CN117562346A - Glass fiber head shaping processing equipment of safety shoes - Google Patents

Glass fiber head shaping processing equipment of safety shoes Download PDF

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Publication number
CN117562346A
CN117562346A CN202410065962.9A CN202410065962A CN117562346A CN 117562346 A CN117562346 A CN 117562346A CN 202410065962 A CN202410065962 A CN 202410065962A CN 117562346 A CN117562346 A CN 117562346A
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CN
China
Prior art keywords
glass fiber
mounting
draw
storage tank
communicated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202410065962.9A
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Chinese (zh)
Other versions
CN117562346B (en
Inventor
卢木旺
卢乐鹏
魏金娘
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fujian Aoxiang Security Technology Co ltd
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Fujian Aoxiang Security Technology Co ltd
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Priority to CN202410065962.9A priority Critical patent/CN117562346B/en
Publication of CN117562346A publication Critical patent/CN117562346A/en
Application granted granted Critical
Publication of CN117562346B publication Critical patent/CN117562346B/en
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Classifications

    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D11/00Machines for preliminary treatment or assembling of upper-parts, counters, or insoles on their lasts preparatory to the pulling-over or lasting operations; Applying or removing protective coverings
    • A43D11/12Machines for forming the toe part or heel part of shoes, with or without use of heat
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D8/00Machines for cutting, ornamenting, marking or otherwise working up shoe part blanks
    • A43D8/32Working on edges or margins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • B26D7/1845Means for removing cut-out material or waste by non mechanical means
    • B26D7/1863Means for removing cut-out material or waste by non mechanical means by suction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

The invention provides glass fiber head shaping processing equipment of safety shoes, belongs to the technical field of safety shoe processing, and solves the problem that glass fiber materials have great safety hazard to operators in the prior art. This fine first design processing equipment of glass of safety shoes, including the bottom plate, the upper end fixed mounting of bottom plate has the toe cap mould, the slide has been seted up to the upside of bottom plate, the motion track of slide corresponds with the outer peripheral face of toe cap mould, the inside slidable mounting of slide has first draw-in lever and second draw-in lever, one side slidable mounting of first draw-in lever has the mounting panel, one side fixed mounting of second draw-in lever has the fixed plate, the bottom of first draw-in lever and second draw-in lever all is provided with the actuating mechanism with slide complex, the circular slot has still been seted up to the inside of first draw-in lever, the inside of circular slot and mounting panel is provided with the brush fat mechanism. The invention has the advantage of high safety.

Description

Glass fiber head shaping processing equipment of safety shoes
Technical Field
The invention belongs to the technical field of safety shoe processing, and relates to safety shoe shaping processing equipment, in particular to safety shoe glass fiber head shaping processing equipment.
Background
Glass fiber is an inorganic nonmetallic material with excellent performance, and has the advantages of good insulativity, strong heat resistance, good corrosion resistance and high mechanical strength, but has the disadvantages of brittle property and poor wear resistance. The composite material is prepared from six ores of pyrophyllite, quartz sand, limestone, dolomite, loam and boron-magnesium stone by high-temperature melting, wire drawing, winding, weaving and other processes, wherein the diameter of a monofilament is several micrometers to twenty-several micrometers, which is equivalent to 1/20-1/5 of a hair, each bundle of fiber precursors consists of hundreds or even thousands of monofilaments, and glass fibers are generally used as reinforcing materials in the composite material.
Safety shoes are a common name of safety shoes and protective shoes, and generally refer to shoes which are worn in different working occasions and are capable of protecting feet and legs from foreseeable injury, and the toe caps of the safety shoes are usually manufactured by repeatedly dipping glass fiber cloth.
The existing glass fiber safety toe cap is usually operated manually in the processing process, glass fiber materials are placed on the surface of a die and repeatedly brushed, and edges of the toe cap are cut after glue is solidified, so that damage to human bodies caused by the glass fiber materials is large, fragments of the glass fiber materials are easy to penetrate into the skin and difficult to clean in the operating mode, if the fragments are inhaled into the lung, permanent damage is caused, and safety of operators is affected.
Disclosure of Invention
The invention aims at solving the problems in the prior art, and provides glass fiber head shaping and processing equipment for safety shoes, which aims to solve the technical problems that: how to reduce the safety hazard of glass fiber materials to operators.
The aim of the invention can be achieved by the following technical scheme:
the utility model provides a fine first design processing equipment of glass of safety shoes, includes the bottom plate, the upper end fixed mounting of bottom plate has the toe cap mould, the slide has been seted up to the upside of bottom plate, the motion track of slide corresponds with the outer peripheral face of toe cap mould, the inside slidable mounting of slide has first kelly and second kelly, one side slidable mounting of first kelly has the mounting panel, one side fixed mounting of second kelly has the fixed plate, the bottom of first kelly and second kelly all is provided with the actuating mechanism with slide complex, the circular slot has still been seted up to the inside of first kelly, the inside of circular slot and mounting panel is provided with brush fat mechanism, be provided with vibration mechanism between mounting panel and the bottom plate, the inside of second kelly is provided with ventilation mechanism, the lower extreme of second kelly still is provided with cutting mechanism.
