CN117509103A - Full-automatic section bar stacker - Google Patents

Full-automatic section bar stacker Download PDF

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Publication number
CN117509103A
CN117509103A CN202311584301.9A CN202311584301A CN117509103A CN 117509103 A CN117509103 A CN 117509103A CN 202311584301 A CN202311584301 A CN 202311584301A CN 117509103 A CN117509103 A CN 117509103A
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CN
China
Prior art keywords
profile
spacer
piece
clamping
driving
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311584301.9A
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Chinese (zh)
Inventor
伍荣芬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Duomai Intelligent Manufacturing Guangdong Co ltd
Original Assignee
Duomai Intelligent Manufacturing Guangdong Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Duomai Intelligent Manufacturing Guangdong Co ltd filed Critical Duomai Intelligent Manufacturing Guangdong Co ltd
Priority to CN202311584301.9A priority Critical patent/CN117509103A/en
Publication of CN117509103A publication Critical patent/CN117509103A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B65G47/30—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/914—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems incorporating rotary and rectilinear movements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/005—Stacking of articles by using insertions or spacers between the stacked layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • De-Stacking Of Articles (AREA)

Abstract

The invention belongs to the field of profile stacking, and provides a full-automatic profile stacker, which comprises a frame, and further comprises a feeding device, a turnover cover device, a stacking manipulator and a gasket placement device which are respectively arranged on the frame; the feeding device is used for conveying the sectional materials and enabling the sectional materials to be orderly arranged; the turnover cover device comprises a turnover mechanism and a cover mechanism, wherein the turnover mechanism is arranged on two opposite sides of the feeding device and used for turning over one group of orderly arranged sectional materials by 180 degrees, and the cover mechanism is arranged at the top of the feeding device and used for covering the turned over 180 degrees of sectional materials on the other group of orderly arranged sectional materials. The stacking manipulator is used for transferring the two groups of covered profiles from the feeding device to an external tray and stacking the profiles in order; the gasket placers are arranged on two opposite sides of the tray and are used for laying gaskets on the surface of the tray to separate the tray from the sectional materials, or laying gaskets on the surface of the sectional materials to separate two adjacent layers of sectional materials. The device can improve the stacking efficiency and the stacking safety.

