CN117583384A - Forming method and forming device for copper-aluminum composite strip - Google Patents
Forming method and forming device for copper-aluminum composite strip Download PDFInfo
- Publication number
- CN117583384A CN117583384A CN202311697172.4A CN202311697172A CN117583384A CN 117583384 A CN117583384 A CN 117583384A CN 202311697172 A CN202311697172 A CN 202311697172A CN 117583384 A CN117583384 A CN 117583384A
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- CN
- China
- Prior art keywords
- copper
- fixed
- arc
- rolling roller
- strip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 29
- JRBRVDCKNXZZGH-UHFFFAOYSA-N alumane;copper Chemical compound [AlH3].[Cu] JRBRVDCKNXZZGH-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000005096 rolling process Methods 0.000 claims abstract description 129
- 230000007246 mechanism Effects 0.000 claims abstract description 110
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 60
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 60
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 60
- 229910052802 copper Inorganic materials 0.000 claims abstract description 60
- 239000010949 copper Substances 0.000 claims abstract description 60
- 238000004140 cleaning Methods 0.000 claims abstract description 49
- 239000007921 spray Substances 0.000 claims description 15
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims 1
- 238000005098 hot rolling Methods 0.000 description 9
- 239000012535 impurity Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/16—Adjusting or positioning rolls
- B21B31/20—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis
- B21B31/22—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis mechanically, e.g. by thrust blocks, inserts for removal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0269—Cleaning
- B21B45/0275—Cleaning devices
- B21B45/0287—Cleaning devices removing solid particles, e.g. dust, rust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B2001/225—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length by hot-rolling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a copper-aluminum composite strip forming method and a forming device thereof, wherein a cleaning mechanism and a guiding mechanism are sequentially arranged at the front part and the middle part between a left vertical plate and a right vertical plate, an upper rolling mechanism and a lower rolling mechanism are arranged at the rear part between the left vertical plate and the right vertical plate, and the upper rolling mechanism and the lower rolling mechanism are arranged at the rear part between the left vertical plate and the right vertical plate; when the lower rolling mechanism moves forwards and backwards along the fastening frame, the position of the upper rolling roller is rotated and adjusted, and the distance between the upper rolling roller and the lower rolling roller is adjusted, so that the rolling pressure of the copper strip and the aluminum strip is adjusted.
Description
Technical Field
The invention relates to the technical field of copper-aluminum composite strip forming, in particular to a copper-aluminum composite strip forming method and a copper-aluminum composite strip forming device.
Background
Copper-aluminum composite strip is a composite material combining two metals of copper and aluminum, and is generally used in the fields of electric industry, conductive connection, heat exchange, and the like, to combine the high conductivity of copper and the lightweight property of aluminum. The most common method is to laminate the two metals together by high temperature rolling equipment using a hot rolling compounding process. Due to the influences of oxides, dirt and impurities on the surfaces of the copper strip and the aluminum strip, the hot rolling joint quality of the copper strip and the aluminum strip is difficult to ensure after hot rolling, and the hot rolling pressure during hot rolling cannot be adjusted according to the thickness of the copper strip and the aluminum strip during hot rolling, so that a forming method and a forming device of the copper-aluminum composite strip are provided.
Disclosure of Invention
The invention aims to provide a method and a device for forming a copper-aluminum composite strip, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the copper-aluminum composite strip forming device comprises a left vertical plate and a right vertical plate, wherein a cleaning mechanism and a guiding mechanism are sequentially arranged at the front part and the middle part between the left vertical plate and the right vertical plate, an upper rolling mechanism and a lower rolling mechanism are arranged at the rear part between the left vertical plate and the right vertical plate in an up-down manner, and a fastening frame is fixedly arranged at the lower side of the rear part between the left vertical plate and the right vertical plate;
an upper rolling roller driven to rotate by a servo motor is arranged on the upper rolling mechanism, and the upper rolling roller drives a cleaning mechanism to rotate by a belt, so that the cleaning mechanism cleans copper strips and aluminum strips passing through the upper part and the lower part of the upper rolling mechanism;
the rear ends of the copper strips and the aluminum strips pass through the guide mechanism and then pass through the upper rolling roller and the lower rolling roller on the lower rolling mechanism, and the copper strips and the aluminum strips are rolled into copper-aluminum composite strips through the upper rolling roller and the lower rolling roller;
when the lower rolling mechanism moves forwards and backwards along the fastening frame, the position of the upper rolling roller is rotationally adjusted, so that the distance between the upper rolling roller and the lower rolling roller is adjusted, and the rolling pressure of the copper strip and the aluminum strip is adjusted;
and a tensioning mechanism is fixed on the outer side wall of the vertical plate and is used for tensioning the belt when the position of the upper rolling roller is adjusted in a rotating way.
