CN117575486B - Nonstandard order material management informatization system and method - Google Patents
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Abstract
The invention relates to the technical field of nonstandard product production management, and provides a nonstandard order material management informatization system and method, wherein the system comprises the following steps: a material circulation intermediate warehouse; a material management terminal; and processing the interactive terminal. According to the invention, the material circulation intermediate warehouse with a plurality of temporary warehouse positions is arranged between the upstream working procedure and the downstream working procedure of the nonstandard production line, the material circulation intermediate warehouse is used for recording material circulation management information, whether all materials required by corresponding processing actions of the downstream working procedure of the production line are processed or not is analyzed from the material circulation management information, and the storage positions of all processed materials in the material circulation intermediate warehouse are sent to the processing interactive terminal of the downstream working procedure of the production line, so that a processor of the downstream working procedure of the production line can quickly find all materials required by processing, the intelligence and the efficiency of material management and circulation are improved, the time spent by the producer for searching the materials is reduced, and the overall production efficiency of nonstandard products is improved.
Description
Technical Field
The invention relates to the technical field of nonstandard product production management, in particular to a nonstandard order material management informatization system and method.
Background
Different from standard products, the nonstandard products are required to be subjected to primary processing on non-standardized minimum unit materials and reprocessing on non-standardized intermediate materials during production, the universality of materials used among different nonstandard products is low, and the material management schemes of mass production, mass purchase, mass distribution and mass circulation of materials adopted in the traditional standard product production are not suitable for the production of nonstandard products.
In particular, in some scenarios, material management of nonstandard products requires greater intelligence and effectiveness than material management of standard products to meet production needs. For example, when the nonstandard materials corresponding to the downstream process of the production line come from nonstandard workpieces (including minimum unit materials and intermediate materials) produced by the upstream process of the production line, such as: when the assembly, welding, verification and other processes are jointly completed on a plurality of nonstandard machined parts, the reasons that the universality of nonstandard materials is low and the production line is provided with a plurality of production line upstream processes and the like are involved, so that the material circulation and management are disordered, the time spent by the production line downstream processes for acquiring the materials required by the material is long, and the production efficiency of the whole nonstandard product is further affected.
Therefore, how to provide a material management scheme suitable for nonstandard product production, improving the intelligence and efficiency of material management and flow transfer, reducing the time spent by production personnel in searching materials, and improving the overall production efficiency of nonstandard products is a technical problem to be solved in the current nonstandard product sound field industry.
Disclosure of Invention
To solve the above-mentioned problems of the prior art, a first aspect of the present invention provides a non-standard order material management informatization system, including:
the material circulation intermediate warehouse is provided with a plurality of temporary warehouse positions, and the temporary warehouse positions are configured to store nonstandard order materials which are circulated from an upstream working procedure station to a downstream working procedure station of the production line;
the material management terminal is connected with the material circulation intermediate warehouse and is configured to generate a report signal according to the material storage information of the material circulation intermediate warehouse; the report signal comprises the storage positions of all nonstandard order materials required by the target nonstandard workpiece in the material circulation intermediate warehouse;
The processing interaction terminal is arranged at a working position at the downstream working position of the production line and is connected with the material management terminal and is configured to extract the storage position of non-standard order materials in the material circulation intermediate warehouse in the material report signal when the material report signal is received, so that a processing person at the working position at the downstream working position of the production line can acquire all the non-standard order materials required by the target non-standard workpieces from the material circulation intermediate warehouse according to the storage position.
Optionally, the material circulation intermediate warehouse specifically includes:
the label identification device is configured to identify identifiable labels on nonstandard order materials flowing through working stations at the upstream of the production line and acquire identification information of the nonstandard order materials to be stored;
the material storage management device is configured to generate storage guide information according to the identification information acquired by the tag identification device and update the material storage information according to the storage guide information; the storage guide information is used for guiding a processor at an upstream working procedure station of the production line to store non-standard order materials to temporary bins corresponding to the material transfer intermediate warehouse according to the storage guide information.
Optionally, the material storage management device specifically includes:
The first storage guide information generation module is configured to determine the material type of the nonstandard order material to be stored according to the identification information, call a preset mapping list of the material type and the temporary bin storage position, and match to obtain the temporary bin storage position of the nonstandard order material to be stored to generate storage guide information;
And/or a second storage instruction information generating module, wherein the second storage instruction information generating module is configured to judge whether the stored quantity of the nonstandard order materials in the target temporary bin exceeds a preset storage quantity threshold value when receiving the identification information transmitted by the tag identification device, and if not, generate storage instruction information according to the storage position of the target temporary bin; if so, sequencing according to the preset temporary bin, taking the next temporary bin as a target temporary bin, and generating storage guide information according to the current storage position of the target temporary bin.