Description

Full-automatic section bar stacker
Technical Field
The invention relates to the technical field of profile stacking, in particular to a full-automatic profile stacking machine.
Background
The section bar is a product with a specific shape made of plastic metal or nonmetal, and is widely applied to the fields of photovoltaic frames, building door and window frames or guardrails and the like. The profile is usually formed into a final finished product from an original, and usually needs to undergo the procedures of cutting, milling and drilling, corner fitting and the like, then is stacked into a stack, and finally is transported to an assembly station for assembly to form the finished product. Because one surface of most section bars is provided with grooves and protrusions, in order to improve space utilization rate and stability of stacking the section bars, the surfaces of the upper section bars and the lower section bars, which are provided with the grooves and the protrusions, are required to be opposite and buckled, and then the upper section bars and the lower section bars are stacked on the tray layer by layer.
The profile stacking equipment on the market at present can only be used for stacking profiles with regular profile, and can only be used for stacking profiles with grooves and protrusions manually. The manual stacking has the problems of low working efficiency and high labor intensity, cannot meet the requirement of the current large-batch automatic production, and the processed sectional materials have sharp corners and edges, so that operators carrying out the manual stacking are easily scratched, and certain potential safety hazards exist.
The technical problems to be solved by the invention are as follows: how to realize the automatic pile up neatly to the section bar through equipment to replace the current problem that needs artifical pile up neatly section bar.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a full-automatic profile stacker crane which can realize automatic stacking of profiles so as to improve the efficiency and safety of profile stacking.
The technical scheme adopted by the invention is as follows: the full-automatic section bar stacker crane comprises a rack, and further comprises a feeding device, a turnover cover device, a stacking manipulator and a gasket placing device which are respectively arranged on the rack;
the feeding device is used for conveying the sectional materials and enabling the sectional materials to be orderly arranged;
the turnover cover device comprises a turnover mechanism and a cover mechanism, wherein the turnover mechanism is arranged on two opposite sides of the feeding device and used for turning over one group of orderly arranged sectional materials by 180 degrees, and the cover mechanism is arranged at the top of the feeding device and used for covering the turned over 180 degrees of sectional materials on the other group of orderly arranged sectional materials.
The stacking manipulator is used for transferring the two groups of covered profiles from the feeding device to an external tray and stacking the profiles in order;
the gasket placers are arranged on two opposite sides of the tray and are used for laying gaskets on the surface of the tray to separate the tray from the sectional materials, or laying gaskets on the surface of the sectional materials to separate two adjacent layers of sectional materials.
The utility model provides a full-automatic section bar hacking machine, discharge through material feeding unit, rethread upset lid closes the device and makes two sets of section bars lid each other again behind the section bar upset of wherein, then shift to neatly pile up on the tray by pile up neatly manipulator with the section bar that covers from material feeding unit, and in order to avoid the section bar to bump each other and lead to the section bar outward appearance impaired when stacking, utilize gasket placer to place the gasket on tray surface and section bar surface, with the protection section bar, the automatic pile up neatly of section bar can be realized to the hacking machine of this application, with the efficiency of improvement section bar pile up neatly and the probability of reducing the incident emergence such as scratch, collapse.
In some embodiments, the feeding device comprises a conveying mechanism, a transverse beating and aligning mechanism and a longitudinal beating and aligning mechanism, wherein the conveying mechanism is arranged at one end of the frame, the transverse beating and aligning mechanism is arranged at the edges of two opposite sides of the conveying mechanism and used for enabling the preset number of sectional materials to be tightly arranged, and the longitudinal beating and aligning mechanism is arranged at the outer sides of two opposite sides of the conveying mechanism and used for enabling the end faces of the preset number of sectional materials to be orderly arranged.
Through adopting above-mentioned technical scheme, utilize transport mechanism to shift the section bar from last process to the hacking machine in to utilize horizontal clapping mechanism and vertical clapping mechanism screen cooperation to arrange the section bar in order compactly with preset quantity, in order to follow-up operation of process.
In some embodiments, the conveying mechanism comprises a feeding conveying belt, a discharging conveying belt, a turnover conveying belt, a covering conveying belt and a discharging conveying belt which are connected in sequence, and the joint of two adjacent conveying belts is partially overlapped;
the transverse beating and aligning mechanism comprises three groups of transverse beating and aligning components which are respectively and correspondingly arranged at the two opposite side edges of the overturning conveyor belt, the covering conveyor belt and the discharging conveyor belt, the single group of transverse beating and aligning components comprises a transverse stop block, a first transverse lifting piece, a transverse push plate, a second transverse lifting piece and a transverse beating and aligning power piece, the first transverse lifting piece and the second transverse lifting piece are arranged at the edge of the conveyor belt at intervals, the transverse stop block is connected with the output end of the first transverse lifting piece, the transverse push plate and the transverse beating and aligning power piece are connected with the output end of the second transverse lifting piece, and the transverse beating and aligning power piece is used for driving the transverse push plate to be close to or far away from the transverse stop block;
the longitudinal patting and aligning mechanism comprises four groups of longitudinal patting and aligning assemblies, the four groups of longitudinal patting and aligning assemblies respectively correspond to the discharging conveyor belt, the overturning conveyor belt, the covering conveyor belt and the discharging conveyor belt, the single group of longitudinal exhaust assemblies comprise longitudinal patting and aligning power pieces and longitudinal pushing plates, the longitudinal patting and aligning power pieces are arranged on the frame, and the longitudinal patting and aligning power pieces are used for driving the longitudinal pushing plates to be close to or far away from the conveyor belt.
By adopting the technical scheme, the profiles are conveyed into the stacker from the previous working procedure through the feeding conveyor belt, are orderly arranged on the arrangement conveyor belt according to the preset quantity, are covered on the covering conveyor belt after being turned over by 180 degrees, and finally are transferred onto the discharging conveyor belt from the covering conveyor belt to be stacked, and the two adjacent conveyor belts are partially overlapped, so that the profiles can be prevented from falling off in the conveying process;
when each conveyor belt conveys the sectional materials, the transverse check blocks and the transverse pushing plates retract to the position below the conveying surface of the conveyor belt, when the number of the sectional materials reaches the specified number or the position reaches the preset position, the transverse check blocks and the transverse pushing plates rise to the position higher than the conveying surface of the conveyor belt, and then the transverse pushing plates are driven by the transverse shooting-up power piece to be close to the transverse check blocks, so that the sectional materials can be compactly arranged;
when the profiles are compactly arranged, the longitudinal pushing plates are driven by the longitudinal shooting and aligning power piece to be close to the profiles, so that the end faces of the profiles are flush.
In some embodiments, the turnover mechanism comprises two turnover lifting seats, two first section clamping pieces, two turnover power pieces and a synchronous rod, wherein the two turnover lifting seats are respectively arranged on two opposite sides of the feeding device, the turnover lifting seats are connected with the lifting of the frame, the two first section clamping pieces are respectively arranged on the two turnover lifting seats, the two turnover power pieces are respectively arranged on the two turnover lifting seats and are used for driving the first section clamping pieces to rotate, two ends of the synchronous rod are respectively and rotatably connected with the two turnover lifting seats, two ends of the synchronous rod are respectively provided with synchronous gears, and the two turnover lifting seats are respectively provided with synchronous racks meshed with the synchronous gears.
Through adopting above-mentioned technical scheme, utilize upset elevating socket to descend, make two first section bar holders clamp the both ends of section bar simultaneously, then drive the section bar by the upset elevating socket and rise a take place the altitude, rethread upset power piece drive first section bar holder upset 180, accomplish the upset of section bar, and the synchronizing lever then can ensure that two upset elevating socket can go up and down in step to avoid in the upset in-process, the height at section bar both ends is different, and leads to the section bar to take place distortion.
