CN117512762A - Grinding and polishing method for special-shaped parts - Google Patents
Grinding and polishing method for special-shaped parts Download PDFInfo
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- CN117512762A CN117512762A CN202311459323.2A CN202311459323A CN117512762A CN 117512762 A CN117512762 A CN 117512762A CN 202311459323 A CN202311459323 A CN 202311459323A CN 117512762 A CN117512762 A CN 117512762A
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- 238000000034 method Methods 0.000 title claims abstract description 75
- 238000005498 polishing Methods 0.000 title claims abstract description 59
- 238000000227 grinding Methods 0.000 title claims abstract description 54
- 230000008569 process Effects 0.000 claims abstract description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 238000004140 cleaning Methods 0.000 claims description 13
- 238000005238 degreasing Methods 0.000 claims description 9
- 244000137852 Petrea volubilis Species 0.000 claims description 7
- 238000009991 scouring Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000004075 alteration Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 6
- 239000012535 impurity Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- -1 greasy dirt Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F3/00—Electrolytic etching or polishing
- C25F3/16—Polishing
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention belongs to the technical field of electrochemical mechanical polishing, and discloses a special-shaped part grinding and polishing method, which comprises the following steps of S100, obtaining a target state of a part to be ground; s200, manually grinding according to the target state to obtain a process product; s300, carrying out electrolytic polishing on the manually ground process product to obtain a finished product; s400, comparing the surface finish of the finished product with the surface finish of the part in a target state, and detecting the appearance; s500, if the surface finish of the finished product is different from the surface finish of the part in the target state, the finished product is unqualified, and the steps S200-S400 are repeated until the finished product is qualified. The special-shaped part grinding and polishing method can be free from the influence of part structures, ensure that the surface of the ground part has no chromatic aberration, and improve the production stability and the production efficiency.
Description
Technical Field
The invention relates to the technical field of electrochemical mechanical polishing, in particular to a grinding and polishing method for special-shaped parts.
Background
Grinding and polishing are a common surface treatment technique commonly used in the processing of metals, stone materials, wood materials, and the like. They can improve the brightness, finish and smoothness of the material to achieve higher decorative and practical properties.
In the prior art, aiming at soft materials and thin-wall parts with complex and fine shapes, the surface finish of the parts is usually improved by adopting a manual grinding mode. However, when the product is manually ground, the upper limit of the surface finish cannot meet the customer standard, and the manual grinding makes it difficult to finish the surface. At the same time, the difference in strength, abrasive and personal skill used in grinding can also result in a different finish. If the product has appearance defects before grinding, the grinding time of the product on the embryo pulling machine is relatively increased, and the smoothness of the product is also affected.
Therefore, there is a need for a polishing method for shaped parts to solve the above problems.
Disclosure of Invention
The invention aims to provide a special-shaped part grinding and polishing method which can prevent the influence of a part structure, ensure that the surface of the ground part has no chromatic aberration, and improve the production stability and the production efficiency.
To achieve the purpose, the invention adopts the following technical scheme:
the special-shaped part grinding and polishing method comprises the following steps:
s100, acquiring a target state of a part to be ground;
s200, manually grinding according to the target state to obtain a process product;
s300, carrying out electrolytic polishing on the manually ground process product to obtain a finished product;
s400, comparing the surface finish of the finished product with the surface finish of the part in the target state, and performing appearance detection;
s500, if the surface finish of the finished product is different from the surface finish of the part in the target state, the finished product is not qualified, and the steps S200-S400 are repeated until the finished product is qualified.
As an alternative to the special-shaped part grinding and polishing method provided by the invention, the step S300 comprises the following steps:
s301, degreasing and cleaning the process product;
s302, placing the process product into an electrolytic tank, and setting a first working voltage and a first electrifying time;
s303, placing the electrolyzed process product into a cold water tank;
s304, taking out the process product in the cold water tank, and putting the process product into a hot water tank and stirring;
s305, taking out the process product in the hot water tank, and drying to obtain the finished product.
As an alternative scheme of the polishing method for the special-shaped part provided by the invention, if the target state is a bright state, step S200 includes:
s211, degreasing and cleaning the surface of the part to be ground;
s212, polishing the surface of the part to be polished for a first working time by using first sand paper;
and S213, polishing the surface of the part to be polished for a second working time by using second abrasive paper to obtain the process product, wherein the mesh number of the second abrasive paper is larger than that of the first abrasive paper.
As an alternative scheme of the special-shaped part grinding and polishing method provided by the invention, if the target state is a bright state, the first working voltage in the step S302 is 8-12V, and the first power-on time is 2-3min.
As an alternative scheme of the special-shaped part grinding and polishing method provided by the invention, the mesh number of the first abrasive paper is 320 meshes, and the first working time is 8-10min.
As an alternative scheme of the special-shaped part grinding and polishing method provided by the invention, the mesh number of the second abrasive paper is 600 meshes, and the second working time is 5min.