Optionally, the system further includes: a nonstandard order management terminal;
wherein, nonstandard order management terminal specifically includes:
The order acquisition module is configured to acquire a nonstandard product order transmitted by a user side and extract nonstandard product demand information in the nonstandard product order; wherein the demand information comprises the demand type and the demand quantity of non-standard products;
And the production task generation module is configured to generate a nonstandard product production task according to the nonstandard product demand information.
Optionally, the production task generating module specifically includes:
The non-standard product disassembling unit is configured to search a data packet of each non-standard product in the non-standard product database according to the type and the quantity of the demands in the non-standard product order, extract all minimum unit non-standard order materials in each data packet, and generate a first identifiable label for each minimum unit non-standard order material;
the production line process bill generation unit is configured to call a non-standard product processing process database, search middle non-standard order materials of each non-standard product for each production line process in the production process in the non-standard product processing process database, generate second identifiable labels for each middle non-standard order material, establish association relations between the second identifiable labels corresponding to the current production line process and at least one first identifiable label and/or at least one second identifiable label corresponding to other production line processes, and take the at least one first identifiable label and/or the at least one second identifiable label as the production line process bill of the current production line process;
The production task generating unit is configured to generate nonstandard product production tasks of each production line procedure according to the association relation between each second identifiable label and at least one first identifiable label and/or at least one second identifiable label in the production line procedure bill of materials.
Optionally, the material management terminal specifically includes:
The production line process demand material acquisition module is configured to acquire a nonstandard product production task of each production line process, extract at least one first identifiable tag and/or at least one second identifiable tag corresponding to other production line processes in the nonstandard product production task, and take the at least one first identifiable tag and/or the at least one second identifiable tag as a production line process demand material set of each production line process;
And the report signal generation module is configured to compare the production line work demand material set of the production line working procedure with the material storage information by utilizing the processing interaction terminal when receiving the material comparison instruction transmitted by the processing interaction terminal, and acquire the storage positions of all the production line work demand materials in the material circulation intermediate warehouse when all the production line work demand materials in the production line work demand material set exist in the material storage information, and generate a report signal.
Optionally, the production task generating module further includes:
The non-standard product identification generation unit is configured to generate a third identifiable label of each non-standard product in the non-standard product order according to the type and the quantity of the demands in the non-standard product order, and establish an association relationship between the third identifiable label and a production line procedure demand material set of each production line procedure;
And the nonstandard product task allocation module is configured to transmit the third identifiable tag to a processing interaction terminal corresponding to each production line working station of the nonstandard product in the production process.
Optionally, the processing interaction terminal specifically includes:
A non-standard product task receiving module configured to receive a third identifiable tag of a non-standard product to be processed;
a non-standard product task submission module configured to identify a third identifiable tag upon detecting a submission of the third identifiable tag;
And the material comparison starting module is configured to search a material set of the production line work requirements corresponding to the production line work station where the processing interaction terminal is located only when the third identifiable tag is identified, and generate a material comparison instruction for driving the report work signal generation module to compare the material set of the production line work requirements with the material storage information.
Optionally, the material management terminal further includes:
The material fuzzy processing module is configured to extract all minimum unit nonstandard order materials in the nonstandard product database, replace a plurality of first identifiable labels corresponding to the completely same minimum unit nonstandard order materials with the same replacement identifiable labels, extract all intermediate nonstandard order materials in the nonstandard product processing technology database, and replace a plurality of second identifiable labels corresponding to the completely same intermediate nonstandard order materials with the same replacement identifiable labels;
The system comprises a material storage information, a material processing interaction terminal, a material reporting signal generation control module, a material reporting signal fuzzy generation module, a material reporting signal generation control module and a material reporting signal generation control module, wherein the material processing interaction terminal is used for receiving material comparison instructions transmitted by the material processing interaction terminal, determining the material reporting signal generation priority of each material processing interaction terminal according to the sequence of the material comparison instructions transmitted by different material processing interaction terminals, and based on the material reporting signal generation priority, controlling the material reporting signal generation module to preferentially generate the material reporting signal of the material processing interaction terminal with high priority when the material storage information has the material with the same proportion of the material with the material line process requirement in the material storage information, and controlling the material reporting signal generation module to preferentially generate the material reporting signal of the material processing interaction terminal with higher proportion when the material with the material line process requirement in the different proportion in the material storage information.
