明科技有限公司 | Forming equipment and forming method for conical special-shaped pipe |
CN117718355A (en) * | 2023-12-15 | 2024-03-19 | 广州京华制管有限公司 | Extrusion molding process and device for high-frequency straight welded pipe unit |
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Application publication date: 20210105 |