As an alternative scheme of the polishing method for the special-shaped part provided by the invention, if the target state is a matte state, the step S200 includes:
s221, degreasing and cleaning the surface of the part to be ground;
and S222, polishing the surface of the part to be polished for a third working time by using red scouring pad, and obtaining the process product.
As an alternative scheme of the special-shaped part grinding and polishing method provided by the invention, the third working time is 8-10min.
As an alternative scheme of the special-shaped part grinding and polishing method provided by the invention, if the target state is a matte state, the first working voltage in the step S302 is 2-3V, and the first power-on time is 1.5-2.5min.
As an alternative scheme of the special-shaped part grinding and polishing method provided by the invention, in step S304, the process product in the cold water tank is taken out, and before the process product is put into a hot water tank, the method further comprises:
wiping the process product clean.
As an alternative scheme of the special-shaped part grinding and polishing method provided by the invention, after the step S500, the method further comprises the following steps:
and S600, cleaning the polished surface of the finished product.
The invention has the beneficial effects that:
the special-shaped part grinding and polishing method provided by the invention comprises the following steps: s100, acquiring a target state (such as a matte state or a bright state) of a part to be ground; s200, manually grinding according to the target state to obtain a process product; s300, carrying out electrolytic polishing on the manually ground process product to obtain a finished product; s400, comparing the surface finish of the finished product with the surface finish of the part in a target state, and detecting the appearance; s500, if the surface finish of the finished product is different from the surface finish of the part in the target state, the finished product is unqualified, and the steps S200-S400 are repeated until the finished product is qualified. Because the shape and structure of the parts to be ground are different, the parts to be ground are manually ground firstly, and the effects of brightness or matte can be achieved after the surfaces of the parts to be ground are manually ground. Through electrolytic polishing, no chromatic aberration exists between each part after grinding, so that the production stability and the production efficiency are improved, and the requirements of customers on the appearance of products can be better met.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following description will briefly explain the drawings needed in the description of the embodiments of the present invention, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the contents of the embodiments of the present invention and these drawings without inventive effort for those skilled in the art.
FIG. 1 is a flow chart of a method for grinding and polishing a profiled part in accordance with one embodiment of the present invention;
fig. 2 is a flowchart of a method for grinding and polishing a special-shaped part according to an embodiment of the present invention.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, are merely for convenience of describing the present invention and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed", "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected or integrally connected; either mechanically or electrically. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
The embodiment provides a special-shaped part grinding and polishing method, as shown in fig. 1 and 2, comprising the following steps:
s100, acquiring a target state of the part to be ground. In this embodiment, the part to be ground is an aluminum part, and the target state of the part to be ground includes a matte state and a bright state.
And S200, manually grinding according to the target state to obtain a process product. Specifically, the part to be ground is manually ground through a blank pulling machine.
As a specific implementation of this embodiment, if the target state of the part to be polished is a bright state, step S200 includes:
s211, degreasing and cleaning the surface of the part to be ground. Before manual grinding, the surface of the part to be ground is cleaned, and impurities such as greasy dirt, dust and the like on the surface of the part to be ground are removed, so that the influence on the grinding effect is avoided.
S212, polishing the surface of the part to be polished for a first working time by using first sand paper. The step is primary grinding, and coarse parts such as large particles, burrs and the like on the surface of the part to be ground are removed, so that the surface smoothness and smoothness requirements are preliminarily met. During grinding, the grinding direction needs to be consistent so as to avoid scratches; the force is applied uniformly in the grinding process so as to avoid the defects of uneven surface.
Specifically, the mesh number of the first sand paper is 320 meshes, and the first working time is 8-10min.
S213, polishing the surface of the part to be polished for a second working time by using second abrasive paper to obtain a process product, wherein the mesh number of the second abrasive paper is larger than that of the first abrasive paper. This step is fine grinding to achieve a higher finish and smoothness of the surface of the part to be ground. During grinding, the force needs to be controlled so as to avoid damage to the surface of the part caused by excessive grinding.
Specifically, the mesh number of the second sand paper is 600 meshes, and the second working time is 5min.
It should be noted that, in order to ensure that the polishing effect is expected, the sequence and time of steps S212 and S213 may not be easily changed.
As another specific implementation of this embodiment, if the target state of the part to be polished is a matte state, step S200 includes:
s221, degreasing and cleaning the surface of the part to be ground, and removing impurities such as greasy dirt and dust on the surface of the part to be ground, so as to avoid influencing the grinding effect.
And S222, polishing the surface of the part to be polished for a third working time by using red scouring pad, and obtaining a process product. The red scouring pad can thoroughly remove dirt, rust spots and oxide skin on the surface of the part to be ground.
Specifically, the third working time is 8-10min.
S300, carrying out electrolytic polishing on the process product subjected to manual grinding to obtain a finished product. Through electrolytic polishing, no chromatic aberration exists between each part after grinding, so that the production stability and the production efficiency are improved, and the requirements of customers on the appearance of products can be better met. And the one-time electrochemical polishing time is short, and a plurality of parts can be polished simultaneously, so that the production efficiency is greatly improved.
