CN117605950A - Method for remotely controlling hydrogen storage system of hydrogen fuel locomotive to discharge hydrogen - Google Patents

Method for remotely controlling hydrogen storage system of hydrogen fuel locomotive to discharge hydrogen Download PDF

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Publication number
CN117605950A
CN117605950A CN202311578229.9A CN202311578229A CN117605950A CN 117605950 A CN117605950 A CN 117605950A CN 202311578229 A CN202311578229 A CN 202311578229A CN 117605950 A CN117605950 A CN 117605950A
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China
Prior art keywords
hydrogen
storage system
hydrogen storage
remote control
control module
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CN202311578229.9A
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Chinese (zh)
Inventor
刘炳利
赵全福
傅鑫
王翔远
徐天立
吴国栋
孙健
于来洋
王冉
谢继成
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CRRC Dalian Co Ltd
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CRRC Dalian Co Ltd
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Priority to CN202311578229.9A priority Critical patent/CN117605950A/en
Publication of CN117605950A publication Critical patent/CN117605950A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04082Arrangements for control of reactant parameters, e.g. pressure or concentration
    • H01M8/04201Reactant storage and supply, e.g. means for feeding, pipes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C7/00Methods or apparatus for discharging liquefied, solidified, or compressed gases from pressure vessels, not covered by another subclass
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04082Arrangements for control of reactant parameters, e.g. pressure or concentration
    • H01M8/04089Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/03Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the pressure level
    • F17C2223/035High pressure (>10 bar)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/03Control means
    • F17C2250/034Control means using wireless transmissions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/04Indicating or measuring of parameters as input values
    • F17C2250/0404Parameters indicated or measured
    • F17C2250/043Pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/04Indicating or measuring of parameters as input values
    • F17C2250/0404Parameters indicated or measured
    • F17C2250/0439Temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/07Actions triggered by measured parameters
    • F17C2250/072Action when predefined value is reached
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2250/00Fuel cells for particular applications; Specific features of fuel cell system
    • H01M2250/20Fuel cells in motive systems, e.g. vehicle, ship, plane

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

A method of remotely controlling a hydrogen storage system of a hydrogen fuelled locomotive to discharge hydrogen gas comprising: when the locomotive microcomputer system is not put into operation or the locomotive is in power-off parking, the power supply module of the hydrogen storage system is started through the remote control module of the hydrogen storage system to enable the electric components of the hydrogen storage system to be powered on, the health state diagnosis of the hydrogen storage system is remotely monitored through the remote control module, and the intelligent discharging and stopping of hydrogen are remotely controlled through the remote control module. The method can realize the diagnosis of the health state of the remote monitoring hydrogen storage system through the remote control module, and the remote control module can intelligently discharge hydrogen and control to stop discharging the hydrogen by controlling the solenoid valve of the bottle valve and the valve opening of the low-voltage solenoid valve and controlling the discharging solenoid valve to be electrically opened.

Description

Method for remotely controlling hydrogen storage system of hydrogen fuel locomotive to discharge hydrogen
Technical Field
The invention relates to the technical field of fuel cell safety control, in particular to a method for remotely controlling a hydrogen storage system of a hydrogen fuel locomotive to discharge hydrogen.
Background
Along with the popularization and application of hydrogen fuel cells in the bus and heavy truck industries, an intelligent vehicle-mounted hydrogen storage system also becomes normal equipment.
In recent years, rolling stock companies in the middle car group begin to research hydrogen fuel powered locomotives, and on-board hydrogen storage systems are necessary equipment. The current vehicle-mounted hydrogen storage system mostly adopts a type III high-pressure hydrogen cylinder with the pressure of 35Mpa, and a type IV hydrogen cylinder with the pressure of 70Mpa is gradually popularized in the future. For the use of the high-pressure hydrogen storage system on a locomotive, the safety is the first position, and the safety control strategy of the hydrogen storage system needs to be further optimized and enhanced according to the working condition characteristics of the locomotive.
The current vehicle-mounted hydrogen storage system needs to be discharged in a charged way under the normal condition, and the charged discharging condition is: firstly, a manual discharge valve or a discharge electromagnetic valve in a low-pressure discharge pipeline of the hydrogen storage system needs to be opened, and the condition II is that: the hydrogen storage system is controlled by electricity and needs to send out a valve opening instruction through the whole vehicle controller to open the solenoid valve of the bottle valve and the solenoid valve of the low-pressure pipeline. With the above conditions, the discharge passage can be opened. If the locomotive is unable to provide control power to the hydrogen storage system for emergency venting or remote monitoring of the hydrogen storage system safety status due to long-term parking or other extreme conditions. Under the condition that the hydrogen storage system is electrified, a controller, a concentration sensor, a pressure sensor, a bottle valve electromagnetic valve and a pressure reducing electromagnetic valve can acquire control electricity, the hydrogen storage system parked for a plurality of days can remotely monitor the health state of the hydrogen storage system through a ground expert system, whether hydrogen leakage exceeds standard, whether high and low pressure is normal, whether the residual hydrogen quantity is sufficient, and whether each bottle valve electromagnetic valve and pressure reducing valve electromagnetic valve work normally; more importantly, the hydrogen storage system is in a dangerous state through on-site inspection or remote monitoring, and the hydrogen emission is needed to reduce the safety risk.