To solve the above-mentioned problems of the prior art, a second aspect of the present invention provides a non-standard order material management informatization method, for a non-standard order material management informatization system as described above, comprising:
The material circulation intermediate warehouse generates material storage information when storing nonstandard order materials which are circulated from an upstream process station to a downstream process station of the production line;
The material management terminal generates a report signal according to the material storage information of the material circulation intermediate warehouse; the report signal comprises the storage positions of all nonstandard order materials required by the target nonstandard workpiece in the material circulation intermediate warehouse;
When receiving a report signal, the processing interaction terminal extracts the storage position of nonstandard order materials in the report signal in the material circulation intermediate warehouse, so that a processing personnel of a working procedure station at the downstream of the production line can acquire all nonstandard order materials required by a target nonstandard workpiece from the material circulation intermediate warehouse according to the storage position.
The invention has the beneficial effects that: the material circulation intermediate warehouse is used for recording material circulation management information, analyzing whether all materials required by corresponding processing actions of the downstream working procedure stations of the production line are processed from the material circulation management information, and sending the storage positions of all processed materials in the material circulation intermediate warehouse to a processing interactive terminal of the downstream working procedure stations of the production line.
Drawings
FIG. 1 is a schematic diagram of a nonstandard order material management information system according to the present invention;
Fig. 2 is a flow chart of a method for informationizing nonstandard order material management provided by the invention.
Reference numerals illustrate:
10-material circulation intermediate warehouse; 20, a material management terminal; and 30-processing the interactive terminal.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1:
Referring to fig. 1, fig. 1 is a schematic structural diagram of a non-standard order material management informatization system according to an embodiment of the present invention.
As shown in fig. 1, a non-standard order material management informatization system includes: a material transfer intermediate warehouse 10 having a plurality of temporary warehouse locations configured to store nonstandard order materials transferred from a process station upstream of the production line to a process station downstream of the production line; the material management terminal 20 is connected with the material circulation intermediate warehouse and is configured to generate a report signal according to the material storage information of the material circulation intermediate warehouse; the report signal comprises the storage positions of all nonstandard order materials required by the target nonstandard workpiece in the material circulation intermediate warehouse; the processing interaction terminal 30 is arranged at a working position at the downstream working position of the production line and is connected with the material management terminal, and is configured to extract the storage position of the nonstandard order materials in the material circulation intermediate warehouse in the material report signal when the material report signal is received, so that the processing personnel at the working position at the downstream working position of the production line can acquire all nonstandard order materials required by the target nonstandard workpieces from the material circulation intermediate warehouse according to the storage position.
It should be noted that, in the non-standard product production process, when the non-standard material corresponding to the downstream process of the production line comes from the non-standard workpieces (including the minimum unit material and the intermediate material) produced by the upstream process of the multiple production lines, for example: when the assembly, welding, verification and other processes are jointly completed on a plurality of nonstandard machined parts, the reasons that the universality of nonstandard materials is low and the production line is provided with a plurality of production line upstream processes and the like are involved, so that the material circulation and management are disordered, the time spent by the production line downstream processes for acquiring the materials required by the material is long, and the production efficiency of the whole nonstandard product is further affected. In the prior art, aiming at the material circulation of the upstream and downstream working procedures of a production line of standard products, the mode of material batch production, batch purchase, batch distribution and batch circulation is generally adopted, so that the production efficiency of the products can be greatly improved, but the mode cannot be used for the production of nonstandard products, the material management and circulation of the existing nonstandard products are generally adopted, the materials produced or processed by a plurality of upstream working procedures of the production line are piled in a buffer area between the upstream and downstream working procedures of the production line, then the materials required by the current processing task of the workers are searched one by one in the buffer area by the corresponding working staff of the downstream working procedure of the production line, the materials piled together generally comprise materials of various different types and different sizes, and the workers need to spend a great deal of time to match the piled materials and the processing task of the workers, so that the processing efficiency of the nonstandard products is greatly influenced.
In order to solve the above-mentioned problem, this embodiment provides a nonstandard order material management informatization system, through setting up the material circulation intermediate warehouse that acts on between nonstandard production line upper and lower process, utilize this material circulation intermediate warehouse record material circulation management information, whether all materials that the production line lower process station required to carry out corresponding processing action from material circulation management information analysis, and the storage position of all materials that will finish in the material circulation intermediate warehouse sends the processing interactive terminal of production line lower process station, help the processing personnel of production line lower process station can seek all raw materials that the processing needs fast, improve intelligence and the efficiency of material management and circulation, reduce the time that the production personnel spent looking for the material, promote the whole production efficiency of nonstandard product. By utilizing the nonstandard order material management informatization system, the problem of disordered material circulation management between the upstream and downstream processes of a production line is solved in the production industry (such as the assembly process, the welding process and the verification process of nonstandard doors by utilizing a plurality of upright posts, upper frames, underframe and other material components in the nonstandard door product customization production industry) which involves the processes of assembling, welding, verifying and the plurality of nonstandard machined parts together, so that workers at the downstream process stations of the production line can only process or prepare all required materials, and then go to the corresponding temporary library positions of the material circulation intermediate library to get the materials to be processed, and further, the corresponding processing tasks are started to be executed.