Specifically, step S300 includes:
s301, degreasing and cleaning the process product. And cleaning the ground process product, and removing sand grains and impurities generated by grinding so as not to influence the polishing effect.
S302, placing the process product into an electrolytic tank, and setting a first working voltage and a first energizing time.
Specifically, in this embodiment, if the target state of the part to be polished is a bright state, the first working voltage in this step is 8-12V, and the first power-on time is 2-3min. If the target state of the part to be ground is a matte state, the first working voltage in the step is 2-3V, and the first power-on time is 1.5-2.5min.
S303, placing the electrolyzed process product into a cold water tank. To clean the electrolyte on the surface thereof.
S304, taking out the process product in the cold water tank, putting the process product in a hot water tank, and stirring. Specifically, it is also necessary to wipe the process product clean before it is placed in the hot water tank to remove the liquid residue from the cold water tank.
S305, taking out the process product in the hot water tank, and drying to obtain a finished product.
S400, comparing the surface finish of the finished product with the surface finish of the part in the target state, and performing appearance detection.
S500, if the surface finish of the finished product is different from the surface finish of the part in the target state, the finished product is unqualified, and the steps S200-S400 are repeated until the finished product is qualified. The surface is abnormal due to electrolytic polishing, and the electrolytic polishing can be carried out again after the surface of the product is ground again manually, so that the processing steps are unchanged until the qualified product is produced.
And S600, cleaning the surface of the finished product after polishing. After polishing, the surface of the finished product is cleaned in time, and residues generated by polishing are removed so as not to influence the final surface effect.
It is to be understood that the above examples of the present invention are provided for clarity of illustration only and are not limiting of the embodiments of the present invention. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the invention are desired to be protected by the following claims.
Claims (10)
1. The special-shaped part grinding and polishing method is characterized by comprising the following steps of:
s100, acquiring a target state of a part to be ground;
s200, manually grinding according to the target state to obtain a process product;
s300, carrying out electrolytic polishing on the manually ground process product to obtain a finished product;
s400, comparing the surface finish of the finished product with the surface finish of the part in the target state, and performing appearance detection;
s500, if the surface finish of the finished product is different from the surface finish of the part in the target state, the finished product is not qualified, and the steps S200-S400 are repeated until the finished product is qualified.
2. The special-shaped part grinding and polishing method according to claim 1, wherein step S300 includes:
s301, degreasing and cleaning the process product;
s302, placing the process product into an electrolytic tank, and setting a first working voltage and a first electrifying time;
s303, placing the electrolyzed process product into a cold water tank;
s304, taking out the process product in the cold water tank, putting the process product into a hot water tank, and stirring;
s305, taking out the process product in the hot water tank, and drying to obtain the finished product.
3. The special-shaped part grinding and polishing method according to claim 2, wherein if the target state is a bright state, step S200 includes:
s211, degreasing and cleaning the surface of the part to be ground;
s212, polishing the surface of the part to be polished for a first working time by using first sand paper;
and S213, polishing the surface of the part to be polished for a second working time by using second abrasive paper to obtain the process product, wherein the mesh number of the second abrasive paper is larger than that of the first abrasive paper.
4. The special-shaped part grinding and polishing method according to claim 3, wherein if the target state is a bright state, the first working voltage in step S302 is 8-12V, and the first power-on time is 2-3min.
5. A special-shaped part grinding and polishing method according to claim 3, wherein the mesh number of the first sand paper is 320 meshes, and the first working time is 8-10min.
6. A special-shaped part grinding and polishing method as claimed in claim 3, wherein the mesh number of the second sand paper is 600 mesh, and the second working time is 5min.
7. The method of grinding and polishing a special-shaped part according to claim 2, wherein if the target state is a matte state, the step S200 includes:
s221, degreasing and cleaning the surface of the part to be ground;
and S222, polishing the surface of the part to be polished for a third working time by using red scouring pad, and obtaining the process product.
8. The special-shaped part grinding and polishing method according to claim 7, wherein the third working time is 8-10min.
9. The special-shaped part grinding and polishing method according to claim 7, wherein if the target state is a matte state, the first working voltage in step S302 is 2-3V, and the first power-on time is 1.5-2.5min.
10. The special-shaped part grinding and polishing method according to any one of claims 1 to 9, further comprising, after step S500, the steps of:
and S600, cleaning the polished surface of the finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311459323.2A CN117512762A (en) | 2023-11-02 | 2023-11-02 | Grinding and polishing method for special-shaped parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311459323.2A CN117512762A (en) | 2023-11-02 | 2023-11-02 | Grinding and polishing method for special-shaped parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117512762A true CN117512762A (en) | 2024-02-06 |
Family
ID=89755954
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311459323.2A Pending CN117512762A (en) | 2023-11-02 | 2023-11-02 | Grinding and polishing method for special-shaped parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117512762A (en) |
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2023
- 2023-11-02 CN CN202311459323.2A patent/CN117512762A/en active Pending
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