The working principle of the invention is as follows: the first clamping rod and the second clamping rod are driven by the driving mechanism to continuously move along the slideway so as to facilitate the subsequent processing of the glass fiber safety toe cap, the two rollers are driven by the brushing mechanism to alternately extrude the hose so as to draw out the resin inside the first storage tank through the hose, so that the glass is subsequently solidified, the resin inside the first storage tank is pumped into the sliding cavity through the hose, then the resin flows into the guide cavity inside the sliding rod, and is extruded out through the gaps in the bristles so that the resin is completely covered outside the toe cap die, so that the attachment of the glass fiber is facilitated, the positions between the plurality of brush heads and the toe cap die are kept constant in the process of rotating the first clamping rod, the brushing uniformity is maintained, hot air is blown out through the plurality of air guide pipes, and the brushed areas are blown and sprayed with glass fiber, so that the solidification of the resin is accelerated, and the processing efficiency is improved.
The driving mechanism comprises a gear ring fixedly mounted at the bottom of the slideway, strip-shaped grooves are formed in the bottoms of the first clamping rods and the second clamping rods, motors are fixedly mounted on the side faces of the first clamping rods and the side faces of the second clamping rods, the output ends of the motors respectively extend to first gears fixedly mounted in the bottoms of the two strip-shaped grooves, the lower ends of the strip-shaped grooves are respectively and rotatably provided with second gears, the first gears are respectively meshed with the two second gears, the second gears are respectively meshed with the gear ring, and rotating wheels are rotatably mounted at the lower ends of the first clamping rods and the lower ends of the second clamping rods.
By adopting the structure, when the glass fiber safety toe cap is processed, the motors on two sides are started, the motors drive the first gears inside the strip-shaped grooves to rotate, then the first gears drive the second gears to rotate and then are matched with the gear rings, and the first clamping rods and the second clamping rods are driven to continuously move along the slide ways so as to facilitate the subsequent processing of the glass fiber safety toe cap.
The resin brushing mechanism comprises a first storage tank fixedly arranged on the side wall of a first clamping rod, resin raw materials to be brushed are arranged in the first storage tank, a connecting rod is fixedly arranged at the tail end of an output shaft of a motor on the first clamping rod, a rotating rod is fixedly arranged outside the connecting rod, a hose is arranged in the circular groove, one end of the hose is communicated with the upper end of the first storage tank, and rollers for extruding the hose are rotatably arranged at two ends of the rotating rod.
By adopting the structure, the connecting rod can be driven to rotate through the motor in the process of moving the first clamping rod, then the connecting rod can drive the rotating rod in the circular groove to rotate, and then the rotating rod can drive the two rollers to extrude the hose in turn, so that the resin in the first storage tank is pumped out through the hose, and the glass is convenient to solidify in a follow-up mode.
The inside equidistant a plurality of smooth chambeies of having seted up of mounting panel, the other end of hose is linked together with the inside in a plurality of smooth chambeies, every the equal slidable mounting in inside in smooth chambeies has the slide bar, every the water conservancy diversion chamber that is linked together with the inside in smooth chambeies has all been seted up to the inside of slide bar, the one end of slide bar still fixed mounting has the brush head, the brush head adopts hollow brush hair, the one end of brush hair is linked together with the inside in water conservancy diversion chamber.
By adopting the structure, the resin in the first storage tank can be pumped into the sliding cavity through the hose, then the resin can flow into the flow guide cavity in the sliding rod, and then the resin is extruded out through the gaps in the bristles, so that the resin can be completely covered outside the toe cap die to be convenient for attaching glass fibers, and the manufacturing of the glass fiber toe cap is facilitated.
Still be provided with the device groove between the inner wall in slide bar and the smooth chamber, the inside in device groove is provided with the stock solution bag, the one end and the slide bar fixed connection of stock solution bag, the other end and the inner wall fixed connection in smooth chamber of stock solution bag, the upper end fixed mounting of mounting panel has the second storage tank, the bottom of second storage tank is provided with the liquid pump, the electric current transformation liquid is equipped with to the inside of second storage tank, the water conservancy diversion mouth that is linked together with the bottom of second storage tank is seted up to the one end of stock solution bag, the both ends of stock solution bag still fixed mounting have the contact, the outside of mounting panel is provided with the controller, two the contact all with controller electric connection, two the cross sectional shape of contact is the T shape.
By adopting the structure, before resin is brushed on the surface of the toe cap mould, the electrorheological fluid in the liquid storage bag is pumped by the liquid pump at the bottom of the second storage tank to flow, so that the liquid storage bag is contracted, then the liquid storage bag pulls the sliding rods to move, the brush heads at the front ends of the sliding rods are attached to different positions on the surface of the toe cap mould, then the controller is started again, the electrorheological fluid in the liquid storage bag is electrified by the two contacts, and is a suspension liquid under the normal condition, the electrorheological fluid can be converted from liquid to solid under the action of an electric field, and when the intensity of an external electric field is greatly lower than a certain critical value, the electrorheological fluid is in a liquid state; when the electric field intensity is greatly higher than the critical value, the electric field intensity becomes solid, so that the fixing of the positions of the plurality of sliding rods is finished, the uniform brushing is conveniently carried out on different positions of the surface of the toe cap mould, the shape of the sliding rail is matched with the shape of the toe cap mould, and the positions between the plurality of brush heads and the toe cap mould are kept constant in the process of rotating the first clamping rod, so that the brushing uniformity is maintained;
because the two contacts are all T-shaped, the cured electrorheological fluid can form self-limiting in the liquid storage bag, so that the cured electrorheological fluid is prevented from being separated from the end part of the liquid storage bag, and the stability of the sliding rod is improved.
The vibration mechanism comprises a first magnet fixedly mounted on the side face of the mounting plate, a plurality of second magnets are fixedly mounted at the upper end of the bottom plate in the axial direction, the polarity arrangement between every two adjacent second magnets is opposite, and a chute matched with the mounting plate is further formed in the side face of the first clamping rod.