In some embodiments, the first section bar clamping piece includes first layer board, first board power spare that draws, first pressure head and first power spare that pushes down, and first layer board and upset elevating seat sliding connection are used for driving first layer board and are close to or keep away from material feeding unit to first board power spare, and the quantity of first pressure head is a plurality of, and each first pressure head sets up along the range direction interval of section bar, and each first pressure head sets up with first layer board relatively, and first power spare that pushes down is used for driving each first pressure head and is close to or keep away from first layer board.
Through adopting above-mentioned technical scheme, utilize first layer board and first pressure head cooperation to hold many section bars to set up first layer board to telescopic, when first layer board descends to slightly being less than the section bar bottom surface, stretch out again and hold the section bar, can avoid first section bar holder to collide with the section bar when descending, and set up a plurality of first pressure heads, then can ensure that every section bar can all receive suitable clamping force, because the section bar top surface that waits to overturn is equipped with recess and arch, through setting up a plurality of first pressure heads, can ensure that every can all contact with the section bar, avoid the inhomogeneous condition of atress to appear in the section bar.
In some embodiments, the cover mechanism is arranged between the two overturning lifting seats, the cover mechanism comprises a first sliding table, a first support, a suction and release piece and an alignment mechanism, the first sliding table is arranged on the frame in a sliding manner along the conveying direction of the section bar, the first support is in sliding connection with the first sliding table, a first section bar lifting driving piece for driving the first support to lift is arranged on the first sliding table, the suction and release piece and the alignment mechanism are arranged at the bottom of the first support, the suction and release piece is used for sucking or loosening the section bar after overturning by 180 degrees, and the alignment mechanism is used for enabling the arrangement of the section bar after overturning to be compact.
By adopting the technical scheme, the first sliding table is utilized to slide, the overturned section bar can be driven to be transferred to the upper part of the other group of section bars covered with the overturned section bar, the first support is driven to lift by the first section bar lifting driving piece, the overturned section bar can be covered on the other group of section bars, and the sucking and releasing piece is matched with the alignment mechanism, so that the overturned section bar can be adsorbed or put down neatly.
In some embodiments, the stacking manipulator comprises a second sliding table, a second support and second section clamping pieces, the second sliding table is arranged at the top of the frame in a sliding manner along the flowing direction of the section, the second support is connected with the second sliding table in a sliding manner, second section lifting driving pieces for driving the second support to lift are arranged on the second sliding table, the number of the second section clamping pieces is two, and the two second section clamping pieces are oppositely arranged at two opposite ends of the bottom of the second support;
The single second section bar holder includes double-layered material slider seat, press from both sides material power spare, the baffle, the second layer board, the layer board connecting seat, the second board power spare that draws, second pressure head and second push down power spare, press from both sides material slider seat and second support sliding connection, press from both sides material power spare and install on the second support, be used for driving the tip that presss from both sides the material slider seat to be close to or keep away from the section bar, baffle perpendicular to section bar axial setting, baffle and double-layered material slider seat fixed connection, the second layer board sets up in the bottom of baffle, and second layer board perpendicular to baffle setting, layer board connecting seat one end and press from both sides material slider seat sliding connection, the other end is connected with the second layer board, the layer board connecting seat sets up one side that the section bar was kept away from at the baffle, the second board power spare that draws is installed on pressing from the material slider seat for driving the second layer board and be close to or keep away from the tip of section bar, the quantity of second pressure head is a plurality of, each second pressure head sets up along the range direction interval of section bar, each second pressure head sets up with the second layer board is relative, the second push down power spare is installed on the second support for driving the second pressure head and is close to or keep away from the second pressure head.
By adopting the technical scheme, the second section clamping piece can be driven to reciprocate between the feeding device and the tray by the horizontal reciprocating movement of the second sliding table, the second section clamping piece is driven to lift by the lifting of the second bracket, the collision between the second section clamping piece and other parts can be avoided, and the operation of stacking the section can be smoothly realized when the height difference exists between the section on the tray and the feeding device;
When the second profile clamping piece loosens the profile to enable the profile to fall on the tray, the baffle can prevent the profile from being shifted along with the outward drawing of the second supporting plate, and the profile on the tray can be orderly stacked.
In some embodiments, the single set of pad placement device includes a first unreeling mechanism, a first cutting mechanism, a cutting lifting driving member, a pad clamping member, a pad stretching driving member and a pad lifting driving member, wherein the first unreeling mechanism is arranged below the feeding device, the first cutting mechanism is used for cutting the pad, the first cutting mechanism is in sliding connection with the frame, the cutting lifting driving member is used for driving the first cutting mechanism to lift in the vertical direction, the pad clamping member is used for clamping the pad, the pad clamping member is in sliding connection with the frame, the pad stretching driving member is used for driving the pad clamping member to horizontally reciprocate along the edge of the tray, and the pad lifting driving member is used for driving the pad clamping member to lift in the vertical direction.
By adopting the technical scheme, the coiled gasket can be released by the first unreeling mechanism, the gasket clamping piece is driven to move in the direction away from the first unreeling mechanism by the gasket stretching driving piece, after the gasket is pulled out by the required length, the gasket is cut off by the first cutting mechanism, and then the gasket clamping piece is loosened, so that the gasket falls on the surface of the section bar or the tray, the outer surface of the section bar can be protected from damage caused by collision, and the height of the gasket can be matched with the plane height required to be placed by arranging the cutting lifting driving piece and the gasket lifting driving piece, so that the gasket can be accurately placed at the required position, and the waste of the gasket is reduced.
In some embodiments, the device further comprises spacer placing devices for placing spacers between the corner codes of the two groups of profiles which are mutually covered, wherein the number of the spacer placing devices is two, and the two groups of spacer placing devices are respectively arranged on two opposite sides of the feeding device;
the single-group spacer placing device comprises a second unreeling mechanism, a second cutting mechanism, a spacer stretching mechanism and a spacer placing mechanism, wherein the second unreeling mechanism is arranged on the side face of the feeding device, the second cutting mechanism is arranged at the discharge end of the second unreeling mechanism and is used for cutting off spacers, the spacer stretching mechanism is arranged on one side, far away from the second unreeling mechanism, of the second cutting mechanism and is used for clamping and stretching the spacers to a required length, the spacer placing mechanism is arranged between the spacer stretching mechanism and the second cutting mechanism, and the spacer placing mechanism is used for conveying the spacers between corner codes of two groups of profiles which are mutually covered;
the spacer stretching mechanism comprises a first spacer clamping piece and a spacer stretching power piece, the first spacer clamping piece is in sliding connection with the frame, and the spacer stretching power piece is arranged on the frame and used for driving the first spacer clamping piece to be close to or far away from the second cutting mechanism;
The spacer placing mechanism comprises a second spacer clamping piece, a spacer lifting driving piece and a spacer translation driving piece, wherein the second spacer clamping piece is in sliding connection with the frame, the spacer lifting driving piece is used for driving the second spacer clamping piece to lift, and the spacer translation driving piece is used for driving the second spacer clamping piece to be close to or far away from the end part of the section bar.
By adopting the technical scheme, under certain conditions, the sections need to be inserted with corner codes and then stacked, and in order to avoid collision of the corner codes of two groups of sections which are mutually covered, a spacer is needed to be placed between the corner codes of the two groups of sections so as to separate the corner codes of the two groups of sections;
