CN117486593B - Preparation process of ceramic toilet bowl - Google Patents
Preparation process of ceramic toilet bowl Download PDFInfo
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- CN117486593B CN117486593B CN202311440501.7A CN202311440501A CN117486593B CN 117486593 B CN117486593 B CN 117486593B CN 202311440501 A CN202311440501 A CN 202311440501A CN 117486593 B CN117486593 B CN 117486593B
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- deionized water
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- 239000000919 ceramic Substances 0.000 title claims abstract description 92
- 238000002360 preparation method Methods 0.000 title claims abstract description 47
- 239000000843 powder Substances 0.000 claims abstract description 84
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 81
- 239000008367 deionised water Substances 0.000 claims abstract description 80
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 80
- 238000001035 drying Methods 0.000 claims abstract description 61
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims abstract description 44
- 238000002156 mixing Methods 0.000 claims abstract description 40
- 239000010881 fly ash Substances 0.000 claims abstract description 32
- 238000010304 firing Methods 0.000 claims abstract description 27
- 229910052602 gypsum Inorganic materials 0.000 claims abstract description 25
- 239000010440 gypsum Substances 0.000 claims abstract description 25
- 238000000498 ball milling Methods 0.000 claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 20
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims abstract description 19
- 229920003063 hydroxymethyl cellulose Polymers 0.000 claims abstract description 19
- 229940031574 hydroxymethyl cellulose Drugs 0.000 claims abstract description 19
- 239000011734 sodium Substances 0.000 claims abstract description 19
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 19
- 235000019832 sodium triphosphate Nutrition 0.000 claims abstract description 19
- 238000001816 cooling Methods 0.000 claims abstract description 17
- 239000000725 suspension Substances 0.000 claims abstract description 16
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims abstract description 15
- 239000001110 calcium chloride Substances 0.000 claims abstract description 15
- 229910001628 calcium chloride Inorganic materials 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 238000007873 sieving Methods 0.000 claims abstract description 10
- 238000001914 filtration Methods 0.000 claims abstract description 8
- 239000007790 solid phase Substances 0.000 claims abstract description 8
- 238000005406 washing Methods 0.000 claims abstract description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 40
- 239000000853 adhesive Substances 0.000 claims description 40
- 230000001070 adhesive effect Effects 0.000 claims description 40
- 238000003756 stirring Methods 0.000 claims description 30
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 22
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 claims description 22
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 22
- 239000000292 calcium oxide Substances 0.000 claims description 20
- 235000012255 calcium oxide Nutrition 0.000 claims description 20
- 239000000395 magnesium oxide Substances 0.000 claims description 20
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 20
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 20
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 20
- 239000000377 silicon dioxide Substances 0.000 claims description 20
- 235000012239 silicon dioxide Nutrition 0.000 claims description 20
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims description 20
- 229910001948 sodium oxide Inorganic materials 0.000 claims description 20
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 18
- 238000000748 compression moulding Methods 0.000 claims description 18
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 claims description 18
- 229910001950 potassium oxide Inorganic materials 0.000 claims description 18
- 239000002994 raw material Substances 0.000 claims description 12
- 229910052810 boron oxide Inorganic materials 0.000 claims description 11
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 claims description 11
- 239000011787 zinc oxide Substances 0.000 claims description 11
- 239000004927 clay Substances 0.000 claims description 9
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 9
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 claims description 9
- 239000010451 perlite Substances 0.000 claims description 9
- 235000019362 perlite Nutrition 0.000 claims description 9
- 238000007885 magnetic separation Methods 0.000 claims description 8
- 239000002699 waste material Substances 0.000 abstract description 7
- 238000003825 pressing Methods 0.000 abstract 1
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 51
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 34
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 34
- 239000003795 chemical substances by application Substances 0.000 description 18
- JVYDLYGCSIHCMR-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)butanoic acid Chemical compound CCC(CO)(CO)C(O)=O JVYDLYGCSIHCMR-UHFFFAOYSA-N 0.000 description 17
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 17
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 17
- 239000012975 dibutyltin dilaurate Substances 0.000 description 17
- 229920001610 polycaprolactone Polymers 0.000 description 17
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 17
- WRAGBEWQGHCDDU-UHFFFAOYSA-M C([O-])([O-])=O.[NH4+].[Zr+] Chemical compound C([O-])([O-])=O.[NH4+].[Zr+] WRAGBEWQGHCDDU-UHFFFAOYSA-M 0.000 description 16
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 16
- 239000004721 Polyphenylene oxide Substances 0.000 description 16
- 150000001412 amines Chemical class 0.000 description 16
- 229920000570 polyether Polymers 0.000 description 16
