CN117548359B - Energy-saving and environment-friendly sorting device based on image analysis - Google Patents
Energy-saving and environment-friendly sorting device based on image analysis Download PDFInfo
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- CN117548359B CN117548359B CN202410027503.1A CN202410027503A CN117548359B CN 117548359 B CN117548359 B CN 117548359B CN 202410027503 A CN202410027503 A CN 202410027503A CN 117548359 B CN117548359 B CN 117548359B
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- 238000010191 image analysis Methods 0.000 title claims abstract description 24
- 230000008093 supporting effect Effects 0.000 claims abstract description 109
- 230000002457 bidirectional effect Effects 0.000 claims description 20
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- 230000000712 assembly Effects 0.000 abstract description 10
- 238000000429 assembly Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 9
- 101000623895 Bos taurus Mucin-15 Proteins 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000013178 mathematical model Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/10—Apparatus characterised by the means used for detection ofthe destination
- B07C3/14—Apparatus characterised by the means used for detection ofthe destination using light-responsive detecting means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/08—Apparatus characterised by the means used for distribution using arrangements of conveyors
Abstract
The invention discloses an energy-saving and environment-friendly sorting device based on image analysis, which relates to the related field of sorting devices and comprises a conveying belt assembly I, a jacking device, a supporting clamp assembly and a guide assembly, wherein a package is centered and guided on a conveying belt through the guide assembly, so that box-type packages are centered and conveyed for subsequent clamping operation, supporting plate assemblies are arranged at the bottoms of a left clamping plate assembly and a right clamping plate assembly of the supporting clamp assembly, the supporting plate assemblies are used for supporting the bottom of a box body, telescopic extension plates are arranged in the supporting plate assemblies, the supporting effect on the bottom of the box body is improved by pushing out the extension plates, the supporting plate assemblies can be contracted to a vertical state, so that the supporting clamp assembly can clamp the box body without bottom support, the box body is jacked up through a lifting device of the jacking device, so that the supporting plate assemblies of the supporting clamp assembly move to the bottom of the box body, the box body is clamped and supported at the bottom, and the protection effect on sorting of fragile object packages is greatly improved.
Description
Technical Field
The invention relates to the related field of sorting devices, in particular to an energy-saving and environment-friendly sorting device based on image analysis.
Background
Image analysis typically utilizes mathematical models in combination with image processing techniques to analyze underlying features and overlying structures to extract information with some intelligence to serve people.
The automatic sorting system is one of facility conditions required by an advanced distribution center, has high sorting efficiency, can be said that the automatic sorting machine is a key factor for improving logistics distribution efficiency, is widely adopted in the logistics center, and is not available in large and medium logistics centers in developed countries at present, and the existing box-type packages need to scan and check internal objects before being transported, and sort cargoes according to different specifications so as to facilitate subsequent transportation.
The prior art generally adopts a clamp to clamp and move box-type cargoes when sorting the box-type cargoes, but when clamping the box-type cargoes with a large middle weight and a light border weight, for example, some fragile articles are wrapped, and the packing needs to be filled and protected at the border, when the packing of this type is clamped and moved, the box-type cargoes can be clamped by adopting a conveying belt as the box-type cargoes are generally clamped by adopting the clamp which can only clamp the box body through two sides, and the bottom of the box body is easily damaged due to the fact that the bottom of the box body is heavier and oversized, and the clamping force is easily deformed by compression of two sides of the box body due to the fact that the clamping force is insufficient, so that the box body is easily slipped, and the box body and the internal articles are damaged.
Disclosure of Invention
Therefore, in order to solve the above-mentioned shortcomings, the present invention provides an energy-saving and environment-friendly sorting device based on image analysis.
The invention is realized in such a way, an energy-saving and environment-friendly sorting device based on image analysis is constructed, the device comprises a conveying belt component I, a jacking device, a supporting clamp component and a guiding component, wherein a scanning box I and a scanning box II are arranged in the middle of the top end of the conveying belt component I, a CCD camera and an X-ray scanner are respectively arranged at the top of the scanning box I and the top of the scanning box II, the conveying belt component II is arranged at the front end of the left side of the conveying belt component I, the bottom of the conveying belt component I is supported by a supporting seat, the jacking device is arranged at the front end of the conveying belt component I, the jacking device is used for jacking up a stacked object, the supporting clamp component is used for clamping and supporting the stacked object, the supporting clamp component is arranged at the bottom of a clamp moving mechanism, the clamp moving mechanism moves transversely along a guide rail, the guide rail is fixed at the top end of a portal frame, the portal frame is arranged at the outer side of the conveying belt component II and the jacking device, the guiding component is used for guiding the stacked object centrally, and the guiding component is arranged at the front side of the top of the conveying belt component I.
