CN117563577A - Preparation method of catalyst for synthesizing methyl methacrylate by using silica carrier surface hydroxyl regulation method - Google Patents

Preparation method of catalyst for synthesizing methyl methacrylate by using silica carrier surface hydroxyl regulation method Download PDF

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Publication number
CN117563577A
CN117563577A CN202311528877.3A CN202311528877A CN117563577A CN 117563577 A CN117563577 A CN 117563577A CN 202311528877 A CN202311528877 A CN 202311528877A CN 117563577 A CN117563577 A CN 117563577A
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carrier
treatment
hours
catalyst
silicon dioxide
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Inventor
李春山
严婷婷
王刚
张国梁
赵辉
邓森林
赵恺
张锁江
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Institute of Process Engineering of CAS
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Institute of Process Engineering of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/08Silica
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/10Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of rare earths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/30Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group
    • C07C67/333Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group by isomerisation; by change of size of the carbon skeleton
    • C07C67/343Preparation of carboxylic acid esters by modifying the acid moiety of the ester, such modification not being an introduction of an ester group by isomerisation; by change of size of the carbon skeleton by increase in the number of carbon atoms

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Catalysts (AREA)

Abstract

The invention discloses a method for regulating and controlling hydroxyl groups on the surface of a silicon dioxide carrier, which is applied to the preparation of a catalyst for synthesizing methyl methacrylate and mainly comprises the treatment of the carrier and the preparation of the catalyst. Wherein the treatment of the carrier comprises an ion thermal treatment, a pulse program roasting treatment and a peroxide treatment. The carrier treated in different modes can provide the silicon hydroxyl with proper range content for the subsequent loaded active component, reduce the possibility of cluster generation of the active component, further improve the catalytic activity, and the method is simple and easy to implement, does not need to use the traditional organic silanization reagent, and can be suitable for subsequent large-scale industrial application.