The document CN 108091905B discloses an intelligent fuel cell hydrogen storage system, which comprises a hydrogen storage tank, a data acquisition unit, a data comparison unit, a control unit and an execution unit, wherein the execution unit is a safety valve, the safety valve is arranged on the hydrogen storage tank, the communication between the hydrogen storage tank and the outside is realized through the safety valve, the safety valve is provided with a high-frequency switch component, and the discharge of hydrogen in the hydrogen storage tank is controlled through the opening and closing of the high-frequency switch component; the intelligent fuel cell hydrogen storage system further comprises an anti-backfire device, and the anti-backfire device is arranged between the hydrogen storage tank and the safety valve. The safety valve for discharging hydrogen is installed on the hydrogen outlet of the hydrogen storage tank, the opening and closing frequency of the safety valve is controlled by an electromagnetic valve to achieve controllable discharge, and the opening and closing frequency of the safety valve is controlled by the pressure in the bottle and the concentration value of leaked hydrogen around the hydrogen storage tank to obtain different triggering conditions. The tempering preventing device is arranged between the hydrogen storage tank and the safety valve, so that the high-pressure hydrogen of the hydrogen storage tank is discharged from the safety valve, the hydrogen is not decompressed, the discharge pipeline of the safety valve is not led out to a far distance, and the high-pressure hydrogen directly discharged through the safety valve is tempered easily at a discharge port (if flame exists at the discharge port) because the discharge pipeline is short, so that the hydrogen storage tank is exploded. The length of the discharge pipeline is actually increased, so that an anti-backfire device is not needed, and because the high-pressure hydrogen is discharged, the discharge pipeline is longer, backfire cannot be generated, the high-pressure hydrogen is impacted by high pressure to be discharged out of the discharge port, and if the discharge port has flame, only the discharge port has flame, so that backfire cannot be generated. The high-pressure discharge is dangerous, the bottle valve and the tail valve on the hydrogen storage tank are provided with temperature-driven safety pressure relief devices TPRD (thermal-Activated Pressure Relief Device), and the high-pressure discharge is carried out by fusing a hot melt piece on a discharge gas path in the bottle valve or the tail valve under the condition of ultra-high temperature, so that the high-pressure discharge is realized, and the connected discharge pipeline is led to a top discharge port of a locomotive or a passenger car. The hydrogen storage system in the non-extreme case can not adopt the high-pressure discharge mode, and the normal and safe discharge mode is to discharge the hydrogen at low pressure after decompression. The hydrogen storage system has no electricity, and the safety valve of the hydrogen storage tank can not be opened for discharging.
The composition of the hydrogen supply system of the passenger car disclosed in the document 'study on hydrogen supply system of hydrogen fuel cell passenger car, lin Jiaxiang, passenger car technology and study, and 4 th 1-3 of 2021' is shown in fig. 1, and represents the pipeline principle of the main stream product of the current hydrogen supply system. The main function of the hydrogen supply system is to supply the high-pressure hydrogen in the high-pressure gas cylinder to the fuel cell through the main electromagnetic valve after the high-pressure hydrogen is depressurized through the pressure regulator, namely the depressurization valve. The bottle valve is controlled by the hydrogen supply system controller, the hydrogen supply system controller can receive data collected by the high-pressure sensor, the temperature sensor, the low-pressure sensor and the concentration sensor in the hydrogen supply system, and the collected data are used for intelligently controlling the bottle valve electromagnetic valve and the main electromagnetic valve, namely the low-pressure electromagnetic valve, so that the hydrogen is safely supplied to the fuel cell system. The hydrogen supply system controller is in network communication with the vehicle-mounted microcomputer, and the vehicle-mounted microcomputer can control the start and stop of the hydrogen storage system preferentially. The blow-down valve in the low pressure drain line is a manual drain valve. After the hydrogen supply system is loaded, the system pipeline nitrogen pressure maintaining and hydrogen gas tightness test and the whole system hydrogen replacement are required to be carried out, and an air release valve is required to be operated to release the system pipeline or the whole system gas. Therefore, the manual hydrogen discharge is a conventional operation, when the hydrogen supply system discharges hydrogen, the solenoid valve of the bottle valve and the main solenoid valve in the low-pressure pipeline need to be electrically opened, and if the on-vehicle power supply cannot be obtained by the hydrogen supply system controller, the hydrogen discharge cannot be operated. The hydrogen supply system has no design of an automatic discharge electromagnetic valve and a 24V standby rechargeable battery, and has no function of controlling discharge by a remote control module. The hydrogen supply system can not wake up the locomotive hydrogen storage system remotely during the power-off parking period of the vehicle, so that the remote monitoring and the safe and controllable emission of the hydrogen storage system can not be realized, the use safety risk can be increased, and the working efficiency is low.
The current vehicle-mounted hydrogen storage system mostly adopts a type III high-pressure hydrogen cylinder with the pressure of 35Mpa, and a type IV hydrogen cylinder with the pressure of 70Mpa is gradually popularized in the future. In the hydrogen storage system of high-pressure gas, once the vehicle collides and burns, leakage and combustion explosion of the hydrogen storage system can be caused, and unnecessary casualties and property loss are generated. Therefore, the hydrogen storage system needs to be monitored in the operation process and the parking process of the locomotive, and even the hydrogen is discharged according to the needs under the very condition, and the remote monitoring is an effective method for saving the cost of manpower and material resources.