The supporting clamp assembly comprises a top frame, a left clamping plate assembly, a right clamping plate assembly, a bidirectional screw rod, a polish rod and a motor I, wherein the left clamping plate assembly and the right clamping plate assembly are respectively arranged on the left side and the right side of the bottom of the top frame, the front side and the rear side of the inner top end of the left clamping plate assembly and the right clamping plate assembly are respectively penetrated transversely by the bidirectional screw rod and the polish rod, the bidirectional screw rod is in threaded connection with the left clamping plate assembly and the right clamping plate assembly, one end of the bidirectional screw rod is rotationally connected with the top frame through a bearing, the other end of the bidirectional screw rod is in transmission connection with an output shaft of the motor I, the motor I is fixed on the outer side of the top frame, the left end and the right end of the polish rod are fixedly connected with the top frame, and the top of the top frame is connected with the clamp moving mechanism.
Preferably, the left splint subassembly is unanimous with right splint subassembly structure, and is bilateral symmetry setting, the left splint subassembly includes splint, extension board, fixed pivot, electric putter one, backup pad subassembly, activity pivot one, activity pivot two, vertical spout and arc spout, both sides all are fixed with the extension board around the left end of splint, and the top is connected with electric putter one through fixed pivot between two extension boards, the left side of backup pad subassembly is provided with activity pivot one and activity pivot two, electric putter one's bottom is connected with backup pad subassembly rotation through activity pivot one, vertical spout and arc spout have been seted up to the extension board inside, and the left side and the arc spout of vertical spout link up mutually, both sides are run through by bi-directional screw and polished rod respectively around the top of splint, and bi-directional screw and splint threaded connection.
Preferably, the backup pad subassembly includes backup pad, extension board, slider, gag lever post, spacing groove, spring, magnetic plate and electro-magnet, the top right side embedding of backup pad has the extension board, and extension board and backup pad slip, both ends left side all is provided with the slider around the extension board, the interior middle part of slider is transversely run through by the gag lever post, the slider is embedded to the spacing inslot, and the spacing groove sets up both sides around the top of backup pad, the gag lever post is fixed in the spacing inslot portion, the left side of slider passes through the inside left side wall elastic connection of spring and spacing groove, and the spring suit is in the gag lever post outside, the left side of extension board is fixed with the magnetic plate, the left side of magnetic plate is provided with the electro-magnet, and the electro-magnet is fixed in the inside left side of backup pad, the left side of backup pad is run through by activity pivot one and activity pivot two.
Preferably, the jacking device comprises a box shell, a first conveying belt, a second conveying belt, a driving shaft, a first movable supporting shaft, a second motor, a lifting device, a second electric push rod and a third electric push rod, wherein the first conveying belt and the second conveying belt are respectively arranged on the left side and the right side of the interior of the box shell, the first conveying belt and the second conveying belt are sleeved on the left side and the right side of the exterior of the driving shaft, the first movable supporting shaft and the second movable supporting shaft, the driving shaft is in transmission connection with an output shaft of the second motor, the middle part of the front end of the first movable supporting shaft is connected with the second electric push rod, the middle part of the bottom end of the second movable supporting shaft is fixedly connected with the third electric push rod, the second electric push rod and the third electric push rod are fixedly connected with the box shell, the lifting device is arranged between the first conveying belt and the second conveying belt, the lifting device is fixedly connected with the box shell, and the box shell is arranged at the front end of the first conveying belt assembly.
Preferably, the driving shaft, the first movable supporting shaft and the second movable supporting shaft are consistent in structure, the first movable supporting shaft comprises a rotating shaft, a first rotating wheel and a second rotating wheel, the left side and the right side of the rotating shaft are respectively connected with the first rotating wheel and the second rotating wheel, the middle part of the rotating shaft of the first movable supporting shaft is connected with the second electric pushing rod through a bearing, the middle part of the rotating shaft of the second movable supporting shaft is connected with the third electric pushing rod through a bearing, and the first conveying belt and the second conveying belt are respectively sleeved on the outer sides of the first rotating wheel and the second rotating wheel of the driving shaft, the first movable supporting shaft and the second movable supporting shaft.
Preferably, the guide assembly comprises a left movable guide plate assembly, a right movable guide plate assembly, a transverse plate and a rotation control mechanism, wherein the left movable guide plate assembly and the right movable guide plate assembly are respectively arranged at the left side edge and the right side edge of the top of the first conveyer belt assembly, the left side and the right side of the left movable guide plate assembly and the right movable guide plate assembly are respectively connected with the rotation control mechanism, the rotation control mechanism is supported by the transverse plate, and the transverse plate and the rotation control mechanism are both arranged at the front side of the support seat.
Preferably, the left movable guide plate assembly and the right movable guide plate assembly are consistent in structure and are arranged in bilateral symmetry, the left movable guide plate assembly comprises a fixed frame, a rotating plate, a first connecting rotating shaft, a connecting rod, a second connecting rotating shaft and a movable block, the rotating plate is arranged in the fixed frame, the rear side of the rotating plate is rotationally connected with the fixed frame through the first connecting rotating shaft, the left side of the rotating plate is rotationally connected with one end of the connecting rod through the rotating shaft, the other end of the connecting rod is rotationally connected with the movable block through the second connecting rotating shaft, the right side of the movable block is connected with a rotation control mechanism, and the fixed frame is fixed at the top edge of the first conveying belt assembly.