Description

Preparation method of catalyst for synthesizing methyl methacrylate by using silica carrier surface hydroxyl regulation method
Technical Field
The invention relates to a method for systematically regulating and controlling hydroxyl groups on the surface of a silicon carrier, and the treated carrier can be used for preparing a Cs-based catalyst for synthesizing methyl methacrylate by aldol condensation reaction, namely methyl propionate and formaldehyde. The method has higher hydroxyl treatment degree on the surface of the silicon dioxide. The acid-base bifunctional catalyst required by aldol condensation reaction is prepared by adopting the treated carrier, so that the catalytic activity can be effectively improved. The treatment method provided by the invention is simple and easy to operate.
Background
Methyl Methacrylate (MMA) is an important organic chemical raw material and has very wide application. The dominant methods for producing MMA in the industry are Acetone Cyanohydrin (ACH), C1, C4 two-step oxidation, ethylene, coal-based, etc. The coal-based route is that methyl acetate and formaldehyde are used as raw materials, methyl propionate is generated after hydrogenation, and then methyl methacrylate is obtained through gas-phase aldol condensation reaction of the methyl acetate and formaldehyde on a solid catalyst, so that the method is more environment-friendly than the traditional method. However, the existing catalyst, especially the supported solid catalyst, which is commonly used in aldol condensation reaction still has the problems of low activity, serious carbon deposition, short regeneration period and the like.
The activity of supported catalysts generally depends on the particle size and the degree of dispersion of the active components. The use of a suitable carrier not only increases the specific surface area of the catalyst, but also allows the active component to be micronized. Can also improve the toxicity resistance, the heat resistance and the carbon deposition resistance of the catalyst and prolong the service life.
Silica is an important support material due to its high hydrothermal stability, controlled morphology and high surface area. The surface of the catalyst has a large amount of silicon hydroxyl groups, and the type and the amount of the catalyst have different catalytic effects on different reactions. The silica support therefore needs to be modified for different reactions. CN20210355050 discloses a chemical modification method of silica, in which the silicon hydroxyl group on the surface of the silica is substituted by trideceth as a silane coupling agent, so as to improve the dispersibility, compatibility and stability of the silica in a solvent. CN202210147224 uses inorganic acid, alcohol, ammonia and coating agent as raw materials, and adopts a coating mode to modify silicon dioxide. The above-described modification with a hydrophobic silylating agent and other substances can regulate the number of surface hydroxyl groups, but is not suitable for further mass catalyst production because the agent used for modification is generally expensive and the treatment step is complicated.
Disclosure of Invention
Based on the problems, the invention aims to provide a method for systematically regulating and controlling hydroxyl groups on the surface of a silicon carrier, and a catalyst prepared by using a modified silicon dioxide carrier is used for synthesizing methyl methacrylate by a one-step method of methyl propionate and formaldehyde.
A silica carrier surface hydroxyl regulation method for synthesizing a methyl methacrylate Cs-based catalyst comprises the following steps:
a) Preparing a modified silica carrier;
b) Weighing salt of active components Sm and Cs with certain mass, placing in a blue cap bottle, and adding deionized water to prepare a salt solution;
c) Adding the carrier obtained in the step a) into the salt solution containing the active component prepared in the step b), standing and soaking for 5-24h, and drying in an oven at 50-100 ℃ for 3-6h;
d) Placing the Sm and Cs precursor catalyst obtained in the step c) in a muffle furnace, roasting for 3-12h at 500 ℃ according to a certain heating program, and naturally cooling to room temperature to obtain the catalyst.
Wherein the carrier in the method is porous silica spheres, the particle size of the particles is 2-5mm, and the pore diameter of the most integrable is 2-10nm;
the loading of the active component is calculated by taking the mass of the carrier as a reference and the mass of the oxide of the active component, wherein the preferable loading of Cs is 1-10%, and the preferable loading of Sm active component is 3-5%;
the main sources of active components Cs and Sm salt in the method are one or a combination of more of cesium nitrate, cesium carbonate, cesium acetate, cesium hydroxide, samarium nitrate, samarium chloride and samarium sulfate;
compared with the prior art for preparing the catalyst, the invention has the beneficial effects that:
before preparing the catalyst, firstly modifying the silicon dioxide carrier, systematically regulating and controlling the silicon hydroxyl content on the surface of the carrier, wherein the silicon hydroxyl content on the surface of the modified carrier reaches the optimal amount required by the preparation of the catalyst in the next step, and continuously adding Sm and Cs as acid-base active components to be loaded on the modified silicon carrier, so that the catalyst has better activity. By adopting the mode for regulation and control, a proper amount of silicon hydroxyl groups can be provided, the possibility of clusters of active components is reduced, the catalytic activity is improved, and the method is simple, has short steps and is suitable for large-scale preparation of subsequent catalysts.
The specific embodiment is as follows:
the following description of the embodiments of the present invention will be made clearly and completely, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by a person of ordinary skill in the art based on the embodiments of the invention without making any inventive effort, are within the scope of the invention.
Determination of the silicon hydroxyl group: the content of silicon hydroxyl is determined by titration, and the specific steps are as follows: 2g of the sample was weighed into a 200mL beaker, 25mL of absolute ethanol was added, and 75mL of 20% NaCl solution was added. Shaking uniformly, adding prepared HCl to adjust the pH to 4, slowly adding NaOH solution to adjust the pH to 9, and recording the amounts of the NaOH solutions added to different samples after a certain period of time. Finally, according to the following formula: n= (C V N) A ) The content of surface silicon hydroxyl groups was calculated by S x m and the results of the measurements performed in the different examples are shown in table 1.
Catalytic performance test: in a fixed bed microreactor, 3g were introducedThe catalyst was charged into the reactor with a methyl propionate/formaldehyde molar ratio of 1/1, methyl propionate/methanol 1/2, and a feed space velocity of 0.6h -1 The reaction temperature was 360℃and the evaluation results are shown in Table 2.
Example 1
And (3) taking a proper amount of ethanolamine acetate in a beaker, then placing the beaker in an oil bath at a set temperature for stirring, then weighing a silica carrier with the mass of 10g, adding the silica carrier into the ethanolamine acetate, stirring at a required temperature for 1h, wherein the beaker is in an open state in the whole process, and the temperature of the oil bath is kept at 100 ℃. After the treatment is finished, centrifugally collecting a solid product, drying the solid product at 120 ℃ for 6 hours, calcining the solid product at 500 ℃ for 4 hours, and tabletting to obtain a treated carrier;
example 2
And (3) taking a proper amount of ethanolamine acetate in a beaker, then placing the beaker in an oil bath at a set temperature for stirring, then weighing a silica carrier with the mass of 10g, adding the silica carrier into the ethanolamine acetate, stirring at a required temperature for 3 hours, wherein the beaker is in an open state in the whole process, and the temperature of the oil bath is kept at 120 ℃. After the treatment is finished, centrifugally collecting a solid product, drying the solid product at 120 ℃ for 6 hours, calcining the solid product at 500 ℃ for 4 hours, and tabletting to obtain a treated carrier;
example 3
10g of silica carrier is weighed and put into a crucible, and then the crucible is put into a reaction chamber for pulse roasting treatment. In the process, two-step program roasting is selected, the first step is to regulate the frequency of the pulse signal by a controller, heat the pulse signal to 500 ℃ for 3 hours at a frequency of 200 Hz and each time the duration is 100 milliseconds, and then increase the frequency of the pulse signal to keep the pulse signal at 800 ℃ for 5 hours. After the pulse roasting treatment is finished, the silicon dioxide carrier is naturally cooled in a sealing way, so that the carrier subjected to the pulse roasting treatment is obtained;
example 4
10g of silicon dioxide carrier is weighed and put into a three-necked flask, 30mL of peroxide with mass fraction of 5% and ammonia water are added, the mixture is stirred for 5 hours at the constant temperature of 100 ℃ in an oil bath after being mixed, the condensation reflux and the outlet for releasing decomposed gas are ensured in the treatment process, and the obtained carrier is dried for 3 hours at the constant temperature in a drying box at 50 ℃.
Obtaining a carrier after peroxide treatment;
example 5
Weighing 10g of silica carrier, performing the ion heat treatment of the example 1, and performing the pulse roasting treatment of the example 3 to obtain a twice-treated silica carrier;
example 6
(1) Accurately weighing 0.21g of samarium nitrate and 0.21g of cesium nitrate, and adding a certain amount of deionized water for full dissolution to obtain an aqueous solution containing samarium and cesium;
(2) The silica carrier obtained in the example (1) is added into the solution and then is kept stand for 12 hours, then is dried at 120 ℃ for 12 hours, and is put into a muffle furnace for roasting for 4 hours at 500 ℃, and is cooled to obtain the catalyst.
Example 7
(1) Accurately weighing 0.40g of samarium nitrate and 0.42g of cesium nitrate, and adding a certain amount of deionized water for full dissolution to obtain an aqueous solution containing samarium and cesium;
(2) The silica carrier obtained in the example (2) is added into the solution and then is kept stand for 12 hours, then is dried for 12 hours at 120 ℃, is put into a muffle furnace for roasting for 4 hours at 500 ℃, and is cooled to obtain the catalyst.
Example 8
(1) Accurately weighing 0.35g of samarium sulfate and 0.42g of cesium nitrate, and adding a certain amount of deionized water for full dissolution to obtain an aqueous solution containing samarium and cesium;
(2) The silica carrier obtained in the example (3) is added into the solution and then is kept stand for 12 hours, then is dried for 12 hours at 120 ℃, is put into a muffle furnace for roasting for 4 hours at 500 ℃, and is cooled to obtain the catalyst.
Example 9
(1) Accurately weighing 0.19g of samarium nitrate and 0.42g of cesium nitrate, and adding a certain amount of deionized water for full dissolution to obtain an aqueous solution containing samarium and cesium;
(2) The silica carrier obtained in the example (4) is added into the solution and then is kept stand for 12 hours, then is dried for 12 hours at 120 ℃, is put into a muffle furnace for roasting for 4 hours at 500 ℃, and is cooled to obtain the catalyst.
Example 10
(1) Accurately weighing 0.28g of samarium nitrate and 0.42g of cesium carbonate, and adding a certain amount of deionized water for full dissolution to obtain an aqueous solution containing samarium and cesium;
(2) The silica carrier obtained in the example (5) is added into the solution and then is kept stand for 12 hours, then is dried for 12 hours at 120 ℃, is put into a muffle furnace for roasting for 4 hours at 500 ℃, and is cooled to obtain the catalyst.
Comparative example
(1) Directly weighing untreated 10g of silica carrier;
(2) The catalyst was prepared in the same manner as in example 6, and the carrier was selected from the untreated silica carrier in the above (1).
TABLE 1 hydroxyl content of silicon support surface in different examples
Examples Carrier silicon hydroxyl content (number/nm) 2 )
Comparative example 1.01
1 1.02
2 0.99
3 0.94
4 1.13
5 0.96
TABLE 2 evaluation results of catalyst Activity
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions easily contemplated by those skilled in the art within the scope of the present invention should be included in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims (2)