- 238000000034 method Methods 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- 238000001704 evaporation Methods 0.000 description 9
- 238000007731 hot pressing Methods 0.000 description 9
- 238000005498 polishing Methods 0.000 description 9
- 238000005488 sandblasting Methods 0.000 description 9
- 229910010271 silicon carbide Inorganic materials 0.000 description 9
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 7
- 238000012545 processing Methods 0.000 description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 241001391944 Commicarpus scandens Species 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical group [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 238000006477 desulfuration reaction Methods 0.000 description 2
- 230000023556 desulfurization Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000007656 fracture toughness test Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 229910052809 inorganic oxide Inorganic materials 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
- 150000003754 zirconium Chemical class 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
- C04B35/18—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
- C04B35/195—Alkaline earth aluminosilicates, e.g. cordierite or anorthite
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- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/62204—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products using waste materials or refuse
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/86—Glazes; Cold glazes
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
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- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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- C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
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- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
- C04B2235/6567—Treatment time
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The invention discloses a preparation process of a ceramic toilet, and belongs to the technical field of toilets. The preparation of the ceramic toilet bowl comprises the following steps: roasting the fly ash, placing the fly ash in deionized water for cooling, and drying by a magnetic sieve to obtain a material A; ball milling the material A to obtain powder B; mixing and standing desulfurized gypsum and deionized water, taking an upper suspension, standing, discarding the upper suspension, adding calcium chloride, hydrochloric acid and deionized water, mixing and heating, standing, filtering to obtain a solid phase, washing and drying to obtain powder C; configuring a blank; mixing the blank, the powder B, the powder C, deionized water, sodium tripolyphosphate and sodium hydroxymethyl cellulose, ball milling, drying and sieving to obtain ceramic powder; taking ceramic powder, pressing and forming in a mould, and drying to obtain a main body preform and a baffle plate preform; the configuration glaze is applied to the main body prefabricated body and the baffle prefabricated body, the main body and the baffle are obtained through firing, the ceramic toilet is obtained through bonding, the yield and the production efficiency are improved, and the waste utilization rate is improved.
Description
Technical Field
The invention relates to the technical field of toilets, in particular to a preparation process of a ceramic toilet.
Background
Fly ash and desulfurized gypsum are two major wastes of coal-fired power plants, and most of the wastes of fly ash and desulfurized gypsum transported from the power plants are poured into ash yards and piled up into mountains. The existing stacking allowance of the fly ash is still huge, so that the waste of land resources and the salinization of the soil are caused, and the underground water is polluted; meanwhile, the yield of the desulfurized gypsum is increased year by year, so that not only is the land resource wasted and the air quality reduced, but also the hidden danger of heavy metal infiltration is caused. The fly ash is an ash-like substance generated in the coal burning process, contains rich inorganic oxides, and can be used as a raw material or an additive in the preparation of ceramics; the desulfurized gypsum is a byproduct generated after desulfurization in the coal burning process, and the main component is calcium sulfate, so that the desulfurized gypsum can be used as a filler in ceramic glaze, and the viscosity and fluidity of the glaze can be adjusted.
Most of the existing ceramic toilets are prepared by integrally molding silicate ceramics, and in the preparation process, the baffle plate at the flushing hole of the silicate ceramic toilet is subjected to excessive thermal stress in the high-temperature firing process, so that the baffle plate is easy to break, the molding rate of the ceramic toilet is low, the reworking cost and raw material consumption are increased, the processing production is not facilitated, the production efficiency is influenced, and the resource waste is caused; the silicate toilet bowl has high hardness, but is large in brittleness, easy to break under external force and capable of threatening the safety of a user.
Therefore, the three materials are comprehensively utilized to prepare the novel ceramic toilet bowl material, the exploitation quantity of natural stone can be reduced, and the large-scale high-value utilization of industrial solid waste is promoted.
Disclosure of Invention
The invention aims to provide a preparation process of a ceramic toilet, which is used for solving the problems that in the prior art, the ceramic toilet is low in molding rate, the processing cost and the raw material consumption are increased, the processing production is not facilitated, the production efficiency is affected, the resource waste is caused, and the sustainable development concept is not met.