Preferably, the fastening frame comprises a front group of connecting seats and a rear group of connecting seats, wherein the front group and the rear group of connecting seats are fixed on the lower sides of the rear parts between the left group of vertical plates and the right group of vertical plates through first bolts, and guide rails are fixed between the two ends of the front group and the rear group of connecting seats;
the lower rolling mechanism comprises a movable frame which is in sliding connection with the guide rail, a hydraulic cylinder which is arranged in the middle of the upper end of the front connecting seat, and a rotating shaft rod which is movably connected between the left vertical plate and the right vertical plate;
the front end between the movable frames is connected with a connecting plate, a piston rod at the output end of the hydraulic cylinder is fixed in the middle of the front end of the connecting plate, two ends of the rotating shaft rod are fixed with first gears which are meshed with teeth on the horizontal part of the front end of the movable frame, and a lower rolling roller is movably connected to the upper side between the rear end vertical parts of the two groups of movable frames;
the upper rolling mechanism comprises two groups of rotating arms, a mounting plate connected between the two groups of rotating arms and a second gear fixed on the outer side of the front end of the rotating arm, a first rotating shaft fixed in the middle of the outer side of the second gear is movably connected to the inner wall of a corresponding vertical plate, and the second gear is meshed with the upper end of the corresponding first gear;
the second rotating shafts at two ends of the upper rolling roller are movably connected to the lower side between the vertical parts at the rear end of the rotating arm, the left end and the right end of the second rotating shaft are both in sliding connection with arc grooves formed in the vertical plate, the left end of the second rotating shaft penetrates through the arc grooves and then is fixedly connected with a first belt pulley, a third gear fixed at the right end of the second rotating shaft is meshed with a fourth gear at the output end of the servo motor, and the servo motor is fixed at the rear end of the mounting plate.
Preferably, the guide mechanism comprises an I-shaped seat fixed in the middle between the left vertical plate and the right vertical plate through a second bolt, a first guide roller and a second guide roller which are movably connected between the upper parts of the I-shaped seat, and a third guide roller and a fourth guide roller which are movably connected between the lower parts of the I-shaped seat, wherein the copper strip passes through the first guide roller and the second guide roller, and the aluminum strip passes through the third guide roller and the fourth guide roller.
The cleaning mechanism comprises a front arc-shaped piece and a rear arc-shaped piece, a framework fixed between the front arc-shaped piece and the rear arc-shaped piece, a left end cover mechanism fixed on the outer side of the left end of the front arc-shaped piece and the rear arc-shaped piece, a right end cover mechanism fixed on the outer side of the right end of the front arc-shaped piece and the rear arc-shaped piece, and a cleaning seat connected with the upper end and the lower end of the framework through a first spring, wherein the cleaning seat extends out from the space between the front arc-shaped piece and the rear arc-shaped piece;
the right end cover mechanism comprises a right end cover which is sleeved and fixed on the outer sides of the right ends of the front arc-shaped piece and the rear arc-shaped piece through a fourth bolt, and a third rotating shaft which is fixed in the middle of the right end cover and penetrates through the corresponding vertical plate;
the left end cover mechanism is sleeved and fixed on a left end cover at the outer side of the left ends of the front arc-shaped piece and the rear arc-shaped piece through a fourth bolt, a fourth rotating shaft is fixed in the middle of the left end cover, a second belt pulley is fixed through a third bolt after penetrating through a corresponding vertical plate, and the second belt pulley is connected with the first belt pulley through a belt.
Preferably, the framework comprises an I-shaped frame and a spray head fixed at the front and rear parts of the middle of the I-shaped frame, and the spray head penetrates through the arc-shaped piece to extend out;
the left fourth bolt penetrates through the left end cover and the left ends of the front and rear groups of arc-shaped pieces and is then screwed to the left end of the I-shaped frame, and the right fourth bolt penetrates through the right end cover and the right ends of the front and rear groups of arc-shaped pieces and is then screwed to the right end of the I-shaped frame;
the cleaning seat comprises a brush fixing seat and a brush fixed after the brush fixing seat extends out of the front arc-shaped piece and the rear arc-shaped piece, and the root of the brush fixing seat is connected to the I-shaped frame through two groups of first springs which are symmetrically arranged;
vertical bolts are fixed at the upper end and the lower end of the left end cover and the right end cover, penetrate through the protrusions at the two sides of the root of the hairbrush fixing seat and are then connected with the I-shaped frame in a threaded mode.
Preferably, the middle part of the right end of the left end cover is provided with an inserting pipe inserted into the I-shaped frame, the inserting pipe is communicated with the spray head through a channel in the I-shaped frame, the middle part of the fourth rotating shaft is provided with an annular groove, the right side wall of the fourth rotating shaft is provided with a plurality of groups of air inlets communicated with an air collecting cavity in the right end of the fourth rotating shaft, and the right end of the air collecting cavity is communicated with the inserting pipe;
the annular groove is sleeved with a filtering ring seat, a supporting block is arranged on the inner wall of the annular groove and used for supporting the bottom of the annular groove, the middle of the fourth rotating shaft is sleeved with an air inlet ring seat, bearings on the left side and the right side of the inner portion of the fourth rotating shaft are sleeved on the left side and the right side of the outer side of the annular groove, and the middle of the air inlet ring seat is connected with an air inlet hose.