By adopting the structure, in the process of moving the first clamping rod, the first magnet on the side surface of the mounting plate is mutually close to the plurality of second magnets in turn, and the polarities of the plurality of second magnets are opposite, so that the plurality of second magnets are alternately attracted and repelled to the first magnet, suction force and pushing force are generated at the lower end of the mounting plate, the mounting plate is driven to swing along the sliding groove, longitudinal displacement is generated between the plurality of brush heads and the toe cap mould, and the brushing uniformity is improved.
The ventilation mechanism comprises a mounting pipe fixedly mounted inside a fixing plate, an air heater is fixedly mounted inside the fixing plate, an air outlet end of the air heater is communicated with the middle of the mounting pipe, a plurality of air guide pipes are fixedly mounted on the side face of the fixing plate at equal intervals, the air guide pipes are communicated with the front end of the mounting pipe, a third storage tank is further arranged inside the fixing plate, glass fiber materials are mounted inside the third storage tank, the bottom of the third storage tank is communicated with the middle of an air outlet pipe of the air heater, and a control valve is further arranged at the joint of the third storage tank and the middle of the air outlet pipe of the air heater.
By adopting the structure, in the brushing process, the control valve is opened, then the air is blown through the air heater, the air can be blown into the installation tube through the air outlet pipe of the air heater, then the air is blown to the surface of the toe cap mould through the plurality of air ducts, meanwhile, the blown air flow can blow off the glass fiber materials at the bottom of the third storage tank together and enable the glass fiber materials to be attached to the surface of the toe cap mould, the surface of the toe cap mould is already coated with resin, the glass fiber materials can be prevented from falling off, after the glass fiber materials are sprayed, the control valve is closed, the air is continuously blown out through the air heater, so that the curing of the resin can be accelerated, the processing efficiency is improved, and the U-shaped bent pipe is arranged in the middle of the installation tube, so that the glass fiber materials can be prevented from being blown to the rear end of the installation tube when the air is blown.
The cutting mechanism comprises an electric telescopic rod fixedly arranged at the lower end of the second clamping rod, a cutting knife is fixedly arranged at one end of the electric telescopic rod, an exhaust fan is fixedly arranged in the fixing plate, the air outlet end of the exhaust fan is communicated with the rear end of the mounting tube, a collecting tube communicated with the bottom of the mounting tube is further arranged in the fixing plate, and a filter is arranged at the air inlet end of the exhaust fan.
By adopting the structure, after the processing is finished, the electric telescopic rod is started, the cutting knife is driven to move, then the bottom of the toe cap die is cut, the exhaust fan is started simultaneously, the exhaust fan can pump outside gas and chips generated after cutting into the installation tube in a lump, and the chips are collected through the collecting tube.
The inside of fixed plate has still seted up the stock solution chamber, the inside in stock solution chamber is equipped with liquid water, the top in stock solution chamber is linked together with the inside of installation pipe through a plurality of communicating pipes, the installation pipe slope sets up, the bottom in stock solution chamber is connected with water supply equipment.
By adopting the structure, when the exhaust fan works, a large amount of gas flows through the rear end of the mounting tube, and the pressure intensity of the place with high flow velocity is small according to the Bernoulli principle, so that the water body in the liquid storage cavity can be sprayed out through the communicating tubes and enter the collecting tube along with the chips, and the possibility of the wetted chips escaping in the mounting tube is reduced.
Compared with the prior art, the invention has the following advantages:
1. in the process of moving the first clamping rod, the connecting rod is driven to rotate through the motor, then the connecting rod drives the rotating rod in the round groove to rotate, then the rotating rod drives the two rollers to extrude the hose in turn, so that resin in the first storage tank is pumped out through the hose, glass is limited and solidified, the resin in the first storage tank is pumped into the sliding cavity through the hose, then the resin flows into the flow guide cavity in the sliding rod, and then the resin is extruded through gaps in the bristles, so that the resin is completely covered outside the toe cap die, and the glass fiber is adhered.
2. Before resin is brushed on the surface of the toe cap mould, the electrorheological fluid in the liquid storage bag is pumped by a liquid pump at the bottom of the second storage tank to flow, so that the liquid storage bag is contracted, then the liquid storage bag pulls the sliding rods to move, the brush heads at the front ends of the sliding rods are attached to different positions on the surface of the toe cap mould, then the controller is started again, the electrorheological fluid in the liquid storage bag is electrified by the two contacts, the electrorheological fluid is a suspension under the normal condition, liquid to solid conversion can occur under the action of an electric field, and when the intensity of an external electric field is greatly lower than a certain critical value, the electrorheological fluid is in a liquid state; when the electric field intensity is greatly higher than the critical value, the electric field intensity becomes solid, so that the fixing of the positions of the plurality of sliding rods is finished, the uniform brushing is conveniently carried out on different positions of the surfaces of the toe cap mould, the shape of the sliding rail is matched with the shape of the toe cap mould, and the positions between the plurality of brush heads and the toe cap mould are kept constant in the process of rotating the first clamping rod, so that the brushing uniformity is maintained.
