CN114372758A - Production raw material storage method and system - Google Patents

Production raw material storage method and system Download PDF

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CN114372758A
CN114372758A CN202210033360.6A CN202210033360A CN114372758A CN 114372758 A CN114372758 A CN 114372758A CN 202210033360 A CN202210033360 A CN 202210033360A CN 114372758 A CN114372758 A CN 114372758A
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李亿
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Abstract

The application relates to a production raw material storage method and a system, wherein the method comprises the following steps: establishing a raw material storage management platform, collecting warehousing order information to form an order database, and collecting process information of each product to form a process database; determining and generating bin matching reference information through a process database; acquiring logistics information of the warehousing orders in real time through an order database; reading a label pre-pasted on a warehousing production raw material to obtain raw material batch information, and verifying the warehousing production raw material; in order to match the idle bin positions with the production raw materials passing the verification, the transportation equipment is controlled to convey the production raw materials of the batch to the specified idle bin positions, and a storage scheme is generated for matching the production raw materials of the batch; and monitoring the environmental parameters of each bin in which the production raw materials are stored in real time, and adjusting the environmental parameters of the corresponding bin according to the storage scheme of each bin. The intelligent storage of production raw materials can be realized, and the effect of effectively improving the production efficiency is achieved.

Description

Production raw material storage method and system
Technical Field
The application relates to the field of raw material intelligent storage, in particular to a production raw material storage method and system.
Background
Smart manufacturing, derived from the study of artificial intelligence. Intelligence is generally considered to be the sum of knowledge, which is the basis of intelligence, and intelligence, which is the ability to acquire and apply knowledge to solve. An Intelligent Manufacturing System (IMS) is a man-machine integration System which is composed of an Intelligent machine and human experience experts, and highlights that in all Manufacturing links, the Intelligent activities of the human experts simulated by a high-flexibility and integration mode are used for analyzing, judging, reasoning, designing and deciding to replace or extend part of mental labor of people in a Manufacturing environment, and meanwhile, the Manufacturing intelligence of the human experts is collected, stored, perfected, shared, inherited and developed. Because the manufacturing mode highlights the value of knowledge in manufacturing activities, and the knowledge economy is the main economic form following the industrial economy, the intelligent manufacturing becomes an important production mode of the manufacturing industry influencing the future economic development process. The intelligent manufacturing system is an environment for intelligent technology integration application and is also a carrier for intelligent manufacturing mode exhibition.
Along with the continuous progress of the intelligent manufacturing technology, the production speed and the production efficiency are continuously increased, and along with the rapid increase of the production speed, the consumption speed of production raw materials is greatly increased. Therefore, the storage capacity of the production raw materials of the production enterprises is increased along with the increase of the production speed, and the problem of how to effectively store and manage the production raw materials due to the accumulation of a large amount of production raw materials is to be solved. At present, the intelligent warehousing technology is applied to logistics storage quite mature, the speed and the accuracy of data input in each link of goods warehouse management are guaranteed, an enterprise is guaranteed to timely and accurately master real data of inventory, and the inventory of the enterprise is reasonably kept and controlled. However, in the intelligent manufacturing process, a method for intelligently storing the production raw materials is still lacked, so that the conveying and control of the production raw materials in the intelligent manufacturing process are inconvenient, and the manufacturing efficiency of intelligent manufacturing is further influenced.
In view of the above-mentioned related technologies, the inventor thinks that there is no method for intelligently storing production raw materials in the existing intelligent manufacturing process, so that the transportation and control of the production raw materials in the intelligent manufacturing process are inconvenient, and the manufacturing efficiency of intelligent manufacturing is further affected.
Disclosure of Invention
In order to solve the problems that a method for intelligently storing production raw materials is lacked in the existing intelligent manufacturing process, so that the production raw materials are inconvenient to convey and control in the intelligent manufacturing process and the manufacturing efficiency of intelligent manufacturing is influenced, the application provides the production raw material storage method and the production raw material storage system.
In a first aspect, the present application provides a method for storing production raw materials, which adopts the following technical scheme:
a production raw material storage method comprises the following steps:
establishing a raw material storage management platform, collecting warehousing order information to form an order database, and collecting process information of each product to form a process database;
the raw material storage management platform determines a production raw material list required by production of each product, processing procedure position information supplied by various raw materials and processing procedure consumption ratios supplied by various raw materials through a process database, and packages the raw material list, the processing procedure position information and the processing procedure consumption ratios to generate bin position matching reference information;
the method comprises the steps that logistics information of warehousing orders is obtained in real time through an order database, and when production raw materials of a certain warehousing order reach a warehouse unloading point, transportation equipment is dispatched to the unloading point to transport the production raw materials;
reading a label pre-pasted on a warehousing production raw material to obtain raw material batch information, and verifying the warehousing production raw material;
matching the production raw materials passing the verification with the idle bin, and controlling the transportation equipment to convey the production raw materials of the batch to the specified idle bin;
after the transportation equipment conveys the production raw materials of the batch to the designated idle bin position, packaging and storing the raw material batch information and the idle bin position information of the production raw materials put in the warehouse of the batch, and generating a warehousing scheme for matching the production raw materials of the batch;
and monitoring the environmental parameters of each bin in which the production raw materials are stored in real time, and adjusting the environmental parameters of the corresponding bin according to the storage scheme of each bin.
By adopting the technical scheme, the warehousing order is monitored in real time by establishing the raw material storage management platform, the production raw materials are transported by transporting equipment when arriving at the warehouse to realize the rapid transportation of the production raw materials, and the production raw materials entering the warehouse are verified by reading the raw material batch information of the production raw materials and combining the means of video verification, so that the intelligent automatic warehousing is realized, the warehousing accuracy of the production raw materials is ensured, the phenomenon of disordered warehousing of the production raw materials is avoided, and the human resources are greatly saved; after the warehousing production raw materials are subjected to validation registration, the production raw materials are matched with the idle bin positions based on process information and actual production layout according to the effect of the production raw materials in production, so that the production raw materials can be conveniently taken from a warehouse in subsequent production and processing, the intelligent storage of the production raw materials is realized, the raw material providing efficiency in the production process is effectively improved, and the effect of effectively improving the production efficiency is achieved; after the production raw materials are put in storage, a storage scheme is generated for matching the production raw materials according to the types of the production raw materials, the production raw materials are customized and stored in a targeted mode, a good storage environment can be improved for the production raw materials, and the effect of storing the production raw materials perfectly is achieved.