Based on this, there is room for improvement in controlling intelligent discharge of hydrogen gas in the case of power-off parking of the hydrogen storage system.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a method for remotely controlling a hydrogen storage system of a hydrogen fuel locomotive to discharge hydrogen, which solves the problems that a hydrogen storage system is monitored in the normal operation process of the locomotive and a safety valve of a hydrogen storage tank cannot be opened for discharge under the condition that the hydrogen storage system is powered off and parked.
In order to achieve the above purpose, the technical scheme provided by the invention is as follows:
a method of remotely controlling a hydrogen storage system of a hydrogen fuelled locomotive to discharge hydrogen gas comprising: when the locomotive microcomputer system is not put into operation or the locomotive is in power-off parking, the power supply module of the hydrogen storage system is started through the remote control module of the hydrogen storage system to enable the electric components of the hydrogen storage system to be powered on, the health state diagnosis of the hydrogen storage system is remotely monitored through the remote control module, and the intelligent discharging and stopping of hydrogen are remotely controlled through the remote control module.
In some embodiments, the electrical components of the hydrogen storage system include a controller, a high pressure sensor, a low pressure sensor, a first concentration sensor, a second concentration sensor, a cylinder valve solenoid valve, a cylinder valve temperature sensor, a pressure solenoid valve, a vent solenoid valve, and a remote control module in network communication with the controller.
In some embodiments, the remote control module has a telecommunications T-BOX module and includes first and second externally connected control contacts.
In some embodiments, powering up electrical components of the hydrogen storage system by enabling a power module of the hydrogen storage system through a remote control module of the hydrogen storage system includes: the remote control module obtains control electricity through a control coil of the first control contactor to enable the controller, the high-voltage sensor, the low-voltage sensor, the first concentration sensor, the second concentration sensor and the bottle valve temperature sensor to obtain control electricity.
In some embodiments, powering up electrical components of the hydrogen storage system by enabling a power module of the hydrogen storage system through a remote control module of the hydrogen storage system includes: the remote control module controls the bottle valve electromagnetic valve and the low-voltage electromagnetic valve to be electrified and opened through the controller, and the remote control module controls the control coil of the second control contactor to be electrified and opens the discharge electromagnetic valve.
In some embodiments, remotely monitoring a hydrogen storage system health status diagnosis by a remote control module includes: the controller receives temperature data transmitted by the bottle valve temperature sensor, pressure data transmitted by the high-pressure sensor and the low-pressure sensor, hydrogen leakage concentration data transmitted by the first concentration sensor and the second concentration sensor, bottle valve electromagnetic valve short-circuit signals and open-circuit signals, fault signals of the bottle valve temperature sensor, the first concentration sensor, the second concentration sensor, the high-pressure sensor and the low-pressure sensor, the controller communicates fault signals with a locomotive microcomputer system and a ground control system, supplies power fault signals, compares the received data and signals with respective set values in the controller, judges whether a hydrogen storage system has faults, fault levels and corresponding countermeasures, and realizes remote monitoring diagnosis of the health state of the hydrogen storage system by the remote control module through communication of the remote control module and the controller.
In some embodiments, the intelligent discharging and stopping of hydrogen by remote control of the remote control module comprises: the controller controls the opening or closing of the solenoid valve of the bottle valve and the solenoid valve of the low-pressure valve according to whether the hydrogen storage system has faults or not and the level of the faults, the remote control module controls the discharge solenoid valve to be electrified to be opened, the hydrogen of the hydrogen storage system is discharged and stopped, and the remote control module is communicated with the controller to realize the remote control of the hydrogen to be discharged and stopped intelligently.
In some embodiments, the failure level of the hydrogen storage system is a classification of the failure into a primary failure, a secondary failure, and a tertiary failure according to the severity of the failure, the failure level and corresponding countermeasures are as follows: the first-level fault is a slight fault, and the controller closes the faulty component or does not process the faulty component; the second-level fault is a general fault, the controller requests to close all the solenoid valves and the low-pressure solenoid valves, and after the fuel cell is closed, the controller closes all the solenoid valves and the low-pressure solenoid valves; the three-level fault is a serious fault, and the controller reports the fault to the locomotive microcomputer system or the ground control system and immediately closes all the solenoid valves of the bottle valves and the low-voltage solenoid valves.
In some embodiments, the power module includes a 24V battery, the 24V battery being a backup charging source for the hydrogen storage system and also being a stock source for the remote control module to ensure that the hydrogen storage system is powered up when the locomotive is not controlling power.
In some embodiments, the method further comprises the step of maintaining communication between the remote control module and the controller of the hydrogen storage system, the locomotive microcomputer system and the ground control system and transmitting data back to the ground control system when the locomotive microcomputer system is in service.
The beneficial effects of the invention are as follows:
according to the method for remotely controlling the hydrogen storage system of the hydrogen fuel locomotive to discharge hydrogen, the remote control module can be used for remotely monitoring the health state diagnosis of the hydrogen storage system, and the remote control module can be used for intelligently discharging hydrogen and controlling to stop discharging hydrogen by controlling the solenoid valve of the bottle valve and the solenoid valve to open and controlling the discharge solenoid valve to be electrically opened.
Drawings
FIG. 1 is a schematic diagram of a prior art passenger car hydrogen supply system;
FIG. 2 is a schematic diagram of a hydrogen storage system of a hydrogen fuelled locomotive;
FIG. 3 is a flow chart of a method of remotely controlling the discharge of hydrogen from a hydrogen storage system of a hydrogen fuelled locomotive;
FIG. 4 is a flow chart of an embodiment of a method of remotely controlling the discharge of hydrogen from a hydrogen storage system of a hydrogen fuelled locomotive.