3. In the process of brushing, the control valve is opened, then the air is blown through the air heater, the air can blow in the installation tube through the outlet duct of the air heater, then the air current of blowing out can blow out the glass fiber material of third storage tank bottom together simultaneously to the surface of tip mould through a plurality of air ducts, and make it adhere to the surface of tip mould, because the surface of tip mould has brushed the resin, can avoid glass fiber material to drop, after glass fiber material spraying finishes, close the control valve, continue to blow out hot-blast through air heater 33, thereby can accelerate the solidification of resin, and then improve machining efficiency, and the middle part of installation tube is provided with the return bend of a U-shaped, can avoid having glass fiber material to be blown to the rear end of installation tube when blowing out like this, after the processing is accomplished, start electric telescopic handle, and drive the cutting knife and then cut the bottom of tip mould, start the air exhauster simultaneously, the air exhauster opportune with outside and the piece that produces after cutting, and collect through the collection tube, because the air heater is installed at the front end of air exhauster, at the brush-coating, at the time of blowing out the air heater is in the state of the air exhauster, the circulation is not influenced by the circulation state when the air exhauster is in the time, therefore the installation tube is not produced.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic side view of the present invention.
Fig. 3 is a top view of the present invention.
Fig. 4 is a schematic view of the internal structure of the present invention.
Fig. 5 is an enlarged view of the structure at a of fig. 4.
Fig. 6 is a view showing the internal structure of the mounting plate of the present invention.
Fig. 7 is an enlarged view of the structure at B of fig. 6.
Fig. 8 is a view showing the internal structure of the fixing plate of the present invention.
Fig. 9 is a view showing the structure of the inside of the circular groove of the present invention.
In the figure, 1, a bottom plate; 2. a toe cap mold; 3. a slideway; 4. a first clamping rod; 5. a second clamping rod; 6. a motor; 7. a gear ring; 8. a rotating wheel; 9. a bar-shaped groove; 10. a first gear; 11. a second gear; 12. a circular groove; 13. a connecting rod; 14. a rotating rod; 15. a hose; 16. a roller; 17. a first storage tank; 18. a mounting plate; 19. a sliding cavity; 20. a slide bar; 21. a diversion cavity; 22. a device slot; 23. a reservoir; 24. a second storage tank; 25. a diversion port; 26. a contact; 27. a brush head; 28. a first magnet; 29. a second magnet; 30. a fixing plate; 31. installing a pipe; 32. an air duct; 33. an air heater; 34. an exhaust fan; 35. a collection pipe; 36. a liquid storage cavity; 37. a communicating pipe; 38. an electric telescopic rod; 39. a cutting knife; 40. and a third tank.
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1-9, the glass fiber head shaping processing device of the safety shoe comprises a bottom plate 1, a toe cap die 2 is arranged at the upper end of the bottom plate 1, a slide way 3 is arranged at the upper side of the bottom plate 1, a movement track of the slide way 3 corresponds to the outer peripheral surface of the toe cap die 2, a first clamping rod 4 and a second clamping rod 5 are slidably arranged in the slide way 3, a mounting plate 18 is slidably arranged at one side of the first clamping rod 4, a fixing plate 30 is fixedly arranged at one side of the second clamping rod 5, driving mechanisms matched with the slide way 3 are arranged at the bottoms of the first clamping rod 4 and the second clamping rod 5, a circular groove 12 is further arranged in the first clamping rod 4, a grease brushing mechanism is arranged in the circular groove 12 and the mounting plate 18, a vibration mechanism is arranged between the mounting plate 18 and the bottom plate 1, a ventilation mechanism is arranged in the second clamping rod 5, and a cutting mechanism is further arranged at the lower end of the second clamping rod 5.
The driving mechanism comprises a gear ring 7 fixedly arranged at the bottom of the slideway 3, strip-shaped grooves 9 are formed in the bottoms of the first clamping rods 4 and the second clamping rods 5, motors 6 are fixedly arranged on the side faces of the first clamping rods 4 and the second clamping rods 5, output ends of the two motors 6 respectively extend to first gears 10 fixedly arranged in the two strip-shaped grooves 9, second gears 11 are rotatably arranged at the lower ends of the two strip-shaped grooves 9, the two first gears 10 are respectively meshed with the two second gears 11, the two second gears 11 are respectively meshed with the gear ring 7, rotating wheels 8 are rotatably arranged at the lower ends of the first clamping rods 4 and the second clamping rods 5, and the rotating wheels 8 rotate in the slideway 3.
In this embodiment, when the glass fiber safety toe cap is processed, the motors 6 on two sides are started, the first gear 10 inside the strip-shaped groove 9 is driven to rotate by the motors 6, then the first gear 10 drives the second gear 11 to rotate, and then the second gear is matched with the gear ring 7 to drive the first clamping rod 4 and the second clamping rod 5 to continuously move along the slideway 3, so that the glass fiber safety toe cap can be processed later.
The resin brushing mechanism comprises a first storage tank 17 fixedly arranged on the side wall of the first clamping rod 4, resin raw materials to be brushed are arranged in the first storage tank 17, a connecting rod 13 is fixedly arranged at the tail end of an output shaft of a motor 6 on the first clamping rod 4, a rotating rod 14 is fixedly arranged outside the connecting rod 13, a hose 15 is arranged in the circular groove 12, one end of the hose 15 is communicated with the upper end of the first storage tank 17, and rollers 16 used for extruding the hose 15 are rotatably arranged at two ends of the rotating rod 14.
In this embodiment, in the process of moving the first clamping rod 4, the motor 6 drives the connecting rod 13 to rotate, then the connecting rod 13 drives the rotating rod 14 inside the circular groove 12 to rotate, then the rotating rod 14 drives the two rollers 16 to squeeze the hose 15 in turn, so that the resin inside the first storage tank 17 is pumped out through the hose 15, and the glass is limited and solidified later.