Preferably, the raw material batch information includes raw material type information, raw material name information, raw material quantity information, raw material specification information, raw material production expiration date information, and raw material storage requirement information.
By adopting the technical scheme, raw material batch information is acquired by reading a label preset on production raw materials, the quantity and the type of the production raw materials put in storage are checked conveniently by the raw material type information, the raw material quantity information and the raw material specification information, the bin suitable for the storage of the raw materials is matched for the batch of the production raw materials by the raw material specification information and the raw material storage requirement information, the storage scheme is generated by matching the batch of the production raw materials by the raw material type information and the raw material storage requirement information, the storage environment is good for the batch of the production raw materials, the effective period of the production raw materials is monitored conveniently by the raw material production effective period information, the production raw materials with near effective periods are preferentially consumed, and the production raw materials are prevented from being wasted.
Preferably, the reading of the label pre-attached to the warehousing production raw material to obtain the raw material batch information, and the validation of the warehousing production raw material specifically comprises the following steps:
conveying the batch of the warehoused production raw materials to a warehouse inlet by the conveying equipment, reading the labels pre-attached to the batch of the warehoused production raw materials by label reading equipment pre-arranged at the warehouse inlet, and acquiring raw material batch information;
matching and checking the raw material batch information and the warehousing order of the order database, confirming whether the raw material batch information is consistent with the raw material type and quantity information of the warehousing order, and if not, sending alarm information to a manager;
if the production materials are consistent, shooting and identifying the batch of production materials through a binocular vision system preset at the warehouse entrance to confirm the type information of the batch of production materials, judging whether the type information of the batch of production materials is consistent with the type information of the production materials in the warehouse order or not according to the warehouse order, if so, passing the check, and if not, sending alarm information to a manager.
By adopting the technical scheme, the raw material batch information is obtained by reading the label, the raw material batch information and the warehousing order of the order database are subjected to matching validation, the accuracy of warehousing of the production raw materials is ensured, the phenomenon of disordered warehousing of the production raw materials is avoided, after the validation of the raw material batch information is completed, the video identification validation of the warehousing production raw materials is performed through the binocular vision system, the consistency of the warehousing production raw materials, the raw material batch information and the warehousing order is further ensured, the intelligent automation of warehousing of the production raw materials is realized, the phenomenon of disordered warehousing of the production raw materials can be effectively avoided, the convenience of intelligent manufacturing and material taking is ensured, the production efficiency is effectively improved, the labor cost of warehousing management is saved, and the effect of saving the human resources is achieved.
Preferably, the step of controlling the transportation device to transport the batch of production raw materials to the designated idle bin in order to match the validated production raw materials with the idle bin specifically includes the following steps:
confirming the storage type of the production raw materials which pass the batch verification according to the raw material batch information, and matching and acquiring a plurality of idle bin positions which accord with the storage conditions according to the storage type;
confirming the volume specification of the batch of production raw materials according to the raw material batch information and the binocular vision system identification result, calculating the storage occupation ratio of a plurality of idle bin positions meeting the storage condition through a preset storage occupation ratio calculation formula according to the volume specification of the batch of production raw materials, eliminating the idle bin positions with the storage occupation ratio of more than 100%, and sequencing the rest idle bin positions from large to small according to the storage occupation ratio;
selecting idle bin positions x before sorting, wherein x is set by management personnel, and calculating the matching value of each idle bin position through a preset matching value calculation formula according to bin position matching reference information;
and selecting the idle bin with the minimum matching value, and controlling the transportation equipment to transport the batch of production raw materials to the idle bin.
By adopting the technical scheme, a plurality of idle bin positions which are matched with each other and meet the storage condition are preliminarily selected and screened based on the storage type and the volume specification of the production raw materials, the idle bin positions with proper bin positions are selected, the production processes with more production raw materials are confirmed to be used based on the material quantity ratio of the production raw materials in each production process of each production line and the actual position information of each production process of each production line according to bin position matching reference information, the idle bin positions which are close to the production processes with large use amount are selected as the storage bin positions, the average transportation time of the production raw materials during intelligent manufacturing can be effectively reduced, the logistics efficiency in a factory is improved, the transportation and the scheduling of the intelligent manufacturing production raw materials are facilitated, and the effect of effectively improving the production efficiency is achieved.
Preferably, the storage proportion calculation formula is specifically as follows: a = max (B/C ) 100%, where a is the stock occupancy, B is the total volume of the production feedstock, C is the volume of the bin, B is the floor area of the production feedstock, and C is the bin area; the matching value calculation formula specifically includes: y =
Figure 100002_DEST_PATH_IMAGE001
Wherein
Figure 100002_DEST_PATH_IMAGE002
For the distance of the nth production process requiring the production raw material from the idle bin,
Figure 100002_DEST_PATH_IMAGE003
the consumption of the raw material in the n-th production process is required, and
Figure 859520DEST_PATH_IMAGE003
<1。
through adopting above-mentioned technical scheme, calculate the storage percentage of occupation of production raw materials and each idle position based on area or the volume of production raw materials through the storage percentage of occupation computational formula, can laminate actual storage situation more, can adapt to different storage environment, avoid appearing because the special idle position volume that leads to of production raw materials size satisfies and area is not satisfied's phenomenon, guarantee to calculate the actual storage percentage of production raw materials at each idle position accurately, effectively improve the accuracy and the rationality that the position matches. Based on the material quantity ratio of the production raw materials in each production process of each production line and the actual position information of each production process of each production line through a matching value calculation formula, the production process with more production raw materials is confirmed to be used according to bin matching reference information, and an idle bin close to the production process with large use amount is selected as a storage bin, so that the average transportation time of the production raw materials during intelligent manufacturing can be effectively shortened, the logistics efficiency in a factory is improved, the transportation and scheduling of the production raw materials during intelligent manufacturing are facilitated, and the effect of effectively improving the production efficiency is achieved.