Detailed Description
The present invention will be described in further detail with reference to the following examples and drawings in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
In the description of the present invention, unless otherwise indicated, the meaning of "plurality of" means greater than or equal to two; the terms "upper," "lower," "left," "right," "inner," "outer," and the like are merely used for convenience in describing the present invention and to simplify the description, and do not denote or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the present invention. When the absolute position of the object to be described is changed, the relative positional relationship may be changed accordingly. Furthermore, the use of the terms first, second, and the like in the present application are not used for any order, quantity, or importance, but rather are used for distinguishing between different parts.
The invention relates to a hydrogen storage system in a method for remotely controlling hydrogen discharge of a hydrogen storage system of a hydrogen fuel locomotive, which is shown in fig. 2 and comprises a hydrogen storage module, a hydrogenation port 1, a one-way valve 2, a controller 3, a remote control module 4, a power supply module 5, a high-pressure pipeline module, a low-pressure pipeline module, a high-pressure discharge pipeline module and a low-pressure discharge pipeline module, wherein the high-pressure discharge pipeline module, the hydrogen storage module, the high-pressure pipeline module, the low-pressure pipeline module and the low-pressure discharge pipeline module are sequentially connected, the one-way valve 2 is arranged between the hydrogenation port 1 and the hydrogen storage module, the controller 3 is respectively in communication connection with the hydrogen storage module, the high-pressure pipeline module, the low-pressure pipeline module and the remote control module 4, and the remote control module 4 is connected with the power supply module 5.
In some embodiments, the hydrogen storage module includes a hydrogen storage bottle 65, a bottle valve and a tail valve, the bottle valve is an integrated valve and includes a bottle valve master cut valve 61, a bottle valve solenoid valve 62, a bottle valve temperature sensor 63 and a bottle valve TPRD64, the tail valve includes a tail valve TPRD66, and the bottle valve solenoid valve 62, the bottle valve temperature sensor 63 are communicatively connected to the controller 3, respectively. The hydrogen storage bottle 65 may be hydrogenated through a bottle valve, or the hydrogen storage bottle 65 may be made to supply hydrogen to a fuel cell (not shown) through a bottle valve.
In some embodiments, the hydrogen storage bottles 65 may be provided in plurality, each hydrogen storage bottle 65 being provided with a bottle valve, and a tail valve being provided as needed.
In some embodiments, the high pressure line module includes a high pressure line and a high pressure sensor 8, the high pressure sensor 8 being disposed on the high pressure line. The high-pressure line is configured such that high-pressure hydrogen is charged from the hydrogenation port 1 into the hydrogen storage bottle 65 and hydrogen is supplied to the low-pressure line of the low-pressure line module when the bottle valve solenoid valve 62 and the low-pressure solenoid valve 10 of the low-pressure line module are opened.
In some embodiments, the low pressure line module includes a low pressure line, a low pressure solenoid valve 10, and a low pressure sensor 11, wherein the low pressure solenoid valve 10 and the low pressure sensor 11 are disposed on the low pressure line, respectively. The low pressure line is configured to supply hydrogen to the fuel cell system through the fuel cell hydrogen supply port 16 after depressurizing the high pressure line hydrogen gas through the low pressure solenoid valve 10 in the event of a fuel cell start-up.
In some embodiments, the low pressure drain line module includes a low pressure drain line, a manual drain valve 13, a drain solenoid valve 14, and a first drain port 15, wherein the manual drain valve 13 and the drain solenoid valve 14 are disposed on the low pressure drain line. The low pressure bleed line is configured to bleed hydrogen when the manual bleed valve 13 is open or the bleed solenoid valve 14 is open and the cylinder valve solenoid valve 62 and the low pressure solenoid valve 10 are energized. In some embodiments, the drain solenoid 14 is an automatic drain solenoid.
In some embodiments, the high pressure vent line module includes a high pressure vent line and a second vent 7, the high pressure vent line communicating with the hydrogen storage bottle 65 through a bottle valve TPRD64 and a tail valve TPRD66, respectively.
In some embodiments, a first concentration sensor 9 and a second concentration sensor 12 are arranged outside the hydrogen storage system, and the first concentration sensor 9 and the second concentration sensor 12 are respectively arranged at positions above the front end and the rear end of the hydrogen storage system, which are easy to gather, namely positions above the hydrogen storage system, which are easy to gather after hydrogen leakage, and are respectively used for detecting the concentration of hydrogen.
When the hydrogen storage system is put into operation, the cylinder valve master cut valve 61 is opened. The hydrogen storage system does not need to be powered when the hydrogen storage bottle 65 is hydrogenated through the bottle valve, and hydrogen is charged into the hydrogen storage bottle 65 through a check valve (not shown) in the bottle valve and the bottle valve master cut valve 61 passage. When the hydrogen storage bottle 65 supplies hydrogen to the fuel cell through the bottle valve, the hydrogen gas enters the high-pressure line from the hydrogen storage bottle 65 through the bottle valve master cut valve 61, the bottle valve solenoid valve 62, and the bottle valve gas outlet (not shown), then enters the low-pressure line through the low-pressure solenoid valve 10, and is supplied to the fuel cell hydrogen supply port 16.
