CN117549426A - Mixed dry-mixed mortar and preparation method thereof - Google Patents
Mixed dry-mixed mortar and preparation method thereof Download PDFInfo
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- CN117549426A CN117549426A CN202311602337.5A CN202311602337A CN117549426A CN 117549426 A CN117549426 A CN 117549426A CN 202311602337 A CN202311602337 A CN 202311602337A CN 117549426 A CN117549426 A CN 117549426A
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- frame
- pipe
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- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 37
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 238000002156 mixing Methods 0.000 claims abstract description 136
- 238000011282 treatment Methods 0.000 claims abstract description 121
- 238000007599 discharging Methods 0.000 claims abstract description 101
- 238000000926 separation method Methods 0.000 claims abstract description 82
- 239000002994 raw material Substances 0.000 claims abstract description 79
- 238000003756 stirring Methods 0.000 claims abstract description 70
- 239000000463 material Substances 0.000 claims abstract description 34
- 238000012216 screening Methods 0.000 claims abstract description 13
- 238000003860 storage Methods 0.000 claims description 67
- 230000005540 biological transmission Effects 0.000 claims description 44
- 208000028659 discharge Diseases 0.000 claims description 39
- 230000006835 compression Effects 0.000 claims description 25
- 238000007906 compression Methods 0.000 claims description 25
- 239000002699 waste material Substances 0.000 claims description 25
- 238000005485 electric heating Methods 0.000 claims description 24
- 230000000149 penetrating effect Effects 0.000 claims description 24
- 238000001035 drying Methods 0.000 claims description 23
- 239000002893 slag Substances 0.000 claims description 23
- 238000002347 injection Methods 0.000 claims description 22
- 239000007924 injection Substances 0.000 claims description 22
- 239000000203 mixture Substances 0.000 claims description 22
- 230000007306 turnover Effects 0.000 claims description 22
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 21
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 21
- 239000004571 lime Substances 0.000 claims description 21
- 238000005520 cutting process Methods 0.000 claims description 18
- 239000004576 sand Substances 0.000 claims description 14
- 239000004568 cement Substances 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 238000000605 extraction Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 238000007790 scraping Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 8
- 238000003780 insertion Methods 0.000 claims description 8
- 230000037431 insertion Effects 0.000 claims description 8
- 239000006185 dispersion Substances 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 7
- 230000000979 retarding effect Effects 0.000 claims description 7
- 239000013049 sediment Substances 0.000 claims description 7
- 230000005611 electricity Effects 0.000 claims description 6
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 5
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 5
- 241001330002 Bambuseae Species 0.000 claims description 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 5
- 239000011425 bamboo Substances 0.000 claims description 5
- 238000002955 isolation Methods 0.000 claims description 5
- 230000018044 dehydration Effects 0.000 claims description 3
- 238000006297 dehydration reaction Methods 0.000 claims description 3
- 239000000843 powder Substances 0.000 description 15
- 238000012545 processing Methods 0.000 description 13
- 230000009471 action Effects 0.000 description 6
- 239000000654 additive Substances 0.000 description 6
- 230000000996 additive effect Effects 0.000 description 5
- 239000002245 particle Substances 0.000 description 4
- 239000004575 stone Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000000265 homogenisation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000007580 dry-mixing Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000009775 high-speed stirring Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/10—Lime cements or magnesium oxide cements
- C04B28/12—Hydraulic lime
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/38—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected both by the action of a fluid and by directly-acting driven mechanical means, e.g. stirring means ; Producing cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/0007—Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a mixed dry-mixed mortar and a preparation method thereof, wherein S1, raw materials are prepared, S2, screening and grading, S3, laying and humidity controlling, S4 and wind-push mixing, S5, product discharging are carried out, raw materials are laid layer by changing a material receiving position, so that the raw materials are uniformly mixed, the uniformity of mixing is prevented from being influenced by stacking of the raw materials due to single-point discharging, the raw materials are subjected to step-by-step separation by a plurality of groups of wind screening and a plurality of groups of collecting cylinder separation treatments by matching with the mutual matching of aperture adjustment, a plurality of groups of pushing separation and a plurality of groups of limiting separation, the collecting devices are driven to continuously rotate, the collecting positions are changed, the raw materials can be gradually and uniformly laid, the raw materials can be fully mixed by controlling the size of the raw materials and the collecting positions of mixing, the situation of layering of the raw materials is avoided during mixing, and the mixing speed is accelerated by premixing treatment, and the product loss fluidity and plasticity caused by long-time stirring and mixing are avoided.
Description
Technical Field
The invention relates to the technical field of dry-mixed mortar preparation, in particular to a mixed dry-mixed mortar and a preparation method thereof.
Background
The dry-mixed mortar is a granular or powdery material which is formed by physically mixing the dry-screened aggregate, the inorganic cementing material, the additive and the like according to a certain proportion, and is transported to a construction site in a bag or bulk mode, and the dry-mixed mortar can be directly used after being mixed with water, and the dry-mixed mortar plays roles of bonding, lining, protection and decoration in a thin layer in the construction industry, so that the application of construction and decoration engineering is very wide.
However, when dry-mixed mortar is produced, the particle sizes in the raw materials are different, so that the raw materials produced by mixing are easy to generate layering, the quality of a finished product is influenced, and when the raw materials are mixed, the single-point blanking causes the occurrence of a large number of conditions of uneven stacking and mixing of the raw materials, thereby influencing the mixing speed and the mixing uniformity of products and influencing the production efficiency.
Disclosure of Invention
The invention provides a mixed dry-mixed mortar and a preparation method thereof, which can effectively solve the problems that in the background art, when the dry-mixed mortar is produced, the particle sizes in raw materials are unequal, so that the raw materials produced by mixing are easy to generate layering, the quality of a finished product is influenced, and when the mixing treatment is carried out, the raw materials are subjected to single-point blanking to generate a large amount of accumulation and uneven mixing, so that the mixing speed and the mixing uniformity of products are influenced, and the production efficiency is influenced.
In order to achieve the above purpose, the present invention provides the following technical solutions: the preparation method of the mixed dry-mixed mortar comprises the following steps:
s1, preparing raw materials: preparing cement, lime, sand stone, light aggregate and other raw materials required by dry-mixed mortar according to a required proportion, mixing partial raw materials by using a turnover mixing barrel, and crushing partial raw materials by using a porous separation barrel and a porous crushing barrel so as to finish the preparation treatment of the raw materials;
s2, screening and grading: different raw materials are separated and screened through a storage separation barrel, an equal-order treatment barrel, a treatment supporting barrel, a porous An Zhuangtong barrel, a porous crushing barrel and a porous limiting barrel, and the raw materials are subjected to grading treatment, so that the raw materials with the required size can be conveniently extracted by workers;
s3, laying and controlling humidity: the fixed discharge pipe, the discharge input pipe, the fixed pipe and the lifting pipe sleeve frame are used for putting various different raw materials into the inner side of the laying barrel, and the laying barrel is driven to rotate by the moving motor, the transmission gear and the inner gear ring, so that the uniform laying of various raw materials is realized, and the electrothermal processor and the electrothermal drying sleeve are matched for carrying out hot drying and dehydration on various raw materials, so that the dryness of the raw materials is ensured, and caking is avoided;
S4, wind pushing and mixing: the air compression tank, the injection pipe rack and the high-pressure air inlet pipe are used for injecting air to the mixing stirring barrel to blow the mixture to move upwards, and meanwhile, the stirring motor and the stirring treatment rack are used for continuously stirring, so that the mixing effect is ensured;
s5, discharging a product: after the production is completed, the dry-mixed mortar is stored and placed by utilizing a collecting tank, so that the discharging is realized.