Preferably, the rotation control mechanism comprises a motor III, a gear, a toothed plate I, a toothed plate II, a guide rod and a connecting rod, wherein an output shaft of the motor III is connected with the gear in a transmission manner, the front side and the rear side of the gear are respectively meshed with the toothed plate I and the toothed plate II, the guide rod penetrates through the toothed plate I and the toothed plate II respectively, the left end of the toothed plate I and the right end of the toothed plate II are respectively connected with movable blocks of a left movable guide plate assembly and a right movable guide plate assembly through the connecting rod, the motor III is fixed at the bottom of the transverse plate, and the guide rod is fixed at the top of the transverse plate.
The invention has the following advantages: the invention provides an energy-saving and environment-friendly sorting device based on image analysis by improving the device, which has the following improvements compared with the same type of equipment:
according to the energy-saving and environment-friendly sorting device based on image analysis, the jacking device, the supporting clamp assembly and the guiding assembly are arranged, the guiding assembly is used for guiding the package on the conveying belt in the middle, the box type package is conveyed onto the jacking device in the middle so as to facilitate subsequent clamping operation, the supporting plate assemblies are arranged at the bottoms of the left clamping plate assembly and the right clamping plate assembly of the supporting clamp assembly, the supporting plate assemblies are used for supporting the bottom of the box body, the telescopic extending plates are arranged in the supporting plate assemblies, the supporting effect on the bottom of the box body is improved by pushing out the extending plates, the supporting plate assemblies can be contracted to be in a vertical state so as to facilitate the supporting clamp assembly to clamp the box body which does not need to be supported at the bottom, when the box body which needs to be supported and moved at the bottom is clamped, the box body is jacked up by the lifting device of the jacking device so as to facilitate the supporting plate assemblies of the supporting clamp assembly to be moved to the bottom of the box body, the clamping and the bottom supporting device is used for supporting the box body, and the protection effect on the sorting of fragile objects is greatly improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the support jig assembly of the present invention;
FIG. 3 is a left side elevational view of the support clip assembly of the present invention;
FIG. 4 is a schematic view of the left cleat assembly of the present invention;
FIG. 5 is a top view of the support plate assembly of the present invention;
FIG. 6 is a schematic view of a jacking device according to the present invention;
FIG. 7 is a right side view showing the internal structure of the jacking device of the present invention;
FIG. 8 is a schematic view of a movable support shaft according to the present invention;
FIG. 9 is a schematic view of the guide assembly of the present invention;
FIG. 10 is a schematic view of the left movable guide plate assembly of the present invention;
fig. 11 is a top view of the structure of the rotation control mechanism of the present invention.
Wherein: the device comprises a conveying belt component I-1, a jacking device II, a portal frame II-3, a guide rail II-4, a clamp moving mechanism II-5, a supporting clamp component II-6, a guide component II-7, a conveying belt component II-8, a scanning box II-9, a scanning box II-10, a CCD camera II-11, an X-ray scanner II-12, a supporting seat II-13, a top frame II-61, a left clamping plate component II-62, a right clamping plate component II-63, a bidirectional screw rod II-64, a polish rod II-65, a motor II-66, a clamping plate II-621, a supporting plate II-622, a fixed rotating shaft II-623, an electric push rod II-624, a supporting plate component II-625, a movable rotating shaft II-626, a movable rotating shaft II-627, a vertical chute II-628, an arc chute II-629, a supporting plate II-6251, an extension plate II-6252 and a lifting plate II-6252 the device comprises a sliding block-6253, a limiting rod-6254, a limiting groove-6255, a spring-6256, a magnetic plate-6257, an electromagnet-6258, a box shell-21, a conveying belt-22, a conveying belt-23, a driving shaft-24, a movable supporting shaft-25, a movable supporting shaft-26, a motor-27, a lifting device-28, an electric push rod-29, an electric push rod-210, a rotating shaft-251, a rotating wheel-252, a rotating wheel-253, a left movable guide plate component-71, a right movable guide plate component-72, a transverse plate-73, a rotating control mechanism-74, a fixed frame-711, a rotating plate-712, a connecting rotating shaft-713, a connecting rod-714, a connecting rotating shaft-715, movable block-716, motor three-741, gear-742, toothed plate one-743, toothed plate two-744, guide rod-745 and connecting rod-746.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 11, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, the invention relates to an energy-saving and environment-friendly sorting device based on image analysis, which comprises a first conveying belt assembly 1, a jacking device 2, a supporting clamp assembly 6 and a guiding assembly 7, wherein a first scanning box 9 and a second scanning box 10 are mounted in the middle of the top end of the first conveying belt assembly 1, a CCD camera 11 and an X-ray scanner 12 are respectively mounted at the tops of the first scanning box 9 and the second scanning box 10, a second conveying belt assembly 8 is arranged at the front end of the left side of the first conveying belt assembly 1, the bottom of the first conveying belt assembly 1 is supported by a supporting seat 13, the jacking device 2 is arranged at the front end of the first conveying belt assembly 1, the jacking device 2 is used for jacking up stacked objects, the supporting clamp assembly 6 is used for clamping and supporting the stacked objects, the supporting clamp assembly 6 is mounted at the bottom of a clamp moving mechanism 5, the clamp moving mechanism 5 transversely moves along a guide rail 4, the guide rail 4 is fixed at the top end of a portal frame 3, the portal frame 3 is arranged at the outer side of the second conveying belt assembly 8 and the jacking device 2, the guiding assembly 7 is used for guiding the stacked objects centrally, and the guiding assembly 7 is mounted at the front side of the top of the first conveying belt assembly 1.
