CN101647682B - Large-width carpet cleaning machine - Google Patents
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- CN101647682B CN101647682B CN2008101507338A CN200810150733A CN101647682B CN 101647682 B CN101647682 B CN 101647682B CN 2008101507338 A CN2008101507338 A CN 2008101507338A CN 200810150733 A CN200810150733 A CN 200810150733A CN 101647682 B CN101647682 B CN 101647682B
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- 238000004140 cleaning Methods 0.000 title claims abstract description 42
- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 238000005201 scrubbing Methods 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 230000018044 dehydration Effects 0.000 claims abstract description 12
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 12
- 238000001125 extrusion Methods 0.000 claims abstract description 9
- 238000005507 spraying Methods 0.000 claims abstract description 7
- 238000005406 washing Methods 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 7
- 239000012459 cleaning agent Substances 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 239000003292 glue Substances 0.000 claims 1
- 230000007704 transition Effects 0.000 claims 1
- 238000003825 pressing Methods 0.000 abstract description 7
- 230000000712 assembly Effects 0.000 abstract 2
- 238000000429 assembly Methods 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- RSMUVYRMZCOLBH-UHFFFAOYSA-N metsulfuron methyl Chemical compound COC(=O)C1=CC=CC=C1S(=O)(=O)NC(=O)NC1=NC(C)=NC(OC)=N1 RSMUVYRMZCOLBH-UHFFFAOYSA-N 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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Abstract
本发明公开了一种大宽幅地毯清洗机,主要由洗刷系统和挤压脱水系统组成,两个系统分别位于整机底座支架上,在两个系统之间有一套中间过渡传输带,在脱水系统后面有一个后托架作为地毯的整理平台。洗刷系统由直线轨往复式刷架、刷架上的清洗刷、往复式喷洒装置,刷架下方的地毯洗刷传输带组件和洗刷传输带组件前后的水管组成;挤压脱水系统位于洗刷系统后面的整机底座支架上,由梯形框架和平行安装在该框架中间位置的两个压水胶辊组成,上下胶辊间隙可通过升降装置调节。上述各部件均通过传动链与主电机连接,并且同步运动。本发明地毯清洗机最大的洗涤宽幅可达10米,清洗面积和厚度大,洗涤干净彻底,地毯不会变形,特别适用于高档装饰大面积、大厚度地毯的清洗。
The invention discloses a large and wide carpet cleaning machine, which is mainly composed of a scrubbing system and an extrusion dehydration system. The two systems are respectively located on the base support of the whole machine. There is a rear bracket on the back of the system that acts as a finishing platform for the carpet. The scrubbing system consists of linear rail reciprocating brush racks, cleaning brushes on the brush racks, reciprocating spraying devices, carpet scrubbing conveyor belt assemblies under the brush racks, and water pipes before and after the scrubbing conveyor belt assemblies; the extrusion dehydration system is located behind the scrubbing system. On the base bracket of the whole machine, it consists of a trapezoidal frame and two water-pressing rubber rollers installed in parallel in the middle of the frame. The gap between the upper and lower rubber rollers can be adjusted by the lifting device. The above-mentioned components are all connected with the main motor through a transmission chain and move synchronously. The maximum cleaning width of the carpet cleaning machine of the present invention can reach 10 meters, the cleaning area and thickness are large, the cleaning is thorough, and the carpet will not be deformed. It is especially suitable for cleaning high-grade decorative large-area and large-thickness carpets.
Description
技术领域technical field
本发明涉及一种地毯清洗机,特别是一种用于大宽幅面厚地毯的清洗机。The invention relates to a carpet cleaning machine, in particular to a cleaning machine for large, wide and thick carpets.
背景技术Background technique
目前,国内地毯清洗机都是在一些小型设备,无论是分体式还是喷雾式清洗机,都是把清洗机放置在地毯上,将洗涤剂撒在地毯的表面,通过清洗机的刷子来刷洗地毯,然后将洗涤污物吸起。这种类型的清洗机体积小、结构相对简单,造价也低,能够对小幅面地毯做一种简单的清洗。然而,这种清洗机的结构以及它们的洗涤方式是不可能对地毯进行彻底清洗的。At present, domestic carpet cleaning machines are all small-scale equipment. Whether it is a split type or a spray type cleaning machine, the cleaning machine is placed on the carpet, the detergent is sprinkled on the surface of the carpet, and the brush of the cleaning machine is used to scrub the carpet. , and then suck up the washing dirt. This type of cleaning machine is small in size, relatively simple in structure, and low in cost, and can perform a simple cleaning on small-format carpets. However, the construction of such washing machines and the manner in which they wash make it impossible to thoroughly clean carpets.