Preferably, a multi-layer separation proportioning assembly is arranged on one side of the positioning support frame;
the multi-layer separation proportioning assembly comprises a turnover motor;
a turnover motor is arranged on one side of the top end of the positioning support frame through a motor seat, a turnover mixing barrel is clamped at the position of an output shaft of the turnover motor corresponding to the positioning support frame, and a plurality of feeding treatment tanks are penetrated and clamped at the top end of the turnover mixing barrel at equal intervals;
the device comprises a positioning support frame, a plurality of storage separation barrels, a motor seat, a discharging motor, a discharging operation frame and a porous separation barrel, wherein one side of the top of the positioning support frame, which is far away from a turnover mixing barrel, is equidistantly clamped with the plurality of storage separation barrels, the inner sides of the plurality of storage separation barrels are clamped with the equal-order treatment barrels, the bottom end of the equal-order treatment barrels is provided with the discharging motor through the motor seat, the position of the top end of an output shaft of the discharging motor, which corresponds to the equal-order treatment barrels, is clamped with the discharging operation frame, and the top end of the discharging operation frame is fixedly connected with the porous separation barrel;
The device comprises a positioning support frame, a turnover mixing barrel, a storage separation barrel, a porous An Zhuangtong, a porous An Zhuangtong and a porous limiting barrel, wherein the position, far away from the turnover mixing barrel and the storage separation barrel, of the top end of the positioning support frame is fixedly connected with the treatment support barrel, the inner side of the treatment support barrel is fixedly connected with the porous An Zhuangtong, the inner side of the porous mounting barrel is fixedly connected with the porous crushing barrel, the porous An Zhuangtong and the side end of the porous crushing barrel are both sheathed with the porous limiting barrel, the top end of the treatment support barrel is provided with a crushing motor through a motor seat, and the bottom end of an output shaft of the crushing motor is clamped with a crushing grinder;
the positioning support frame side end rotates and is connected with and places the tiling bucket, positioning support frame one end corresponds and places tiling bucket position department and install mobile motor through the motor cabinet, mobile motor output shaft top joint has drive gear, it installs the ring gear to place tiling bucket bottom and correspond drive gear position department, positioning support frame side end corresponds and places tiling bucket position department and install lift electricity push rod, lift electricity push rod top is installed the lift pipe box frame.
Preferably, the bottom end of the overturning mixing barrel is provided with a mixing motor through a motor seat, the top end of an output shaft of the mixing motor is correspondingly clamped with a mixing operation frame on the inner side of the overturning mixing barrel, and a plurality of dispersing treatment plates are equidistantly arranged on the top of the side end of the mixing operation frame;
The top end of the equal-order treatment barrel is provided with a transmission motor through a motor seat, the bottom end of an output shaft of the transmission motor is clamped with a cutting pulverizer, the side end of the cutting pulverizer is welded with a discharge treatment rack, a plurality of extraction slag discharging pipes penetrate through the top and the inner side of the equal-order treatment barrel at equal intervals, a plurality of blocking net plates are fixedly arranged at the side end of the storage separation barrel, an extraction discharge pipe penetrates through and is connected between the equal-order treatment barrel and the storage separation barrel, a plurality of fixed discharge pipes penetrate and are connected with the side end of the storage separation barrel at equal intervals, and a plurality of exhaust linkage pipes penetrate and are connected with the side end of the storage separation barrel at equal intervals;
broken grinder side fixedly connected with pushes away material and discharges the frame, porous broken barrel top and porous An Zhuangtong bottom all correspond porous restriction barrel position department and install the location electro-magnet, porous An Zhuangtong bottom is installed through the motor cabinet and is selected separately the motor, it handles the frame to select separately motor output shaft corresponds porous installation barrel position department, one of them porous restriction barrel top and another porous restriction barrel bottom are installed and are transmitted directional board, handle and support barrel side rotation and be connected with the sediment and remove the frame, the equal joint of transmission directional board and sediment removes the frame side has fixed electro-magnet, handle and support barrel top penetration connection has the exhaust combination cover, exhaust combination cover top and exhaust linkage pipe side all install the retarder fan, upset mixing barrel, handle support barrel, porous An Zhuangtong and porous broken barrel side and bottom all are all through-connected with the material discharge input pipe, be located handle support barrel, porous An Zhuangtong and porous broken barrel position department's material discharge input pipe equidistance through-connection a plurality of storage collection tube, cement storage bucket is installed on the support frame top, cement storage bucket and storage barrel bottom are connected with sediment removal frame side joint have fixed electro-magnet, install the material discharge pipe, drop into fixed charge-in the slide rail, all install the fixed charge-in storage tube.
Preferably, the overturning mixing barrel is rotatably arranged on the inner side of the positioning support frame, the mixing operation frame is inserted and rotatably arranged on the inner side of the overturning mixing barrel, the longitudinal section of the dispersion treatment plate is trapezoid, the side end of the discharging operation frame is rotatably attached to the inner side of the equal-order treatment barrel, and the cutting pulverizer is sleeved and arranged on the inner side of the porous separation barrel;
the side ends of the blocking net plate are respectively attached to the side ends of the extraction slag discharging pipe, the fixed slag discharging pipe and the exhaust linkage pipe, one of the side ends of the transmission directional plate and the slag discharging moving frame are sleeved with the side end of the crushing grinder, the side end of the transmission directional plate is sleeved with the side end of the sorting treatment frame, and the side ends of the fixed electromagnet are respectively connected with the side ends of the crushing grinder and the sorting treatment frame in a magnetic attraction mode.
Preferably, the side ends of the discharging input pipe and the throwing fixing pipe are sleeved with the side ends of the lifting pipe sleeve frame, a plurality of discharging scraping plates are respectively inserted and installed on the inner sides of the equal-order treatment barrel and the storage collecting barrel, and the transmission gear is meshed and connected with the inner gear ring.
Preferably, the lifting pipe sleeve frame is sleeved and arranged on the inner side of the laying barrel;
the input ends of the overturning motor, the mixing motor, the discharging motor, the transmission motor, the retarding fan, the crushing motor, the positioning electromagnet, the sorting motor, the fixed electromagnet, the electromagnetic valve, the discharging electric sliding rail, the moving motor and the lifting electric push rod are electrically connected with the output end of the external controller;
The external controller input end is electrically connected with the external power supply output end.
Preferably, a mixed water control assembly is arranged on one side of the positioning support frame;
the mixing water control assembly comprises a mixing stirring barrel;
the inner bottom end of the positioning support frame is provided with a mixing stirring barrel, the position of the inner top end of the positioning support frame corresponding to the mixing stirring barrel is provided with a stirring motor through a motor seat, the bottom end of an output shaft of the stirring motor is connected with a stirring treatment frame in a clamping way, the side end of the mixing stirring barrel is connected with a high-pressure air inlet pipe in an equidistant penetrating way, the side end of the high-pressure air inlet pipe is connected with an isolating net sleeve in a clamping way, the side end of the high-pressure air inlet pipe is connected with an electric heating processor in a clamping way far away from the isolating net sleeve, the side end of the positioning support frame is clamped with an air compression tank close to the position of the high-pressure air inlet pipe, the top of the side end of the air compression tank is provided with a compression pump through a motor base, the bottom of the side end of the air compression tank is connected with an injection pipe rack in a penetrating manner, one end of the high-pressure air inlet pipe is embedded with a control valve, the side end of the mixing stirring barrel is connected with a waste pipe rack in an equidistant penetrating manner, the top end of the mixing stirring barrel is connected with a rotary positioning plate in a rotating manner, and the top end of the rotary positioning plate is connected with a plurality of injection operation pipes in an equidistant penetrating manner;
The electric heating drying sleeve is installed at the bottom end of the lifting pipe sleeve frame, a plurality of inserted electric push rods are installed at the side end of the lifting pipe sleeve frame at equal intervals, an inserted pushing plate is clamped at the top end of each inserted electric push rod, an operation waste pipe is connected to the top end of the lifting pipe sleeve frame in a penetrating mode, and waste fans are installed at one ends of the waste pipe frame and the operation waste pipe.