Referring to fig. 2-3, the energy-saving and environment-friendly sorting device based on image analysis of the present invention, the supporting fixture assembly 6 includes a top frame 61, a left clamping plate assembly 62, a right clamping plate assembly 63, a bidirectional screw 64, a polish rod 65 and a motor one 66, the left clamping plate assembly 62 and the right clamping plate assembly 63 are respectively arranged at the left side and the right side of the bottom of the top frame 61, the front side and the rear side of the inner top ends of the left clamping plate assembly 62 and the right clamping plate assembly 63 are respectively penetrated transversely by the bidirectional screw 64 and the polish rod 65, the bidirectional screw 64 is in threaded connection with the left clamping plate assembly 62 and the right clamping plate assembly 63, one end of the bidirectional screw 64 is in rotational connection with the top frame 61 through a bearing, the other end of the bidirectional screw 64 is in transmission connection with an output shaft of the motor one 66, the motor one 66 is fixed at the outer side of the top frame 61, the left end and the right end of the polish rod 65 are fixedly connected with the top frame 61, and the top of the top frame 61 is connected with the fixture moving mechanism 5.
Referring to fig. 4, in the energy-saving and environment-friendly sorting device based on image analysis, the left clamping plate assembly 62 and the right clamping plate assembly 63 are identical in structure and are symmetrically arranged left and right, the left clamping plate assembly 62 comprises a clamping plate 621, a support plate 622, a fixed rotating shaft 623, an electric push rod 624, a support plate assembly 625, a movable rotating shaft 626, a movable rotating shaft two 627, a vertical sliding groove 628 and an arc sliding groove 629, the support plate 622 is fixed on the front side and the rear side of the left end of the clamping plate 621, the tops of the two support plates 622 are rotationally connected with the electric push rod 624 through the fixed rotating shaft 623, the movable rotating shaft 626 and the movable rotating shaft two 627 are arranged on the left side of the support plate assembly 625, the bottom end of the electric push rod 624 is rotationally connected with the support plate assembly 625 through the movable rotating shaft one 626, the inside of the support plate 622 is provided with the vertical sliding groove 628 and the arc sliding groove 629, the left side of the vertical sliding groove 628 is communicated with the arc sliding groove 629, the front side and the rear side of the top of the clamping plate 621 is respectively penetrated by a bidirectional screw 64 and a polished rod 65, and the bidirectional screw 64 is in threaded connection with the clamping plate 621.
Referring to fig. 5, in the energy-saving and environment-friendly sorting device based on image analysis, a supporting plate component 625 includes a supporting plate 6251, an extending plate 6252, a sliding block 6253, a limiting rod 6254, a limiting groove 6255, a spring 6256, a magnetic plate 6257 and an electromagnet 6258, wherein the extending plate 6252 is embedded in the right side of the top of the supporting plate 6251, the extending plate 6252 slides with the supporting plate 6251, the sliding block 6253 is arranged on the left side of the front end and the rear end of the extending plate 6252, the inner middle part of the sliding block 6253 is transversely penetrated by the limiting rod 6254, the sliding block 6253 is embedded in the limiting groove 6255, the limiting groove 6255 is arranged on the front side and the rear side of the top of the supporting plate 6251, the limiting rod 6254 is fixed in the inside the limiting groove 6255, the left side of the sliding block 6253 is elastically connected with the inner left side wall of the limiting groove 6255 through the spring 6256, the spring 6256 is sleeved outside the limiting rod 6254, the left side of the extending plate 6252 is fixed with the magnetic plate 6257, the left side of the electromagnet 6258 is arranged on the left side of the magnetic plate 6257, the electromagnet 6258 is fixed on the inner left side of the supporting plate 6251, the first rotating shaft 626 and the second rotating shaft 627 is movably penetrated by the second rotating shaft 627.