In a preferred embodiment, the material flow intermediate warehouse 10 specifically includes: the label identification device is configured to identify identifiable labels on nonstandard order materials flowing through working stations at the upstream of the production line and acquire identification information of the nonstandard order materials to be stored; the material storage management device is configured to generate storage guide information according to the identification information acquired by the tag identification device and update the material storage information according to the storage guide information; the storage guide information is used for guiding a processor at an upstream working procedure station of the production line to store non-standard order materials to temporary bins corresponding to the material transfer intermediate warehouse according to the storage guide information.
The material circulation intermediate library comprises a label identification device capable of identifying and scanning identifiable labels (such as bar codes, two-dimensional codes or any other patterns with identification functions) on non-standard order materials, and a material storage management device for carrying out material circulation management. The material storage management device generates guide information for guiding a processor of an upstream working procedure station of the production line to store non-standard order materials according to the identification information obtained by the tag identification device, and updates the material storage information according to the guide information. Therefore, the non-standard order materials processed in the previous working procedure are scanned and identified by a processor at the working position of the upstream working procedure of the production line in the label identification device, and the materials are stored according to the guide information generated by the material storage management device, so that the materials produced in the working position of the upstream working procedure of the production line can be orderly stored in a recorded mode, and the rapid positioning and the searching of the storage positions of the required materials in the working position of the downstream working procedure of the production line are facilitated.
On the basis, the material storage management device specifically comprises: the first storage guide information generation module is configured to determine the material type of the nonstandard order material to be stored according to the identification information, call a preset mapping list of the material type and the temporary bin storage position, and match to obtain the temporary bin storage position of the nonstandard order material to be stored to generate storage guide information; and/or a second storage instruction information generating module, wherein the second storage instruction information generating module is configured to judge whether the stored quantity of the nonstandard order materials in the target temporary bin exceeds a preset storage quantity threshold value when receiving the identification information transmitted by the tag identification device, and if not, generate storage instruction information according to the storage position of the target temporary bin; if so, sequencing according to the preset temporary bin, taking the next temporary bin as a target temporary bin, and generating storage guide information according to the current storage position of the target temporary bin.
In this embodiment, the material storage management device provides at least three schemes for guiding a processor in an upstream process of a production line to store the produced material. Firstly, according to the type of the material, the identification information of the material is obtained through identification, the material is classified according to the identification information (such as an upright post, an upper frame or a bottom frame), then according to a preset mapping list of the type of the material and the storage position of the temporary bin, the material is stored according to a preset storage position rule (such as the upright post is stored in the 1 st to 40 th temporary bins, the upper frame is stored in the 41 st to 70 th temporary bins, and the lower frame is stored in the 71 st to 100 th temporary bins), and therefore, workers in the downstream working procedures of the production line can be helped to quickly locate the approximate region position of the material. Secondly, the materials are stored according to the quantity of the stored materials of each temporary bin, specifically, the materials are stored according to the sequence of the preset temporary bins, the quantity of the stored materials of each temporary bin is ensured to be within a certain range (for example, 10 materials are stored in each temporary bin at most and stored in the next temporary bin in sequence after exceeding 10 temporary bins), therefore, the required materials can be searched from 100 or even more materials in the original prior art scheme, the required materials are optimized to be searched from 10 materials at present, and the time for the processing personnel to search the materials can be greatly reduced by providing the sequence number of the temporary bins. Thirdly, when carrying out categorised depositing to the material, guarantee that every interim bin deposits the quantity of material in certain limit, can follow the staff and fix a position the roughly regional position that the material was deposited fast and reduce and seek the efficiency of material circulation management in two aspects of material time.
In a preferred embodiment, the system further comprises: a nonstandard order management terminal; wherein, nonstandard order management terminal specifically includes: the order acquisition module is configured to acquire a nonstandard product order transmitted by a user side and extract nonstandard product demand information in the nonstandard product order; wherein the demand information comprises the demand type and the demand quantity of non-standard products; and the production task generation module is configured to generate a nonstandard product production task according to the nonstandard product demand information.
The production task generating module specifically comprises: the non-standard product disassembling unit is configured to search a data packet of each non-standard product in the non-standard product database according to the type and the quantity of the demands in the non-standard product order, extract all minimum unit non-standard order materials in each data packet, and generate a first identifiable label for each minimum unit non-standard order material; the production line process bill generation unit is configured to call a non-standard product processing process database, search middle non-standard order materials of each non-standard product for each production line process in the production process in the non-standard product processing process database, generate second identifiable labels for each middle non-standard order material, establish association relations between the second identifiable labels corresponding to the current production line process and at least one first identifiable label and/or at least one second identifiable label corresponding to other production line processes, and take the at least one first identifiable label and/or the at least one second identifiable label as the production line process bill of the current production line process; the production task generating unit is configured to generate nonstandard product production tasks of each production line procedure according to the association relation between each second identifiable label and at least one first identifiable label and/or at least one second identifiable label in the production line procedure bill of materials.