Compared with the existing hydrogen storage system, the hydrogen storage system in the method for remotely controlling the hydrogen storage system of the hydrogen fuel locomotive disclosed by the invention has the advantages that the design of the discharge electromagnetic valve 14, the remote control module 4 and the power supply module 5 is added, the discharge electromagnetic valve 14 and the manual discharge valve 13 are positioned on two parallel pipelines, and the manual discharge or the hydrogen discharge operation of the remote control discharge electromagnetic valve 14 can be selected on the site of the vehicle-mounted hydrogen storage system according to the requirement.
The invention provides a method for remotely controlling a hydrogen storage system of a hydrogen fuel locomotive to discharge hydrogen, which comprises the following steps: when a locomotive microcomputer system (not shown) is not put into operation or the locomotive is in power-off parking, a power module 5 of the hydrogen storage system is started through a remote control module 4 of the hydrogen storage system to enable electric components of the hydrogen storage system to be powered on, the health state diagnosis of the hydrogen storage system is remotely monitored through the remote control module 4, and the intelligent discharging and stopping of hydrogen are remotely controlled through the remote control module 4. Powering up the electrical components of the hydrogen storage system is also referred to as waking up the hydrogen storage system.
In some embodiments, the method for remotely controlling the hydrogen gas release from a hydrogen storage system of a hydrogen fuelled locomotive further comprises the remote control module 4 communicating with the controller 3 of the hydrogen storage system, the locomotive microcomputer system and a ground control system and communicating data back to the ground control system (not shown) upon the locomotive microcomputer system being thrown in
In some embodiments, the electrical components of the hydrogen storage system include the controller 3, the high pressure sensor 8, the low pressure sensor 11, the first concentration sensor 9, the second concentration sensor 12, the cylinder valve solenoid valve 62, the cylinder valve temperature sensor 63, the low pressure solenoid valve 10, and the drain solenoid valve 14.
In some embodiments, as shown in fig. 4, the power module 5 of the hydrogen storage system includes a 24V battery 52, the 24V battery 52 being a backup charging power source for the hydrogen storage system and also being a stock power source for the remote control module 4 to ensure that the hydrogen storage system is powered up when the locomotive is not controlling power. In the case where the hydrogen storage system is capable of taking locomotive 110V power control power, 24V battery 52 may be charged when not full, 24V battery 52 being the stock power source for remote control module 4.
In some embodiments, when the remote control module 4 wakes up the hydrogen storage system, the power module 5 preferably uses the 110V to 24V power supply 51, and when the control power of the 110V power supply of the locomotive cannot be obtained, the 24V battery 52 performs redundancy backup, so as to adapt to the power shortage condition of the long-term storage battery of the locomotive.
In some embodiments, the remote control module 4 has a remote communication T-BOX module (GPS function and 4G module function) and includes an external first control contactor K1 and a second control contactor K2.
In some embodiments, remote control module 4 is in network communication with controller 3, remote control module 4 being configured to enable control of the hydrogen storage system mode. The remote control module 4 enables the control of the hydrogen storage system mode when the locomotive microcomputer system is not in operation or when the locomotive is parked in a power-off state. The remote control module 4 can remotely control the controller 3 to perform health diagnosis of the hydrogen storage system, hydrogen discharge operation and the like, and remote hydrogen discharge can also be performed on site.
In some embodiments, remote control module 4 is not enabled to control the hydrogen storage system mode when the locomotive microcomputer system is in operation, remote control module 4 is in normal operation, remote control module 4 communicates with controller 3, the locomotive microcomputer system, and the ground control system, and returns data to the ground control system.
The remote control module 4 is configured to cause the hydrogen storage system to obtain a control power supply and to control the power on of the discharge solenoid valve 14, which is a necessary condition for discharging hydrogen. The controller 3 is configured to control the opening of the cylinder valve solenoid valve 62 and the low-pressure solenoid valve 10, which is a primary condition for discharging hydrogen.
In some embodiments, powering up the electrical components of the hydrogen storage system by enabling the power module 5 of the hydrogen storage system through the remote control module 4 of the hydrogen storage system includes: the remote control module 4 obtains control electricity through the control coil of the first control contactor K1 (the suction of the K1 contactor), so that other electrical components except the remote control module 4 of the hydrogen storage system are controlled, wherein the other electrical components of the hydrogen storage system comprise a controller 3, a high-pressure sensor 8, a low-pressure sensor 11, a first concentration sensor 9, a second concentration sensor 12 and a bottle valve temperature sensor 63, and at the moment, the hydrogen storage system can be remotely monitored through the remote control module 4 to obtain the health state of the hydrogen storage system.
In some embodiments, powering up the electrical components of the hydrogen storage system by enabling the power module 5 of the hydrogen storage system through the remote control module 4 of the hydrogen storage system includes: the remote control module 4 controls the bottle valve electromagnetic valve 62 and the low-pressure electromagnetic valve 10 to be electrically opened through the controller 3, and the remote control module 4 controls the discharge electromagnetic valve 14 to be electrically opened through the control coil of the second control contactor K2 (the suction of the K2 contactor), so that intelligent hydrogen discharge can be performed.