Referring to fig. 6-8, an energy-saving and environment-friendly sorting device based on image analysis comprises a case 21, a first conveying belt 22, a second conveying belt 23, a driving shaft 24, a first movable supporting shaft 25, a second movable supporting shaft 26, a second motor 27, a lifting device 28, a second electric push rod 29 and a third electric push rod 210, wherein the conveying belt 22 and the second conveying belt 23 are respectively arranged on the left side and the right side of the inside of the case 21, the first conveying belt 22 and the second conveying belt 23 are sleeved on the driving shaft 24, the first movable supporting shaft 25 and the left side and the right side of the outside of the second movable supporting shaft 26, the driving shaft 24 is in transmission connection with an output shaft of the second motor 27, the middle part of the front end of the first movable supporting shaft 25 is connected with the second electric push rod 29, the middle part of the bottom end of the second movable supporting shaft 26 is fixedly connected with the third electric push rod 210, the second electric push rod 29 and the third electric push rod 210 are fixedly connected with the case 21, the lifting device 28 is arranged between the first conveying belt 22 and the second conveying belt 23, the lifting device 28 is fixedly connected with the case 21, and the case 21 is arranged on the front end of the case 21;
the driving shaft 24, the first movable supporting shaft 25 and the second movable supporting shaft 26 are identical in structure, the first movable supporting shaft 25 comprises a rotating shaft 251, a first rotating wheel 252 and a second rotating wheel 253, the first rotating wheel 252 and the second rotating wheel 253 are respectively connected to the left side and the right side of the rotating shaft 251, the middle of the rotating shaft 251 of the first movable supporting shaft 25 is connected with the second electric pushing rod 29 through a bearing, the middle of the rotating shaft 251 of the second movable supporting shaft 26 is connected with the third electric pushing rod 210 through a bearing, and the first conveying belt 22 and the second conveying belt 23 are respectively sleeved on the outer sides of the driving shaft 24, the first rotating wheel 252 and the second rotating wheel 253 of the first movable supporting shaft 25 and the second movable supporting shaft 26.
Referring to fig. 9, the guiding assembly 7 of the energy-saving and environment-friendly sorting device based on image analysis of the present invention includes a left movable guiding plate assembly 71, a right movable guiding plate assembly 72, a transverse plate 73 and a rotation control mechanism 74, wherein the left movable guiding plate assembly 71 and the right movable guiding plate assembly 72 are respectively mounted at the left and right edges of the top of the first conveyor belt assembly 1, the left and right sides of the left movable guiding plate assembly 71 and the right movable guiding plate assembly 72 are respectively connected with the rotation control mechanism 74, the rotation control mechanism 74 is supported by the transverse plate 73, and the transverse plate 73 and the rotation control mechanism 74 are both disposed at the front side inside the supporting seat 13.
Referring to fig. 10, in the energy-saving and environment-friendly sorting device based on image analysis of the present invention, the left movable guide plate assembly 71 and the right movable guide plate assembly 72 are identical in structure and are symmetrically arranged on the left and right sides, the left movable guide plate assembly 71 comprises a fixed frame 711, a rotating plate 712, a first connecting rotating shaft 713, a connecting rod 714, a second connecting rotating shaft 715 and a movable block 716, the rotating plate 712 is arranged in the fixed frame 711, the rear side of the rotating plate 712 is rotationally connected with the fixed frame 711 through the first connecting rotating shaft 713, the left side of the rotating plate 712 is rotationally connected with one end of the connecting rod 714 through the rotating shaft, the other end of the connecting rod 714 is rotationally connected with the movable block 716 through the second connecting rotating shaft 715, the right side of the movable block 716 is connected with the rotation control mechanism 74, and the fixed frame 711 is fixed at the top edge of the first conveying belt assembly 1.
Referring to fig. 11, in the energy-saving and environment-friendly sorting device based on image analysis of the present invention, the rotation control mechanism 74 includes a third motor 741, a gear 742, a first toothed plate 743, a second toothed plate 744, a guiding rod 745 and a connecting rod 746, wherein an output shaft of the third motor 741 is in transmission connection with the gear 742, front and rear sides of the gear 742 are respectively engaged with the first toothed plate 743 and the second toothed plate 744, guiding rods 745 are respectively penetrated inside the first toothed plate 743 and the second toothed plate 744, a left end of the first toothed plate 743 and a right end of the second toothed plate 744 are respectively connected with the movable blocks 716 of the left movable guiding plate assembly 71 and the right movable guiding plate assembly 72 through the connecting rod 746, the third motor 741 is fixed at the bottom of the transverse plate 73, and the guiding rod 745 is fixed at the top of the transverse plate 73.