欧美有一些发达国家已有专门清洗宽幅大地毯的专门设备,但截止目前,在国内外的公开出版物上尚未见有任何相关的技术资料。There are some developed countries in Europe and the United States that have special equipment for cleaning wide-width carpets, but up to now, there is no relevant technical information in public publications at home and abroad.
发明内容Contents of the invention
本发明的目的在于提出一种能够对大宽幅地毯清洗的专门设备。The purpose of the present invention is to propose a kind of special equipment that can clean large width carpet.
实现上述目的的技术方案是:一种大宽幅地毯清洗机,主要由洗刷系统和挤压脱水系统组成,两个系统分别位于整机底座支架上,在两个系统之间有一套中间过度传输带,在脱水系统后面有一个后托架作为地毯的整理平台。The technical solution to achieve the above purpose is: a large and wide carpet cleaning machine, which is mainly composed of a scrubbing system and an extrusion dehydration system. belt, a rear bracket behind the dewatering system acts as a finishing platform for carpets.
所述洗刷系统由圆柱直线轨往复式刷架、刷架上的清洗刷、往复式喷洒装置,刷架下方的地毯洗刷传输带组件和洗刷传输带组件前后的水管组成。所述直线轨往复式刷架的横断面为矩形,由分别位于四个角的垂直立柱和固定在立柱上端的两根相互平行的横梁以及连接在横梁上的多列竖直刷杆组成,清洗刷安装在刷杆的下端,清洗剂自动喷洒装置安装在刷架横梁上,在四个角的立柱上端装有同步刷架升降装置,刷架升降装置与横梁顶端的电机连接;所述地毯洗刷传输带组件的两个转轴分别固定在刷架前后两边的底座支架上,传输带穿过刷架下方。喷水管固定在洗刷传输带组件的前后。The scrubbing system is composed of a reciprocating brush holder with a cylindrical linear rail, a cleaning brush on the brush holder, a reciprocating spraying device, a carpet scrubbing conveyor belt assembly under the brush rack, and water pipes before and after the scrubbing conveyor belt assembly. The cross-section of the linear rail reciprocating brush holder is rectangular, and consists of vertical columns located at four corners, two parallel beams fixed on the upper ends of the columns, and multiple rows of vertical brush bars connected to the beams. Cleaning The brush is installed at the lower end of the brush rod, the cleaning agent automatic spraying device is installed on the beam of the brush frame, and the synchronous lifting device of the brush frame is installed on the upper end of the column at the four corners, and the lifting device of the brush frame is connected with the motor at the top of the beam; The two rotating shafts of the transmission belt assembly are respectively fixed on the base brackets at the front and back of the brush holder, and the transmission belt passes through the bottom of the brush holder. Water spray pipes are fixed at the front and rear of the scrubbing conveyor assembly.
所述挤压脱水系统位于洗刷系统后面的整机底座支架上,由梯形框架立柱和平行安装在该框架中间位置的两个压水胶辊组成,上下胶辊间隙可通过升降装置调节。The extrusion dehydration system is located on the base bracket of the whole machine behind the scrubbing system, and consists of a trapezoidal frame column and two water-pressing rubber rollers installed in parallel in the middle of the frame. The gap between the upper and lower rubber rollers can be adjusted by the lifting device.
上述各部件均通过传动链与主电机连接,并且同步运动。The above-mentioned components are all connected with the main motor through a transmission chain and move synchronously.
本发明大宽幅地毯清洗机的清洗过程:The cleaning process of the large and wide carpet cleaning machine of the present invention:
将地毯送入独立的自动拍打机内,先将地毯上的灰尘、杂物清除,然后把地毯平铺在洗刷系统的传输带上,开启洗刷系统,当传输带上的地毯走到刷架下方时,清洗剂和水自动喷洒出,同时所有清洗刷下降至地毯上进行直线往复式刷洗,传输带徐徐前行,洗刷系统重复喷洒和刷洗动作,直至地毯全部走过刷架的下方。当洗刷后的地毯前端通过中间传输带到达挤压脱水系统时,开启该系统,两个压水胶辊相对转动,将通过其间的地毯滚压挤水。脱水后的地毯被送到后托架上,再通过人工对地毯做最后的整理工作。Send the carpet into an independent automatic beating machine, first remove the dust and sundries on the carpet, then spread the carpet on the conveyor belt of the scrubbing system, start the scrubbing system, when the carpet on the conveyor belt goes under the brush rack At the same time, the cleaning agent and water are automatically sprayed out, and at the same time, all the cleaning brushes are lowered to the carpet for linear reciprocating scrubbing, the conveyor belt moves forward slowly, and the scrubbing system repeats the spraying and scrubbing actions until all the carpets pass under the brush rack. When the front end of the scrubbed carpet reaches the squeeze dehydration system through the intermediate conveyor belt, the system is turned on, and the two water pressing rubber rollers rotate relative to each other, rolling and squeezing the carpet passing through it. The dehydrated carpet is sent to the rear bracket, and then the final finishing work is done manually on the carpet.