In some embodiments, remote monitoring of hydrogen storage system health diagnostics by remote control module 4 includes: the controller 3 receives temperature data transmitted by the bottle valve temperature sensor 63, pressure data transmitted by the high-pressure sensor 8 and the low-pressure sensor 11, hydrogen leakage concentration data transmitted by the first concentration sensor 9 and the second concentration sensor 12, a short circuit signal and an open circuit signal of the bottle valve electromagnetic valve 62, fault signals of the bottle valve temperature sensor 63, the first concentration sensor 9, the second concentration sensor 12, the high-pressure sensor 8 and the low-pressure sensor 11, communication fault signals of the controller 3 and a locomotive microcomputer system, ground control system, power supply fault signals and the like, compares the received data and signals with respective set values in the controller 3, judges whether the hydrogen storage system has faults, fault levels and corresponding countermeasures, and realizes remote monitoring diagnosis of the health state of the hydrogen storage system by the remote control module 4 through communication of the remote control module 4 and the controller 3.
In some embodiments, the failure level of the hydrogen storage system is a classification of the failure into a primary failure, a secondary failure, and a tertiary failure according to the severity of the failure, the failure level and corresponding countermeasures are as follows: the first-level fault is a slight fault, and the controller 3 closes the failed component or does not process the failed component; the second-level failure is a general failure, the controller 3 requests to close all of the cylinder valve solenoid valves 62 and the pressure solenoid valves 10, and after the fuel cell is closed, the controller closes all of the cylinder valve solenoid valves 62 and the pressure solenoid valves 10; the three-level fault is a serious fault, and the controller 3 reports the fault to the locomotive microcomputer system or the ground control system (when the locomotive microcomputer system is not activated, the ground control system should be reported), and immediately closes all of the cylinder valve solenoid valves 62 and the pressure solenoid valves 10.
In some embodiments, the primary failure includes: the circuit of the single valve solenoid valve 62 fails, and the controller 3 closes the corresponding valve solenoid valve 62; the first concentration sensor 9 and/or the second concentration sensor 12 detects a slight leakage of hydrogen gas; the cylinder valve temperature sensor 63 detects a slight exceeding of the temperature; the low pressure sensor 11 detects a slight pressure overrun; the controller 3 does not process.
In some embodiments, the secondary failure includes: the temperature transmitted by the bottle valve temperature sensor 63 is too high or too low, the pressure transmitted by the high pressure sensor 8 is too high or too low, the pressure transmitted by the low pressure sensor 11 is too high or too low, the hydrogen leakage concentration transmitted by the first concentration sensor 9 is moderately out of standard, the hydrogen leakage concentration transmitted by the second concentration sensor 12 is moderately out of standard, the bottle valve temperature sensor 63 is failed, the high pressure sensor 8 and/or the low pressure sensor 11 is failed, and the power supply failure such as the power supply voltage is out of standard. The controller 3 requests to close all of the in-cylinder valve solenoid valves 62 and the low-pressure solenoid valves 10, and after the fuel cell is closed, the controller 3 closes all of the in-cylinder valve solenoid valves 62 and the low-pressure solenoid valves 10.
In some embodiments, the three-level fault includes: the temperature of the bottle valve temperature sensor 63 is ultrahigh or ultralow, the pressure of the high pressure sensor 8 is ultrahigh or ultralow, the hydrogen leakage concentration of the first concentration sensor 9 is seriously out of standard, the hydrogen leakage concentration of the second concentration sensor 12 is seriously out of standard, the low-pressure electromagnetic valve 10 is short-circuited or open-circuited, and the communication between the controller 3 and a locomotive microcomputer system is overtime. The controller 3 reports the fault to the locomotive microcomputer system or ground control system and immediately closes all of the cylinder valve solenoid valves 62 and the pressure solenoid valves 10.
In some embodiments, the intelligent discharging and stopping of hydrogen by remote control module 4 comprises: the controller 3 controls the opening or closing of the bottle valve electromagnetic valve 62 and the low-pressure electromagnetic valve 10 according to whether the hydrogen storage system has faults or not and the level of the faults, the remote control module 4 controls the discharge electromagnetic valve 14 to be electrically opened to discharge and stop the hydrogen of the hydrogen storage system, and the remote control module 4 is communicated with the controller 3 to realize the remote control of the hydrogen to be intelligently discharged and stopped.
In some embodiments, the electrical control logic of the hydrogen storage system comprises: the controller 3 can judge whether the temperature, concentration, pressure of the hydrogen storage system is normal or ultrahigh, too high, too low, line short-circuit, sensor failure, communication failure and the level of failure according to the collected data comparison, thereby giving valve opening and closing instructions to the cylinder valve solenoid valve 62 and the low-pressure solenoid valve 10.
The locomotive microcomputer system has optimal control right on the hydrogen storage system, and when the abnormal situation that the whole locomotive cannot be controlled occurs, the locomotive microcomputer system can enable the hydrogen storage system and the fuel cell system to be powered off and stop working.