Preferably, the stirring treatment rack is sleeved and arranged on the inner side of the mixing stirring barrel, one end of the high-pressure air inlet pipe is combined with one end of the injection pipe rack in a clamping manner through the adapter, the injection operation pipe is arranged at the bottom end of the placing tiling barrel in a penetrating manner, and the electric heating drying sleeve is arranged on the inner side of the placing tiling barrel in a sleeving manner.
Preferably, the insertion pushing plate is slidably mounted on the lifting pipe sleeve frame, and the insertion pushing plate is inserted and mounted on the inner side of the placement laying barrel;
the input ends of the stirring motor, the electric heating processor, the compression pump, the control valve, the waste discharge fan, the electric heating drying sleeve and the inserted electric push rod are electrically connected with the output end of the external controller.
A dry-mixed mortar produced by the preparation method of the mixed dry-mixed mortar.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. The multi-layer separation proportioning assembly is arranged, different raw materials are crushed through the cutting pulverizer and the crushing grinder, the discharge operation frame and the porous separation barrel are driven to rotate at a high speed through the discharge motor, the internal raw materials are pushed to be discharged outwards, the retarded fan, the extraction slag discharging pipe and the extraction discharge pipe are utilized to drive internal powder to be continuously turned over and discharged, so that the screening treatment of the powder is realized, the powder is prevented from being blocked, the air classification is utilized, the quality of the raw materials is ensured, the pore sizes of the porous An Zhuangtong and the porous crushing barrel are regulated through the porous limiting barrel and the positioning electromagnet, the size of sand and stone is regulated according to the required conditions, the sand and stone is pushed to be continuously turned through the pushing discharge frame and the separation treatment frame, the screening separation speed is accelerated, the screening fineness is ensured through multistage pushing screening, meanwhile, the equipment can be rapidly changed when different dry-mixed mortar is produced, and the application range of production is ensured;
the lifting electric push rod drives the lifting sleeve frame to be sleeved with the fixed discharging pipe, the discharging input pipe and the input fixed pipe, the bottom end of the lifting sleeve frame is connected and sealed with the placing and laying barrel, dust emission is reduced, the placing and laying barrel is driven to rotate through the moving motor, the transmission gear and the inner gear ring, raw materials are laid layer by layer through changing the material collecting position, the raw materials are uniformly mixed, and the problem that the mixing uniformity is affected by stacking of the raw materials due to single-point discharging is avoided;
Through multiunit wind-force screening and multiunit collection section of thick bamboo separation processing, cooperation aperture adjustment, multiunit promote separation and multiunit spacing separation mutually support, carry out the step-by-step separation to the raw materials, the rethread drives collection device and lasts rotatoryly, change the collecting position, make the raw materials can progressively evenly lay, through the collecting position of the size of control raw materials and mixing, make the raw materials can intensive mixing, the layering condition appears in the raw materials when mixing is avoided, the quality of product has been guaranteed, and through premixing processing, the speed of mixing is accelerated, avoid long-time stirring to mix and lead to product loss fluidity and plasticity.
2. The mixing water control assembly is arranged, the insertion pushing plate is driven to be embedded into the inner side of the placing tiling barrel by the insertion of the electric push rod, and the mixture is pushed to turn and mix by blocking and limiting and automatically rotating the placing tiling barrel, so that the mixture is subjected to primary mixing treatment;
the air compression tank, the compression pump, the injection pipe frame and the high-pressure air inlet pipe are used for injecting high-pressure air into the mixing stirring barrel, the electric heating processor is used for heating the air, the mixture placed in the tiling barrel is put into the inner side of the mixing stirring barrel by the injection operation pipe, the mixture is pushed downwards and upwards by gravity and wind to be dispersed, the stirring motor and the stirring treatment frame drive the whole body to stir and mix, so that the homogenization stirring treatment of the mixture is realized, the electric heating processor and the electric heating drying sleeve are used for drying and treating the mixture during the treatment, the raw materials are turned over and mixed by driving the raw materials to dry and control the humidity in the mixing process, the situation of caking can be avoided when the raw materials are fully mixed, the stirring time is effectively accelerated, the loss of plasticity and fluidity of the raw materials due to overlong stirring time are avoided, and the quality and the production speed of finished products are ensured.
In summary, through the mutual cooperation of multilayer separation ratio subassembly and mixed accuse water subassembly, through control granule size, change the collecting position, realize evenly laying the combination to the cooperation changes the feeding position, makes multiple raw materials homogenize the mixture according to the proportion, from the production speed that has guaranteed the quality of product and product, control mixing time that simultaneously can be accurate avoids mixing time overlength to influence product quality, mutually support through a plurality of subassemblies, has guaranteed the stability of production and the quality of product.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is a schematic flow diagram of the method of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic view of the structure of the multi-layer split proportioning assembly of the present invention;
fig. 4 is a schematic view of a mounting structure of the ring gear of the present invention;
FIG. 5 is a schematic view of the mounting structure of the flip mixing drum of the present invention;
FIG. 6 is a schematic view of the mounting structure of the storage separation cartridge of the present invention;
FIG. 7 is a schematic view of the mounting structure of the discharge operating frame of the present invention;
FIG. 8 is a schematic view of the installation structure of the porous crushing bucket of the present invention;
FIG. 9 is a schematic view of the mounting structure of the crushing grinder of the present invention;
FIG. 10 is a schematic structural view of a hybrid water management assembly of the present invention;
FIG. 11 is a schematic view of the installation structure of the exhaust fan of the present invention;
reference numerals in the drawings: 1. positioning a supporting frame;
2. a multi-layer separation proportioning assembly; 201. a turnover motor; 202. turning over the mixing drum; 203. a feed treatment tank; 204. a hybrid motor; 205. a mixing operation rack; 206. a dispersion treatment plate; 207. storing the separating cylinder; 208. an equal-order treatment barrel; 209. a discharging motor; 210. a discharging operation frame; 211. a porous separation barrel; 212. a drive motor; 213. cutting the pulverizer; 214. a discharging treatment rack; 215. extracting a slag discharging pipe; 216. a barrier screen; 217. extracting a discharge pipe; 218. fixing a discharge pipe; 219. an exhaust linkage pipe; 220. a retarding fan; 221. a processing support barrel; 222. a porous An Zhuangtong; 223. a porous crushing barrel; 224. a porous confinement barrel; 225. a crushing motor; 226. a crushing grinder; 227. a pushing and discharging frame; 228. positioning an electromagnet; 229. a sorting motor; 230. a sorting treatment rack; 231. a transmission orientation plate; 232. a slag discharging moving frame; 233. fixing an electromagnet; 234. an exhaust combined sleeve; 235. a discharge input pipe; 236. storing a collection cylinder; 237. a cement storage barrel; 238. putting into a fixed pipe; 239. an electromagnetic valve; 240. discharging electric slide rail; 241. a discharge scraping plate; 242. placing a tiling barrel; 243. a moving motor; 244. a transmission gear; 245. an inner gear ring; 246. lifting the electric push rod; 247. lifting the pipe sleeve frame;
3. A mixing water control assembly; 301. mixing and stirring barrel; 302. a stirring motor; 303. a stirring treatment rack; 304. a high pressure air inlet pipe; 305. an isolation net cover; 306. an electrothermal processor; 307. an air compression tank; 308. a compression pump; 309. an injection pipe rack; 310. a control valve; 311. a waste pipe rack; 312. waste discharge fans; 313. rotating the positioning plate; 314. injecting an operation pipe; 315. an electric heating drying sleeve; 316. inserting an electric push rod; 317. inserting a pushing plate; 318. and operating the waste discharge pipe.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