本发明地毯清洗机最大的洗涤宽幅可达10米,清洗面积和厚度大,洗涤干净彻底,地毯不会变形,特别适用于高档装饰大面积、大厚度地毯的清洗。The maximum cleaning width of the carpet cleaning machine of the present invention can reach 10 meters, the cleaning area and thickness are large, the cleaning is thorough, and the carpet will not be deformed. It is especially suitable for cleaning high-grade decorative large-area and large-thickness carpets.
附图说明Description of drawings
图1是本发明地毯清洗机实施例的侧面示意图。Fig. 1 is a schematic side view of an embodiment of the carpet cleaning machine of the present invention.
图2是图1所示实施例的正面示意图。Fig. 2 is a schematic front view of the embodiment shown in Fig. 1 .
图3是图1所示实施例的后面示意图。FIG. 3 is a rear view of the embodiment shown in FIG. 1 .
图4是图1所示实施例的主要传动部分示意图。Fig. 4 is a schematic diagram of main transmission parts of the embodiment shown in Fig. 1 .
图5是本发明地毯清洗机的电器柜示意图。Fig. 5 is a schematic diagram of the electrical cabinet of the carpet cleaning machine of the present invention.
图中:1.底座支架,2.前托架,3.洗刷传输带组件,4.立柱,5.横梁,6.双层线隙轴承组,7.刷杆,8.清洗刷,9.刷架提升电机,10.主动轴,11.张紧轴,12.张紧轴,13.节状从动轴,14.梯形立柱框架,15.压水胶辊,16.提升丝杆,17.丝杆端伞齿轮,18.传动轴端伞齿轮,19.后托架从动轴,20.后托架主动轴,21.曲柄箱,22.胶辊啮合齿轮,23.电控制柜,24.总电源开关,25.主电机开启开关,26.主电机关闭开,27.清洗刷开启开关,28.清洗刷关闭开关,29.刷架上升开关,30.刷架下降开关,31.自动往复式喷水开启开关,32.自动往复式喷水关闭开关,33.胶辊下降开关,34.胶辊上升开关,35.传动皮带A,36.传动链B,37.传动链C,38.传动链D,39.传动链E。In the figure: 1. Base bracket, 2. Front bracket, 3. Washing conveyor belt assembly, 4. Column, 5. Beam, 6. Double-layer line gap bearing group, 7. Brush rod, 8. Cleaning brush, 9. Brush holder lifting motor, 10. Driving shaft, 11. Tensioning shaft, 12. Tensioning shaft, 13. Nodular driven shaft, 14. Trapezoidal column frame, 15. Pressing water rubber roller, 16. Lifting screw, 17 .Screw end bevel gear, 18. Transmission shaft end bevel gear, 19. Rear bracket driven shaft, 20. Rear bracket drive shaft, 21. Crank case, 22. Rubber roller meshing gear, 23. Electric control cabinet, 24. Main power switch, 25. Main motor on switch, 26. Main motor off and on, 27. Cleaning brush on switch, 28. Cleaning brush off switch, 29. Brush holder up switch, 30. Brush holder down switch, 31. Automatic reciprocating water spray on switch, 32. Automatic reciprocating water spray off switch, 33. Rubber roller down switch, 34. Rubber roller up switch, 35. Transmission belt A, 36. Transmission chain B, 37. Transmission chain C, 38. Transmission chain D, 39. Transmission chain E.