In this embodiment, a non-standard order management terminal in the system for managing a production order is further provided, and non-standard product production tasks distributed to each production line procedure are generated by extracting the type and the number of non-standard product requirements in the received non-standard product order. Specifically, the minimum unit nonstandard order materials can be disassembled through the nonstandard product orders, the data package of each nonstandard product in the nonstandard product database is utilized to obtain the minimum unit of the materials of the nonstandard products, after that, the minimum unit nonstandard order materials are combined according to each production line procedure through the nonstandard product processing technology database to obtain the intermediate nonstandard order materials for each production line procedure, finally, the association relation between the first identifiable label of the second identifiable label corresponding to the current production line procedure and the second identifiable label of the at least one minimum unit nonstandard order materials corresponding to other production line procedures is established, the association relation indicates the minimum unit nonstandard order materials and/or the intermediate nonstandard order materials corresponding to nonstandard workpieces produced by the current production line procedure, and the material required by each production line procedure can be extracted through statistics analysis of the association relation of each production line procedure in the whole production process, so that the nonstandard product production task of each production line procedure can be generated, and the nonstandard product production task of each production line procedure can be processed according to the required by the corresponding processing task of each production line procedure. Therefore, the material statistics and management required by each production line procedure from nonstandard order to nonstandard order processing are realized, the circulation requirement of materials is uniformly managed from the order level, and the intelligence of the system on material management is improved.
In a preferred embodiment, the material management terminal 20 specifically includes: the production line process demand material acquisition module is configured to acquire a nonstandard product production task of each production line process, extract at least one first identifiable tag and/or at least one second identifiable tag corresponding to other production line processes in the nonstandard product production task, and take the at least one first identifiable tag and/or the at least one second identifiable tag as a production line process demand material set of each production line process; and the report signal generation module is configured to compare the production line work demand material set of the production line working procedure with the material storage information by utilizing the processing interaction terminal when receiving the material comparison instruction transmitted by the processing interaction terminal, and acquire the storage positions of all the production line work demand materials in the material circulation intermediate warehouse when all the production line work demand materials in the production line work demand material set exist in the material storage information, and generate a report signal.
It should be noted that, on the basis of providing the material conversion required by each production line procedure in a non-standard order management terminal, the material management terminal generates a production line procedure demand material set of each production line procedure by acquiring a non-standard product production task of each production line procedure, after that, if a material comparison instruction transmitted by a processing interaction terminal is received, the material storage information of the material circulation intermediate warehouse is compared and matched with the production line procedure demand material set corresponding to the processing interaction terminal, if all production line procedure demand materials in the material storage information are required by the production line procedure, a report signal is generated, which indicates that the task of processing the materials in the previous procedure of the production line procedure is completed, the production line procedure can perform common processing tasks (such as assembly, welding, verification and the like) for a plurality of materials, if no report signal is generated, which indicates that the task of processing the materials in the previous procedure is required by the production line is not completed (such as 5 stand columns are required, but only 4 stand columns in the material storage information, or a stand column and a lower stand column are required, but the task of processing the materials cannot be performed in the material storage information is stored together, and the work frame cannot be processed together. Therefore, the monitoring of all materials required by the process is realized, and only when all materials are ready and stored in the material circulation intermediate warehouse, the processing action performed by the current process can be triggered and executed, so that the circulation monitoring capability of nonstandard materials is improved.
In a preferred embodiment, the production task generating module further comprises: the non-standard product identification generation unit is configured to generate a third identifiable label of each non-standard product in the non-standard product order according to the type and the quantity of the demands in the non-standard product order, and establish an association relationship between the third identifiable label and a production line procedure demand material set of each production line procedure; and the nonstandard product task allocation module is configured to transmit the third identifiable tag to a processing interaction terminal corresponding to each production line working station of the nonstandard product in the production process.
On this basis, the processing interaction terminal 30 specifically includes: a non-standard product task receiving module configured to receive a third identifiable tag of a non-standard product to be processed; a non-standard product task submission module configured to identify a third identifiable tag upon detecting a submission of the third identifiable tag; and the material comparison starting module is configured to search a material set of the production line work requirements corresponding to the production line work station where the processing interaction terminal is located only when the third identifiable tag is identified, and generate a material comparison instruction for driving the report work signal generation module to compare the material set of the production line work requirements with the material storage information.