Examples: as shown in fig. 1-11, the invention provides a technical scheme, a preparation method of mixed dry-mixed mortar, which comprises the following steps:
s1, preparing raw materials: preparing cement, lime, sand, lightweight aggregate and other raw materials required by dry-mixed mortar according to a required proportion, mixing partial raw materials by using a turnover mixing barrel 202, and crushing partial raw materials by using a porous separation barrel 211 and a porous crushing barrel 223, thereby completing the preparation treatment of the raw materials;
S2, screening and grading: different raw materials are separated and screened through a storage separation barrel 207, a uniform-order processing barrel 208, a processing supporting barrel 221, a porous An Zhuangtong barrel, a porous crushing barrel 223 and a porous limiting barrel 224, and the raw materials are subjected to grading processing, so that the raw materials with the required size can be conveniently extracted by workers;
s3, laying and controlling humidity: the fixed discharge pipe 218, the discharge input pipe 235, the fixed pipe 238 and the lifting pipe sleeve frame 247 are used for throwing various different raw materials into the inner side of the placing and laying barrel 242, and the moving motor 243, the transmission gear 244 and the inner gear ring 245 are used for driving the placing and laying barrel 242 to rotate, so that various raw materials are uniformly laid, and the electric heating processor 306 and the electric heating drying sleeve 315 are matched for carrying out hot drying and dehydration on various raw materials, so that the dryness of the raw materials is ensured, and caking is avoided;
s4, wind pushing and mixing: the air compression tank 307, the injection pipe support 309 and the high-pressure air inlet pipe 304 are used for injecting air to blow the mixture to the mixing stirring barrel 301 to move upwards, and meanwhile, the stirring motor 302 and the stirring treatment frame 303 are used for continuously stirring, so that the mixing effect is ensured;
s5, discharging a product: after the production is completed, the dry-mixed mortar is stored and placed by utilizing a collecting tank, so that the discharging is realized.
A multi-layer separation proportioning assembly 2 is arranged on one side of the positioning support frame 1;
the multi-layer separation proportioning assembly 2 comprises a turnover motor 201, a turnover mixing drum 202, a feeding processing tank 203, a mixing motor 204, a mixing operation frame 205, a dispersing processing plate 206, a storage separation drum 207, a grade processing drum 208, a discharging motor 209, a discharging operation frame 210, a porous separation drum 211, a transmission motor 212, a cutting pulverizer 213, a discharging processing frame 214, a drawing slag discharging pipe 215, a blocking screen 216, a drawing discharge pipe 217, a fixed slag discharging pipe 218, a discharging linkage 219, a retarding fan 220, a processing support drum 221, a porous An Zhuangtong, a porous crushing drum 223, a porous limiting drum 224, a crushing motor 225, a crushing grinder 226, a pushing discharge frame 227, a positioning electromagnet 228, a sorting motor 229, a sorting processing frame 230, a transmission orientation plate 231, a slag discharging moving frame 232, a fixed electromagnet 233, a discharging combination sleeve 234, a discharging input pipe 235, a storage collection drum 236, a cement storage drum 237, a feeding fixed pipe 238, an electromagnetic valve 239, a discharging electric slide rail 240, a discharging scraping plate 241, a placing tiling drum 242, a moving motor, a transmission gear sleeve 244, an inner gear ring 245, a lifting electric push rod 247, and a lifting electric push rod 247;
The overturning motor 201 is installed on one side of the top end of the positioning support frame 1 through the motor seat, the overturning mixing barrel 202 is clamped at the position of an output shaft of the overturning motor 201 corresponding to the positioning support frame 1, the overturning mixing barrel 202 is rotatably installed on the inner side of the positioning support frame 1, so that effective positioning support can be achieved during material overturning, and through continuous overturning operation, stable homogenization treatment can be continuously carried out during mixing, the top end of the overturning mixing barrel 202 is equidistantly penetrated and clamped with a plurality of feeding treatment tanks 203, the bottom end of the overturning mixing barrel 202 is provided with the mixing motor 204 through the motor seat, the top end of an output shaft of the mixing motor 204 is correspondingly clamped with the mixing operation frame 205 on the inner side of the overturning mixing barrel 202, the mixing operation frame 205 is inserted and rotatably installed on the inner side of the overturning mixing barrel 202, synchronous stirring can be matched during overturning operation, the mixing speed is accelerated, the uniformity is further ensured, the top of the side end of the mixing operation frame 205 is equidistantly provided with a plurality of dispersion treatment plates 206, the longitudinal section of the dispersion treatment plates 206 is trapezoid, and during dispersion treatment, centrifugal side end throwing can be evenly utilized, material discharging is accelerated, and material discharging is homogenized;
a plurality of storage separation barrels 207 are clamped at the top end of the positioning support frame 1 at equal intervals on one side far away from the overturning mixing barrel 202, an equal-order treatment barrel 208 is clamped at the inner side of the plurality of storage separation barrels 207, a discharging motor 209 is arranged at the bottom end of the equal-order treatment barrel 208 through a motor seat, a discharging operation frame 210 is clamped at the position of the output shaft top end of the discharging motor 209 corresponding to the equal-order treatment barrel 208, the side end of the discharging operation frame 210 is rotationally attached to the inner side of the equal-order treatment barrel 208, so that stable operation can be realized during discharging operation, the top end of the discharging operation frame 210 is fixedly connected with a porous separation barrel 211, the top end of the equal-order treatment barrel 208 is provided with a transmission motor 212 through the motor seat, the bottom end of an output shaft of the transmission motor 212 is clamped with a cutting pulverizer 213, the cutting pulverizer 213 is sleeved at the inner side of the porous separation barrel 211, so that stable operation treatment can be realized during cutting and pulverizing is ensured, and continuous back and forth impact can be realized, the contact times and contact time are increased, the side end of the cutting pulverizer 213 is welded with a discharging treatment frame 214, the top end of the equal-order treatment barrel 208 and the inner side slag discharge barrel 215 are penetrated through the plurality of storage separation barrels 215, a plurality of storage separation barrels 207 are fixedly connected with a plurality of storage separation barrels 207 and a plurality of storage separation barrels 218, and a plurality of storage separation barrels 207 are penetrated through the end of storage separation barrels 218, and a plurality of storage separation barrels 207 are fixedly connected with the storage separation barrels 218, and the storage separation barrels 207 are penetrated through the end of the storage separation barrels 218 at equal intervals;
The position of one side of the top end of the positioning support frame 1 far away from the turnover mixing barrel 202 and the storage separation barrel 207 is fixedly connected with a treatment support barrel 221, the inner side of the treatment support barrel 221 is fixedly connected with a porous An Zhuangtong 222, the inner side of the porous An Zhuangtong is fixedly connected with a porous crushing barrel 223, the porous An Zhuangtong 222 and the side ends of the porous crushing barrel 223 are sleeved with a porous limiting barrel 224, the top end of the treatment support barrel 221 is provided with a crushing motor 225 through a motor seat, the bottom end of an output shaft of the crushing motor 225 is clamped with a crushing grinder 226, the side ends of a plurality of blocking screen plates 216 are respectively attached to the side ends of an extraction slag discharging pipe 215, a fixed slag discharging pipe 218 and an exhaust linkage pipe 219, so that stable operation can be realized during protection limiting, one of the side ends of a transmission orientation plate 231 and a slag discharging moving frame 232 are sleeved with the side end of the crushing grinder 226, the side end of the other transmission orientation plate 231 is sleeved with the side end of the sorting treatment frame 230, the side ends of a plurality of fixed electromagnets 233 are respectively magnetically connected with the