As shown in fig. 3, the method for remotely controlling the hydrogen storage system of the hydrogen-fueled locomotive to discharge hydrogen according to the present invention comprises the steps of:
step 1, in the process that a locomotive microcomputer system is not put into operation or the locomotive is in power-off parking, a remote control module 4 wakes up a hydrogen storage system, and electric components of the hydrogen storage system obtain control electricity of a power supply module 5, namely a controller 3, a high-pressure sensor 8, a low-pressure sensor 11, a first concentration sensor 9, a second concentration sensor 12, a cylinder valve electromagnetic valve 62, a cylinder valve temperature sensor 63, a cylinder valve electromagnetic valve 10 and a discharge electromagnetic valve 14 obtain control electricity of the power supply module 5;
step 2, if the controller 3 has no fault after self-checking, the remote control module 4 sends out valve opening instructions of the bottle valve electromagnetic valve 62 and the low-pressure electromagnetic valve 10, and the valve opening instructions are put into operation; or after the safety monitoring of the hydrogen storage system is finished, the remote control module 4 sends out a valve closing instruction of the bottle valve electromagnetic valve 62 and the low-pressure electromagnetic valve 10 and the power supply module 5 controls electricity; if the controller 3 has a first-level fault after self-inspection, but the conditions still allow the bottle valve electromagnetic valve 62 and the low-pressure electromagnetic valve 10 to open, the remote control module 4 sends out a valve opening instruction and a discharging instruction to perform controllable intelligent hydrogen discharging. When a primary failure occurs, for example, a circuit failure of a single cylinder valve solenoid valve 62, the controller 3 closes the corresponding cylinder valve solenoid valve 62; the first concentration sensor 9 and/or the second concentration sensor 12 detects a slight leakage of hydrogen gas; the cylinder valve temperature sensor 63 detects a slight exceeding of the temperature; the low pressure sensor 11 detects a slight pressure overrun; the controller 3 does not process and still allows opening of the non-malfunctioning cylinder valve solenoid 62 and the low pressure solenoid 10.
In some embodiments, in step 1, the remote control module 4 wakes up the hydrogen storage system by enabling the control hydrogen storage system mode.
In some embodiments, in step 2, the controller 3 determines whether the hydrogen storage system has a fault or a fault level according to the data transmitted by the cylinder valve temperature sensor 63, the high pressure sensor 8, the low pressure sensor 11, the first concentration sensor 9, and the second concentration sensor 12, and the fault signals, the short circuit signals and the open circuit signals of the cylinder valve solenoid valve 62, and the comparison between the fault signals of the communication between the controller 3 and the locomotive microcomputer system and the ground control system and the set values of the controller 3.
As shown in fig. 2 to 4, the method for remotely controlling the hydrogen storage system of the hydrogen-fueled locomotive to discharge hydrogen according to the present invention is as follows: when the control power of the locomotive 110V power supply can be obtained, the 24V battery 52 is charged under the condition of not being full of power, and when the remote control module 4 wakes up the hydrogen storage system, the power supply module 5 preferably uses the 110V to 24V power supply 51. When the locomotive 110V power supply control power cannot be obtained, the 24V battery 52 plays a redundant backup, the remote control module 4 obtains control power for other electric components (the controller 3, the bottle valve temperature sensor 63, the high-pressure sensor 8, the low-pressure sensor 11, the first concentration sensor 9 and the second concentration sensor 12) of the hydrogen storage system except the remote control module 4 through the power supply of the control coil of the first control contactor K1 (the suction of the K1 contactor), and at the moment, the hydrogen storage system is remotely monitored to obtain the health state of the hydrogen storage system.
The remote control module 4 controls the bottle valve electromagnetic valve 62 and the low-pressure electromagnetic valve 10 to be electrically opened through the hydrogen storage system controller HMS, and the remote control module 4 controls the discharge electromagnetic valve 14 to be electrically opened through the control coil of the second control contactor K2 (the suction of the K2 contactor), so that the intelligent discharge and stop of hydrogen can be performed. The intelligent discharging is realized by collecting data provided by the bottle valve temperature sensor 63, the high pressure sensor 8, the low pressure sensor 11, the first concentration sensor 9 and the second concentration sensor 12 respectively, and the bottle valve electromagnetic valve 62 and the low pressure electromagnetic valve 10 are opened or closed by the hydrogen storage system controller HMS through condition comparison, so that the hydrogen discharging and stopping discharging of the hydrogen storage system are carried out. If the hydrogen concentration leakage is moderately out of standard, the hydrogen storage system controller HMS can send out a valve closing instruction (the bottle valve electromagnetic valve 62 and the low-pressure electromagnetic valve 10 are closed) and trigger the discharge electromagnetic valve 14 to be closed in a power-off mode (the K1 contactor is opened), and the discharge is automatically stopped. For safety, the discharge is again performed, and the discharge solenoid valve 14 is controlled electrically again.
According to the method for discharging hydrogen by the hydrogen storage system of the remote control hydrogen fuel locomotive, the hydrogen in the hydrogen storage bottle 65 and the pipeline is controllably discharged through the low-pressure discharge pipeline before the preset risk comes, so that the safety risk is reduced; when the locomotive is powered off, the hydrogen storage system needs to be powered on, and the power module 5 is started at the moment, so that the health state of the hydrogen storage system can be detected or remotely monitored, the hydrogen storage system can be subjected to air tightness, replacement, emission and other works, and the working efficiency is improved. The power supply module 5 serves as a stand-by power supply for the remote control module 4, which reduces the cost of the remote control module 4 for separately setting the power supply. The power module 4 is started in real time, so that the power consumption of the power module 4 is saved; the method can be used for regularly monitoring the hydrogen storage system to obtain the safety data of the hydrogen storage system, and can be used for carrying out health diagnosis and taking safety measures on the hydrogen storage system, so that the labor cost is reduced and the safety is prevented; the remote control hydrogen storage system emission method is not only suitable for locomotive industry, but also applicable to other industries, and has remarkable economic benefit; the remote control hydrogen storage system discharging method can also be used for on-site discharging, the manual discharging valve 13 is still reserved, an operator can conveniently select various operation modes to perform on-site work, and the method is flexible and convenient.