In this embodiment, besides generating a first identifiable tag for each minimum unit nonstandard order material and generating a second identifiable tag for an intermediate nonstandard order material, so as to improve the capability of monitoring and flow management of nonstandard materials, a third identifiable tag needs to be generated for each nonstandard product, and meanwhile, an association relationship between the third identifiable tag and a production line work demand material set of each production line work procedure is established, so that when a processing task is distributed, the third identifiable tag can be directly distributed to a processing interaction terminal corresponding to the production line work station. After that, the processing personnel of the production line working station can submit the third identifiable label which is distributed, the nonstandard product which needs to be produced is positioned by identifying the third identifiable label, and the association relation between the third identifiable label and the production line working station demand material set of each production line working procedure is called, so that the processing task which needs to be carried out by the production line working procedure and the required material condition can be accurately and quickly matched. It should be noted that, in this embodiment, in order to distribute materials more reasonably and cooperatively, only when a processing person presents a third identifiable tag, the report signal generating module may acquire a material requirement presented by the process station, and further execute a material comparison instruction to generate a report signal, if the processing person does not execute processing of the nonstandard product, the third identifiable tag does not need to be presented, otherwise, material accumulation of a material circulation intermediate warehouse may occur, and a situation that materials caused during fuzzy management of materials are selected but not processed by people may occur.
In a preferred embodiment, the material management terminal further includes: the material fuzzy processing module is configured to extract all minimum unit nonstandard order materials in the nonstandard product database, replace a plurality of first identifiable labels corresponding to the completely same minimum unit nonstandard order materials with the same replacement identifiable labels, extract all intermediate nonstandard order materials in the nonstandard product processing technology database, and replace a plurality of second identifiable labels corresponding to the completely same intermediate nonstandard order materials with the same replacement identifiable labels; the system comprises a material storage information, a material processing interaction terminal, a material reporting signal generation control module, a material reporting signal fuzzy generation module, a material reporting signal generation control module and a material reporting signal generation control module, wherein the material processing interaction terminal is used for receiving material comparison instructions transmitted by the material processing interaction terminal, determining the material reporting signal generation priority of each material processing interaction terminal according to the sequence of the material comparison instructions transmitted by different material processing interaction terminals, and based on the material reporting signal generation priority, controlling the material reporting signal generation module to preferentially generate the material reporting signal of the material processing interaction terminal with high priority when the material storage information has the material with the same proportion of the material with the material line process requirement in the material storage information, and controlling the material reporting signal generation module to preferentially generate the material reporting signal of the material processing interaction terminal with higher proportion when the material with the material line process requirement in the different proportion in the material storage information.
It should be noted that, in order to reduce the influence that the materials that nonstandard product processing receives can't be general as far as possible, this embodiment proposes the fuzzy management of material, through changing the first identifiable label that is corresponding to the nonstandard order material of the minimum unit that is identical to the same replacement identifiable label, and change the second identifiable label that is corresponding to the nonstandard order material that is identical to the middle of the same replacement identifiable label, when this, realize that the material distribution faces a plurality of identical materials, need not to select according to the correspondence of order and the identifiable label of material strictly, through changing the identifiable label of the same material to the same, if any one of a plurality of required materials is deposited in the material circulation intermediate warehouse, can all be used for triggering the report signal generation of one of the process stations. Specifically, for the report signal generation of the selection process station, the present embodiment follows the following selection procedure; firstly, when the material storage information contains the material with the production line process requirement and the material with the same proportion in the concentrated production line process requirement, selecting a processing interaction terminal with high priority to generate a report signal (for example, if the first station is assembled before the second station is assembled to transmit a material comparison instruction, the first station is assembled with higher priority than the second station, when the material storage information of the two stations is provided with the material with the production line process requirement of the same proportion in the material concentration, for example, 5 stand columns are required for assembly, and 4 stand columns are allocated to the material storage information, when the material storage information of 1 stand column is detected, the stand columns are allocated to the first station for assembly to generate a work report signal; secondly, when the material storage information is provided with the material with the production line and the process requirement, the material with the production line and the process requirement is concentrated in different proportions, the processing interaction terminal with higher proportion is selected to generate the report signal (for example, the first station is provided with 3 upright posts, the second station is provided with 4 upright posts, the material storage information of the second station is provided with the material with the production line and the process requirement, the material with the process requirement is concentrated in higher proportion, and then when the material storage information is detected to generate the storage information of 1 upright post, the upright posts are distributed to the second station to generate the report signal). Therefore, the material which is completely the same in the production process of the nonstandard product is subjected to blurring, and the blurred material can be distributed to the processing interaction terminal corresponding to any production line process requiring the material according to the selection principle, so that the whole processing efficiency of the nonstandard product is improved while the circulation efficiency of the nonstandard material is improved.