side ends of the crushing grinder 226 and the sorting treatment frame 230, so that the state can be quickly switched during combination, placement and linkage, the treatment effect is ensured, the side ends of the crushing grinder 226 are fixedly connected with a pushing and discharging frame 227, the top ends of the porous crushing barrels 223 and the bottom ends of the porous An Zhuangtong 222 are respectively provided with a positioning electromagnet 228 corresponding to the position of the porous limiting barrel 224, the bottom ends of the porous An Zhuangtong 222 are provided with a sorting motor 229 through a motor seat, the position of an output shaft of the sorting motor 229 corresponding to the porous An Zhuangtong is provided with a sorting treatment frame 230, the top ends of one porous limiting barrel 224 and the bottom ends of the other porous limiting barrel 224 are respectively provided with a transmission orientation plate 231, the side ends of the treatment support barrel 221 are rotationally connected with a slag discharging and moving frame 232, the transmission orientation plate 231 and the side ends of the slag discharging and moving frame 232 are respectively clamped with the fixed electromagnets 233, the top end of the treatment supporting barrel 221 is connected with an exhaust combined sleeve 234 in a penetrating way, the top end of the exhaust combined sleeve 234 and the side end of the exhaust linkage pipe 219 are respectively provided with a retarding fan 220, the side ends and the bottom ends of the turning mixing barrel 202, the treatment supporting barrel 221, the porous An Zhuangtong and the porous crushing barrel 223 are respectively connected with a discharging input pipe 235 in a penetrating way, the discharging input pipes 235 at the positions of the treatment supporting barrel 221, the porous An Zhuangtong and the porous crushing barrel 223 are respectively connected with a plurality of storage collecting barrels 236 in an equidistant penetrating way, the top end of the positioning supporting frame 1 is provided with a cement storage barrel 237, the bottom ends of the storage collecting barrels 236 and the cement storage barrel 237 are respectively connected with a throwing fixing pipe 238 in a penetrating way, the side ends of the discharging input pipe 235 and the input fixed pipe 238 are sleeved with the side ends of the lifting pipe sleeve frame 247, so that stable operation can be realized during discharging, the condition of dust overflow is reduced, the electromagnetic valve 239 is embedded and installed at one end of the feeding treatment tank 203, the fixed discharging pipe 218, the discharging input pipe 235 and one end of the input fixed pipe 238, the discharging electric sliding rail 240 is installed at the inner sides of the storage separation barrel 207 and the storage collection barrel 236, the discharging scraping plates 241 are installed at the side ends of the discharging electric sliding rail 240 through the sliding rail seats, and the plurality of discharging scraping plates 241 are respectively inserted and installed at the inner sides of the equal-order treatment barrel 208 and the storage collection barrel 236, so that stable treatment operation can be realized during discharging scraping, and stable discharging operation is ensured;
The side end of the positioning support frame 1 is rotationally connected with a placing tiling barrel 242, a moving motor 243 is installed at the position of one end of the positioning support frame 1 corresponding to the placing tiling barrel 242 through a motor base, a transmission gear 244 is clamped at the top end of an output shaft of the moving motor 243, the transmission gear 244 is meshed with an inner gear ring 245, stable transmission is facilitated, the stability of meshed transmission is guaranteed, the inner gear ring 245 is installed at the position of the bottom end of the placing tiling barrel 242 corresponding to the transmission gear 244, a lifting electric push rod 246 is installed at the position of the side end of the positioning support frame 1 corresponding to the placing tiling barrel 242, a lifting pipe sleeve frame 247 is installed at the top end of the lifting electric push rod 246, and the lifting pipe sleeve frame 247 is sleeved and installed at the inner side of the placing tiling barrel 242, so that stable operation can be realized during sleeve positioning, and the internal protection effect is guaranteed;
the input ends of the overturning motor 201, the mixing motor 204, the discharging motor 209, the transmission motor 212, the retarding fan 220, the crushing motor 225, the positioning electromagnet 228, the sorting motor 229, the fixed electromagnet 233, the electromagnetic valve 239, the discharging electric slide rail 240, the moving motor 243 and the lifting electric push rod 246 are electrically connected with the output end of the external controller;
the external controller input end is electrically connected with the external power supply output end.
One side of the positioning support frame 1 is provided with a mixed water control component 3;
the mixing water control assembly 3 comprises a mixing stirring barrel 301, a stirring motor 302, a stirring treatment frame 303, a high-pressure air inlet pipe 304, an isolation net sleeve 305, an electric heating processor 306, an air compression tank 307, a compression pump 308, an injection pipe rack 309, a control 310, a waste pipe rack 311, a waste discharge fan 312, a rotary positioning plate 313, an injection operation pipe 314, an electric heating drying sleeve 315, an insertion electric push rod 316, an insertion pushing plate 317 and an operation waste discharge pipe 318;
the inner bottom end of the positioning support frame 1 is provided with a mixing stirring barrel 301, the position of the inner top end of the positioning support frame 1 corresponding to the mixing stirring barrel 301 is provided with a stirring motor 302 through a motor base, the bottom end of an output shaft of the stirring motor 302 is clamped with a stirring treatment frame 303, the stirring treatment frame 303 is sleeved and arranged on the inner side of the mixing stirring barrel 301, so that stable and continuous operation can be realized during stirring, the side end of the mixing stirring barrel 301 is equidistantly and penetratingly connected with a high-pressure air inlet pipe 304, the side end of the high-pressure air inlet pipe 304 is clamped with an isolation net sleeve 305, the side end of the high-pressure air inlet pipe 304 is far away from the isolation net sleeve 305 and is clamped with an electric heating processor 306, the position of the side end of the positioning support frame 1 close to the high-pressure air inlet pipe 304 is clamped with an air compression tank 307, the top of the side end of the air compression tank 307 is provided with the compression pump 308 through the motor base, the bottom of the side end of the air compression tank 307 is connected with the injection pipe rack 309 in a penetrating way, one end of the high-pressure air inlet pipe 304 is connected with one end of the injection pipe rack 309 in a clamping way through the adapter, the stability of high-pressure air inlet is ensured, one end of the high-pressure air inlet pipe 304 is embedded and provided with the control valve 310, the side end of the mixing stirring barrel 301 is connected with the waste pipe rack 311 in an equidistant penetrating way, the top end of the mixing stirring barrel 301 is connected with the rotary positioning plate 313 in a rotating way, the top end of the rotary positioning plate 313 is connected with the injection operation pipes 314 in an equidistant penetrating way, and the injection operation pipes 314 are installed at the bottom end of the placing and laying barrel 242 in a penetrating way, so that stable treatment can be realized during discharging;
The electric heating drying sleeve 315 is arranged at the bottom end of the lifting pipe sleeve frame 247, the electric heating drying sleeve 315 is sleeved and arranged at the inner side of the laying barrel 242, the stability of hot drying is ensured, a plurality of inserted electric push rods 316 are equidistantly arranged at the side end of the lifting pipe sleeve frame 247, an inserted pushing plate 317 is clamped at the top end of each inserted electric push rod 316, the inserted pushing plate 317 is slidably arranged on the lifting pipe sleeve frame 247, the inserted pushing plate 317 is inserted and arranged at the inner side of the laying barrel 242, so that the operation can be stably performed when the limiting and the blanking pushing are blocked, the top end of the lifting pipe sleeve frame 247 is connected with an operation waste pipe 318 in a penetrating way, and waste discharge fans 312 are arranged at one ends of the waste discharge pipe frame 311 and the operation waste discharge pipe 318;
the input ends of the stirring motor 302, the electrothermal processor 306, the compression pump 308, the control valve 310, the waste discharge fan 312, the electrothermal drying sleeve 315 and the inserted electric push rod 316 are electrically connected with the output end of the external controller.