the coiled spacer is unreeled by the second unreeling mechanism, then the spacer is pulled out by the spacer stretching mechanism for a required length, then the spacer is cut off by the second cutting mechanism, and finally the spacer is conveyed between the corner codes of the two groups of sectional materials by the spacer placing mechanism.
In some embodiments, the device further comprises a temporary storage rack arranged at the bottom of the feeding device and used for temporarily storing the well-covered profiles.
By adopting the technical scheme, after the section bars on the tray are stacked to a certain height, a new tray needs to be replaced, but the smoothness of stacking work is ensured, the feeding device and the overturning covering device can keep a normal working rhythm, in order to avoid stacking of the section bars and influence the normal operation of the stacker, the covered two groups of section bars are transferred onto the temporary storage rack from the feeding device by using the stacking manipulator, and after the new tray is replaced, the section bars on the temporary storage rack are transferred onto the new tray by using the stacking manipulator.
Drawings
FIG. 1 is a schematic view of a fully automatic profile palletizer in accordance with a preferred embodiment of the present invention;
FIG. 2 is a schematic view of the feeding device and temporary storage rack of the fully automatic profile stacker shown in FIG. 1;
fig. 3 is a schematic structural view of a turnover covering device in the full-automatic profile stacker shown in fig. 1;
FIG. 4 is a schematic view of a turnover mechanism in the turnover covering device shown in FIG. 3;
FIG. 5 is a schematic view of a capping mechanism in the flip-top capping device shown in FIG. 3;
fig. 6 is a schematic structural view of a palletizing manipulator in the fully automatic section palletizer shown in fig. 1;
FIG. 7 is a schematic view of a mechanism of a second profile clamp in the palletizing robot shown in FIG. 6;
FIG. 8 is a schematic view of a shim stock in the fully automated section bar palletizer shown in FIG. 1;
FIG. 9 is a schematic view of the spacer placement apparatus of the fully automatic profile palletizer shown in FIG. 1;
in the figure: 100. full-automatic section bar stacker; 10. a frame; 20. a feeding device; 21. a conveying mechanism; 211. a feed conveyor; 212. a discharge conveyor belt; 213. turning over the conveyor belt; 214. covering the conveyor belt; 215. a discharge conveyor belt; 22. a transverse beat-up mechanism; 221. a lateral stop; 222. a first lateral lifting member; 223. a transverse push plate; 224. a second transverse lifter; 225. transversely beating the power piece; 23. a longitudinal beat-up mechanism; 231. longitudinally shooting the power piece; 232. a longitudinal push plate; 233. a longitudinal lifting member; 30. a flip cover device; 31. a turnover mechanism; 311. overturning the lifting seat; 312. a first profile clamp; 3121. a first pallet; 3122. the first drawing board power piece; 3123. a first ram; 3124. a first push-down power member; 313. overturning the power piece; 314. a synchronizing lever; 315. turning over the lifting driving piece; 316. turning over the translation sliding table; 32. a cover closing mechanism; 321. a first sliding table; 322. a first bracket; 323. a suction and discharge member; 324. an alignment mechanism; 325. a first profile translation drive; 326. a first profile lift drive; 40. a stacking manipulator; 41. a second sliding table; 42. a second bracket; 43. a second profile clamp; 431. a clamping slide block seat; 432. a clamping power piece; 433. a baffle; 434. a second pallet; 435. a supporting plate connecting seat; 436. the second drawing board power piece; 437. a second ram; 438. a second pressing power member; 44. a second profile translational drive; 45. a second profile lifting drive; 50. a pad placement device; 51. a first unreeling mechanism; 511. a first reel; 512. swing rod, 513, guide roller, 514, brake block; 52. a first cut-off mechanism; 521. a unidirectional guide roller set; 522. cutting off the piece; 523. cutting off the telescopic piece; 53. cutting off the lifting driving piece; 54. a gasket holder; 55. a pad stretching driving member; 56. a spacer lifting driving member; 57. a first lifting column; 58. a second lifting column; 59. a gasket flat pushing force member; 60. spacer placement means; 61. a second unreeling mechanism; 62. a second cutting mechanism; 63. a spacer stretching mechanism; 631. a first spacer clip; 632. spacer tensile power member; 64. a spacer placement mechanism; 641. a second spacer clip; 642. spacer lifting drive; 643. a spacer translation drive; 70. temporary storage racks.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. When the number of one element is referred to as being "plural," it may be any number of two or more. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 9, a fully automatic profile stacker 100 according to a preferred embodiment of the present invention includes a frame 10, and further includes a feeding device 20, a flip cover device 30, a stacking manipulator 40 and a gasket placement device 50 respectively mounted on the frame 10; the feeding device 20 is used for conveying the profiles and arranging the profiles in order; the turnover cover device 30 comprises a turnover mechanism 31 and a cover mechanism 32, wherein the turnover mechanism 31 is arranged on two opposite sides of the feeding device 20 and is used for turning over one group of orderly arranged sectional materials by 180 degrees, and the cover mechanism 32 is arranged at the top of the feeding device 20 and is used for covering the turned over 180 degrees of sectional materials on the other group of orderly arranged sectional materials. The stacking manipulator 40 is used for transferring the two groups of covered profiles from the feeding device 20 to an external tray, and stacking the profiles in order; the spacer placement devices 50 are disposed on opposite sides of the pallet for placing the spacer on the surface of the pallet to separate the pallet from the profile, or on the surface of the profile to separate two adjacent layers of the profile.
The full-automatic section bar hacking machine 100 of this application, discharge through material feeding unit 20, rethread upset lid closes the device 30 and makes two sets of section bars lid each other again after overturning one of them, then shift the section bar that the lid was closed from material feeding unit 20 to neatly pile up on the tray by pile up neatly manipulator 40, and bump each other and lead to the section bar outward appearance impaired when avoiding the section bar stack, utilize gasket placer 50 to place the gasket on tray surface and section bar surface, with the protection section bar, the automatic pile up neatly of section bar can be realized to the pile up neatly of this application, with the efficiency that improves the section bar pile up neatly and reduce the probability that takes place the fish tail, collapse etc. incident take place.
As shown in fig. 1 and 2, the feeding device 20 includes a conveying mechanism 21, a transverse trimming mechanism 22 and a longitudinal trimming mechanism 23, the conveying mechanism 21 is disposed at one end of the frame 10, the transverse trimming mechanism 22 is mounted at edges of two opposite sides of the conveying mechanism 21, for tightly arranging a preset number of profiles, and the longitudinal trimming mechanism 23 is mounted at outer sides of two opposite sides of the conveying mechanism 21, for neatly arranging end faces of the preset number of profiles.
Specifically, the conveying mechanism 21 includes a feeding conveyor 211, a discharging conveyor 212, a turning conveyor 213, a covering conveyor 214, and a discharging conveyor 215, which are connected in sequence, and the joints of the adjacent two conveyors have partial overlapping. The section bar is transferred from last process to the hacking machine through the feeding conveyer belt, and is orderly arranged with preset quantity on the arrangement conveyer belt, then after the turnover conveyer belt 213 is completed 180 DEG, the covering of two groups of section bars is completed on the covering conveyer belt 214, finally, the two groups of section bars which are well covered are transferred to the discharging conveyer belt 215 from the covering conveyer belt 214 to wait for the completion of stacking, and the adjacent two conveyer belts are partially overlapped, so that the section bar can be prevented from falling off in the conveying process. Preferably, the feeding conveyor 211, the discharging conveyor 212, the inverting conveyor 213, the capping conveyor 214, and the discharging conveyor 215 are driven by servo motors, respectively.
In this embodiment, the transverse alignment mechanism 22 includes three groups of transverse alignment assemblies, and the three groups of transverse alignment assemblies are respectively disposed at two opposite side edges of the overturning conveyor 213, the covering conveyor 214, and the discharging conveyor 215. The single group of transverse beating and aligning components comprise a transverse stop block 221, a first transverse lifting member 222, a transverse push plate 223, a second transverse lifting member 224 and a transverse beating and aligning power member 225, wherein the first transverse lifting member 222 and the second transverse lifting member 224 are arranged at the edge of the conveyor belt at intervals, the transverse stop block 221 is connected with the output end of the first transverse lifting member 222, the transverse push plate 223 and the transverse beating and aligning power member 225 are connected with the output end of the second transverse lifting member 224, and the transverse beating and aligning power member 225 is used for driving the transverse push plate 223 to be close to or far away from the transverse stop block 221.