Example 2:
Referring to fig. 2, fig. 2 is a flow chart of a non-standard order material management informatization method according to an embodiment of the invention.
As shown in fig. 2, a non-standard order material management informatization method is used in a non-standard order material management informatization system provided in the foregoing embodiment, and includes the following steps:
s1: the material circulation intermediate warehouse generates material storage information when storing nonstandard order materials which are circulated from an upstream process station to a downstream process station of the production line;
S2: the material management terminal generates a report signal according to the material storage information of the material circulation intermediate warehouse; the report signal comprises the storage positions of all nonstandard order materials required by the target nonstandard workpiece in the material circulation intermediate warehouse;
S3: when receiving a report signal, the processing interaction terminal extracts the storage position of nonstandard order materials in the report signal in the material circulation intermediate warehouse, so that a processing personnel of a working procedure station at the downstream of the production line can acquire all nonstandard order materials required by a target nonstandard workpiece from the material circulation intermediate warehouse according to the storage position.
The specific implementation of the nonstandard order material management informatization method of the present application is basically the same as the above-mentioned examples of the nonstandard order material management informatization system, and will not be described herein.
In describing embodiments of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "center", "top", "bottom", "inner", "outer", "inside", "outside", etc. indicate orientations or positional relationships based on the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Wherein "inside" refers to an interior or enclosed area or space. "peripheral" refers to the area surrounding a particular component or region.
In the description of embodiments of the present invention, the terms "first," "second," "third," "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", "a third" and a fourth "may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In describing embodiments of the present invention, it should be noted that the terms "mounted," "connected," and "assembled" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, unless otherwise specifically indicated and defined; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In the description of embodiments of the invention, a particular feature, structure, material, or characteristic may be combined in any suitable manner in one or more embodiments or examples.
In describing embodiments of the present invention, it will be understood that the terms "-" and "-" are intended to be inclusive of the two numerical ranges, and that the ranges include the endpoints. For example, "A-B" means a range greater than or equal to A and less than or equal to B. "A-B" means a range of greater than or equal to A and less than or equal to B.
In the description of embodiments of the present invention, the term "and/or" is merely an association relationship describing an association object, meaning that three relationships may exist, e.g., a and/or B, may represent: a exists alone, A and B exist together, and B exists alone. In addition, the character "/" herein generally indicates that the front and rear associated objects are an "or" relationship.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A nonstandard order materials management informationized system, said system comprising:
the material circulation intermediate warehouse is provided with a plurality of temporary warehouse positions, and the temporary warehouse positions are configured to store nonstandard order materials which are circulated from an upstream working procedure station to a downstream working procedure station of the production line;
the material management terminal is connected with the material circulation intermediate warehouse and is configured to generate a report signal according to the material storage information of the material circulation intermediate warehouse; the report signal comprises the storage positions of all nonstandard order materials required by the target nonstandard workpiece in the material circulation intermediate warehouse;
The processing interaction terminal is arranged at a working position at the downstream working position of the production line and is connected with the material management terminal and is configured to extract the storage position of non-standard order materials in the material circulation intermediate warehouse in the material report signal when the material report signal is received, so that a processing staff at the working position at the downstream working position of the production line can acquire all the non-standard order materials required by a target non-standard workpiece from the material circulation intermediate warehouse according to the storage position;
the nonstandard order management terminal specifically comprises:
The order acquisition module is configured to acquire a nonstandard product order transmitted by a user side and extract nonstandard product demand information in the nonstandard product order; wherein the demand information comprises the demand type and the demand quantity of non-standard products;
The production task generation module is configured to generate a nonstandard product production task according to the nonstandard product demand information;
the production task generating module specifically comprises:
The non-standard product disassembling unit is configured to search a data packet of each non-standard product in the non-standard product database according to the type and the quantity of the demands in the non-standard product order, extract all minimum unit non-standard order materials in each data packet, and generate a first identifiable label for each minimum unit non-standard order material;
the production line process bill generation unit is configured to call a non-standard product processing process database, search middle non-standard order materials of each non-standard product for each production line process in the production process in the non-standard product processing process database, generate second identifiable labels for each middle non-standard order material, establish association relations between the second identifiable labels corresponding to the current production line process and at least one first identifiable label and/or at least one second identifiable label corresponding to other production line processes, and take the at least one first identifiable label and/or the at least one second identifiable label as the production line process bill of the current production line process;
The production task generating unit is configured to generate nonstandard product production tasks of each production line procedure according to the association relation between each second identifiable label and at least one first identifiable label and/or at least one second identifiable label in the production line procedure bill of materials.