The foregoing examples merely illustrate embodiments of the invention and are described in more detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention.

Claims (10)

1. A method of remotely controlling the discharge of hydrogen from a hydrogen storage system of a hydrogen fuelled locomotive comprising: when the locomotive microcomputer system is not put into operation or the locomotive is in power-off parking, a power module of the hydrogen storage system is started through a remote control module of the hydrogen storage system to enable electric components of the hydrogen storage system to be powered on, the health state diagnosis of the hydrogen storage system is remotely monitored through the remote control module, and the intelligent discharging and stopping of hydrogen are remotely controlled through the remote control module.
2. The method of remotely controlling a hydrogen storage system of a hydrogen fuelled locomotive as claimed in claim 1 wherein said electrical components of said hydrogen storage system comprise said controller, a high pressure sensor, a low pressure sensor, a first concentration sensor, a second concentration sensor, a cylinder valve solenoid valve, a cylinder valve temperature sensor, a pressure solenoid valve, a discharge solenoid valve, said remote control module being in network communication with said controller.
3. The method of remotely controlling a hydrogen storage system for a hydrogen fuelled locomotive as claimed in claim 2 wherein said remote control module has a remote communications T-BOX module and comprises first and second externally connected control contactors.
4. The method of remotely controlling a hydrogen storage system for a hydrogen fuelled locomotive as claimed in claim 3 wherein said powering up electrical components of the hydrogen storage system by enabling a power module of the hydrogen storage system through a remote control module of the hydrogen storage system comprises: the remote control module obtains control electricity through a control coil of the first control contactor so that the controller, the high-voltage sensor, the low-voltage sensor, the first concentration sensor, the second concentration sensor and the bottle valve temperature sensor obtain control electricity.
5. The method of remotely controlling a hydrogen storage system of a hydrogen fuelled locomotive as claimed in claim 4 wherein said powering up electrical components of the hydrogen storage system by enabling a power module of the hydrogen storage system through a remote control module of the hydrogen storage system comprises: the remote control module controls the bottle valve electromagnetic valve and the low-pressure electromagnetic valve to be powered on through the controller, and the remote control module enables the discharge electromagnetic valve to be powered on through the control coil of the second control contactor.
6. The method of remotely controlling hydrogen emissions from a hydrogen storage system of a hydrogen fuelled locomotive as claimed in claim 5 wherein said remotely monitoring a health condition diagnosis of the hydrogen storage system via a remote control module comprises: the controller receives temperature data transmitted by the bottle valve temperature sensor, pressure data transmitted by the high-pressure sensor and pressure data transmitted by the low-pressure sensor, hydrogen leakage concentration data transmitted by the first concentration sensor and the second concentration sensor, a bottle valve electromagnetic valve short-circuit signal and an open-circuit signal, fault signals of the bottle valve temperature sensor, the first concentration sensor, the second concentration sensor, the high-pressure sensor and the low-pressure sensor, the controller communicates fault signals with a locomotive microcomputer system and a ground control system, supplies power fault signals, compares the received data and signals with respective set values in the controller, judges whether the hydrogen storage system has faults, fault levels and corresponding countermeasures, and realizes remote monitoring diagnosis of the health state of the hydrogen storage system by the remote control module through communication of the remote control module and the controller.
7. The method for remotely controlling a hydrogen storage system for a hydrogen fueled locomotive to discharge hydrogen according to claim 6, wherein the remotely controlling the hydrogen to be discharged and stopped intelligently by the remote control module comprises: the controller controls the opening or closing of the solenoid valve of the bottle valve and the low-voltage solenoid valve according to whether the hydrogen storage system has faults or not and the level of the faults, the remote control module controls the discharge solenoid valve to be opened by electricity so as to discharge and stop the hydrogen of the hydrogen storage system, and the remote control module is communicated with the controller to realize the remote control of the remote control module to discharge and stop the hydrogen intelligently.
8. The method of remotely controlling the release of hydrogen from a hydrogen storage system of a hydrogen fuelled locomotive as claimed in claim 6 wherein the fault level of the hydrogen storage system is a classification of faults into primary, secondary and tertiary faults based on the severity of the fault, the fault level and corresponding countermeasures being as follows: the first-level fault is a slight fault, and the controller closes the failed component or does not process the failed component; the second-level fault is a general fault, the controller requests to close all the solenoid valves and the low-pressure solenoid valves, and after the fuel cell is closed, the controller closes all the solenoid valves and the low-pressure solenoid valves; the three-level fault is a serious fault, and the controller reports the fault to the locomotive microcomputer system or the ground control system and immediately closes all the solenoid valves of the cylinder valves and the low-voltage solenoid valves.
9. The method of claim 1, wherein the power module comprises a 24V battery, the 24V battery being a backup power source for the hydrogen storage system and also being a stand-by power source for the remote control module to ensure that the hydrogen storage system is powered up when the locomotive is not powered up.
10. The method of remotely controlling a hydrogen storage system of a hydrogen fuelled locomotive as claimed in claim 1 further comprising the remote control module communicating with a controller of the hydrogen storage system, the locomotive microcomputer system and a ground control system and communicating data back to the ground control system upon a locomotive microcomputer system input.
CN202311578229.9A 2023-11-24 2023-11-24 Method for remotely controlling hydrogen storage system of hydrogen fuel locomotive to discharge hydrogen Pending CN117605950A (en)

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