Preferably, the matching generation of the warehousing scheme for the batch of production raw materials specifically comprises: and collecting storage requirements and storage scheme information of various productions according to the production raw material list to form a storage scheme database, and matching the raw material type information of the batch of production raw materials in the storage database to generate a storage scheme.
By adopting the technical scheme, the storage scheme of each raw material is collected and stored by establishing the storage scheme database, and then the storage scheme which is matched with the production raw material is matched in the database when the raw materials are put in storage.
Preferably, the real-time monitoring of the environmental parameters of each bin in which the production raw materials are stored, and the adjusting of the environmental parameters of the corresponding bin according to the warehousing scheme of each bin specifically include the following steps:
monitoring environmental parameters of each bin storing production raw materials in real time, wherein the environmental parameters comprise a temperature parameter, a humidity parameter, a brightness parameter and an inflammable gas parameter;
controlling environment adjusting equipment preset in each bin to adjust the environment parameters of the corresponding bin according to the storage scheme of each bin;
and detecting the weather condition outside the warehouse in real time, and controlling the electric window in the warehouse to be closed when rain or snow is detected.
Through adopting above-mentioned technical scheme, through carrying out real-time environmental parameter detection to each storage position, can provide good storage for raw materials for producing according to the storage scheme, reach the effect of effective protection raw materials for producing to through the environmental monitoring to the warehouse outside, facility such as self-closing warehouse window under sleet weather can effectively reduce the influence of external weather to the environmental parameter in each position in the warehouse, be convenient for provide good storage environment for each position.
Preferably, the acquiring the logistics information of the warehousing orders in real time through the order database further comprises confirming the quantity of the warehousing orders arriving on the same day according to the logistics information of the warehousing orders, confirming the storage type of the idle bin required by the production raw materials of each warehousing order according to the order information of the warehousing orders so as to determine the idle bin demand of each storage type on the same day, monitoring the idle bin quantity of each storage type in real time, sending bin early warning information to a warehousing manager when the idle bin quantity of a certain storage type is smaller than the idle bin demand of the storage type on the same day, acquiring the residual quantity of the production raw materials of the bins of the same type of the stored production raw materials, sending the bin information that the residual quantity of the production raw materials is lower than a preset threshold value to the warehousing manager, and judging whether a bin capable of being stored according to the residual quantity of the production raw materials of each combined bin, and if so, generating a combination suggestion and sending the combination suggestion to a warehousing manager.
By adopting the technical scheme, through monitoring the logistics condition of the warehousing order and monitoring the idle bin positions in real time, early warning can be timely carried out when the idle bin positions are insufficient, the phenomenon that production raw materials cannot be warehoused is avoided, meanwhile, bin position information, of which the residual quantity of the production raw materials is lower than a preset threshold value, is sent to a warehousing manager when the idle bin positions are insufficient, the warehousing manager can conveniently and effectively take and process the bin positions with few raw material stocks, bin position liberation is further achieved, meanwhile, whether the phenomenon that the same raw material bin positions can be combined exists or not is judged according to the residual quantity of the production raw materials of each bin position, intelligent generation and combination suggestions are sent to the warehousing manager, and the idle bin positions can be rapidly discharged to store the production raw materials to be warehoused.
In a second aspect, the present application provides a production raw material storage system, which adopts the following technical scheme:
a production feedstock storage system comprising:
the server module is used for establishing a raw material storage management platform, collecting warehousing order information to form an order database, and collecting process information of each product to form a process database; the raw material storage management platform determines a production raw material list required by production of each product, processing procedure position information supplied by various raw materials and processing procedure consumption ratios supplied by various raw materials through a process database, and packages the raw material list, the processing procedure position information and the processing procedure consumption ratios to generate bin position matching reference information;
the order management module is used for acquiring logistics information of the warehousing orders in real time through the order database, and sending transport equipment to a discharging point to transport production raw materials when the production raw materials of a certain warehousing order reach the discharging point of the warehouse;
the warehousing validation module is used for reading a label pre-pasted on the warehoused production raw materials to acquire raw material batch information and validating the warehoused production raw materials;
the bin position matching module is used for matching the idle bin positions for the production raw materials passing the verification and controlling the transportation equipment to convey the production raw materials of the batch to the appointed idle bin positions;
the big data scheme management module is used for packing and storing the raw material batch information and the idle bin position information of the batch of production raw materials put in storage after the transportation equipment conveys the batch of production raw materials to the specified idle bin position, and generating a storage scheme for matching the batch of production raw materials;
the storage environment control module is used for monitoring the environmental parameters of the bin positions in which the production raw materials are stored in real time and adjusting the environmental parameters of the corresponding bin positions according to the storage schemes of the bin positions;
the server module, the order management module, the warehousing validation module, the bin matching module, the big data scheme management module and the warehousing environment management and control module are in communication connection with each other.
By adopting the technical scheme, the warehousing order is monitored in real time by establishing the raw material storage management platform, the production raw materials are transported by transporting equipment when arriving at the warehouse to realize the rapid transportation of the production raw materials, and the production raw materials entering the warehouse are verified by reading the raw material batch information of the production raw materials and combining the means of video verification, so that the intelligent automatic warehousing is realized, the warehousing accuracy of the production raw materials is ensured, the phenomenon of disordered warehousing of the production raw materials is avoided, and the human resources are greatly saved; after the warehousing production raw materials are subjected to validation registration, the production raw materials are matched with the idle bin positions based on process information and actual production layout according to the effect of the production raw materials in production, so that the production raw materials can be conveniently taken from a warehouse in subsequent production and processing, the intelligent storage of the production raw materials is realized, the raw material providing efficiency in the production process is effectively improved, and the effect of effectively improving the production efficiency is achieved; after the production raw materials are put in storage, a storage scheme is generated for matching the production raw materials according to the types of the production raw materials, the production raw materials are customized and stored in a targeted mode, a good storage environment can be improved for the production raw materials, and the effect of storing the production raw materials perfectly is achieved.
In a third aspect, the present application provides a computer-readable storage medium, which adopts the following technical solutions:
a computer-readable storage medium, storing a computer program that can be loaded by a processor and that performs any of the methods described above.