2. The nonstandard order materials management informatization system according to claim 1, wherein the materials circulation intermediate library specifically comprises:
the label identification device is configured to identify identifiable labels on nonstandard order materials flowing through working stations at the upstream of the production line and acquire identification information of the nonstandard order materials to be stored;
the material storage management device is configured to generate storage guide information according to the identification information acquired by the tag identification device and update the material storage information according to the storage guide information; the storage guide information is used for guiding a processor at an upstream working procedure station of the production line to store non-standard order materials to temporary bins corresponding to the material transfer intermediate warehouse according to the storage guide information.
3. The nonstandard order materials management informationized system of claim 2, wherein the materials storage management device specifically comprises:
The first storage guide information generation module is configured to determine the material type of the nonstandard order material to be stored according to the identification information, call a preset mapping list of the material type and the temporary bin storage position, and match to obtain the temporary bin storage position of the nonstandard order material to be stored to generate storage guide information;
And/or a second storage instruction information generating module, wherein the second storage instruction information generating module is configured to judge whether the stored quantity of the nonstandard order materials in the target temporary bin exceeds a preset storage quantity threshold value when receiving the identification information transmitted by the tag identification device, and if not, generate storage instruction information according to the storage position of the target temporary bin; if so, sequencing according to the preset temporary bin, taking the next temporary bin as a target temporary bin, and generating storage guide information according to the current storage position of the target temporary bin.
4. The nonstandard order material management informatization system according to claim 1, wherein the material management terminal specifically comprises:
The production line process demand material acquisition module is configured to acquire a nonstandard product production task of each production line process, extract at least one first identifiable tag and/or at least one second identifiable tag corresponding to other production line processes in the nonstandard product production task, and take the at least one first identifiable tag and/or the at least one second identifiable tag as a production line process demand material set of each production line process;
And the report signal generation module is configured to compare the production line work demand material set of the production line working procedure with the material storage information by utilizing the processing interaction terminal when receiving the material comparison instruction transmitted by the processing interaction terminal, and acquire the storage positions of all the production line work demand materials in the material circulation intermediate warehouse when all the production line work demand materials in the production line work demand material set exist in the material storage information, and generate a report signal.
5. The nonstandard order materials management informatization system of claim 4, wherein the production task generation module further comprises:
The non-standard product identification generation unit is configured to generate a third identifiable label of each non-standard product in the non-standard product order according to the type and the quantity of the demands in the non-standard product order, and establish an association relationship between the third identifiable label and a production line procedure demand material set of each production line procedure;
And the nonstandard product task allocation module is configured to transmit the third identifiable tag to a processing interaction terminal corresponding to each production line working station of the nonstandard product in the production process.
6. The nonstandard order material management informatization system according to claim 5, wherein the processing interaction terminal specifically comprises:
A non-standard product task receiving module configured to receive a third identifiable tag of a non-standard product to be processed;
a non-standard product task submission module configured to identify a third identifiable tag upon detecting a submission of the third identifiable tag;
And the material comparison starting module is configured to search a material set of the production line work requirements corresponding to the production line work station where the processing interaction terminal is located only when the third identifiable tag is identified, and generate a material comparison instruction for driving the report work signal generation module to compare the material set of the production line work requirements with the material storage information.
7. The nonstandard order materials management informationized system of claim 6, wherein the materials management terminal further comprises:
The material fuzzy processing module is configured to extract all minimum unit nonstandard order materials in the nonstandard product database, replace a plurality of first identifiable labels corresponding to the completely same minimum unit nonstandard order materials with the same replacement identifiable labels, extract all intermediate nonstandard order materials in the nonstandard product processing technology database, and replace a plurality of second identifiable labels corresponding to the completely same intermediate nonstandard order materials with the same replacement identifiable labels;
The system comprises a material storage information, a material processing interaction terminal, a material reporting signal generation control module and a material reporting signal generation module, wherein the material processing interaction terminal is used for transmitting material comparison instructions to the material storage information, the material processing interaction terminal is used for storing material storage information, and the material processing interaction terminal is used for storing material storage information.
8. A method of non-standard order materials management informatization for use in a non-standard order materials management informatization system according to any one of claims 1-7, said method comprising:
The material circulation intermediate warehouse generates material storage information when storing nonstandard order materials which are circulated from an upstream process station to a downstream process station of the production line;
The material management terminal generates a report signal according to the material storage information of the material circulation intermediate warehouse; the report signal comprises the storage positions of all nonstandard order materials required by the target nonstandard workpiece in the material circulation intermediate warehouse;
When receiving a report signal, the processing interaction terminal extracts the storage position of nonstandard order materials in the report signal in the material circulation intermediate warehouse, so that a processing personnel of a working procedure station at the downstream of the production line can acquire all nonstandard order materials required by a target nonstandard workpiece from the material circulation intermediate warehouse according to the storage position.
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