The tensioning mechanism comprises an H-shaped seat fixed on the outer side wall of the vertical plate through a fifth bolt, a sliding seat in sliding connection with the grooves at the upper end and the lower end of the H-shaped seat, and tensioning wheels movably arranged on the sliding seat, and an upper tensioning wheel and a lower tensioning wheel are tightly attached to the inner wall of the middle part of the belt;
the side wall of the groove is provided with a vertical groove, sliding blocks in the middle of two sides of the sliding seat are in sliding connection with corresponding vertical grooves, the lower end of the upper sliding seat is connected with the bottom of the groove at the upper part through a second spring, and the upper end of the lower sliding seat is connected with the top of the groove at the lower part through the second spring.
The invention also provides a forming method of the copper-aluminum composite strip forming device, which specifically comprises the following steps:
s1, enabling a copper strip to pass through between a first guide roller and a second guide roller, enabling an aluminum strip to pass through between a third guide roller and a fourth guide roller, and enabling the rear ends of the copper strip and the aluminum strip to pass through between an upper rolling roller and a lower rolling roller respectively;
s2, driving an upper rolling roller to rotate by a servo motor, and driving the cleaning mechanism to rotate by the upper rolling roller, so that a hairbrush on the cleaning mechanism contacts with the lower end surface of the copper strip and the upper end surface of the aluminum strip for cleaning, simultaneously, filling high-pressure gas into an air inlet ring seat by an air inlet hose, enabling the high-pressure gas to sequentially enter a channel in the H-shaped frame through an air inlet hole, an air collecting cavity and a plug-in pipe, and enabling the high-pressure gas to be finally sprayed out through a spray head, so that the lower end surface of the copper strip and the upper end surface of the aluminum strip are cleaned again;
and S3, driving the upper rolling roller to rotate by the servo motor, so that the copper strip and the aluminum strip are rolled into a copper-aluminum composite strip through the upper rolling roller and the lower rolling roller.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the upper rolling roller and the lower rolling roller can be used for carrying out hot rolling on the copper strip and the aluminum strip, meanwhile, the cleaning mechanism can be driven to clean the copper strip and the aluminum strip passing through the upper part and the lower part of the cleaning mechanism, a hairbrush on the cleaning mechanism is in contact with the lower end surface of the copper strip and the upper end surface of the aluminum strip, meanwhile, high-pressure gas is filled into the air inlet ring seat through the air inlet hose, the high-pressure gas sequentially enters the channel in the H-shaped frame through the air inlet hole, the air collecting cavity and the plug pipe, and finally the high-pressure gas is sprayed out through the spray nozzle, so that the lower end surface of the copper strip and the upper end surface of the aluminum strip are cleaned again; thus, oxides, dirt and impurities on the lower end surface of the copper strip and the upper end surface of the aluminum strip are removed, so that the hot rolling joint quality of the copper strip and the aluminum strip is ensured;
when the lower rolling mechanism moves forwards and backwards along the fastening frame, the position of the upper rolling roller is rotationally adjusted, so that the distance between the upper rolling roller and the lower rolling roller is adjusted, and the rolling pressure of the copper strip and the aluminum strip is adjusted;
the tensioning mechanism is fixed on the outer side wall of the vertical plate and is used for tensioning a belt when the position of the upper rolling roller is adjusted in a rotating mode, and driving rotation of the cleaning mechanism when the upper rolling roller rotates is guaranteed.
Drawings
FIG. 1 is a schematic view of an integrally assembled exploded construction of the present invention;
FIG. 2 is a schematic view of an exploded assembly of the upper rolling mechanism, guide mechanism and riser of the present invention;
FIG. 3 is a schematic cross-sectional view of the cleaning mechanism, the guiding mechanism, the upper rolling mechanism and the lower rolling mechanism of the present invention when copper strips and aluminum strips are hot rolled;
FIG. 4 is a schematic exploded view of the cleaning mechanism of the present invention;
FIG. 5 is a schematic perspective view of a framework of the present invention;
FIG. 6 is a schematic perspective view of a cleaning seat according to the present invention;
FIG. 7 is a schematic perspective view of the right end cap mechanism of the present invention;
FIG. 8 is an exploded view of the left end cap mechanism of the present invention;
FIG. 9 is a schematic cross-sectional view of the left end cap mechanism of the present invention;
FIG. 10 is a schematic perspective view of a cleaning mechanism according to the present invention;
FIG. 11 is a schematic cross-sectional view of a cleaning mechanism of the present invention;
FIG. 12 is an exploded view of the tensioning mechanism of the present invention;
FIG. 13 is a schematic perspective view of a fastening frame according to the present invention;
FIG. 14 is a schematic perspective view of the upper rolling mechanism of the present invention;
FIG. 15 is an exploded view of the lower rolling mechanism of the present invention;
FIG. 16 is a schematic perspective view of a guide mechanism according to the present invention;
fig. 17 is a schematic view of the connection of the first pulley, belt, second pulley and tensioner of the present invention.