1. The method for regulating and controlling the hydroxyl groups on the surface of the silicon dioxide carrier is applied to the preparation of a catalyst for synthesizing methyl methacrylate, and is characterized by comprising the following steps of:
(a) Ion thermal treatment: and (3) placing a proper amount of ethanolamine acetate in a beaker, placing the beaker in an oil bath at a set temperature for stirring, weighing a certain mass of silicon dioxide carrier, adding the silicon dioxide carrier into the oil bath, and stirring for 1-3 hours while keeping the temperature of the oil bath at 120 ℃. After the treatment is finished, centrifugally collecting a solid product, drying the solid product at 120 ℃ for 6 hours, calcining the solid product at 500 ℃ for 4 hours, and tabletting to obtain a treated carrier;
(b) Pulse program roasting treatment: weighing a certain mass of silicon dioxide carrier, placing the silicon dioxide carrier in a crucible, selecting a pulse program for roasting, firstly, regulating and controlling the frequency of a pulse signal through a controller, heating at a certain frequency and keeping the temperature at 500 ℃ for 3 hours, then adding a frequency signal to keep the temperature at 800 ℃ for 5 hours, naturally cooling to room temperature after finishing, and finally obtaining the carrier after the pulse program roasting treatment;
(c) Peroxide treatment: putting a certain mass of silica carrier into a three-necked flask, adding 30mL of peroxide with mass fraction of 5% and ammonia water, mixing at constant temperature of 100 ℃ in an oil bath, stirring for 5h, ensuring condensation reflux and an outlet for releasing decomposed gas in the treatment process, and drying the obtained carrier at constant temperature in a drying oven at 50 ℃ for 3h. Obtaining the carrier after peroxide treatment.
2. The method according to claim 1, wherein the silica carrier surface is precisely controlled by the above (a), (b) and (c).
CN202311528877.3A 2023-11-16 2023-11-16 Preparation method of catalyst for synthesizing methyl methacrylate by using silica carrier surface hydroxyl regulation method Pending CN117563577A (en)

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