A dry-mixed mortar produced by the preparation method of the mixed dry-mixed mortar.
The working principle and the using flow of the invention are as follows: the worker puts the light aggregate and additive for manufacturing dry-mixed mortar into the corresponding feeding treatment tank 203 according to the required types, the discharging position of the feeding treatment tank 203 is opened through the electromagnetic valve 239, at the moment, the light aggregate and additive enter the inner side of the overturning mixing tank 202 along the feeding treatment tank 203 under the action of gravity, the mixing operation frame 205 and the dispersing treatment plate 206 are driven to rotate at high speed through the mixing motor 204 while discharging, at the moment, the light aggregate and additive input into the overturning mixing tank 202 through the feeding treatment tank 203 drop to the top end of the dispersing treatment plate 206, the raw materials are homogenized and dispersed and discharged under the centrifugal action of high-speed rotation, meanwhile, the raw materials are mixed by high-speed rotation, after the feeding is finished, the mixing motor 204 continuously drives the mixing operation frame 205 to stir the raw materials, the overturning mixing tank 202 is driven to swing back and forth along the positioning support frame 1, so that the raw materials are continuously overturned, and the light aggregate and the additive are fully and uniformly mixed together by using the dispersing feeding, high-speed stirring and the swing back and forth rotation and mixing are finished;
The blocky lime raw materials are put into the inner side of the porous separation barrel 211, the cutting pulverizer 213 is driven by the transmission motor 212 to perform high-speed rotary cutting and crushing on the lime raw materials, meanwhile, the discharging treatment frame 214 synchronously pushes the lime raw materials and the lime powder to move, the lime powder enters the inner side of the equal-order treatment barrel 208 along the porous separation barrel 211 under the high-speed slapping action, the lime block is pushed by the discharging treatment frame 214 to contact with the cutting pulverizer 213 again when striking the edge, so that continuous stable cutting and crushing are realized, meanwhile, the discharging motor 209 drives the discharging operation frame 210 to drive the porous separation barrel 211 to rotate along the equal-order treatment barrel 208, so that the lime in the porous separation barrel 211 generates centrifugal action to push out the lime powder, thereby further accelerating the discharging of the lime powder, and then the air at the position of the equal-order treatment barrel 208 is pumped by the retarding fan 220 and the exhaust linkage pipe 219, the lime powder with composite requirements enters the inner side of the storage separation barrel 207 at the top end along the extraction slag discharging pipe 215, the lime powder which does not meet the requirements moves downwards along the equal-order treatment barrel 208 under the pushing action of the scraping plate at the side end of the porous separation barrel 211, the lime powder with composite requirements is driven and put into the inner side of the storage separation barrel 207 through the air and the internal extraction discharging pipe 217 at the middle and lower positions, meanwhile, the lime powder which does not meet the requirements gradually descends under the pushing action of the discharging operation frame 210 and is finally discharged, when the lime powder is discharged outwards, the lime powder is stored in the inner side of the storage separation barrel 207 through the blocking screen 216, the stable operation can be realized when the lime is treated through slapping crushing, high-speed cutting crushing, centrifugal discharging and wind screening discharging, and the classification of lime particles can be carried out by utilizing wind screening, the method can accurately select when being applied to different dry-mixed mortars, and avoid the effect of mixing due to particles;
The method comprises the steps of putting blocky concrete reclaimed materials or reclaimed sand materials into the inner side of a porous crushing barrel 223, crushing the reclaimed materials through a crushing motor 225 and a crushing grinder 226, pushing the crushed and ground reclaimed materials into sand by a high-speed pushing discharge frame 227 to enter the inner side of a porous An Zhuangtong along the porous crushing barrel 223 during crushing, stacking a sorting treatment frame 230 to push the sand reclaimed materials to move at a high speed again by a sorting motor 229 at the inner side of the porous An Zhuangtong and putting the sand reclaimed materials into the inner side of a treatment supporting barrel 221 along the porous An Zhuangtong, thereby finishing grading treatment of the reclaimed materials, exhausting outwards through an exhaust combination sleeve 234 and a slow-speed fan 220 during sand screening, extracting and discharging powder to avoid influencing normal use of the sand during treatment, the two groups of fixed electromagnets 233 are used for magnetically sucking and fixing the transmission orientation plate 231 and the crushing grinder 226 and the transmission orientation plate 231 and the sorting treatment frame 230, the crushing motor 225 and the crushing grinder 226 drive the transmission orientation plate 231 and the porous limiting barrel 224 to rotate along the porous crushing barrel 223, the size of the aperture is adjusted, the sorting treatment frame 230 and the transmission orientation plate 231 are driven by the sorting motor 229 to drive the porous limiting barrel 224 to rotate along the porous An Zhuangtong 222, the aperture is adjusted, so that effective treatment can be continuously carried out when different sand-shaped reclaimed materials are screened, after adjustment is finished, the transmission orientation plate 231 is magnetically sucked and fixed through the positioning electromagnet 228, the stability of clamping maintenance is ensured, the slag discharging moving frame 232 and the crushing grinder 226 are magnetically sucked and fixed through the fixed electromagnets 233, the crushing motor 225 drives the crushing grinder 226 and the slag discharging moving frame 232 to push the reclaimed materials to move along the treatment supporting barrel 221, the reclaimed materials are discharged to the inner side of the storage collection cylinder 236 along the porous An Zhuangtong and the treatment support barrel 221 by the separation treatment rack 230 and the slag discharge moving rack 232, so that the reclaimed materials are treated, the sand materials are fully treated by the mutual coordination of crushing treatment, slapping pushing, aperture adjustment, multi-stage separation and pushing discharging storage, the separation treatment of the reclaimed materials is ensured, the use of the reclaimed materials is increased, the reclaimed materials can be used in the same way when the natural sand is screened, and the application range of equipment is increased;
After the raw materials are accurately finished, the top end of a lifting pipe sleeve frame 247 is driven by a lifting electric push rod 246 to be sleeved and combined with a fixed discharge pipe 218, a feeding fixed pipe 238 and a discharge input pipe 235, a transmission gear 244 is driven by a mobile motor 243 to rotate, an inner gear ring 245 is driven by the transmission gear 244 to rotate, so that a placing tiling barrel 242 is pushed to rotate along a positioning support frame 1, the feeding fixed pipe 238 and the discharge input pipe 235 are opened through an electromagnetic valve 239, mixed additives positioned in a turnover mixing barrel 202 and lime powder positioned at the inner side of a storage separation barrel 207 are fed into the inner side of a placing tiling barrel 242 through the discharge input pipe 235, sand and stone positioned in a storage collection barrel 236 and cement materials positioned in a displacement cement storage barrel 237 are fed into the inner side of the placing tiling barrel 242 through the feeding fixed pipe 238, and during discharging, a discharge scraping plate 241 is driven by a discharge electric slide rail 240 positioned at the inner side of the storage separation barrel 207 and the storage collection barrel 236 to stably enter through the discharge input pipe 235 and the feeding fixed pipe 235, and meanwhile, the placing tiling barrel 242 is continuously rotated, so that the situation that the effect of uniform stacking of the raw materials is driven is avoided, and the production quality of the product are ensured is ensured;