具体实施方式Detailed ways
下面结合附图对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
底座支架1是整台清洗机的支撑部件,在其前沿位置有一个前托架2,前托架2是一根转动轴,其作用是托送地毯到刷架下方的地毯洗刷传输带组件3上(如图1和图4所示)。刷架下方的地毯洗刷传输带组件3位于前托架2的后面,传送被清洗的地毯前进,它是由两个转轴和套连在两个转轴上的传送带组成,两个转轴的支架分别固定在刷架前后两边的底座支架1上,前轴为从动传送轴,后轴为主动传送轴,主动传送轴最左端装有三个链轮,其中一个链轮通过传动链B36与整机左侧的主电机相连,喷水管固定两个转轴支架上,传送带穿过刷架下方(如图4所示)。开关25、26控制主电机开启与关闭。The
直线轨往复式刷架固定在洗刷传输带组件3的两个传送轴之间的底座支架上面,支架四个角的立柱4上端固定有两根平行横梁5,在横梁下方的四根立柱4上装有多排线隙轴承组成的双层线隙轴承组6,每个轴承滑座的下面固定着刷杆7,在图1所示的实施例中,刷杆设置有四排,每列刷杆至少有5根不锈钢杆支撑,刷杆7下端面上安装有清洗刷8,刷架上的刷杆7通过连杆与洗刷系统的曲柄箱21连接,做往复运动,并通过开关27、28来控制清洗刷8的运行或停止(如图1和图2所示)。清洗剂自动喷洒装置位于刷架的正前上方与横梁连接,并受开关31、32控制,向地毯喷洒清洗剂。The linear rail reciprocating brush holder is fixed on the base bracket between the two transmission shafts of the washing
刷架升降装置,刷架的每根立柱上端装有提升螺母,螺母与横梁5配合组成刷架提升组件,在横梁5的中间装有刷架提升电机9,通过链条与四根立柱上的链轮相连,传递动力,提升或下降刷架(如图1和图2所示),开启刷架上升开关29,刷架上升,开启刷架下降开关30,刷架下降,实现刷架升降。The brush holder lifting device, the upper end of each column of the brush holder is equipped with a lifting nut, and the nut cooperates with the beam 5 to form a brush holder lifting assembly. A brush holder lifting motor 9 is installed in the middle of the beam 5. The wheels are connected, power is transmitted, and the brush holder is promoted or lowered (as shown in Figure 1 and Figure 2), the brush holder rise switch 29 is opened, the brush holder rises, the brush holder drop switch 30 is opened, the brush holder descends, and the brush holder is lifted.
中间传输带位于洗刷传输带组件3后面的底座支架上,中间传输带的中部有一个主动轴10,在主动轴10的后面装有两根张紧轴11、12,在张紧轴12的后面安装有节状从动轴13,从动轴13与主动轴10用传动皮带相连接。主动轴10左端装有一个链轮,该链轮与主传送轴左端的一个链轮通过传动链C37相连接,传递动力。中间传输带的前端与洗刷系统传送装置后端衔接,其后端位于挤压脱水系统的压水胶辊中间前沿,洗刷后的地毯通过中间传输带到达挤压脱水系统的压水胶辊中(如图1和图4所示)。The intermediate transmission belt is positioned on the base support behind the washing
地毯清洗机的挤压脱水系统位于中间传输带后面的底座支架上,由梯形立柱框架14和平行安装在该框架中间位置的两个压水胶辊15组成。两个压水胶辊15上下平行,下面胶辊的最左端装有一个链轮,与主传送轴左端的一个链轮通过传动链D38相连,两胶辊的左端分别装有两个相同的胶辊啮合齿22,通过两齿轮的啮合实现两胶辊的反向转动。上胶辊升降装置由安装在梯形立柱框架14两边的提升丝杆16、丝杆顶端的伞齿轮17和与之啮合的传动轴端伞齿轮18组成,提升丝杆16位于上胶辊上方的梯形立柱框架14两边,在梯形立柱框架14顶部横梁上固定有一个电机,与电机连接的传动轴的两个端头各有一个传动轴端伞齿轮18,伞齿轮17与伞齿轮18啮合(如图1和图3所示)。电机转动,上胶辊上升或下降,开启开关34,上胶辊上升,开启开关33,上胶辊下降。通过上胶辊的升降实现上下胶辊间隙的调整。The extrusion dehydration system of the carpet cleaning machine is located on the base bracket behind the intermediate transmission belt, and consists of a trapezoidal column frame 14 and two water-pressing
在压水胶辊15的后面底座支架上装有后托架的从动转动轴19,从动转动轴19的后面装有主动轴20,中间用传送皮带相连接,构成后托架。主动轴的右端装有链轮,该链轮与下胶辊右端的链轮通过传动链E39连接,传递动力(如图1和图3所示)。后托架主要用于地毯的整理。The driven rotating
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CN1372035A (en) * | 2002-03-08 | 2002-10-02 | 江苏三星机械制造有限公司 | Carpet cleaning method and cleaner thereof |
CN201239103Y (en) * | 2008-08-13 | 2009-05-20 | 马永清 | Machine for cleaning large carpet with broad width |
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US4368627A (en) * | 1978-02-21 | 1983-01-18 | Bode Sr Howard E | Mat or rug cleaning system |
WO2001093739A1 (en) * | 2000-06-07 | 2001-12-13 | Tellnes Oeystein | Apparatus for cleaning rugs |
CN1372035A (en) * | 2002-03-08 | 2002-10-02 | 江苏三星机械制造有限公司 | Carpet cleaning method and cleaner thereof |
CN201239103Y (en) * | 2008-08-13 | 2009-05-20 | 马永清 | Machine for cleaning large carpet with broad width |
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CN105902251A (en) * | 2016-05-09 | 2016-08-31 | 陈科 | Device for cleaning summer sleeping mats and other articles |
CN105902251B (en) * | 2016-05-09 | 2018-03-02 | 陈科 | Clean the device of summer sleeping mat article |
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