A plurality of sliding cavities 19 are formed in the mounting plate 18 at equal intervals, the other end of the hose 15 is communicated with the interiors of the sliding cavities 19, sliding rods 20 are slidably mounted in the sliding cavities 19, flow guide cavities 21 communicated with the interiors of the sliding cavities 19 are formed in the sliding rods 20, brush heads 27 are fixedly mounted at one ends of the sliding rods 20, hollow brush hair is adopted for the brush heads 27, and one ends of the brush hair are communicated with the interiors of the flow guide cavities 21.
In this embodiment, the resin in the first storage tank 17 is pumped into the sliding cavity 19 through the hose 15, then flows into the diversion cavity 21 in the sliding rod 20, and is extruded through the gaps in the bristles, so that the resin is completely covered outside the toe cap mold 2, and the glass fiber is attached, so that the glass fiber toe cap is manufactured.
A device groove 22 is further formed between the sliding rod 20 and the inner wall of the sliding cavity 19, a liquid storage bag 23 is arranged in the device groove 22, one end of the liquid storage bag 23 is fixedly connected with the sliding rod 20, the other end of the liquid storage bag 23 is fixedly connected with the inner wall of the sliding cavity 19, a second storage tank 24 is fixedly arranged at the upper end of the mounting plate 18, a liquid pump is arranged at the bottom of the second storage tank 24, an electrorheological fluid is arranged in the second storage tank 24, a diversion opening 25 communicated with the bottom of the second storage tank 24 is formed in one end of the liquid storage bag 23, contacts 26 are fixedly arranged at two ends of the liquid storage bag 23, a controller is arranged outside the mounting plate 18, the two contacts 26 are electrically connected with the controller, and the cross-section shapes of the two contacts 26 are T-shaped.
In this embodiment, before resin is brushed on the surface of the toe mold 2, the electrorheological fluid in the reservoir 23 is pumped by the liquid pump at the bottom of the second storage tank 24 to flow, so that the reservoir 23 is contracted, then the slide bars 20 are pulled by the reservoir 23 to move, the brush heads 27 at the front ends of the slide bars 20 are attached to different positions on the surface of the toe mold 2, then the controller is started again, and the electrorheological fluid in the reservoir 23 is electrified by the two contacts 26, and is a suspension liquid under the normal condition, and can be converted from liquid to solid under the action of an electric field, and when the intensity of the applied electric field is greatly lower than a certain critical value, the electrorheological fluid is in a liquid state; when the electric field intensity is greatly higher than the critical value, the electric field intensity becomes solid, so that the fixing of the positions of the plurality of sliding rods 20 is finished, the uniform brushing is conveniently carried out on different positions of the surface of the toe cap mould 2, the shape of the slideway 3 is matched with the shape of the toe cap mould 2, and the positions between the plurality of brush heads 27 and the toe cap mould 2 are kept constant in the process of rotating the first clamping rod 4, so that the brushing uniformity is maintained;
because both contacts 26 are T-shaped, the solidified electrorheological fluid can form a self-limit in the liquid storage bag 23, thereby avoiding the separation of the solidified electrorheological fluid from the end part of the liquid storage bag 23 and improving the stability of the slide rod 20.
The vibration mechanism comprises a first magnet 28 fixedly arranged on the side surface of the mounting plate 18, a plurality of second magnets 29 are fixedly arranged at the axial direction of the upper end of the bottom plate 1, the polarity arrangement between every two adjacent second magnets 29 is opposite, and a chute matched with the mounting plate 18 is further arranged on the side surface of the first clamping rod 4.
In this embodiment, in the process of moving the first clamping rod 4, the first magnets 28 on the side surface of the mounting plate 18 are close to the plurality of second magnets 29 in turn, and as the polarities of the plurality of second magnets 29 are opposite, the plurality of second magnets 29 attract and repel the first magnets 28 in turn, so as to generate suction force and pushing force on the lower end of the mounting plate 18, thereby driving the mounting plate 18 to shake along the sliding groove, driving the plurality of brush heads 27 and the toe cap mold 2 to generate longitudinal displacement, and improving brushing uniformity.
The ventilation mechanism comprises a mounting pipe 31 fixedly mounted inside a fixing plate 30, an air heater 33 is fixedly mounted inside the fixing plate 30, an air outlet end of the air heater 33 is communicated with the middle of the mounting pipe 31, a plurality of air guide pipes 32 are fixedly mounted on the side face of the fixing plate 30 at equal intervals, the air guide pipes 32 are all communicated with the front end of the mounting pipe 31, a third storage tank 40 is further arranged inside the fixing plate 30, glass fiber materials are mounted inside the third storage tank 40, the bottom of the third storage tank 40 is communicated with the middle of an air outlet pipe of the air heater 33, and a control valve is further arranged at the joint of the third storage tank 40 and the middle of the air outlet pipe of the air heater 33.
In this embodiment, in the brushing process, the control valve is opened, then the air is blown through the air heater 33, the air can be blown into the mounting pipe 31 through the air outlet pipe of the air heater 33, then the air is blown to the surface of the toe cap mold 2 through the plurality of air ducts 32, meanwhile, the blown air can blow out the glass fiber materials at the bottom of the third storage tank 40 together and enable the glass fiber materials to be attached to the surface of the toe cap mold 2, as the surface of the toe cap mold 2 is already coated with the resin, the glass fiber materials can be prevented from falling off, after the glass fiber materials are sprayed, the control valve is closed, and the hot air is continuously blown out through the air heater 33, so that the curing of the resin can be accelerated, the processing efficiency is improved, and a U-shaped bent pipe is arranged in the middle of the mounting pipe 31, so that the glass fiber materials can be prevented from being blown to the rear end of the mounting pipe 31 during the blowing.