The working principle of the transverse beat-up assembly is as follows: the transverse check block 221 and the transverse pushing plate 223 are retracted to a position below the conveying surface of the conveyor belt, when the number of the sectional materials reaches the designated number or the position reaches the preset position, the transverse check block 221 and the transverse pushing plate 223 are lifted to a position higher than the conveying surface of the conveyor belt, and then the transverse pushing plate 223 is driven by the transverse alignment power piece 225 to be close to the transverse check block 221, so that the sectional materials can be compactly arranged.
It should be noted that, when the transverse pushing plate 223 does not obstruct the profile from flowing, the transverse pushing plate 223 may not need to be configured in a liftable structure, for example, the transverse pushing plate 223 disposed on the discharging conveyor 215 only needs to be capable of moving horizontally. In this embodiment, the first transverse lifter 222, the second transverse lifter 224 and the transverse beat-up power unit 225 are all cylinders, and in other embodiments, they may be provided as aerodynamic components capable of achieving the same function.
In this embodiment, the longitudinal alignment mechanism 23 includes four sets of longitudinal alignment components, the four sets of longitudinal alignment components respectively correspond to the discharging conveyor 212, the overturning conveyor 213, the covering conveyor 214 and the discharging conveyor 215, the single set of longitudinal exhaust components includes a longitudinal alignment power member 231 and a longitudinal pushing plate 232, the longitudinal alignment power member 231 is mounted on the frame 10, and the longitudinal alignment power member 231 is used for driving the longitudinal pushing plate 232 to approach or depart from the conveyor. When the profiles are compactly arranged, the longitudinal pushing plate 232 is driven by the longitudinal alignment power part 231 to be close to the profiles, so that the end surfaces of the profiles are flush.
It should be noted that, if the height of the longitudinal push plate 232 remains unchanged and interferes with the normal operation of other parts, the longitudinal push plate 232 may be set to a telescopic structure, and when the end surfaces of the profile need to be aligned, the longitudinal push plate 232 is lifted again, and the rest of the time is in a lowered state so as not to interfere with other working parts. In this embodiment, the longitudinal alignment power member 231 is a cylinder, and in other embodiments, an oil cylinder or a motor that can achieve the same function may be selected.
Referring to fig. 3 and 4, the turnover mechanism 31 includes two turnover lifting bases 311, two first profile clamping members 312, two turnover power members 313 and a synchronization rod 314, wherein the two turnover lifting bases 311 are respectively disposed on two opposite sides of the feeding device 20, the turnover lifting bases 311 are in lifting connection with the frame 10, the two first profile clamping members 312 are respectively mounted on the two turnover lifting bases 311, the two turnover power members 313 are respectively mounted on the two turnover lifting bases 311 and are used for driving the first profile clamping members 312 to rotate, two ends of the synchronization rod 314 are respectively in rotary connection with the two turnover lifting bases 311, the two ends of the synchronization rod 314 are respectively provided with a synchronization gear, and the two turnover lifting bases 311 are respectively provided with a synchronization rack meshed with the synchronization gear. The two first section clamping pieces 312 clamp two ends of the section simultaneously by descending the turnover lifting seat 311, then the turnover lifting seat 311 drives the section to ascend by a certain height, the turnover power piece 313 drives the first section clamping pieces 312 to turn 180 degrees to finish the turnover of the section, and the synchronous rod 314 can ensure that the two turnover lifting seats 311 can synchronously lift so as to avoid the distortion of the section caused by different heights of the two ends of the section in the turnover process. In this embodiment, the overturning power member 313 is a servo motor.
As shown in fig. 4, the first profile clamping member 312 includes a clamping seat (not shown), a first supporting plate 3121, a first drawing plate power member 3122, a first pressing head 3123 and a first pressing power member 3124, the clamping seat is rotatably connected with the turnover lifting seat 311, the first supporting plate 3121 is slidably connected with the clamping seat, the first drawing plate power member 3122 is installed on the clamping seat, the first drawing plate power member 3122 is used for driving the first supporting plate 3121 to approach or separate from the feeding device 20, the number of the first pressing heads 3123 is a plurality, each first pressing head 3123 is arranged at intervals along the arrangement direction of the profiles (in order to ensure that each profile can receive a clamping force, the number of the first pressing heads 3123 should be equal to or greater than the number of each group of clamped profiles), and each first pressing head 3123 is arranged opposite to the first supporting plate 3121, and the first pressing power member 3124 is used for driving each first pressing head 3123 to approach or separate from the first supporting plate 3121. Alternatively, first pumping plate power member 3122 and first depressing power member 3124 are both air cylinders. Preferably, in order to avoid the first presser 3123 from making an impression on the surface of the profile, the first presser 3123 is made of a material having a hardness smaller than that of the profile, such as rubber, silicone or other soft plastic, and in order to ensure that the first presser 3123 can maintain contact with the profile, a spring is provided between the first presser 3123 and the first pressing power member 3124.
The first supporting plate 3121 is used for clamping a plurality of sectional materials with the first pressure head 3123, the first supporting plate 3121 is arranged to be telescopic, when the first supporting plate 3121 descends to be slightly lower than the bottom surface of the sectional materials, the sectional materials are stretched out again to be supported, collision with the sectional materials when the first sectional material clamping piece 312 descends can be avoided, and the plurality of first pressure heads 3123 are arranged, so that each sectional material can be ensured to be subjected to proper clamping force, and the top surface of the sectional material to be overturned is provided with grooves and protrusions, and each sectional material can be ensured to be contacted with the sectional material by arranging the plurality of first pressure heads 3123, so that uneven stress of the sectional material is avoided.
Because the length sizes of the profiles are different, in order to enable the turnover mechanism 31 to be suitable for profiles with different lengths, the turnover mechanism 31 further comprises a turnover translation sliding table 316, the turnover translation sliding table 316 slides with the frame 10, a turnover lifting seat 311 is slidably connected with the turnover translation sliding table 316, a turnover lifting driving member 315 for driving the turnover lifting seat 311 to vertically reciprocate relative to the turnover translation sliding table 316 is installed on the turnover lifting seat 311, in this embodiment, the turnover lifting driving member is an air cylinder, the cylinder body is installed on the turnover lifting seat 311, and the push rod is connected with the turnover translation sliding table 316.
Referring to fig. 3 and fig. 5, the covering mechanism 32 is disposed between two flip-up/down seats 311. Specifically, the covering mechanism 32 includes a first sliding table 321, a first bracket 322, a suction and release member 323 and an alignment mechanism 324, the first sliding table 321 is slidably disposed on the frame 10 along the conveying direction of the profile, a sliding rail corresponding to the first sliding table 321 and a first profile translation driving member 325 for driving the first sliding table 321 to slide are disposed on the top of the frame 10, the first bracket 322 is slidably connected with the first sliding table 321, a first profile lifting driving member 326 for driving the first bracket 322 to lift is disposed on the first sliding table 321, the suction and release member 323 and the alignment mechanism 324 are mounted at the bottom of the first bracket 322, the suction and release member 323 is used for sucking or releasing the profile turned 180 °, the alignment mechanism 324 is used for making the arrangement of the turned profile compact, the structure of the alignment mechanism 324 is similar to that of the transverse patting mechanism 22, and the two clamping plates are driven to approach each other by a cylinder, so that the arrangement of the profile is compact and tidy. The sucking and releasing members 323 are vacuum chucks in this embodiment, and the number of each row of vacuum chucks corresponds to the number of each group of arranged profiles. The first sliding table 321 is utilized to slide, the turned section bar can be driven to be transferred to the upper part of another group of section bars covered with the first sliding table, the first support 322 is driven to be lifted by the first section bar lifting driving piece 326, the turned section bar can be covered on the other group of section bars, and the sucking and releasing piece 323 is matched with the aligning mechanism 324 to be favorable for the turned section bar to be adsorbed or put down neatly.
In this embodiment, the first profile translation driving piece 325 and the first profile lifting driving piece 326 are both servo motors, the first profile translation driving piece 325 is in transmission connection with the first sliding table 321 through the cooperation of the synchronous belt and the synchronous wheel, and the first profile lifting driving piece 326 is in transmission connection with the first bracket 322 through the meshing of the gear and the rack.