After raw materials are tiled and piled up, lift pipe sleeve frame 247 is driven by lift electric push rod 246 to reset, solenoid valve 239 is closed, insert push plate 317 is driven by insert electric push rod 316 to insert into the inner side of laying barrel 242 along lift pipe sleeve frame 247, mix located at the position of laying barrel 242 is injected into the inner side of mixing and stirring barrel 301 through injection operation pipe 314, air is injected into air compression tank 307 through compression pump 308, high-pressure air inlet pipe 304 is opened through control valve 310, at this time electrothermal processor 306 starts heating, compressed air is injected into the inner side of mixing and stirring barrel 301 through air compression tank 307, injection pipe frame 309 and high-pressure air inlet pipe 304, mix is injected upwards through high-pressure air injection, and is isolated and protected by isolating net sleeve 305, so that stable operation of air inlet is ensured, stirring motor 302 drives stirring and processing frame 303 to rotate at this time, the stirring treatment frame 303 drives the mixture to turn over and mix, and when the mixture turns over, the mixture is subjected to heat drying treatment, air is extracted through the waste discharge fan 312, so that hot steam is discharged along the waste discharge pipe frame 311, thereby carrying out humidity control treatment on the mixture, when the mixture is discharged, the rotation positioning plate 313 and the placing tiling barrel 242 synchronously rotate, the accurate stability of feeding and discharging is ensured, the uniformity of the mixture distribution is ensured by continuously changing the feeding position, the condition that the mixing speed is influenced by single-point stacking is avoided, the inner side of the placing tiling barrel 242 is continuously dried through the electric heating drying sleeve 315 while the raw materials are input, the pushing plate 317 is matched for continuous turning, and then the hot steam is extracted through the operation of the waste discharge pipe 318 and the waste discharge fan 312, thereby utilizing a plurality of groups of heat drying pipes, ensuring the dryness of mixing, avoiding the condition that wet dry mixing and agglomeration are caused, the quality of the product is ensured.
Finally, it should be noted that: the foregoing is merely a preferred example of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The preparation method of the mixed dry-mixed mortar is characterized by comprising the following steps of:
s1, preparing raw materials: preparing cement, lime, sand, light aggregate and other raw materials required by dry-mixed mortar according to a required proportion, mixing partial raw materials by using a turnover mixing barrel (202), and crushing partial raw materials by using a porous separating barrel (211) and a porous crushing barrel (223), thereby completing the preparation of the raw materials;
s2, screening and grading: different raw materials are separated and screened through a storage separation barrel (207), a uniform-order treatment barrel (208), a treatment supporting barrel (221), a porous An Zhuangtong (222), a porous crushing barrel (223) and a porous limiting barrel (224), and the raw materials are subjected to grading treatment, so that the raw materials with the required size can be conveniently extracted by workers;
S3, laying and controlling humidity: the fixed pipe (218), the discharge input pipe (235) and the lifting pipe sleeve frame (247) are used for throwing various different raw materials into the inner side of the placing and laying barrel (242), and the moving motor (243), the transmission gear (244) and the inner gear ring (245) are used for driving the placing and laying barrel (242) to rotate, so that various raw materials are uniformly laid, and the electric heating processor (306) and the electric heating drying sleeve (315) are matched for carrying out hot drying and dehydration on various raw materials, so that the dryness of the raw materials is ensured, and caking is avoided;
s4, wind pushing and mixing: the air compression tank (307), the injection pipe rack (309) and the high-pressure air inlet pipe (304) are used for injecting air to blow the mixture to the mixing stirring barrel (301), and meanwhile, the stirring motor (302) and the stirring treatment rack (303) continuously stir the mixture, so that the mixing effect is ensured;
s5, discharging a product: after the production is completed, the dry-mixed mortar is stored and placed by utilizing a collecting tank, so that the discharging is realized.
2. The preparation method of the mixed dry-mixed mortar according to claim 1, wherein a multi-layer separation proportioning assembly (2) is arranged on one side of the positioning support frame (1);
the multi-layer separation proportioning assembly (2) comprises a turnover motor (201);
a turnover motor (201) is arranged on one side of the top end of the positioning support frame (1) through a motor seat, a turnover mixing barrel (202) is clamped at the position of an output shaft of the turnover motor (201) corresponding to the positioning support frame (1), and a plurality of feeding treatment tanks (203) are fixedly clamped at the top end of the turnover mixing barrel (202) in an equidistant penetrating way;
One side of the top end of the positioning support frame (1) far away from the overturning mixing barrel (202) is fixedly clamped with a plurality of storage separation barrels (207), the inner sides of the storage separation barrels (207) are fixedly clamped with equal-order treatment barrels (208), the bottom ends of the equal-order treatment barrels (208) are provided with discharge motors (209) through motor bases, the positions, corresponding to the equal-order treatment barrels (208), of the top ends of output shafts of the discharge motors (209) are fixedly clamped with discharge operation frames (210), and the top ends of the discharge operation frames (210) are fixedly connected with porous separation barrels (211);
the utility model discloses a location support frame (1) top one side is kept away from upset mixing drum (202) and storage separating drum (207) position department fixedly connected with handles supporting barrel (221), handle supporting barrel (221) inboard fixedly connected with porous An Zhuangtong (222), porous An Zhuangtong (222) inboard fixedly connected with porous broken bucket (223), porous An Zhuangtong (222) and porous broken bucket (223) side all cup joint porous restriction bucket (224), handle supporting barrel (221) top and install broken motor (225) through the motor cabinet, broken grinder (226) are connected with to broken motor (225) output shaft bottom joint;
the utility model discloses a positioning support frame (1) side rotates and is connected with places tiling bucket (242), positioning support frame (1) one end corresponds to place tiling bucket (242) position department and installs mobile motor (243) through the motor cabinet, mobile motor (243) output shaft top joint has drive gear (244), place tiling bucket (242) bottom and correspond drive gear (244) position department and install ring gear (245), positioning support frame (1) side corresponds and places tiling bucket (242) position department and install lift electricity push rod (246), lift pipe sleeve frame (247) are installed on lift electricity push rod (246) top.