In the figure: 1. a vertical plate; 101. an arc-shaped groove; 102. a connecting cylinder; 2. a tensioning mechanism; 21. an H-shaped seat; 22. a fifth bolt; 23. a vertical slot; 24. a slide; 25. a tensioning wheel; 26. a slip joint block; 27. a second spring; 3. a fastening frame; 31. a connecting seat; 32. a guide rail; 4. a second bolt; 5. a first bolt; 6. a rolling mechanism; 61. a rotating arm; 62. a fourth gear; 63. a third gear; 64. a rolling roller is arranged on the upper roller; 65. a servo motor; 66. a mounting plate; 67. a second gear; 68. a first rotating shaft; 69. a second rotating shaft; 7. a lower rolling mechanism; 70. a first pulley; 71. a moving rack; 72. a lower rolling roller; 73. a connecting plate; 74. teeth; 75. a rotating shaft lever; 76. a first gear; 77. a hydraulic cylinder; 8. a guide mechanism; 81. an I-shaped seat; 82. a first guide roller; 83. a second guide roller; 84. a third guide roller; 85. a fourth guide roller; 9. a cleaning mechanism; 91. a skeleton; 911. an I-shaped frame; 912. a spray head; 92. an arc-shaped member; 93. a first spring; 94. a cleaning seat; 940. a hairbrush fixing seat; 941. a protrusion; 942. a brush; 95. a right end cover mechanism; 950. a right end cover; 951. a third rotating shaft; 96. a left end cover mechanism; 960. a third bolt; 961. a second pulley; 962. an air inlet ring seat; 9620. an air intake hose; 963. a filter ring seat; 9630. a support block; 964. a left end cover; 9640. a connecting pipe is inserted; 9641. a fourth rotating shaft; 9642. an annular groove; 9643. an air inlet hole; 9644. an air collection cavity; 9645. a bearing; 97. a vertical bolt; 98. a fourth bolt; 10. a belt; 11. copper strips; 12. an aluminum strip.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-17, the present invention provides a technical solution:
examples
The copper-aluminum composite strip forming device comprises a left vertical plate 1 and a right vertical plate 1, wherein a cleaning mechanism 9 and a guiding mechanism 8 are sequentially arranged at the front part and the middle part between the left vertical plate 1 and the right vertical plate 1;
in this embodiment, as shown in fig. 4, 10 and 11, the cleaning mechanism 9 includes two sets of arc-shaped members 92, a skeleton 91 fixed between the two sets of arc-shaped members 92, a left end cover mechanism 96 fixed outside the left ends of the two sets of arc-shaped members 92, a right end cover mechanism 95 fixed outside the right ends of the two sets of arc-shaped members 92, and a cleaning seat 94 connected to the upper and lower ends of the skeleton 91 by a first spring 93, the cleaning seat 94 extending between the two sets of arc-shaped members 92;
the right end cover mechanism 95 includes a right end cover 950 sleeved and fixed on the outer sides of the right ends of the front and rear groups of arc-shaped members 92 through a fourth bolt 98, and a third rotating shaft 951 fixed in the middle of the right end cover 950, and penetrates through the corresponding vertical plate 1; a connecting cylinder 102 is fixed on the inner side wall of the right vertical plate 1, and a third rotating shaft 951 is sleeved inside the connecting cylinder 102;
the left end cover mechanism 96 is sleeved and fixed on a left end cover 964 outside the left ends of the front and rear groups of arc-shaped pieces 92 through a fourth bolt 98, and a fourth rotating shaft 9641 fixed in the middle of the left end cover 964, a second belt pulley 961 is fixed through a third bolt 960 after penetrating through the corresponding vertical plate 1, and the second belt pulley 961 is connected with the first belt pulley 70 through a belt 10.
The framework 91 comprises an I-shaped frame 911 and a spray head 912 fixed at the front and rear parts in the middle of the I-shaped frame 911, and the spray head 912 penetrates and extends out through the arc-shaped piece 92;
the left fourth bolt 98 penetrates through the left end cover 964 and the left ends of the front and rear groups of arc-shaped pieces 92 and is then screwed to the left end of the I-shaped frame 911, and the right fourth bolt 98 penetrates through the right end cover 950 and the right ends of the front and rear groups of arc-shaped pieces 92 and is then screwed to the right end of the I-shaped frame 911;
the cleaning seat 94 comprises a brush fixing seat 940, a brush 942 fixed after the brush fixing seat 940 extends out of the front and rear groups of arc-shaped pieces 92, and the root of the brush fixing seat 940 is connected to the I-shaped frame 911 through two groups of first springs 93 which are symmetrically arranged;
through the arrangement of the first spring 93, under the action of the elastic force, the brush 942 on the cleaning seat 94 is always in contact with the lower end surface of the copper strip 11 and the upper end surface of the aluminum strip 12, so that the condition that the brush 942 is not in contact with the lower end surface of the copper strip 11 and the upper end surface of the aluminum strip 12 after being worn is avoided.
Vertical bolts 97 are fixed at the upper and lower ends of the left end cover 964 and the right end cover 950, penetrate through protrusions 941 at two sides of the root of the brush fixing seat 940, and are then screwed to the I-shaped frame 911.