As shown in fig. 6, the stacking manipulator 40 includes a second sliding table 41, a second support 42 and second section bar clamping members 43, the second sliding table 41 is slidably disposed at the top of the frame 10 along the circulation direction of the section bar, the second support 42 is slidably connected with the second sliding table 41, second section bar lifting driving members 45 for driving the second support 42 to lift are mounted on the second sliding table 41, the number of the second section bar clamping members 43 is two, and the two second section bar clamping members 43 are relatively disposed at two opposite ends of the bottom of the second support 42. Through the horizontal reciprocating movement of the second sliding table 41, the second section clamping piece 43 can be driven to reciprocate between the feeding device 20 and the tray, the second bracket 42 is utilized to lift and drive the second section clamping piece 43 to lift, the second section clamping piece 43 can be prevented from colliding with other parts, and when a height difference exists between the section on the tray and the feeding device 20, the operation of stacking the section can be smoothly realized.
In the present embodiment, since the sliding direction of the second slide table 41 is the same as that of the first slide table 321, the first slide table 321 and the second slide table 41 share a pair of slide rails. Further, a second profile translation driving piece 44 for driving the second sliding table 41 to horizontally slide is installed on the frame 10, a second profile lifting driving piece 45 for driving the second bracket 42 to lift is installed on the second sliding table 41, in this embodiment, the second profile translation driving piece 44 and the second profile lifting driving piece 45 are both servo motors, the second profile translation driving piece 44 is matched with a synchronous wheel through a synchronous belt and is in transmission connection with the second sliding table 41, and the second profile lifting driving piece 45 is matched with a rack through a gear and is in transmission connection with the second bracket 42.
As shown in fig. 7, the single second profile clamping member 43 includes a clamping slider seat 431, a clamping power member 432, a baffle 433, a second supporting plate 434, a supporting plate connecting seat 435, a second drawing plate power member 436, a second pressing head 437 and a second pressing power member 438, the clamping slider seat 431 is slidably connected with the second bracket 42, the clamping power member 432 is mounted on the second bracket 42 and is used for driving the end portion of the clamping slider seat 431 close to or far away from the profile, the baffle 433 is perpendicular to the axial direction of the profile, the baffle 433 is fixedly connected with the clamping slider seat 431, the second supporting plate 434 is arranged at the bottom of the baffle 433, and the second supporting plate 434 is perpendicular to the baffle 433, one end of the supporting plate connecting seat 435 is slidably connected with the clamping slider seat 431, the other end of the supporting plate connecting seat 435 is connected with the second supporting plate 434, the second drawing plate power member 436 is mounted on the clamping slider seat 431 and is used for driving the end portion of the second pressing head 437 close to or far away from the profile, the number of the second pressing heads 437 is a plurality, each second pressing head is arranged at intervals along the arrangement direction of the profile, the number of the second pressing heads 437 is equal to the number of pressing heads per second pressing heads 437 which is required to be more than the number of the second pressing heads to be driven by the second brackets 437 per second pressing head to be placed at the end of the corresponding to the second pressing head 437. Preferably, in order to avoid the second press head 437 from making an impression on the surface of the profile, the second press head 437 is made of a material having a hardness smaller than that of the profile, such as rubber, silica gel or other soft plastic, and in order to ensure that the second press head 437 can maintain contact with the profile, a spring is provided between the second press head 437 and the second pressing power member 438.
The second supporting plate 434 of the second profile clamping member 43 cooperates with the second pressure head 437 to clamp or loosen the two groups of profiles after opening and closing, when the second profile clamping member 43 loosens the profiles to enable the profiles to fall on the tray, the baffle 433 can prevent the profiles from being displaced along with the outward drawing of the second supporting plate 434, so that the profiles on the tray can be orderly stacked. In other words, when the second profile clamping member 43 is separated from the profile, the second supporting plate 434 is driven by the second plate drawing power member 436 to draw out in a direction away from the end of the profile, and then the clamping slider seat is driven by the clamping power member 432 to slide the baffle 433 in a direction away from the end of the profile.
Optionally, the clamping power member 432, the second pumping plate power member 436 and the second pressing power member 438 are all cylinders.
As shown in fig. 1 and 8, the single-set pad placement device 50 includes a first unreeling mechanism 51, a first cutting mechanism 52, a cutting lifting driving member 53, a pad clamping member 54, a pad stretching driving member 55 and a pad lifting driving member 56, wherein the first unreeling mechanism 51 is disposed below the feeding device 20, the first cutting mechanism 52 is used for cutting the pad, the first cutting mechanism 52 is slidably connected with the frame 10, the cutting lifting driving member 53 is used for driving the first cutting mechanism 52 to lift in the vertical direction, the pad clamping member 54 is used for clamping the pad, the pad clamping member 54 is slidably connected with the frame 10, the pad stretching driving member 55 is used for driving the pad clamping member 54 to reciprocate horizontally along the edge of the tray, and the pad lifting driving member 56 is used for driving the pad clamping member 54 to lift in the vertical direction.
The first unreeling mechanism 51 is utilized to release the rolled gasket, the gasket clamping piece 54 is driven by the gasket stretching driving piece 55 to move towards the direction far away from the first unreeling mechanism 51, after the gasket is pulled out by the required length, the gasket is cut off by the first cutting mechanism 52, then the gasket clamping piece 54 is loosened, the gasket falls on the surface of the section bar or the tray, the outer surface of the section bar can be protected from damage caused by collision, the height of the gasket can be matched with the plane height required to be placed by arranging the cutting lifting driving piece 53 and the gasket lifting driving piece 56, the gasket can be accurately placed at the required position, and the waste of the gasket is reduced.
Specifically, the first unreeling mechanism 51 includes a first reel 511, a swing rod 512, a guide roller 513 and a brake block 514, the first reel 511 is rotatably connected with the frame 10, the swing rod 512 is swingably disposed at one side of the first reel 511, a tension spring is disposed between the swing rod 512 and the frame 10, the guide roller 513 is rotatably disposed at a free end of the swing rod 512, the brake block 514 is mounted on the swing rod 512, a guard plate (not shown in the figure) corresponding to the brake block 514 is disposed on the first reel 511, when the gasket bypasses the guide roller 513 to pull out, the swing rod 512 can be driven to swing in a direction away from the guard plate, so that the brake block 514 is separated from the guard plate, at this time, the first reel 511 can freely rotate, and when the gasket stops pulling out, the swing rod 512 swings toward the guard plate under the driving of the tension spring, so that the brake block 514 contacts the guard plate, so as to limit the rotation of the first reel 511.
In the present embodiment, the first cutting mechanism 52 is provided between the first unreeling mechanism 51 and the spacer holder 54. The first cutting mechanism 52 includes a unidirectional guide roller set 521, a cutting member 522, and a cutting expansion member 523, where the unidirectional guide roller set 521 only allows unidirectional conduction, and can prevent retraction of the gasket, the cutting member 522 is a pneumatic shear for cutting the gasket, and the cutting expansion member 523 is an air cylinder for driving the cutting member 522 to approach or separate from the unidirectional guide roller set 521.
In this embodiment, the pad placement device 50 further includes a first lifting stand 57 and a second lifting stand 58, the first lifting stand 57 is fixedly connected to the frame 10, the first cutting mechanism 52 is slidably disposed on the first lifting stand 57, and the cutting lifting driving member 53 is mounted on the first lifting stand 57. In this embodiment, the cut-off lifting driving member 53 is a servo motor, and the lifting driving member is in transmission connection with the first cutting mechanism 52 by being engaged with the timing belt by the timing wheel. The second lifting column 58 is slidably connected with the frame 10, the spacer stretching driving member 55 is a servo motor and is mounted on the frame 10, the spacer stretching driving member 55 is in transmission connection with the second lifting column 58 through the cooperation of the synchronous belt and the synchronous wheel, the spacer clamping member 54 is mounted on the second lifting column 58, the spacer lifting driving member 56 is also mounted on the second lifting column 58, in this embodiment, the spacer lifting driving member 56 is a servo motor, and the spacer lifting driving member 56 is in transmission connection with the spacer clamping member 54 through the cooperation of the synchronous belt and the synchronous wheel. Further, the gasket placement device 50 further includes a gasket flat pushing member 59, where the gasket flat pushing member 59 is configured to push the gasket holder 54 toward or away from the second lifting stand 58 to adjust the horizontal placement position of the gasket, and optionally, the gasket flat pushing member 59 is a cylinder, and the gasket holder 54 is a pneumatic clip.