3. The preparation method of the mixed dry-mixed mortar according to claim 2, wherein a mixing motor (204) is installed at the bottom end of the overturning mixing barrel (202) through a motor base, a mixing operation frame (205) is clamped at the top end of an output shaft of the mixing motor (204) corresponding to the inner side of the overturning mixing barrel (202), and a plurality of dispersion treatment plates (206) are installed at the top of the side end of the mixing operation frame (205) at equal intervals;
the top of the equal-order treatment barrel (208) is provided with a transmission motor (212) through a motor seat, the bottom end of an output shaft of the transmission motor (212) is clamped with a cutting pulverizer (213), the side end of the cutting pulverizer (213) is welded with a discharge treatment rack (214), the top and the inner side of the equal-order treatment barrel (208) are provided with a plurality of extraction deslagging pipes (215) in an equidistant penetrating manner, the side ends of the storage separation barrel (207) are provided with blocking net plates (216) in a fixed manner, an extraction discharge pipe (217) is connected between the equal-order treatment barrel (208) and the storage separation barrel (207) in a penetrating manner, the side ends of the storage separation barrel (207) are provided with a plurality of fixed discharge pipes (218) in an equidistant penetrating manner, and the side ends of the storage separation barrel (207) are provided with a plurality of exhaust linkage pipes (219) in an equidistant penetrating manner;
the utility model provides a crushing grinder, broken grinder (226) side fixedly connected with pushes away material and discharges frame (227), porous broken barrel (223) top and porous An Zhuangtong (222) bottom all correspond porous limiting barrel (224) position department and install location electro-magnet (228), separation motor (229) are installed through the motor cabinet to porous An Zhuangtong (222) bottom, separation treatment frame (230) are installed to separation motor (229) output shaft corresponding porous An Zhuangtong (222) position department, one of them porous limiting barrel (224) top and another porous limiting barrel (224) bottom are installed transmission orientation board (231), handle support barrel (221) side rotation and be connected with sediment removal and remove frame (232), transmission orientation board (231) and sediment removal frame (232) side all joint have fixed electro-magnet (233), handle support barrel (221) top through connection have exhaust combination cover (234), exhaust combination cover (234) top and exhaust linkage pipe (219) side all install fan (220), upset mixing barrel (202), handle support barrel (221) side and porous support barrel (221) side are connected with sediment removal frame (235), porous support barrel (221) side and are connected with sediment removal frame (235) The utility model provides a storage collection section of thick bamboo (236) of a plurality of is connected in equidistance through-connection to row material input tube (235) of porous An Zhuangtong (222) and porous broken bucket (223) position department, cement storage bucket (237) are installed on location support frame (1) top, all through-connection in storage collection section of thick bamboo (236) and cement storage bucket (237) bottom has fixed pipe (238) of throwing into, feeding treatment jar (203), fixed row material pipe (218), row material input tube (235) and fixed pipe (238) one end all imbeds and install solenoid valve (239), row material electricity slide rail (240) are all installed to storage separation section of thick bamboo (207) and storage collection section of thick bamboo (236) inboard, row material scraping plate (241) are installed through the slide rail seat to row material electricity slide rail (240) side.
4. The method for preparing the mixed dry-mixed mortar according to claim 2, wherein the overturning mixing drum (202) is rotatably installed at the inner side of the positioning support frame (1), the mixing operation frame (205) is inserted and rotatably installed at the inner side of the overturning mixing drum (202), the longitudinal section of the dispersion treatment plate (206) is trapezoid, the side end of the discharging operation frame (210) is rotatably attached to the inner side of the equal-order treatment drum (208), and the cutting pulverizer (213) is sleeved and installed at the inner side of the porous separation drum (211);
the side ends of the blocking net plates (216) are respectively attached to the side ends of the extraction slag discharging pipe (215), the fixed slag discharging pipe (218) and the exhaust linkage pipe (219), one of the side ends of the transmission directional plates (231) and the slag discharging moving frame (232) are respectively sleeved with the side ends of the crushing grinder (226), the side ends of the transmission directional plates (231) are respectively sleeved with the side ends of the sorting treatment frame (230), and the side ends of the fixed electromagnets (233) are respectively magnetically attracted and connected with the side ends of the crushing grinder (226) and the sorting treatment frame (230).
5. The method for preparing mixed dry-mixed mortar according to claim 2, wherein the side ends of the discharging input pipe (235) and the input fixing pipe (238) are sleeved and combined with the side end of the lifting pipe sleeve frame (247), a plurality of discharging scraping plates (241) are respectively inserted and installed inside the equal-order treatment barrel (208) and the storage collection barrel (236), and the transmission gear (244) is in meshed connection with the inner gear ring (245).
6. The method for preparing the mixed dry mixed mortar according to claim 2, wherein the lifting pipe sleeve frame (247) is sleeved and mounted on the inner side of the laying barrel (242);
the input ends of the overturning motor (201), the mixing motor (204), the discharging motor (209), the transmission motor (212), the retarding fan (220), the crushing motor (225), the positioning electromagnet (228), the sorting motor (229), the fixed electromagnet (233), the electromagnetic valve (239), the discharging electric sliding rail (240), the moving motor (243) and the lifting electric pushing rod (246) are electrically connected with the output end of the external controller;
the external controller input end is electrically connected with the external power supply output end.
7. The preparation method of the mixed dry-mixed mortar according to claim 6, wherein a mixed water control assembly (3) is arranged on one side of the positioning support frame (1);
the mixing water control assembly (3) comprises a mixing stirring barrel (301);
the utility model discloses a high-pressure mixer is characterized in that a mixing stirring barrel (301) is installed at the bottom of the inner side of a positioning support frame (1), a stirring motor (302) is installed at the position of the inner side top of the positioning support frame (1) corresponding to the mixing stirring barrel (301) through a motor base, a stirring treatment frame (303) is installed at the bottom end of an output shaft of the stirring motor (302), a high-pressure air inlet pipe (304) is connected to the side end of the mixing stirring barrel (301) in an equidistant penetrating manner, an isolation net sleeve (305) is installed at the side end of the high-pressure air inlet pipe (304) in a clamping manner, an electric heating processor (306) is installed at the side end of the high-pressure air inlet pipe (304) in a clamping manner, an air compression tank (307) is installed at the top of the side end of the positioning support frame (1) at a position close to the high-pressure air inlet pipe (304) through a motor base, an injection pump (308) is installed at the bottom end of the side end of the air compression tank (307) in a penetrating manner, a control valve (310) is installed in an embedded manner, a waste pipe rack (311) is connected to the side end of the mixing stirring barrel (301) in a penetrating manner, a plurality of waste pipe racks (313) are connected to a positioning plate (313), and a positioning plate (313) is connected to the top end of the positioning plate (313) in a rotating manner;
Electric heating drying sleeve (315) is installed to lift pipe box frame (247) bottom, a plurality of electric push rod (316) are inserted to lift pipe box frame (247) side equidistance, insert electric push rod (316) top joint has and inserts push plate (317), lift pipe box frame (247) top through-connection has operation exhaust pipe (318), exhaust fan (312) are all installed to exhaust pipe frame (311) and operation exhaust pipe (318) one end.
8. The method for preparing the mixed dry-mixed mortar according to claim 7, wherein the stirring treatment frame (303) is sleeved and installed on the inner side of the mixing stirring barrel (301), one end of the high-pressure air inlet pipe (304) is clamped and combined with one end of the injection pipe frame (309) through an adapter, the injection operation pipe (314) is installed at the bottom end of the placement tiling barrel (242) in a penetrating manner, and the electric heating drying sleeve (315) is sleeved and installed on the inner side of the placement tiling barrel (242).
9. The method for preparing the mixed dry-mixed mortar according to claim 7, wherein the insertion pushing plate (317) is slidably mounted on the lifting pipe sleeve frame (247), and the insertion pushing plate (317) is inserted and mounted on the inner side of the laying barrel (242);
the input ends of the stirring motor (302), the electric heating processor (306), the compression pump (308), the control valve (310), the waste discharge fan (312), the electric heating drying sleeve (315) and the inserted electric push rod (316) are electrically connected with the output end of the external controller.
10. A blended dry-mixed mortar produced by a method for producing a blended dry-mixed mortar according to claims 1 to 9.
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Cited By (1)
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| CN118007684A (en) * | 2024-04-10 | 2024-05-10 | 广州城建职业学院 | Ponding discharging equipment of job site |
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Also Published As
| Publication number | Publication date |
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| CN117549426B (en) | 2024-05-03 |
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