The middle part of the right end of the left end cover 964 is provided with a plug tube 9640 which is inserted into the I-shaped frame 911, the plug tube 9640 is communicated with the spray head 912 through a channel in the I-shaped frame 911, the middle part of the fourth rotating shaft 9641 is provided with an annular groove 9642, the right side wall of the fourth rotating shaft 9641 is provided with a plurality of groups of air inlet holes 9643 which are communicated with an air collecting cavity 9644 in the right end of the fourth rotating shaft 9641, and the right end of the air collecting cavity 9644 is communicated with the plug tube 9640;
the annular groove 9642 is sleeved with a filtering ring seat 963, a supporting block 9630 is arranged on the inner wall of the annular groove 9642 and used for supporting the bottom of the annular groove 9642, the middle part of the fourth rotating shaft 9641 is sleeved with an air inlet ring seat 962, bearings 9645 on the left side and the right side of the inner part of the fourth rotating shaft are sleeved on the left side and the right side of the outer side of the annular groove 9642, and the middle part of the air inlet ring seat 962 is connected with an air inlet hose 962.
The air inlet ring seat 962 is fixed on the inner side wall of the left vertical plate 1.
As shown in fig. 16, the guiding mechanism 8 includes an i-shaped seat 81 fixed in the middle between the left and right two sets of vertical plates 1 by a second bolt 4, a first guiding roller 82 and a second guiding roller 83 movably connected between the upper parts of the i-shaped seat 81, and a third guiding roller 84 and a fourth guiding roller 85 movably connected between the lower parts of the i-shaped seat 81, the copper strip 11 passes between the first guiding roller 82 and the second guiding roller 83, and the aluminum strip 12 passes between the third guiding roller 84 and the fourth guiding roller 85.
An upper rolling mechanism 6 and a lower rolling mechanism 7 are arranged at the back part between the left and right vertical plates 1 up and down, and a fastening frame 3 is fixedly arranged at the lower side of the back part between the left and right vertical plates 1;
the fastening frame 3 comprises a front group of connecting seats 31 and a rear group of connecting seats 31 which are fixed on the lower sides of the rear parts between the left and right groups of vertical plates 1 through first bolts 5, and a guide rail 32 which is fixed between two ends of the front group of connecting seats 31 and the rear group of connecting seats 31;
the lower rolling mechanism 7 comprises a movable frame 71 which is in sliding connection with the guide rail 32, a hydraulic cylinder 77 which is arranged in the middle of the upper end of the front connecting seat 31, and a rotating shaft rod 75 which is movably connected between the left and right vertical plates 1;
the front end between the moving frames 71 is connected with a connecting plate 73, a piston rod at the output end of a hydraulic cylinder 77 is fixed in the middle of the front end of the connecting plate 73, two ends of a rotating shaft rod 75 are fixed with first gears 76 which are meshed with teeth 74 on the horizontal part of the front end of the moving frame 71, and a lower rolling roller 72 is movably connected to the upper side between the rear end vertical parts of the two groups of moving frames 71;
the upper rolling mechanism 6 comprises two groups of rotating arms 61, a mounting plate 66 connected between the two groups of rotating arms 61 and a second gear 67 fixed on the outer side of the front end of the rotating arm 61, a first rotating shaft 68 fixed in the middle of the outer side of the second gear 67 is movably connected to the inner wall of the corresponding vertical plate 1, and the second gear 67 is meshed with the upper end of the corresponding first gear 76;
the second rotating shafts 69 at two ends of the upper rolling roller 64 are movably connected to the lower side between the vertical parts at the rear ends of the rotating arms 61, the left end and the right end of each second rotating shaft 69 are slidably connected to the arc-shaped grooves 101 formed in the vertical plate 1, the left end of each second rotating shaft 69 penetrates through the arc-shaped grooves 101 and extends out to be fixedly connected with the first belt pulley 70, the third gear 63 fixed at the right end of each second rotating shaft 69 is meshed with the fourth gear 62 at the output end of the corresponding servo motor 65, and the servo motor 65 is fixed at the rear end of the corresponding mounting plate 66.
An upper rolling roller 64 which is driven to rotate by a servo motor 65 is arranged on the upper rolling mechanism 6, the upper rolling roller 64 drives a cleaning mechanism 9 to rotate by a belt 10, and at the moment, the cleaning mechanism 9 cleans the copper strip 11 and the aluminum strip 12 which pass through the upper part and the lower part of the upper rolling roller;
the rear ends of the copper strip 11 and the aluminum strip 12 pass through the guide mechanism 8 and then pass through the upper rolling roller 64 and the lower rolling roller 72 on the lower rolling mechanism 7, and the copper strip 11 and the aluminum strip 12 are rolled into a copper-aluminum composite strip through the upper rolling roller 64 and the lower rolling roller 72;
when the lower rolling mechanism 7 moves forwards and backwards along the fastening frame 3, the position of the upper rolling roller 64 is rotationally adjusted, so that the distance between the upper rolling roller 64 and the lower rolling roller 72 is adjusted, and the rolling pressure of the copper strip 11 and the aluminum strip 12 is adjusted;
a tensioning mechanism 2 is fixed on the outer side wall of the vertical plate 1, and is used for tensioning the belt 10 when the upper rolling roller 64 is rotatably adjusted.