By adopting the technical scheme, the warehousing order is monitored in real time by establishing the raw material storage management platform, the production raw materials are transported by transporting equipment when arriving at the warehouse to realize the rapid transportation of the production raw materials, and the production raw materials entering the warehouse are verified by reading the raw material batch information of the production raw materials and combining the means of video verification, so that the intelligent automatic warehousing is realized, the warehousing accuracy of the production raw materials is ensured, the phenomenon of disordered warehousing of the production raw materials is avoided, and the human resources are greatly saved; after the warehousing production raw materials are subjected to validation registration, the production raw materials are matched with the idle bin positions based on process information and actual production layout according to the effect of the production raw materials in production, so that the production raw materials can be conveniently taken from a warehouse in subsequent production and processing, the intelligent storage of the production raw materials is realized, the raw material providing efficiency in the production process is effectively improved, and the effect of effectively improving the production efficiency is achieved; after the production raw materials are put in storage, a storage scheme is generated for matching the production raw materials according to the types of the production raw materials, the production raw materials are customized and stored in a targeted mode, a good storage environment can be improved for the production raw materials, and the effect of storing the production raw materials perfectly is achieved.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the warehousing order is monitored in real time by establishing a raw material storage management platform, production raw materials are transported by transporting equipment when the production raw materials reach a warehouse to realize rapid transportation of the production raw materials, the production raw materials entering the warehouse are verified by reading raw material batch information of the production raw materials and combining a video verification means, intelligent automatic warehousing is realized, the warehousing accuracy of the production raw materials is ensured, the phenomenon of disordered warehousing of the production raw materials is avoided, and human resources are greatly saved; after the warehousing production raw materials are subjected to validation registration, the production raw materials are matched with the idle bin positions based on process information and actual production layout according to the effect of the production raw materials in production, so that the production raw materials can be conveniently taken from a warehouse in subsequent production and processing, the intelligent storage of the production raw materials is realized, the raw material providing efficiency in the production process is effectively improved, and the effect of effectively improving the production efficiency is achieved; after the production raw materials are put in storage, a storage scheme is generated for matching the production raw materials according to the types of the production raw materials, the production raw materials are customized and stored in a targeted manner, a good storage environment can be improved for the production raw materials, and the effect of storing the production raw materials perfectly is achieved;
2. firstly, selecting a plurality of idle bin positions which are matched with each other and meet storage conditions based on the storage type and the volume specification of production raw materials, selecting the idle bin positions with proper bin positions, confirming the production processes using more production raw materials according to bin position matching reference information based on the material quantity ratio of the production raw materials in each production process of each production line and the actual position information of each production process of each production line, and selecting the idle bin positions which are closer to the production processes with large use amount as the storage bin positions, so that the average transportation time of the production raw materials during intelligent manufacturing can be effectively reduced, the logistics efficiency in a factory is improved, the transportation and the scheduling of the production raw materials for intelligent manufacturing are facilitated, and the effect of effectively improving the production efficiency is achieved;
3. the method comprises the steps of obtaining raw material batch information through reading a label, matching and verifying the raw material batch information and a warehousing order of an order database, ensuring the accuracy of warehousing of production raw materials, avoiding the phenomenon of disordered warehousing of the production raw materials, performing video identification verification on the warehousing production raw materials through a binocular vision system after the verification of the raw material batch information is completed, further ensuring the consistency of the warehousing production raw materials, the raw material batch information and the warehousing order, realizing intelligent automation of warehousing of the production raw materials, effectively avoiding the phenomenon of disordered warehousing of the production raw materials, ensuring the convenience of intelligent manufacturing and taking materials, effectively improving the production efficiency, saving the labor cost of warehousing management, and achieving the effect of saving human resources.
Drawings
FIG. 1 is a block diagram of a method of storing production materials in an embodiment of the present application;
FIG. 2 is a block diagram of a method for validating a production feedstock in an embodiment of the present application;
FIG. 3 is a block diagram of a method of matching empty bins for production materials in an embodiment of the present application;
FIG. 4 is a block diagram of a method for adjusting bin environment parameters in an embodiment of the present application;
FIG. 5 is a system block diagram of a production material storage system in an embodiment of the present application.
Description of reference numerals: 1. a server module; 2. an order management module; 3. a warehousing validation module; 4. a bin matching module; 5. a big data scheme management module; 6. storage environment management and control module.
Detailed Description
The present application is described in further detail below with reference to figures 1-5.
The embodiment of the application discloses a production raw material storage method. Referring to fig. 1, a production raw material storage method includes the steps of:
s1, establishing a raw material storage management platform: establishing a raw material storage management platform, collecting warehousing order information to form an order database, and collecting process information of each product to form a process database;
s2, packaging and generating bin matching reference information: the raw material storage management platform determines a production raw material list required by production of each product, processing procedure position information supplied by various raw materials and processing procedure consumption ratios supplied by various raw materials through a process database, and packages the raw material list, the processing procedure position information and the processing procedure consumption ratios to generate bin position matching reference information;
s3, acquiring logistics information of the warehousing order in real time: the method comprises the steps that logistics information of warehousing orders is obtained in real time through an order database, and when production raw materials of a certain warehousing order reach a warehouse unloading point, transportation equipment is dispatched to the unloading point to transport the production raw materials;
s4, verifying the warehousing production raw materials: reading a label pre-pasted on a warehousing production raw material to obtain raw material batch information, and verifying the warehousing production raw material;
s5, matching the production raw materials passing the verification with an idle bin: matching the production raw materials passing the verification with the idle bin, and controlling the transportation equipment to convey the production raw materials of the batch to the specified idle bin;
s6, matching and generating a storage scheme for the batch of production raw materials: after the transportation equipment conveys the production raw materials of the batch to the designated idle bin position, packaging and storing the raw material batch information and the idle bin position information of the production raw materials put in the warehouse of the batch, and generating a warehousing scheme for matching the production raw materials of the batch;
s7, adjusting the environmental parameters of the corresponding bin according to the storage scheme of each bin: and monitoring the environmental parameters of each bin in which the production raw materials are stored in real time, and adjusting the environmental parameters of the corresponding bin according to the storage scheme of each bin. The warehousing order is monitored in real time by establishing a raw material storage management platform, and production raw materials are dispatched to a transportation device to transport the production raw materials when the production raw materials reach a warehouse to realize the rapid transport of the production raw materials. And the production raw materials which are put into the warehouse are verified by means of reading raw material batch information of the production raw materials and combining video verification, so that intelligent automatic warehousing is realized, the warehousing accuracy of the production raw materials is ensured, the phenomenon of disordered warehousing of the production raw materials is avoided, and the human resources are greatly saved. After the warehousing production raw materials are subjected to validation registration, the production raw materials are matched with the idle bin positions based on process information and actual production layout according to the effect of the production raw materials in production, so that the production raw materials can be conveniently taken from a warehouse in subsequent production and processing, the intelligent storage of the production raw materials is realized, the raw material providing efficiency in the production process is effectively improved, and the effect of effectively improving the production efficiency is achieved. After the production raw materials are put in storage, a storage scheme is generated for matching the production raw materials according to the types of the production raw materials, the production raw materials are customized and stored in a targeted mode, a good storage environment can be improved for the production raw materials, and the effect of storing the production raw materials perfectly is achieved.