The invention provides an energy-saving and environment-friendly sorting device based on image analysis through improvement, and the working principle is as follows;
firstly, when the equipment is used, the equipment is firstly placed in a working area, and then the device is connected with an external power supply, so that the power supply required by the work of the equipment can be provided;
secondly, placing box-type packages to be scanned and sorted on a first conveyor belt assembly 1, conveying the packages forwards through the first conveyor belt assembly 1, sequentially carrying out image recognition on the packages through a first scanning box 9 and a second scanning box 10, further recognizing the sizes of the packages, sorting the packages with different specifications, and carrying out scanning inspection on articles in the packages through an X-ray scanner 12;
thirdly, after the box-type package scanning is finished, the box-type package scanning is continuously carried forward through the first conveying belt component 1, the distance between the left movable guide plate component 71 and the right movable guide plate component 72 on two sides of the guide component 7 is adjusted according to the size of the box-type package, the gear 742 is driven to rotate by the control motor three 741, the toothed plate one 743 and the toothed plate two 744 on the front side and the rear side are respectively driven to move reversely by the gear 742, the toothed plate one 743 and the toothed plate two 744 transversely slide along the guide rod 745, the toothed plate one 743 and the toothed plate two 744 drive the movable blocks 716 of the left movable guide plate component 71 and the right movable guide plate component 72 to shrink or expand, the movable blocks 716 drive the connecting rods 714 through the connecting rotating shafts two 715, the connecting rods 714 drive the rotating plates 712 to rotate along the connecting rotating shafts 713, the angles of the rotating plates 712 are controlled, the package is centered and conveyed on the first conveying belt component 1 through the rotation of the rotating plates of the left movable guide plate component 71 and the right movable guide plate component 72, and the box-type package is centered and conveyed onto the jacking device 2 so as to be convenient for the subsequent clamping operation;
fourth, the lengths of the tops of the first conveyor belt 22 and the second conveyor belt 23 are adjusted according to the sizes of the packages, the positions of the first movable supporting shaft 25 and the second movable supporting shaft 26 are respectively controlled to be moved and adjusted by the second electric push rod 29 and the third electric push rod 210, so that the lengths of the tops of the first conveyor belt 22 and the second conveyor belt 23 are adjusted, the box-type packages are conveyed to the jacking device 2 in the middle, the left side and the right side of the bottom of the box-type packages are supported by the first conveyor belt 22 and the second conveyor belt 23, the driving shaft 24 is driven to rotate by the control motor second 27, the first conveyor belt 22 and the second conveyor belt 23 are driven to rotate, and the positions of the packages are adjusted by the rotation of the first conveyor belt 22 and the second conveyor belt 23, so that the packages are placed on the lifting device 28 in the middle;
fifth, when clamping the box-type package without bottom support, the clamp moving mechanism 5 controls the transverse movement and vertical movement of the supporting clamp assembly 6, controls the supporting clamp assembly 6 to move downwards, enables the left clamp plate assembly 62 and the right clamp plate assembly 63 of the supporting clamp assembly 6 to be respectively positioned at the left side and the right side of the box-type package, controls the motor I66 to generate power to drive the bidirectional screw 64 to rotate through the output shaft, and the bidirectional screw 64 rotates to drive the left clamp plate assembly 62 and the right clamp plate assembly 63 to shrink through threaded fit between the left clamp plate assembly 62 and the right clamp plate assembly 63, clamps the box-type package, and then moves the package to a tray at the top of the conveyer belt assembly II 8 placed in the specification;
sixth, when the box-type package to be supported at the bottom is clamped, the package is jacked up upwards through the lifting device 28, then the supporting clamp assembly 6 is moved to the outer side of the package, the electric push rod one 624 of the left clamping plate assembly 62 and the right clamping plate assembly 63 is controlled to extend, the electric push rod one 624 pushes the movable rotating shaft one 626 and the movable rotating shaft two 627 to slide downwards along the vertical sliding groove 628, the movable rotating shaft one 626 and the movable rotating shaft two 627 drive the supporting plate assembly 625 to move downwards, the movable rotating shaft two 627 move to the bottom of the vertical sliding groove 628, the movable rotating shaft one 626 enters the arc-shaped sliding groove 629 and slides downwards along the inner wall of the arc-shaped sliding groove 629, the movable rotating shaft one 626 drives the supporting plate assembly 625 to rotate by ninety degrees along the movable rotating shaft two 627, the supporting plate assembly 625 rotates to be in a horizontal state, the bottom of the box-type package is supported by the supporting plate assembly 625, the sliding blocks 6253 on two sides of the extending plate 6252 of the supporting plate assembly 625 are supported by the springs 6256, the supporting effect on the bottom of the package is increased by the extending plate 6252, magnetism is generated by electrifying the electromagnet 6258, the length of the supporting plate 6252 is shortened, and the length of the supporting plate 625 cannot be shortened by the box-type package assembly, and the supporting plate 625 cannot be shortened;
seventh, after clamping the box-type package and carrying out bottom support, the package can be moved to the tray at the top of the second conveyor belt component 8 placed in the specification, when the package is put down, the first electric push rod 624 of the left clamping plate component 62 and the right clamping plate component 63 is controlled to shrink, the first electric push rod 624 pulls the first movable rotating shaft 626 to slide upwards into the vertical sliding groove 628 along the arc-shaped sliding groove 629, so that the supporting plate component 625 rotates to a vertical state, and the distance between the left clamping plate component 62 and the right clamping plate component 63 is expanded, so that the package can be put down.