In this embodiment, as shown in fig. 12 and 17, the tensioning mechanism 2 includes an H-shaped seat 21 fixed on the outer sidewall of the vertical plate 1 by a fifth bolt 22, a sliding seat 24 sliding in a slot at the upper and lower ends of the H-shaped seat 21, and a tensioning wheel 25 movably mounted on the sliding seat 24, and the upper and lower groups of tensioning wheels 25 are tightly attached to the inner wall of the middle part of the belt 10;
the side wall of the slot is provided with a vertical slot 23, sliding blocks 26 in the middle of two sides of the sliding seat 24 are in sliding connection with the corresponding vertical slots 23, the lower end of the upper sliding seat 24 is connected with the bottom of the slot at the upper part through a second spring 27, and the upper end of the lower sliding seat 24 is connected with the top of the slot at the lower part through the second spring 27.
The invention also provides a forming method of the copper-aluminum composite strip forming device, which specifically comprises the following steps:
s1, passing the copper strip 11 between the first guide roller 82 and the second guide roller 83, passing the aluminum strip 12 between the third guide roller 84 and the fourth guide roller 85, and then passing the rear ends of the copper strip 11 and the aluminum strip 12 between the upper rolling roller 64 and the lower rolling roller 72 respectively;
s2, a servo motor 65 drives an upper rolling roller 64 to rotate, the upper rolling roller 64 drives a cleaning mechanism 9 to rotate through a belt 10, so that brushes 942 on the cleaning mechanism 9 are in contact with the lower end surface of a copper strip 11 and the upper end surface of an aluminum strip 12 for cleaning, meanwhile, high-pressure gas is filled into an air inlet ring seat 962 through an air inlet hose 962, sequentially enters a channel in the H-shaped frame 911 through an air inlet hole 9643, an air collection cavity 9644 and a plug tube 9640, and finally is sprayed out through a spray head 912, so that the lower end surface of the copper strip 11 and the upper end surface of the aluminum strip 12 are cleaned again;
s3, the servo motor 65 drives the upper rolling roller 64 to rotate, so that the copper strip 11 and the aluminum strip 12 are rolled into a copper-aluminum composite strip through the upper rolling roller 64 and the lower rolling roller 72.
Specifically, in use, the cleaning mechanism 9 is positioned between the left side of the copper strip 11 and the aluminum strip 12, so that the brushes 942 on the cleaning mechanism 9 contact the lower end surface of the copper strip 11 and the upper end surface of the aluminum strip 12;
the copper strip 11 is then passed between the first guide roller 82 and the second guide roller 83, the aluminum strip 12 is passed between the third guide roller 84 and the fourth guide roller 85, and then the rear ends of the copper strip 11 and the aluminum strip 12 are passed between the upper rolling roller 64 and the lower rolling roller 72, respectively;
since the second rotating shafts 69 at the two ends of the upper rolling roller 64 are movably connected to the lower side between the rear vertical parts of the rotating arms 61, the third gear 63 (the third gear 63 is positioned at the inner side of the right rotating arm 61) fixed at the right end of the second rotating shaft 69 is meshed with the fourth gear 62 at the output end of the servo motor 65, and then the servo motor 65 drives the upper rolling roller 64 and the second rotating shaft 69 to rotate anticlockwise through the fourth gear 62 and the third gear 63;
because the left end of the second rotating shaft 69 is fixedly connected with the first belt pulley 70 after penetrating and extending through the arc-shaped groove 101, the second belt pulley 961 is connected with the first belt pulley 70 through the belt 10, the upper rolling roller 64 rotates, the upper rolling roller 64 drives the cleaning mechanism 9 to rotate through the belt 10, so that brushes 942 on the cleaning mechanism 9 are in contact with the lower end surface of the copper strip 11 and the upper end surface of the aluminum strip 12 for cleaning, meanwhile, high-pressure gas is filled into the air inlet ring seat 962 through the air inlet hose 962, and sequentially enters a channel in the H-shaped frame 911 through the air inlet hole 9643, the air collecting cavity 9644 and the plug tube 9640, and finally the high-pressure gas is sprayed out through the spray head 912, so that the lower end surface of the copper strip 11 and the upper end surface of the aluminum strip 12 are cleaned again;
removing oxides, dirt and impurities on the lower end surface of the copper strip 11 and the upper end surface of the aluminum strip 12 to ensure the joining quality;
the servo motor 65 drives the upper rolling drum 64 to rotate so that the copper strip 11 and the aluminum strip 12 are rolled into a copper-aluminum composite strip by the upper rolling drum 64 and the lower rolling drum 72. (copper strip 11 and aluminum strip 12 are heated and then hot rolled using upper and lower rolls 64 and 72 to laminate copper strip 11 and aluminum strip 12 together.)