In some cases, the stacking operation is performed after the corner pieces are inserted, and in order to avoid collision between the corner pieces of two groups of profiles covered with each other, spacers are required to be placed between the corner pieces of the two groups of profiles to separate the corner pieces of the two groups of profiles. Therefore, the full-automatic profile stacker 100 further comprises spacer placement devices 60 for placing spacers between the corner codes of two groups of profiles covered with each other, the number of the spacer placement devices 60 is two, and the two groups of spacer placement devices 60 are respectively arranged on two opposite sides of the covering conveyor belt 214.
As shown in fig. 9, the single-group separator placing device 60 includes a second unreeling mechanism 61, a second cutting mechanism 62, a separator stretching mechanism 63, and a separator placing mechanism 64, the second unreeling mechanism 61 is mounted on the side of the feeding device 20, the second cutting mechanism 62 is disposed at the discharge end of the second unreeling mechanism 61, the second cutting mechanism 62 is used for cutting off the separator, the separator stretching mechanism 63 is disposed on the side of the second cutting mechanism 62 away from the second unreeling mechanism 61, the separator stretching mechanism 63 is used for holding and stretching the separator by a desired length, the separator placing mechanism 64 is disposed between the separator stretching mechanism 63 and the second cutting mechanism 62, and the separator placing mechanism 64 is used for feeding the separator between the corner pieces of the two groups of profiles covered with each other. The second unreeling mechanism 61 has the same structure as the first unreeling mechanism 51, and similarly, the second cutting mechanism 62 has the same structure as the first cutting mechanism 52, and will not be described again.
Specifically, the spacer stretching mechanism 63 includes a first spacer clamp 631 and a spacer stretching power member 632, the first spacer clamp 631 being slidably connected to the frame 10, the spacer stretching power member 632 being mounted on the frame 10 for driving the first spacer clamp 631 toward or away from the second cutting mechanism 62; in this embodiment, the first spacer clamp 631 is a pneumatic clamp and the spacer stretching power member 632 is a pneumatic cylinder.
Further, the spacer placement mechanism 64 includes a second spacer holder 641, a spacer elevation drive 642 and a spacer translation drive 643, the second spacer holder 641 being slidably connected to the frame 10, the spacer elevation drive 642 being for driving the second spacer holder 641 to elevate, the spacer translation drive 643 being for driving the second spacer holder 641 toward or away from the end of the profile on the cover conveyor 214. In this embodiment, the second spacer holding member 641 is opened and closed by driving a cylinder, and the spacer elevation driving member 642 and the spacer translational driving member 643 are both cylinders.
The full-automatic profile stacker 100 further comprises a temporary storage rack 70, wherein the temporary storage rack 70 is arranged at the bottom of the feeding device 20 and is used for temporarily storing the covered profile. When the section bars on the trays are stacked to a certain height, a new tray needs to be replaced, but smoothness of stacking work is ensured, the feeding device 20 and the overturning cover device 30 can keep a normal working rhythm, in order to avoid stacking of the section bars and influence normal operation of the stacker, the covered two groups of section bars are transferred onto the temporary storage rack 70 from the feeding device 20 by using the stacking manipulator 40, and after the new tray is replaced, the section bars on the temporary storage rack 70 are transferred onto the new tray by using the stacking manipulator 40.
When the full-automatic profile stacker 100 stacks profiles, the profiles are conveyed into the stacker through the feeding conveyor belt, the profiles are orderly arranged on the arranging conveyor belt according to the preset quantity, then conveyed onto the overturning conveyor belt 213, the profiles on the overturning conveyor belt 213 are lifted by the overturning mechanism 31 and then rotated 180 degrees, meanwhile, a group of profiles which do not need to be overturned are directly conveyed onto the covering conveyor belt 214 through the overturning conveyor belt 213, then the overturned profiles are adsorbed by the covering mechanism 32 and then translated to the position right above the profiles on the covering conveyor belt 214, then the profiles are downwards covered on the covering conveyor belt 214 (if the covered profiles are inserted with angle codes, then the coiled spacers are required to be unreeled by the second unreeling mechanism 61, then the spacers are pulled out by the spacer stretching mechanism 63 for a required length, then the spacers are cut off by the second cutting mechanism 62, finally, the spacers are conveyed between the angle codes of the two groups of the profiles by the spacer placing mechanism 64, then the two groups of profiles are covered, the two groups of profiles are conveyed onto the discharging conveyor belt 214, then are translated to the discharging conveyor belt 215 by the covering conveyor belt, the two groups of profiles are required to be transferred onto the tray, the tray is required to be placed on the tray, the tray is required to be separated from the tray, and the tray is required to be damaged, and the appearance of the tray is required to be prevented from being damaged, and the tray is required to be placed on the tray, and the tray is required to be stacked.
Finally, it should be noted that the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited to the foregoing embodiments, but may be modified or substituted for some of the features described in the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. Full-automatic section bar hacking machine (100), including frame (10), its characterized in that: the device also comprises a feeding device (20), a turnover cover device (30), a stacking manipulator (40) and a gasket placing device (50) which are respectively arranged on the frame (10);
the feeding device (20) is used for conveying the sectional materials and enabling the sectional materials to be orderly arranged;
the overturning cover device (30) comprises an overturning mechanism (31) and a cover mechanism (32), wherein the overturning mechanism (31) is arranged on two opposite sides of the feeding device (20) and used for overturning one group of orderly arranged sectional materials by 180 degrees, and the cover mechanism (32) is arranged at the top of the feeding device (20) and used for covering the overturning 180-degree sectional materials on the other group of orderly arranged sectional materials.
The stacking manipulator (40) is used for transferring the two groups of well-covered profiles from the feeding device (20) to an external tray and stacking the profiles in order;
the gasket placement devices (50) are arranged on two opposite sides of the tray and are used for paving gaskets on the surface of the tray to separate the tray from the sectional materials or paving gaskets on the surface of the sectional materials to separate two adjacent layers of sectional materials.
2. The full-automatic profile stacker crane (100) according to claim 1, wherein the feeding device (20) comprises a conveying mechanism (21), a transverse alignment mechanism (22) and a longitudinal alignment mechanism (23), the conveying mechanism (21) is arranged at one end of the frame (10), the transverse alignment mechanism (22) is arranged at the edges of two opposite sides of the conveying mechanism (21) and used for tightly arranging a preset number of profiles, and the longitudinal alignment mechanism (23) is arranged at the outer sides of two opposite sides of the conveying mechanism (21) and used for orderly arranging the end faces of the preset number of profiles.
3. The fully automatic profile stacker (100) according to claim 2, wherein the conveying mechanism (21) comprises a feeding conveyor belt (211), a discharging conveyor belt (212), a turning conveyor belt (213), a covering conveyor belt (214) and a discharging conveyor belt (215) which are connected in sequence, and the joints of the two adjacent conveyor belts are partially overlapped;
The transverse beating and leveling mechanism (22) comprises three groups of transverse beating and leveling components, the three groups of transverse beating and leveling components are respectively and correspondingly arranged at two opposite side edges of the overturning conveyor belt (213), the covering conveyor belt (214) and the discharging conveyor belt (215), the single group of transverse beating and leveling components comprise a transverse stop block (221), a first transverse lifting piece (222), a transverse push plate (223), a second transverse lifting piece (224) and a transverse beating and leveling power piece (225), the first transverse lifting piece (222) and the second transverse lifting piece (224) are arranged at the edge of the conveyor belt at intervals, the transverse stop block (221) is connected with the output end of the first transverse lifting piece (222), the transverse push plate (223) and the transverse beating and leveling power piece (225) are connected with the output end of the second transverse lifting piece (224), and the transverse beating and leveling power piece (225) is used for driving the transverse push plate (223) to be close to or far away from the transverse stop block (221).