The basic principle and main characteristics of the invention and the advantages of the invention are shown and described above, standard parts used by the invention can be purchased from market, special-shaped parts can be customized according to the description of the specification and the drawings, the specific connection modes of the parts adopt conventional means such as mature bolt rivets and welding in the prior art, the machinery, the parts and the equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection modes in the prior art, so that the description is omitted.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
1. The energy-saving and environment-friendly sorting device based on image analysis comprises a first conveying belt assembly (1), wherein a first scanning box (9) and a second scanning box (10) are arranged in the middle of the top end of the first conveying belt assembly (1), a CCD (charge coupled device) camera (11) and an X-ray scanner (12) are respectively arranged at the tops of the first scanning box (9) and the second scanning box (10), a second conveying belt assembly (8) is arranged at the front end of the left side of the first conveying belt assembly (1), and the bottom of the first conveying belt assembly (1) is supported by a supporting seat (13);
the method is characterized in that: further comprises:
the jacking device (2) is arranged at the front end of the first conveyor belt assembly (1), and the jacking device (2) is used for jacking up the stacked objects;
the supporting clamp assembly (6), the supporting clamp assembly (6) is used for clamping and supporting the stacking objects, the supporting clamp assembly (6) is arranged at the bottom of the clamp moving mechanism (5), the clamp moving mechanism (5) moves transversely along the guide rail (4), the guide rail (4) is fixed at the top end of the portal frame (3), and the portal frame (3) is arranged at the outer sides of the conveying belt assembly II (8) and the jacking device (2);
the guide assembly (7) is used for guiding the stacking objects in the middle, and the guide assembly (7) is arranged on the front side of the top of the first conveyor belt assembly (1);
the supporting clamp assembly (6) comprises a top frame (61), a left clamping plate assembly (62), a right clamping plate assembly (63), a bidirectional screw rod (64), a polish rod (65) and a motor I (66), wherein the left side and the right side of the bottom of the top frame (61) are respectively provided with the left clamping plate assembly (62) and the right clamping plate assembly (63), the front side and the rear side of the inner top end of the left clamping plate assembly (62) and the front side and the rear side of the inner top end of the right clamping plate assembly (63) are respectively penetrated transversely by the bidirectional screw rod (64) and the polish rod (65), the bidirectional screw rod (64) is in threaded connection with the left clamping plate assembly (62) and the right clamping plate assembly (63), one end of the bidirectional screw rod (64) is in rotary connection with the top frame (61) through a bearing, the other end of the bidirectional screw rod (64) is in transmission connection with an output shaft of the motor I (66), the motor I (66) is fixed on the outer side of the top frame (61), the left end and the right end of the polish rod (65) are fixedly connected with the top frame (61), and the top of the top frame (61) is connected with the clamp moving mechanism (5);
the left clamping plate assembly (62) and the right clamping plate assembly (63) are identical in structure and are symmetrically arranged left and right, the left clamping plate assembly (62) comprises a clamping plate (621), a support plate (622), a fixed rotating shaft (623), an electric push rod I (624), a support plate assembly (625), a movable rotating shaft I (626), a movable rotating shaft II (627), a vertical sliding groove (628) and an arc sliding groove (629), the support plate (622) is fixed on the front side and the rear side of the left end of the clamping plate (621), the tops of the two support plates (622) are rotationally connected with the electric push rod I (624) through the fixed rotating shaft (623), the left side of the support plate assembly (625) is provided with the movable rotating shaft I (626) and the movable rotating shaft II (627), the bottom end of the electric push rod I (624) is rotationally connected with the support plate assembly (625) through the movable rotating shaft I (626), the vertical sliding groove (628) and the arc sliding groove (629) are formed in the support plate (622), the left side of the vertical sliding groove (628) is communicated with the arc sliding groove (629), and the front side and the rear side of the top of the clamping plate (621) is respectively connected with the two-way threaded screw rods (64) and the two-way threaded rods (64 and (65) are connected with the two-way threaded rods (64);
the utility model provides a magnetic force control device for a magnetic force control device, including support plate assembly (625), backup pad subassembly (625) including backup pad (6251), extension board (6252), slider (6253), gag lever post (6254), spacing groove (6255), spring (6256), magnetic plate (6257) and electro-magnet (6258), the top right side embedding of backup pad (6251) has extension board (6252), and extension board (6252) and backup pad (6251) slip, both ends left side all is provided with slider (6253) around extension board (6252), the interior middle part of slider (6253) is transversely run through by gag lever post (6254), slider (6253) are embedded to spacing inslot (6255), and spacing groove (6255) are seted up in the top front and back both sides of backup pad (6251), inside gag lever post (6254) are fixed in spacing groove (6255), the left side of slider (6253) is through spring (6256) and the inside left side wall elastic connection of spacing groove (6255), and spring (6256) are in the cover is located the stopper lever post (6254) outside, the left side is fixed in the left side of two sides of the electro-magnet (6257), and the left side is fixed in the left side of the electro-magnet (6257) by the side of the backup pad (6257).