The piston rod at the output end of the hydraulic cylinder 77 is extended, so that the movable frame 71 moves backwards along the guide rail 32, at this time, since the first gear 76 is meshed with the tooth 74 on the horizontal part at the front end of the movable frame 71, the first gear 76 rotates anticlockwise, and since the second gear 67 is meshed with the upper end of the corresponding first gear 76, the second gear 67 rotates clockwise under the drive of the first gear 76;
because the second gear 67 is fixed on the outer side of the front end of the rotating arm 61, and the first rotating shaft 68 fixed in the middle of the outer side of the second gear 67 is movably connected to the inner wall of the corresponding vertical plate 1, when the second gear 67 rotates clockwise with the first rotating shaft 68 as the center of a circle, the rotating arm 61 drives the upper rolling roller 64 to rotate clockwise with the first rotating shaft 68 as the center of a circle, so that the position of the upper rolling roller 64 is adjusted in a rotating way (at this time, the second rotating shaft 69 slides correspondingly in the arc-shaped groove 101), the distance between the upper rolling roller 64 and the lower rolling roller 72 is reduced, the rolling pressure of the upper rolling roller 64 and the lower rolling roller 72 on the copper strip 11 and the aluminum strip 12 is increased, and the copper strip 11 and the aluminum strip 12 are stacked after hot rolling;
because the second rotating shaft 69 correspondingly slides in the arc-shaped groove 101, the distance between the first belt pulley 70 and the second belt pulley 961, which are fixed at the left end of the second rotating shaft 69, is changed, so that the belt 10 between the first belt pulley 70 and the second belt pulley 961 is not tensioned any more, and the transmission between the first belt pulley 10 and the second belt pulley 961 is affected;
at this time, by the arrangement of the tensioning mechanism 2, the sliding seat 24 on the tensioning mechanism moves under the action of the elastic force of the second spring 27, so that the upper tensioning wheel 25 and the lower tensioning wheel 25 are clung to the inner wall of the middle part of the belt 10, the belt 10 is always in a tensioning state, and the cleaning mechanism 9 is rotated while the servo motor 65 is ensured to drive the upper rolling roller 64 to rotate.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a copper aluminium composite strip forming device, includes two sets of risers about, its characterized in that: the front part and the middle part between the left and the right vertical plates are sequentially provided with a cleaning mechanism and a guiding mechanism, the rear part between the left and the right vertical plates is provided with an upper rolling mechanism and a lower rolling mechanism up and down, and the lower side of the rear part between the left and the right vertical plates is fixedly provided with a fastening frame;
an upper rolling roller driven to rotate by a servo motor is arranged on the upper rolling mechanism, and the upper rolling roller drives a cleaning mechanism to rotate by a belt, so that the cleaning mechanism cleans copper strips and aluminum strips passing through the upper part and the lower part of the upper rolling mechanism;
the rear ends of the copper strips and the aluminum strips pass through the guide mechanism and then pass through the upper rolling roller and the lower rolling roller on the lower rolling mechanism, and the copper strips and the aluminum strips are rolled into copper-aluminum composite strips through the upper rolling roller and the lower rolling roller;
when the lower rolling mechanism moves forwards and backwards along the fastening frame, the position of the upper rolling roller is rotationally adjusted, so that the distance between the upper rolling roller and the lower rolling roller is adjusted, and the rolling pressure of the copper strip and the aluminum strip is adjusted;
and a tensioning mechanism is fixed on the outer side wall of the vertical plate and is used for tensioning the belt when the position of the upper rolling roller is adjusted in a rotating way.
2. A copper aluminum composite strip forming apparatus as claimed in claim 1, wherein: the fastening frame comprises a front group of connecting seats and a rear group of connecting seats which are fixed on the lower sides of the rear parts between the left group of upright plates and the right group of upright plates through first bolts, and guide rails which are fixed between the two ends of the front group of connecting seats and the rear group of connecting seats;
the lower rolling mechanism comprises a movable frame which is in sliding connection with the guide rail, a hydraulic cylinder which is arranged in the middle of the upper end of the front connecting seat, and a rotating shaft rod which is movably connected between the left vertical plate and the right vertical plate;
the front end between the movable frames is connected with a connecting plate, a piston rod at the output end of the hydraulic cylinder is fixed in the middle of the front end of the connecting plate, two ends of the rotating shaft rod are fixed with first gears which are meshed with teeth on the horizontal part of the front end of the movable frame, and a lower rolling roller is movably connected to the upper side between the rear end vertical parts of the two groups of movable frames;
the upper rolling mechanism comprises two groups of rotating arms, a mounting plate connected between the two groups of rotating arms and a second gear fixed on the outer side of the front end of the rotating arm, a first rotating shaft fixed in the middle of the outer side of the second gear is movably connected to the inner wall of a corresponding vertical plate, and the second gear is meshed with the upper end of the corresponding first gear;
the second rotating shafts at two ends of the upper rolling roller are movably connected to the lower side between the vertical parts at the rear end of the rotating arm, the left end and the right end of the second rotating shaft are both in sliding connection with arc grooves formed in the vertical plate, the left end of the second rotating shaft penetrates through the arc grooves and then is fixedly connected with a first belt pulley, a third gear fixed at the right end of the second rotating shaft is meshed with a fourth gear at the output end of the servo motor, and the servo motor is fixed at the rear end of the mounting plate.
3. A copper aluminum composite strip forming apparatus as claimed in claim 2, wherein: the copper strip passes through the first guide roller and the second guide roller, and the aluminum strip passes through the third guide roller and the fourth guide roller.