The cutting mechanism includes the electric telescopic handle 38 of fixed mounting at second clamping lever 5 lower extreme, and electric telescopic handle 38's one end fixed mounting has cutting knife 39, and the inside of fixed plate 30 still fixed mounting has air exhauster 34, and the air-out end of air exhauster 34 is linked together with the rear end of installation tube 31, and the inside of fixed plate 30 still is provided with the collecting pipe 35 that is linked together with the bottom of installation tube 31, and the air inlet end of air exhauster 34 is provided with the filter.
In this embodiment, after the processing is completed, the electric telescopic rod 38 is started, and the cutter 39 is driven to move, then the bottom of the toe cap die 2 is cut, meanwhile, the exhaust fan 34 is started, the exhaust fan 34 can pump the external gas and the chips generated after cutting into the installation tube 31 together, and collect the chips through the collection tube 35, since the air heater 33 is installed at the front end of the exhaust fan 34, when the air heater 33 works, the exhaust fan 34 is in a closed state, and the gas at the rear end of the installation tube 31 does not circulate, so that the chips are not blown out, thereby avoiding the influence on the brushing process.
The inside of fixed plate 30 has still offered stock solution chamber 36, and liquid water is equipped with to the inside in stock solution chamber 36, and the top in stock solution chamber 36 is linked together through a plurality of communicating pipes 37 and the inside of installation pipe 31, and installation pipe 31 slope sets up, and the bottom in stock solution chamber 36 is connected with water supply equipment.
In this embodiment, when the suction fan 34 is operated, a large amount of air flows through the rear end of the mounting tube 31, and as is known in the "bernoulli' principle, the pressure is low where the flow rate is high, so that the water in the reservoir 36 is ejected through the plurality of communication tubes 37 and enters the collection tube 35 together with the debris, and the wetted debris also reduces the possibility of escaping in the interior of the mounting tube 31.
The working principle of the invention is as follows: in this embodiment, when the glass fiber safety toe cap is processed, the motors 6 on two sides are started, the motors 6 drive the first gears 10 in the strip-shaped grooves 9 to rotate, then the first gears 10 drive the second gears 11 to rotate, then the second gears are matched with the gear rings 7 to drive the first clamping rods 4 and the second clamping rods 5 to continuously move along the slide ways 3 so as to facilitate the subsequent processing of the glass fiber safety toe cap, in the moving process of the first clamping rods 4, the motors 6 drive the connecting rods 13 to rotate, then the connecting rods 13 drive the rotating rods 14 in the round grooves 12 to rotate, then the rotating rods 14 drive the two rollers 16 to alternately squeeze the hoses 15, so that the resin in the first storage tank 17 is pumped out through the hoses 15 so as to facilitate the subsequent limiting solidification of the glass, the resin in the first storage tank 17 is pumped into the sliding cavity 19 through the hoses 15, then the resin flows into the diversion cavity 21 inside the slide bar 20, and then is extruded through the gaps in the brush hairs so that the resin is completely covered outside the toe cap mould 2, the glass fiber is sprayed by a glass fiber sprayer in the brushed area so as to be convenient for attaching the glass fiber, the sprayed glass fiber is covered by the resin again along with the rotation of the first clamping rod 4, the glass fiber sprayer sprays the glass fiber in the brushed area again, and the glass fiber sprayer reciprocates in the same way, thereby completing the manufacture of the glass fiber toe cap, before the resin is brushed on the surface of the toe cap mould 2, the electrorheological fluid inside the liquid storage bag 23 is pumped by the liquid pump at the bottom of the second storage tank 24 so that the liquid storage bag 23 is contracted, then the liquid storage bag 23 pulls the slide bar 20 to move, the brush heads 27 at the front ends of the plurality of slide bars 20 are attached to different positions on the surface of the toe cap mould 2, then the controller is restarted, and the electrorheological fluid in the liquid storage bag 23 is electrified through the two contacts 26, the electrorheological fluid is a suspension under the normal condition, the electrorheological fluid can be converted from liquid to solid under the action of an electric field, and when the intensity of the externally applied electric field is greatly lower than a certain critical value, the electrorheological fluid is in a liquid state; when the electric field intensity is greatly higher than the critical value, the electric field intensity becomes solid, so that the fixing of the positions of the plurality of sliding rods 20 is finished, the uniform brushing is conveniently carried out on different positions of the surface of the toe cap mould 2, the shape of the slideway 3 is matched with the shape of the toe cap mould 2, and the positions between the plurality of brush heads 27 and the toe cap mould 2 are kept constant in the process of rotating the first clamping rod 4, so that the brushing uniformity is maintained; because the two contacts 26 are both T-shaped, the solidified electrorheological fluid can form self-limit in the liquid storage bag 23, thereby avoiding the separation of the solidified electrorheological fluid from the end part of the liquid storage bag 23, improving the stability of the slide rod 20, in the process of moving the first clamping rod 4, the first magnet 28 on the side surface of the mounting plate 18 is alternately close to the plurality of second magnets 29, and because the polarities of the plurality of second magnets 29 are opposite, the plurality of second magnets 29 alternately attract and repel the first magnet 28, thereby generating suction force and thrust force on the lower end of the mounting plate 18, driving the mounting plate 18 to shake along the sliding groove, driving the plurality of brush heads 27 and the toe cap mould 2 to generate longitudinal displacement, improving the brushing uniformity, in the brushing process, starting the control valve, then blowing air through the hot air blower 33, the air is blown into the mounting pipe 31 through the air outlet pipe of the air heater 33, and then blown to the surface of the toe cap mould 2 through the air guide pipes 32, and simultaneously the blown air flow blows out the glass fiber materials at the bottom of the third storage tank 40 together and makes the glass fiber materials adhere to the surface of the toe cap mould 2, as the surface of the toe cap mould 2 is coated with resin, the glass fiber materials can be prevented from falling off, after the glass fiber materials are sprayed, the control valve is closed, the hot air is continuously blown out through the air heater 33, thereby accelerating the solidification of the resin, further improving the processing efficiency, and the middle part of the mounting pipe 31 is provided with a U-shaped bent pipe, so that the glass fiber materials are prevented from being blown to the rear end of the mounting pipe 31 when the air is blown out, after the processing is finished, the electric telescopic rod 38 is started, the cutter 39 is driven to move, then the bottom of the toe cap mould 2 is cut, and the exhaust fan 34 is started simultaneously, the exhaust fan 34 will pump the external air and the chips generated after cutting into the mounting tube 31 and collect the chips through the collecting tube 35, because the air heater 33 is mounted at the front end of the exhaust fan 34, when the air heater 33 works, the exhaust fan 34 is in a closed state, the air at the rear end of the mounting tube 31 is not circulated, so that the chips are not blown out, and the brush coating process is avoided, when the air heater 34 works, a large amount of air flows through the rear end of the mounting tube 31, and the pressure at a place with a high flow rate is small, as known by the Bernoulli principle, the water body inside the liquid storage cavity 36 is sprayed out through the communicating tubes 37, and the wetted chips enter the inside of the collecting tube 35 together, so that the possibility of scattering the chips inside the mounting tube 31 is also reduced.