The raw material batch information in step S4 includes raw material type information, raw material name information, raw material quantity information, raw material specification information, raw material production expiration date information, and raw material storage request information. The raw material batch information is obtained by reading the label preset on the production raw material, and the quantity and the type of the production raw material put in storage can be checked conveniently through the raw material type information, the raw material quantity information and the raw material specification information. The raw material specification information and the raw material storage requirement information are used for matching the bin suitable for storing the batch of production raw materials. The raw material type information and the raw material storage requirement information are used for matching and generating a storage scheme for the batch of production raw materials, and further a good storage environment is provided for the batch of production raw materials. The production raw material production validity period information is convenient for monitoring the validity period of the production raw materials, the production raw materials with the validity periods close to each other are preferentially consumed, and the production raw materials are prevented from being wasted.
Referring to fig. 2, the reading of the labels pre-attached to the warehoused production raw materials to obtain raw material batch information and the verification of the warehoused production raw materials specifically include the following steps:
a1, acquiring raw material batch information: conveying the batch of the warehoused production raw materials to a warehouse inlet by the conveying equipment, reading the labels pre-attached to the batch of the warehoused production raw materials by label reading equipment pre-arranged at the warehouse inlet, and acquiring raw material batch information;
a2, matching and verifying the raw material batch information with the warehousing orders of the order database: matching and checking the raw material batch information and the warehousing order of the order database, confirming whether the raw material batch information is consistent with the raw material type and quantity information of the warehousing order, and if not, sending alarm information to a manager;
a3, shooting and identifying the batch of production raw materials through a binocular vision system: if the production materials are consistent, shooting and identifying the batch of production materials through a binocular vision system preset at the warehouse entrance to confirm the type information of the batch of production materials, judging whether the type information of the batch of production materials is consistent with the type information of the production materials in the warehouse order or not according to the warehouse order, if so, passing the check, and if not, sending alarm information to a manager. The raw material batch information is obtained by reading the label, and the raw material batch information is matched and verified with the warehousing order of the order database, so that the warehousing accuracy of the production raw materials is ensured, and the phenomenon of disordered warehousing of the production raw materials is avoided. The binocular vision system is not described in detail in the prior art. After the raw material batch information is verified, the warehousing production raw materials are subjected to video identification verification through the binocular vision system, consistency of the warehousing production raw materials, the raw material batch information and the warehousing orders is further ensured, intelligent automation of warehousing of the production raw materials is realized, the phenomenon of disordered warehousing of the production raw materials can be effectively avoided, convenience of intelligent manufacturing and material taking is ensured, production efficiency is effectively improved, the labor cost of warehousing management is saved, and the effect of saving human resources is achieved.
Referring to fig. 3, the step of controlling the transportation device to transport the batch of production materials to the designated idle bin in order to match the validated production materials with the idle bin specifically includes the following steps:
b1, acquiring a plurality of idle bins meeting the storage conditions according to the storage type matching: confirming the storage type of the production raw materials which pass the batch verification according to the raw material batch information, and matching and acquiring a plurality of idle bin positions which accord with the storage conditions according to the storage type;
b2, calculating the storage occupation ratio of a plurality of idle bins meeting the storage condition: confirming the volume specification of the batch of production raw materials according to the raw material batch information and the binocular vision system identification result, calculating the storage occupation ratio of a plurality of idle bin positions meeting the storage condition through a preset storage occupation ratio calculation formula according to the volume specification of the batch of production raw materials, eliminating the idle bin positions with the storage occupation ratio of more than 100%, and sequencing the rest idle bin positions from large to small according to the storage occupation ratio;
b3, calculating the matching value of each idle bin: selecting idle bin positions x before sorting, wherein x is set by management personnel, and calculating the matching value of each idle bin position through a preset matching value calculation formula according to bin position matching reference information;
b4, selecting the idle bin with the minimum matching value: and selecting the idle bin with the minimum matching value, and controlling the transportation equipment to transport the batch of production raw materials to the idle bin. In this embodiment, the transport facility uses an AGV. The method comprises the steps of firstly primarily selecting and screening a plurality of idle bin positions meeting storage conditions at matching positions based on storage types and volume specifications of production raw materials, selecting the idle bin positions with proper bin positions, then confirming the production processes using more production raw materials according to bin position matching reference information based on material quantity ratios of the production raw materials in the production processes of the production lines and actual position information of the production processes of the production lines, selecting the idle bin positions closer to the production processes with large use amount as the storage bin positions, effectively reducing the tie transportation time of the production raw materials during intelligent manufacturing, improving the logistics efficiency in factories, facilitating transportation and scheduling of the intelligent manufacturing production raw materials, and achieving the effect of effectively improving the production efficiency.