4. A copper aluminum composite strip forming apparatus as claimed in claim 2, wherein: the cleaning mechanism comprises a front arc-shaped piece and a rear arc-shaped piece, a framework fixed between the front arc-shaped piece and the rear arc-shaped piece, a left end cover mechanism fixed on the outer side of the left end of the front arc-shaped piece and the rear arc-shaped piece, a right end cover mechanism fixed on the outer side of the right end of the front arc-shaped piece and the rear arc-shaped piece, and a cleaning seat connected with the upper end and the lower end of the framework through a first spring, wherein the cleaning seat extends out from the space between the front arc-shaped piece and the rear arc-shaped piece;
the right end cover mechanism comprises a right end cover which is sleeved and fixed on the outer sides of the right ends of the front arc-shaped piece and the rear arc-shaped piece through a fourth bolt, and a third rotating shaft which is fixed in the middle of the right end cover and penetrates through the corresponding vertical plate;
the left end cover mechanism is sleeved and fixed on a left end cover at the outer side of the left ends of the front arc-shaped piece and the rear arc-shaped piece through a fourth bolt, a fourth rotating shaft is fixed in the middle of the left end cover, a second belt pulley is fixed through a third bolt after penetrating through a corresponding vertical plate, and the second belt pulley is connected with the first belt pulley through a belt.
5. The copper aluminum composite strip forming device according to claim 4, wherein: the framework comprises an I-shaped frame and a spray head fixed at the front and rear parts of the middle of the I-shaped frame, and the spray head penetrates through the arc-shaped piece to extend out;
the left fourth bolt penetrates through the left end cover and the left ends of the front and rear groups of arc-shaped pieces and is then screwed to the left end of the I-shaped frame, and the right fourth bolt penetrates through the right end cover and the right ends of the front and rear groups of arc-shaped pieces and is then screwed to the right end of the I-shaped frame;
the cleaning seat comprises a brush fixing seat and a brush fixed after the brush fixing seat extends out of the front arc-shaped piece and the rear arc-shaped piece, and the root of the brush fixing seat is connected to the I-shaped frame through two groups of first springs which are symmetrically arranged;
vertical bolts are fixed at the upper end and the lower end of the left end cover and the right end cover, penetrate through the protrusions at the two sides of the root of the hairbrush fixing seat and are then connected with the I-shaped frame in a threaded mode.
6. The copper aluminum composite strip forming device according to claim 5, wherein: the middle part of the right end of the left end cover is provided with an inserting pipe inserted into the I-shaped frame, the inserting pipe is communicated with the spray head through a channel in the I-shaped frame, the middle part of the fourth rotating shaft is provided with an annular groove, the right side wall of the fourth rotating shaft is provided with a plurality of groups of air inlets communicated with an air collecting cavity in the right end of the fourth rotating shaft, and the right end of the air collecting cavity is communicated with the inserting pipe;
the annular groove is sleeved with a filtering ring seat, a supporting block is arranged on the inner wall of the annular groove and used for supporting the bottom of the annular groove, the middle of the fourth rotating shaft is sleeved with an air inlet ring seat, bearings on the left side and the right side of the inner portion of the fourth rotating shaft are sleeved on the left side and the right side of the outer side of the annular groove, and the middle of the air inlet ring seat is connected with an air inlet hose.
7. A copper aluminum composite strip forming apparatus as claimed in claim 1, wherein: the tensioning mechanism comprises an H-shaped seat fixed on the outer side wall of the vertical plate through a fifth bolt, a sliding seat in sliding connection with the grooves at the upper end and the lower end of the H-shaped seat, and tensioning wheels movably arranged on the sliding seat, and an upper tensioning wheel and a lower tensioning wheel are tightly attached to the inner wall of the middle part of the belt;
the side wall of the groove is provided with a vertical groove, sliding blocks in the middle of two sides of the sliding seat are in sliding connection with corresponding vertical grooves, the lower end of the upper sliding seat is connected with the bottom of the groove at the upper part through a second spring, and the upper end of the lower sliding seat is connected with the top of the groove at the lower part through the second spring.
8. A forming method based on the copper-aluminum composite strip forming device as claimed in any one of claims 1 to 7, characterized in that: the method specifically comprises the following steps:
s1, enabling a copper strip to pass through between a first guide roller and a second guide roller, enabling an aluminum strip to pass through between a third guide roller and a fourth guide roller, and enabling the rear ends of the copper strip and the aluminum strip to pass through between an upper rolling roller and a lower rolling roller respectively;
s2, driving an upper rolling roller to rotate by a servo motor, and driving the cleaning mechanism to rotate by the upper rolling roller, so that a hairbrush on the cleaning mechanism contacts with the lower end surface of the copper strip and the upper end surface of the aluminum strip for cleaning, simultaneously, filling high-pressure gas into an air inlet ring seat by an air inlet hose, enabling the high-pressure gas to sequentially enter a channel in the H-shaped frame through an air inlet hole, an air collecting cavity and a plug-in pipe, and enabling the high-pressure gas to be finally sprayed out through a spray head, so that the lower end surface of the copper strip and the upper end surface of the aluminum strip are cleaned again;
and S3, driving the upper rolling roller to rotate by the servo motor, so that the copper strip and the aluminum strip are rolled into a copper-aluminum composite strip through the upper rolling roller and the lower rolling roller.
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| CN202311697172.4A CN117583384B (en) | 2023-12-12 | 2023-12-12 | Forming method and forming device for copper-aluminum composite strip |
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