In summary, drive first clamping rod 4 and second clamping rod 5 through actuating mechanism and follow slide 3 and remove constantly, in order to follow-up processing of glass fiber safety shoe head, drive two gyro wheels 16 through the brush fat mechanism and extrude hose 15 in turn, take out the resin of first storage tank 17 inside through hose 15, in order to follow-up solidifying to glass spacing, draw in the inside of smooth chamber 19 with the resin of first storage tank 17 inside through hose 15, then the resin will flow into the water conservancy diversion chamber 21 of slide bar 20 inside, then extrude through the space in the brush hair, so that the resin covers the outside at shoe head mould 2 completely, in order to be convenient for the adhesion to glass fiber, in the in-process of first clamping rod 4 rotation, the position between a plurality of brush heads 27 and the shoe head mould 2 all remains invariable, thereby the homogeneity of brushing that keeps, blow out through a plurality of air ducts 32 with hot-blast, and then blow and spray glass fiber to the region of brushing, thereby accelerate the solidification of resin, and thereby improve processing efficiency.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the invention. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Claims (9)

1. The utility model provides a fine first design processing equipment of glass of safety shoes, includes bottom plate (1), its characterized in that, the upper end fixed mounting of bottom plate (1) has toe cap mould (2), slide (3) have been seted up to the upside of bottom plate (1), the motion track of slide (3) corresponds with the outer peripheral face of toe cap mould (2), the inside slidable mounting of slide (3) has first draw-in bar (4) and second draw-in bar (5), one side slidable mounting of first draw-in bar (4) has mounting panel (18), one side fixed mounting of second draw-in bar (5) has fixed plate (30), the bottom of first draw-in bar (4) and second draw-in bar (5) all is provided with the actuating mechanism with slide (3), circular slot (12) have still been seted up to the inside of first draw-in bar (4), the inside of circular slot (12) and mounting panel (18) is provided with the brush fat mechanism, be provided with between mounting panel (18) and bottom plate (1), one side slidable mounting panel (5) has fixed plate (30), the inside of second draw-in bar (5) has vibration mechanism, the second draw-in bar (5) has the lower ventilation mechanism.
2. The glass fiber head shaping processing device of the safety shoe according to claim 1, wherein the driving mechanism comprises a gear ring (7) fixedly installed at the bottom of the slideway (3), strip-shaped grooves (9) are formed in the bottoms of the first clamping rod (4) and the second clamping rod (5), motors (6) are fixedly installed on the side faces of the first clamping rod (4) and the second clamping rod (5), first gears (10) are fixedly installed in the two strip-shaped grooves (9) respectively extending to the output ends of the two motors (6), second gears (11) are rotatably installed at the lower ends of the two strip-shaped grooves (9), the two first gears (10) are meshed with the two second gears (11) respectively, and rotating wheels (8) are rotatably installed at the lower ends of the first clamping rod (4) and the second clamping rod (5).
3. The glass fiber head shaping processing device of the safety shoe according to claim 2, wherein the resin brushing mechanism comprises a first storage tank (17) fixedly installed on the side wall of the first clamping rod (4), resin raw materials to be brushed are installed inside the first storage tank (17), a connecting rod (13) is fixedly installed at the tail end of an output shaft of a motor (6) on the first clamping rod (4), a rotating rod (14) is fixedly installed outside the connecting rod (13), a hose (15) is arranged inside the circular groove (12), one end of the hose (15) is communicated with the upper end of the first storage tank (17), and rollers (16) used for extruding the hose (15) are rotatably installed at two ends of the rotating rod (14).
4. A glass fiber head shaping processing device for safety shoes according to claim 3, characterized in that a plurality of sliding cavities (19) are formed in the mounting plate (18) at equal intervals, the other end of the hose (15) is communicated with the interiors of the sliding cavities (19), sliding rods (20) are slidably mounted in the interiors of the sliding cavities (19), flow guide cavities (21) communicated with the interiors of the sliding cavities (19) are formed in the interiors of the sliding rods (20), brush heads (27) are fixedly mounted at one ends of the sliding rods (20), hollow bristles are adopted by the brush heads (27), and one ends of the bristles are communicated with the interiors of the flow guide cavities (21).