The storage proportion calculation formula is specifically as follows: a = max (B/C ) 100%, where a is the stock occupancy, B is the total volume of the production feedstock, C is the volume of the bin, B is the floor area of the production feedstock, and C is the bin area; the matching value calculation formula specifically includes: y =
Figure 170415DEST_PATH_IMAGE001
Wherein
Figure 300045DEST_PATH_IMAGE002
For the distance of the nth production process requiring the production raw material from the idle bin,
Figure 520942DEST_PATH_IMAGE003
the consumption of the raw material in the n-th production process is required, and
Figure 874563DEST_PATH_IMAGE003
<1. the storage proportion of production raw materials and each idle position is calculated based on the floor area or the volume of the production raw materials through the storage proportion calculation formula, the actual storage situation can be fitted more, different storage environments can be adapted, the phenomenon that the floor area is not satisfied due to the fact that the volume of the idle position is satisfied because the body type of the production raw materials is special is avoided, the actual storage proportion of the production raw materials at each idle position can be accurately calculated, and the accuracy and the reasonability of position matching are effectively improved. Based on the material quantity ratio of the production raw materials in each production process of each production line and the actual position information of each production process of each production line through a matching value calculation formula, the production process with more production raw materials is confirmed to be used according to bin matching reference information, and an idle bin close to the production process with large use amount is selected as a storage bin, so that the average transportation time of the production raw materials during intelligent manufacturing can be effectively shortened, the logistics efficiency in a factory is improved, the transportation and scheduling of the production raw materials during intelligent manufacturing are facilitated, and the effect of effectively improving the production efficiency is achieved.
The step S3 of obtaining the logistics information of the warehousing orders in real time through the order database further includes determining the number of warehousing orders arriving on the same day according to the logistics information of the warehousing orders, determining the storage type of the idle bin required by the production materials of each warehousing order according to the order information of the warehousing orders, determining the idle bin demand of each storage type on the same day, monitoring the idle bin number of each storage type in real time, sending bin early warning information to the warehousing manager when the idle bin number of a certain storage type is smaller than the idle bin demand of the storage type on the same day, obtaining the remaining amount of the production materials of the same type of each stored production material, sending the bin information that the remaining amount of the production materials is smaller than a preset threshold to the warehousing manager, and determining whether there is a combinable bin according to the remaining amount of the production materials of each bin, and if so, generating a combination suggestion and sending the combination suggestion to a warehousing manager. The logistics situation of the warehousing order is monitored in real time and the idle positions are monitored, early warning can be timely carried out when the idle positions are insufficient, the phenomenon that production raw materials cannot be warehoused is avoided, meanwhile, position information that the surplus of the production raw materials is lower than a preset threshold value is sent to a warehousing manager when the idle positions are insufficient, the warehousing manager can conveniently and effectively take and process the positions with few raw materials, bin liberation is further achieved, meanwhile, whether the phenomenon that the positions of the same raw materials can be merged exists or not is judged according to the surplus of the production raw materials of all the positions, intelligent generation and merging suggestions are sent to the warehousing manager, and the idle positions can be conveniently and quickly vacated to store the production raw materials to be warehoused.
The step S6 of matching and generating the warehousing scheme for the batch of production raw materials specifically includes: and collecting storage requirements and storage scheme information of various productions according to the production raw material list to form a storage scheme database, and matching the raw material type information of the batch of production raw materials in the storage database to generate a storage scheme. The storage scheme of each raw material is collected and stored by establishing the storage scheme database, and then when various raw materials are stored in the warehouse, only the storage scheme which is in accordance with the production raw materials needs to be matched in the database.
Referring to fig. 4, the step S7 of monitoring the environmental parameters of each bin storing the production raw materials in real time, and adjusting the environmental parameters of the corresponding bin according to the warehousing scheme of each bin specifically includes the following steps:
c1, monitoring the environmental parameters of the bin positions in which the production raw materials are stored in real time: monitoring environmental parameters of each bin storing production raw materials in real time, wherein the environmental parameters comprise a temperature parameter, a humidity parameter, a brightness parameter and an inflammable gas parameter;
c2, adjusting the environmental parameters of the corresponding bin according to the storage scheme of each bin: controlling environment adjusting equipment preset in each bin to adjust the environment parameters of the corresponding bin according to the storage scheme of each bin;
c3, detecting the weather condition outside the warehouse in real time: and detecting the weather condition outside the warehouse in real time, and controlling the electric window in the warehouse to be closed when rain or snow is detected. Through carrying out real-time environmental parameter to each storage position and detecting, can provide good storage for raw materials for producing according to the storage scheme, reach the effect of effective protection raw materials for producing to through the environmental monitoring to the warehouse outside, facility such as self-closing warehouse window under sleet weather can effectively reduce the influence of external weather to the environmental parameter in each position in the warehouse, be convenient for provide good storage environment for each position.
The embodiment of the application also discloses a production raw material storage system. Referring to fig. 5, a production feedstock storage system includes:
the server module 1 is used for establishing a raw material storage management platform, collecting warehousing order information to form an order database, and collecting process information of each product to form a process database; the raw material storage management platform determines a production raw material list required by production of each product, processing procedure position information supplied by various raw materials and processing procedure consumption ratios supplied by various raw materials through a process database, and packages the raw material list, the processing procedure position information and the processing procedure consumption ratios to generate bin position matching reference information;
the order management module 2 is used for acquiring logistics information of the warehousing orders in real time through the order database, and sending transport equipment to a discharging point to transport production raw materials when the production raw materials of a certain warehousing order reach the discharging point of the warehouse;
the warehousing validation module 3 is used for reading a label pre-pasted on the warehoused production raw materials to acquire raw material batch information and validating the warehoused production raw materials;
the bin position matching module 4 is used for matching the spare bin positions for the production raw materials passing the verification and controlling the transportation equipment to convey the production raw materials of the batch to the specified spare bin positions;
the big data scheme management module 5 is used for packing and storing the raw material batch information and the idle bin position information of the batch of production raw materials put in storage after the transportation equipment conveys the batch of production raw materials to the specified idle bin position, and generating a storage scheme for matching the batch of production raw materials;
the storage environment control module 6 is used for monitoring the environmental parameters of the bin positions in which the production raw materials are stored in real time and adjusting the environmental parameters of the corresponding bin positions according to the storage schemes of the bin positions;
the server module 1, the order management module 2, the warehousing validation module 3, the bin matching module 4, the big data scheme management module 5 and the warehousing environment management and control module 6 are in communication connection with each other. The warehousing order is monitored in real time by establishing a raw material storage management platform, and production raw materials are dispatched to a transportation device to transport the production raw materials when the production raw materials reach a warehouse to realize the rapid transport of the production raw materials. And the production raw materials which are put into the warehouse are verified by means of reading raw material batch information of the production raw materials and combining video verification, so that intelligent automatic warehousing is realized, the warehousing accuracy of the production raw materials is ensured, the phenomenon of disordered warehousing of the production raw materials is avoided, and the human resources are greatly saved. After the warehousing production raw materials are subjected to validation registration, the production raw materials are matched with the idle bin positions based on process information and actual production layout according to the effect of the production raw materials in production, so that the production raw materials can be conveniently taken from a warehouse in subsequent production and processing, the intelligent storage of the production raw materials is realized, the raw material providing efficiency in the production process is effectively improved, and the effect of effectively improving the production efficiency is achieved. After the production raw materials are put in storage, a storage scheme is generated for matching the production raw materials according to the types of the production raw materials, the production raw materials are customized and stored in a targeted mode, a good storage environment can be improved for the production raw materials, and the effect of storing the production raw materials perfectly is achieved.