The longitudinal patting and aligning mechanism (23) comprises four groups of longitudinal patting and aligning assemblies, the four groups of longitudinal patting and aligning assemblies respectively correspond to the discharging conveyor belt (212), the overturning conveyor belt (213), the covering conveyor belt (214) and the discharging conveyor belt (215), the single group of longitudinal exhaust assemblies comprise longitudinal patting and aligning power pieces (231) and longitudinal pushing plates (232), the longitudinal patting and aligning power pieces (231) are arranged on the frame (10), and the longitudinal patting and aligning power pieces (231) are used for driving the longitudinal pushing plates (232) to be close to or far away from the conveyor belt.
4. The full-automatic profile stacker crane (100) according to claim 1, wherein the turnover mechanism (31) comprises two turnover lifting seats (311), two first profile clamping pieces (312), two turnover power pieces (313) and a synchronizing rod (314), the two turnover lifting seats (311) are respectively arranged on two opposite sides of the feeding device (20), the turnover lifting seats (311) are connected with the frame (10) in a lifting manner, the two first profile clamping pieces (312) are respectively arranged on the two turnover lifting seats (311), the two turnover power pieces (313) are respectively arranged on the two turnover lifting seats (311) for driving the first profile clamping pieces (312) to rotate, two ends of the synchronizing rod (314) are respectively in rotary connection with the two turnover lifting seats (311), synchronizing gears are respectively arranged at two ends of the synchronizing rod (314), and the two turnover lifting seats (311) are respectively provided with a synchronizing rack meshed with the synchronizing gears.
5. The full-automatic profile stacker (100) according to claim 4, wherein the first profile clamping member (312) comprises a first supporting plate (3121), a first drawing plate power member (3122), a first pressing head (3123) and a first pressing power member (3124), the first supporting plate (3121) is slidably connected with the overturning lifting seat (311), the first drawing plate power member (3122) is used for driving the first supporting plate (3121) to be close to or far from the feeding device (20), the number of the first pressing heads (3123) is a plurality, each first pressing head (3123) is arranged at intervals along the arrangement direction of the profile, each first pressing head (3123) is arranged opposite to the first supporting plate (3121), and the first pressing power member (3124) is used for driving each first pressing head (3123) to be close to or far from the first supporting plate (3121).
6. The full-automatic profile stacker (100) according to claim 4, wherein the covering mechanism (32) is arranged between two overturning lifting seats (311), the covering mechanism (32) comprises a first sliding table (321), a first support (322), a suction and release member (323) and an alignment mechanism (324), the first sliding table (321) is slidably arranged on the frame (10) along the conveying direction of the profile, the first support (322) is slidably connected with the first sliding table (321), a first profile lifting driving member (326) for driving the first support (322) to lift is arranged on the first sliding table (321), the suction and release member (323) and the alignment mechanism (324) are arranged at the bottom of the first support (322), the suction and release member (323) is used for sucking or releasing the profile after overturning by 180 degrees, and the alignment mechanism (324) is used for compactly arranging the profile after overturning.
7. The full-automatic profile stacker crane (100) according to claim 1, wherein the stacking manipulator (40) comprises a second sliding table (41), a second support (42) and second profile clamping pieces (43), the second sliding table (41) is slidably arranged at the top of the frame (10) along the circulation direction of the profile, the second support (42) is slidably connected with the second sliding table (41), second profile lifting driving pieces (45) for driving the second support (42) to lift are mounted on the second sliding table (41), the number of the second profile clamping pieces (43) is two, and the two second profile clamping pieces (43) are oppositely arranged at two opposite ends of the bottom of the second support (42);
The single second profile clamping piece (43) comprises a clamping sliding block seat (431), a clamping power piece (432), a baffle plate (433), a second supporting plate (434), a supporting plate connecting seat (435), a second drawing plate power piece (436), a second pressure head (437) and a second pressing power piece (438), wherein the clamping sliding block seat (431) is in sliding connection with a second bracket (42), the clamping power piece (432) is arranged on the second bracket (42) and is used for driving the clamping sliding block seat (431) to be close to or far away from the end part of a profile, the baffle plate (433) is arranged perpendicular to the axial direction of the profile, the baffle plate (433) is fixedly connected with the clamping sliding block seat (431), the second supporting plate (434) is arranged at the bottom of the baffle plate (433), the second supporting plate (434) is perpendicular to the baffle plate (433), one end of the supporting plate connecting seat (433) is in sliding connection with the clamping sliding connection with the second bracket (42), the connecting seat (435) is arranged on one side of the baffle plate (433) and far away from the end part of the second sliding block seat (431), the number of the second supporting plate (437) is arranged along the direction of the second pressure head (437) which is arranged close to the end part of the profile (437, each second pressure head (437) is arranged opposite to the second supporting plate (434), and the second pressing power piece (438) is arranged on the second bracket (42) and used for driving the second pressure head (437) to be close to or far away from the second supporting plate (434).
8. The full-automatic profile stacker (100) according to claim 1, wherein the single-set pad placement device (50) comprises a first unreeling mechanism (51), a first cutting mechanism (52), a cutting lifting driving piece (53), a pad clamping piece (54), a pad stretching driving piece (55) and a pad lifting driving piece (56), the first unreeling mechanism (51) is arranged below the feeding device (20), the first cutting mechanism (52) is used for cutting the pad, the first cutting mechanism (52) is slidably connected with the frame (10), the cutting lifting driving piece (53) is used for driving the first cutting mechanism (52) to lift in the vertical direction, the pad clamping piece (54) is used for clamping the pad, the pad clamping piece (54) is slidably connected with the frame (10), the pad stretching driving piece (55) is used for driving the pad clamping piece (54) to horizontally reciprocate along the edge of the tray, and the pad lifting driving piece (56) is used for driving the pad clamping piece (54) to lift in the vertical direction.
9. The fully automatic profile palletizer (100) according to claim 1, further comprising spacer placement devices (60) for placing spacers between the corner pieces of two groups of profiles that are mutually covered, the number of spacer placement devices (60) being two groups, the two groups of spacer placement devices (60) being disposed on opposite sides of the feeding device (20), respectively;
The single-group spacer placement device (60) comprises a second unreeling mechanism (61), a second cutting mechanism (62), a spacer stretching mechanism (63) and a spacer placement mechanism (64), wherein the second unreeling mechanism (61) is arranged on the side face of the feeding device (20), the second cutting mechanism (62) is arranged at the discharge end of the second unreeling mechanism (61), the second cutting mechanism (62) is used for cutting off spacers, the spacer stretching mechanism (63) is arranged on one side, far away from the second unreeling mechanism (61), of the second cutting mechanism (62), the spacer stretching mechanism (63) is used for clamping and stretching the spacers to a required length, the spacer placement mechanism (64) is arranged between the spacer stretching mechanism (63) and the second cutting mechanism (62), and the spacer placement mechanism (64) is used for conveying the spacers between corner codes of two groups of profiles which are mutually covered;
the spacer stretching mechanism (63) comprises a first spacer clamping piece (631) and a spacer stretching power piece (632), the first spacer clamping piece (631) is in sliding connection with the frame (10), and the spacer stretching power piece (632) is arranged on the frame (10) and used for driving the first spacer clamping piece (631) to be close to or far away from the second cutting mechanism (62);
the spacer placement mechanism (64) comprises a second spacer clamping member (641), a spacer lifting driving member (642) and a spacer translation driving member (643), wherein the second spacer clamping member (641) is in sliding connection with the frame (10), the spacer lifting driving member (642) is used for driving the second spacer clamping member to lift, and the spacer translation driving member (643) is used for driving the second spacer clamping member (641) to be close to or far away from the end part of the profile.
10. The fully automatic profile palletizer (100) according to claim 1, further comprising a temporary storage rack (70), the temporary storage rack (70) being arranged at the bottom of the feeding device (20) for temporarily storing the capped profile.
CN202311584301.9A 2023-11-25 2023-11-25 Full-automatic section bar stacker Pending CN117509103A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311584301.9A CN117509103A (en) 2023-11-25 2023-11-25 Full-automatic section bar stacker

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311584301.9A CN117509103A (en) 2023-11-25 2023-11-25 Full-automatic section bar stacker

Publications (1)

Publication Number Publication Date
CN117509103A true CN117509103A (en) 2024-02-06

Family

ID=89747463

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311584301.9A Pending CN117509103A (en) 2023-11-25 2023-11-25 Full-automatic section bar stacker

Country Status (1)

Country Link
CN (1) CN117509103A (en)

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