2. The energy-saving and environment-friendly sorting device based on image analysis according to claim 1, wherein: the jacking device (2) comprises a first box shell (21), a first conveying belt (22), a second conveying belt (23), a driving shaft (24), a first movable supporting shaft (25), a second movable supporting shaft (26), a second motor (27), a lifting device (28), a second electric push rod (29) and a third electric push rod (210), wherein the first conveying belt (22) and the second conveying belt (23) are respectively arranged on the left side and the right side of the inside of the first box shell (21), the first conveying belt (22) and the second conveying belt (23) are sleeved on the left side and the right side of the outside of the driving shaft (24), the first movable supporting shaft (25) and the second movable supporting shaft (26), the driving shaft (24) is in transmission connection with an output shaft of the second motor (27), the middle part of the front end of the first movable supporting shaft (25) is connected with the second electric push rod (29), the middle part of the bottom end of the second movable supporting shaft (26) is fixedly connected with the third electric push rod (210), the second electric push rod (29) and the third electric push rod (210) are fixedly connected with the first box shell (21), the first conveying belt (22) and the second conveying belt (23) are sleeved on the left side and the right side of the outside of the first box shell, the first lifting device (28) is fixedly connected with the first lifting device (28).
3. The energy-saving and environment-friendly sorting device based on image analysis according to claim 2, wherein: the structure of the driving shaft (24), the movable supporting shaft I (25) and the movable supporting shaft II (26) are identical, the movable supporting shaft I (25) comprises a rotating shaft (251), a rotating wheel I (252) and a rotating wheel II (253), the rotating wheel I (252) and the rotating wheel II (253) are respectively connected to the left side and the right side of the rotating shaft (251), the middle part of the rotating shaft (251) of the movable supporting shaft I (25) is connected with the electric pushing rod II (29) through a bearing, the middle part of the rotating shaft (251) of the movable supporting shaft II (26) is connected with the electric pushing rod III (210) through a bearing, and the conveying belt I (22) and the conveying belt II (23) are respectively sleeved on the outer sides of the driving shaft (24), the rotating wheel I (252) and the rotating wheel II (253) of the movable supporting shaft II (26).
4. The energy-saving and environment-friendly sorting device based on image analysis according to claim 1, wherein: the guide assembly (7) comprises a left movable guide plate assembly (71), a right movable guide plate assembly (72), a transverse plate (73) and a rotation control mechanism (74), wherein the left movable guide plate assembly (71) and the right movable guide plate assembly (72) are respectively arranged at the left side edge and the right side edge of the top of the first conveying belt assembly (1), the left side and the right side edge of the left movable guide plate assembly (71) and the right side of the right movable guide plate assembly (72) are respectively connected with the rotation control mechanism (74), the rotation control mechanism (74) is supported by the transverse plate (73), and the transverse plate (73) and the rotation control mechanism (74) are both arranged at the front side of the support seat (13).
5. The energy-saving and environment-friendly sorting device based on image analysis according to claim 4, wherein: the left movable guide plate assembly (71) and the right movable guide plate assembly (72) are identical in structure and are arranged in a bilateral symmetry mode, the left movable guide plate assembly (71) comprises a fixed frame (711), a rotating plate (712), a first connecting rotating shaft (713), a connecting rod (714), a second connecting rotating shaft (715) and a movable block (716), the rotating plate (712) is arranged in the fixed frame (711), the rear side of the rotating plate (712) is rotationally connected with the fixed frame (711) through the first connecting rotating shaft (713), the left side of the rotating plate (712) is rotationally connected with one end of the connecting rod (714) through the rotating shaft, the other end of the connecting rod (714) is rotationally connected with the movable block (716) through the second connecting rotating shaft (715), and the right side of the movable block (716) is connected with the rotating control mechanism (74), and the fixed frame (711) is fixed at the top edge of the first conveying belt assembly (1).
6. The energy-saving and environment-friendly sorting device based on image analysis according to claim 4, wherein: the rotation control mechanism (74) comprises a motor three (741), a gear (742), a toothed plate one (743), a toothed plate two (744), a guide rod (745) and a connecting rod (746), wherein an output shaft of the motor three (741) is in transmission connection with the gear (742), the front side and the rear side of the gear (742) are respectively meshed with the toothed plate one (743) and the toothed plate two (744) mutually, the guide rod (745) is respectively penetrated inside the toothed plate one (743) and the toothed plate two (744), and the left end of the toothed plate one (743) and the right end of the toothed plate two (744) are respectively connected with a movable block (716) of the left movable guide plate assembly (71) and the right movable guide plate assembly (72) through the connecting rod (746), the motor three (741) is fixed at the bottom of the transverse plate (73), and the guide rod (745) is fixed at the top of the transverse plate (73).
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