The embodiment of the present application further discloses a computer-readable storage medium, which stores a computer program that can be loaded by a processor and executed in the method as described above, and the computer-readable storage medium includes, for example: various media capable of storing program codes, such as a usb disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk, or an optical disk.
The above examples are only used to illustrate the technical solutions of the present invention, and do not limit the scope of the present invention. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from these embodiments without making any inventive step, fall within the scope of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art may still make various combinations, additions, deletions or other modifications of the features of the embodiments of the present invention according to the situation without conflict, so as to obtain different technical solutions without substantially departing from the spirit of the present invention, and these technical solutions also fall within the protection scope of the present invention.

Claims (10)

1. A production raw material storage method is characterized by comprising the following steps: the method comprises the following steps:
establishing a raw material storage management platform, collecting warehousing order information to form an order database, and collecting process information of each product to form a process database;
the raw material storage management platform determines a production raw material list required by production of each product, processing procedure position information supplied by various raw materials and processing procedure consumption ratios supplied by various raw materials through a process database, and packages the raw material list, the processing procedure position information and the processing procedure consumption ratios to generate bin position matching reference information;
the method comprises the steps that logistics information of warehousing orders is obtained in real time through an order database, and when production raw materials of a certain warehousing order reach a warehouse unloading point, transportation equipment is dispatched to the unloading point to transport the production raw materials;
reading a label pre-pasted on a warehousing production raw material to obtain raw material batch information, and verifying the warehousing production raw material;
matching the production raw materials passing the verification with the idle bin, and controlling the transportation equipment to convey the production raw materials of the batch to the specified idle bin;
after the transportation equipment conveys the production raw materials of the batch to the designated idle bin position, packaging and storing the raw material batch information and the idle bin position information of the production raw materials put in the warehouse of the batch, and generating a warehousing scheme for matching the production raw materials of the batch;
and monitoring the environmental parameters of each bin in which the production raw materials are stored in real time, and adjusting the environmental parameters of the corresponding bin according to the storage scheme of each bin.
2. The production raw material storage method according to claim 1, characterized in that: the raw material batch information comprises raw material type information, raw material name information, raw material quantity information, raw material specification information, raw material production expiration date information and raw material storage requirement information.
3. The method for storing the production raw material according to claim 2, wherein the steps of reading a label pre-attached to the production raw material being put in storage to obtain raw material batch information and verifying the production raw material being put in storage specifically include:
conveying the batch of the warehoused production raw materials to a warehouse inlet by the conveying equipment, reading the labels pre-attached to the batch of the warehoused production raw materials by label reading equipment pre-arranged at the warehouse inlet, and acquiring raw material batch information;
matching and checking the raw material batch information and the warehousing order of the order database, confirming whether the raw material batch information is consistent with the raw material type and quantity information of the warehousing order, and if not, sending alarm information to a manager;
if the production materials are consistent, shooting and identifying the batch of production materials through a binocular vision system preset at the warehouse entrance to confirm the type information of the batch of production materials, judging whether the type information of the batch of production materials is consistent with the type information of the production materials in the warehouse order or not according to the warehouse order, if so, passing the check, and if not, sending alarm information to a manager.
4. A production raw material storage method according to claim 3, characterized in that: the step of controlling the transportation equipment to transport the batch of production raw materials to the designated idle position in order to match the idle position with the production raw materials passing the verification specifically comprises the following steps:
confirming the storage type of the production raw materials which pass the batch verification according to the raw material batch information, and matching and acquiring a plurality of idle bin positions which accord with the storage conditions according to the storage type;
confirming the volume specification of the batch of production raw materials according to the raw material batch information and the binocular vision system identification result, calculating the storage occupation ratio of a plurality of idle bin positions meeting the storage condition through a preset storage occupation ratio calculation formula according to the volume specification of the batch of production raw materials, eliminating the idle bin positions with the storage occupation ratio of more than 100%, and sequencing the rest idle bin positions from large to small according to the storage occupation ratio;
selecting idle bin positions x before sorting, wherein x is set by management personnel, and calculating the matching value of each idle bin position through a preset matching value calculation formula according to bin position matching reference information;
and selecting the idle bin with the minimum matching value, and controlling the transportation equipment to transport the batch of production raw materials to the idle bin.
5. The storage method of production raw materials according to claim 4, wherein the storage proportion calculation formula is specifically: a = max (B/C ) 100%, where a is the stock occupancy, B is the total volume of the production feedstock, C is the volume of the bin, B is the floor area of the production feedstock, and C is the bin area; the matching value calculation formula specifically includes: y =
Figure DEST_PATH_IMAGE001
Wherein
Figure DEST_PATH_IMAGE002
For the distance of the nth production process requiring the production raw material from the idle bin,
Figure DEST_PATH_IMAGE003
the consumption of the raw material in the n-th production process is required, and
Figure 730663DEST_PATH_IMAGE003
<1。
6. a production raw material storage method according to claim 2, characterized in that: the matching and generating of the warehousing scheme for the batch of production raw materials specifically comprises the following steps: and collecting storage requirements and storage scheme information of various productions according to the production raw material list to form a storage scheme database, and matching the raw material type information of the batch of production raw materials in the storage database to generate a storage scheme.