5. The glass fiber head shaping processing device of the safety shoe according to claim 4, wherein a device groove (22) is further arranged between the sliding rod (20) and the inner wall of the sliding cavity (19), a liquid storage bag (23) is arranged in the device groove (22), one end of the liquid storage bag (23) is fixedly connected with the sliding rod (20), the other end of the liquid storage bag (23) is fixedly connected with the inner wall of the sliding cavity (19), a second storage tank (24) is fixedly arranged at the upper end of the mounting plate (18), a liquid pump is arranged at the bottom of the second storage tank (24), an electrorheological fluid is arranged in the second storage tank (24), a diversion port (25) communicated with the bottom of the second storage tank (24) is formed in one end of the liquid storage bag (23), contacts (26) are fixedly arranged at two ends of the liquid storage bag (23), a controller is arranged outside the mounting plate (18), the two contacts (26) are electrically connected with the controller, and the shapes of the sections of the two contacts (26) are T.
6. The glass fiber head shaping processing device of the safety shoe according to claim 1, wherein the vibration mechanism comprises a first magnet (28) fixedly installed on the side face of the mounting plate (18), a plurality of second magnets (29) are fixedly installed at the upper end of the bottom plate (1) in the axial direction, polarities of every two adjacent second magnets (29) are opposite, and a sliding groove matched with the mounting plate (18) is further formed in the side face of the first clamping rod (4).
7. The glass fiber head shaping processing device of safety shoes according to claim 1, wherein the ventilation mechanism comprises a mounting pipe (31) fixedly mounted inside a fixing plate (30), an air heater (33) is fixedly mounted inside the fixing plate (30), an air outlet end of the air heater (33) is communicated with the middle of the mounting pipe (31), a plurality of air guide pipes (32) are fixedly mounted on the side face of the fixing plate (30) at equal intervals, the air guide pipes (32) are communicated with the front end of the mounting pipe (31), a third storage tank (40) is further arranged inside the fixing plate (30), glass fiber materials are mounted inside the third storage tank (40), the bottom of the third storage tank (40) is communicated with the middle of an air outlet pipe of the air heater (33), and a control valve is further arranged at the joint of the third storage tank (40) and the middle of the air outlet pipe of the air heater (33).
8. The glass fiber head shaping processing device of the safety shoe according to claim 7, wherein the cutting mechanism comprises an electric telescopic rod (38) fixedly installed at the lower end of the second clamping rod (5), a cutting knife (39) is fixedly installed at one end of the electric telescopic rod (38), an exhaust fan (34) is fixedly installed inside the fixing plate (30), an air outlet end of the exhaust fan (34) is communicated with the rear end of the installation tube (31), a collecting tube (35) communicated with the bottom of the installation tube (31) is further arranged inside the fixing plate (30), and a filter is arranged at an air inlet end of the exhaust fan (34).
9. The glass fiber head shaping processing device of the safety shoe according to claim 8, wherein a liquid storage cavity (36) is further formed in the fixing plate (30), liquid water is filled in the liquid storage cavity (36), the top of the liquid storage cavity (36) is communicated with the inside of the mounting pipe (31) through a plurality of communicating pipes (37), the mounting pipe (31) is obliquely arranged, and water supply equipment is connected to the bottom of the liquid storage cavity (36).
CN202410065962.9A 2024-01-17 2024-01-17 Glass fiber head shaping processing equipment of safety shoes Active CN117562346B (en)

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Application Number Priority Date Filing Date Title
CN202410065962.9A CN117562346B (en) 2024-01-17 2024-01-17 Glass fiber head shaping processing equipment of safety shoes

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Application Number Priority Date Filing Date Title
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CN117562346B CN117562346B (en) 2024-04-05

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB365035A (en) * 1929-11-08 1932-01-04 Boston Blacking Company Ltd Improvements in or relating to the manufacture of insoles for boots or shoes
US20070022632A1 (en) * 2005-07-29 2007-02-01 Lan Chung H Massaging footbed having sole with pattern of waves and method of making same
US20080012171A1 (en) * 2006-07-11 2008-01-17 Sakurai Sports Mfg. Co., Ltd. Method for making a component of a boot body for a skating shoe
CN202341022U (en) * 2011-12-15 2012-07-25 吴聪裕 Vamp material
CN106574611A (en) * 2014-08-22 2017-04-19 Ntn株式会社 Method for manufacturing hemispherical shoe for swash plate compressor and mold for injection molding same
CN208388573U (en) * 2018-01-24 2019-01-18 马鞍山师范高等专科学校 A kind of brushing type shoe brush facilitating liquid feeding

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB365035A (en) * 1929-11-08 1932-01-04 Boston Blacking Company Ltd Improvements in or relating to the manufacture of insoles for boots or shoes
US20070022632A1 (en) * 2005-07-29 2007-02-01 Lan Chung H Massaging footbed having sole with pattern of waves and method of making same
US20080012171A1 (en) * 2006-07-11 2008-01-17 Sakurai Sports Mfg. Co., Ltd. Method for making a component of a boot body for a skating shoe
CN202341022U (en) * 2011-12-15 2012-07-25 吴聪裕 Vamp material
CN106574611A (en) * 2014-08-22 2017-04-19 Ntn株式会社 Method for manufacturing hemispherical shoe for swash plate compressor and mold for injection molding same
CN208388573U (en) * 2018-01-24 2019-01-18 马鞍山师范高等专科学校 A kind of brushing type shoe brush facilitating liquid feeding

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