7. The method for storing the production raw material according to claim 1, wherein the step of monitoring the environmental parameters of each bin storing the production raw material in real time and adjusting the environmental parameters of the corresponding bin according to the storage scheme of each bin specifically comprises the following steps:
monitoring environmental parameters of each bin storing production raw materials in real time, wherein the environmental parameters comprise a temperature parameter, a humidity parameter, a brightness parameter and an inflammable gas parameter;
controlling environment adjusting equipment preset in each bin to adjust the environment parameters of the corresponding bin according to the storage scheme of each bin;
and detecting the weather condition outside the warehouse in real time, and controlling the electric window in the warehouse to be closed when rain or snow is detected.
8. The production raw material storage method according to claim 1, characterized in that: the method comprises the steps of obtaining logistics information of warehousing orders in real time through an order database, confirming the quantity of the warehousing orders arriving on the same day according to the logistics information of the warehousing orders, confirming the storage type of a free bin required by production raw materials of each warehousing order according to the order information of the warehousing orders, further determining the free bin demand quantity of each storage type on the same day, monitoring the quantity of the free bins of each storage type in real time, sending bin early warning information to a warehousing manager when the quantity of the free bin of a certain storage type is smaller than the free bin demand quantity of the storage type on the same day, obtaining the residual quantity of the production raw materials of the bin of the same type of the stored production raw materials, sending bin information that the residual quantity of the production raw materials is lower than a preset threshold value to the warehousing manager, and judging whether combinable bins exist according to the residual quantity of the production raw materials of each bin, and if so, generating a combination suggestion and sending the combination suggestion to a warehousing manager.
9. A production material storage system applied to a material storage method according to any one of claims 1 to 8, comprising:
the server module (1) is used for establishing a raw material storage management platform, collecting warehousing order information to form an order database, and collecting process information of each product to form a process database; the raw material storage management platform determines a production raw material list required by production of each product, processing procedure position information supplied by various raw materials and processing procedure consumption ratios supplied by various raw materials through a process database, and packages the raw material list, the processing procedure position information and the processing procedure consumption ratios to generate bin position matching reference information;
the order management module (2) is used for acquiring logistics information of the warehousing orders in real time through the order database, and dispatching transportation equipment to a discharging point to transport production raw materials when the production raw materials of a certain warehousing order reach the discharging point of the warehouse;
the warehousing validation module (3) is used for reading a label pre-pasted on the warehousing production raw material to acquire raw material batch information and validating the warehousing production raw material;
the bin matching module (4) is used for matching the idle bin for the passing production raw materials and controlling the transportation equipment to convey the production raw materials of the batch to the specified idle bin;
the big data scheme management module (5) is used for packing and storing the raw material batch information and the idle bin position information of the batch of production raw materials put in storage after the transportation equipment conveys the batch of production raw materials to the specified idle bin position, and generating a storage scheme for matching the batch of production raw materials;
the storage environment control module (6) is used for monitoring the environmental parameters of the bin positions in which the production raw materials are stored in real time and adjusting the environmental parameters of the corresponding bin positions according to the storage schemes of the bin positions;
the warehouse management system comprises a server module (1), an order management module (2), a warehouse entry verification module (3), a bin position matching module (4), a big data scheme management module (5) and a warehouse environment management and control module (6) which are in communication connection with one another.
10. A computer-readable storage medium characterized by: a computer program which can be loaded by a processor and which performs the method according to any of claims 1-8.
CN202210033360.6A 2022-01-12 2022-01-12 Production raw material storage method and system Pending CN114372758A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114926123A (en) * 2022-05-30 2022-08-19 江苏邦鼎科技有限公司 Material delivery method and system for feed production
CN115641061A (en) * 2022-10-29 2023-01-24 广州市天剑计算机系统工程有限公司 Material management method and device
CN115849288A (en) * 2023-02-23 2023-03-28 巴斯夫一体化基地(广东)有限公司 Chemical raw material unloading method, device and system
CN116151742A (en) * 2023-04-23 2023-05-23 天津牛磨王科技有限公司 Warehouse strategy generation method and system based on warehouse information
CN117575581A (en) * 2024-01-16 2024-02-20 江苏中凯金属科技有限公司 Aluminum bar production method for recycling waste aluminum materials
CN117575486A (en) * 2024-01-15 2024-02-20 德阳凯达门业有限公司 Nonstandard order material management informatization system and method

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114926123A (en) * 2022-05-30 2022-08-19 江苏邦鼎科技有限公司 Material delivery method and system for feed production
CN115641061A (en) * 2022-10-29 2023-01-24 广州市天剑计算机系统工程有限公司 Material management method and device
CN115849288A (en) * 2023-02-23 2023-03-28 巴斯夫一体化基地(广东)有限公司 Chemical raw material unloading method, device and system
CN115849288B (en) * 2023-02-23 2023-04-28 巴斯夫一体化基地(广东)有限公司 Chemical raw material unloading method, device and system
CN116151742A (en) * 2023-04-23 2023-05-23 天津牛磨王科技有限公司 Warehouse strategy generation method and system based on warehouse information
CN116151742B (en) * 2023-04-23 2024-02-02 天津牛磨王科技有限公司 Warehouse strategy generation method and system based on warehouse information
CN117575486A (en) * 2024-01-15 2024-02-20 德阳凯达门业有限公司 Nonstandard order material management informatization system and method
CN117575486B (en) * 2024-01-15 2024-05-14 德阳凯达门业有限公司 Nonstandard order material management informatization system and method
CN117575581A (en) * 2024-01-16 2024-02-20 江苏中凯金属科技有限公司 Aluminum bar production method for recycling waste aluminum materials
CN117575581B (en) * 2024-01-16 2024-04-26 江苏中凯金属科技有限公司 Aluminum bar production method for recycling waste aluminum materials

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