The aim of the invention can be achieved by the following technical scheme:
the preparation process of the ceramic toilet bowl comprises the following steps of:
a1, roasting the fly ash, placing the fly ash in deionized water, cooling to room temperature, stirring, and drying after passing through a magnetic sieve of a magnetic separation tube to obtain a material A;
a2, ball milling the material A to obtain powder B;
a3, mixing and stirring the desulfurized gypsum and the deionized water, standing, taking an upper suspension, standing, discarding the upper suspension, adding calcium chloride, hydrochloric acid and the deionized water, mixing and heating at a constant temperature, standing, filtering to obtain a solid phase, washing, and drying to obtain powder C;
a4, configuring a blank;
a5, mixing the blank, the powder B, the powder C, deionized water, sodium tripolyphosphate and sodium hydroxymethyl cellulose, ball milling, drying and sieving to obtain ceramic powder;
a6, taking the ceramic powder, performing compression molding in a main body mold, drying to obtain a main body preform, taking the ceramic powder, performing compression molding in a baffle mold, and drying to obtain a baffle preform;
a7, configuring glaze;
a8, taking the glaze, applying the glaze to the main body preform, and firing to obtain a main body;
a9, applying the glaze to the baffle plate preform, and firing to obtain a baffle plate;
a10, bonding the main body and the baffle into a whole through an adhesive to obtain the ceramic toilet.
As a further scheme of the invention, in the step A1, the proportioning ratio of the fly ash to the deionized water is 20-30g:200-250mL, wherein the baking is performed at 650-700 ℃ for 40-50min.
In a further embodiment of the present invention, in the step A2, the median diameter of the powder B is 20 to 23 μm.
As a further scheme of the invention, in the step A3, the dosage ratio of the desulfurized gypsum, the deionized water added for the first time, the calcium chloride, the hydrochloric acid and the deionized water added for the second time is 5-8g:100mL:2-3g:100mL:100mL; the concentration of the hydrochloric acid is 1-2mol/L; the constant temperature heating means heating at 101 ℃ for 30-50min; the drying refers to drying at 44-46 ℃ for 10 hours.
As a further scheme of the invention, in the step A4, the blank comprises the following raw materials in parts by mass: 30-45 parts by mass of silicon dioxide; 15-20 parts of aluminum oxide; 2-2.5 parts by mass of ferric oxide; 0.3-0.5 parts by mass of potassium oxide; 0.5-1 parts by mass of sodium oxide; 0.2-0.3 parts by mass of magnesium oxide; 0.5-1 parts by mass of calcium oxide; 15-20 parts of frit.
In the further scheme of the invention, in the step A5, the mass ratio of the blank to the powder B to the powder C to the deionized water to the sodium tripolyphosphate to the sodium hydroxymethyl cellulose is 30-40:20-25:5-10:80-100:1-2:1.5-2.
As a further scheme of the invention, in the step A7, the glaze comprises the following raw materials in parts by mass: 52-53 parts by mass of silicon dioxide; 10.5-11.5 parts by mass of aluminum oxide; 4-5.5 parts by mass of calcium oxide; 1-1.5 parts by mass of magnesium oxide; 3-3.5 parts by mass of sodium oxide; 2-2.2 parts by mass of potassium oxide; 7.5-8.5 parts by mass of boron oxide; 5-8 parts of zinc oxide; 1.5-1.8 parts by mass of barium oxide; 20-30 parts of perlite; 6-8 parts of clay.
As a further scheme of the invention, the frit comprises the following raw materials in parts by mass: 9-10 parts of aluminum oxide; 40-45 parts by mass of silicon dioxide; 15-16 parts of quicklime; 4-5 parts of magnesium oxide; 11-12 parts of barium oxide; 2-3 parts of sodium oxide; 0.4-0.5 parts by mass of boron oxide; 2-3 parts of zinc oxide.
As a further aspect of the present invention, in the step A8, the firing means firing at 1180 to 1250℃for 10 to 12 hours.
As a further aspect of the present invention, in the step A9, the firing means firing at 1180 to 1250℃for 6 to 8 hours.
As a further scheme of the invention, the preparation of the adhesive comprises the following steps: mixing triethylamine and dimethylol butyric acid in a reaction kettle, adding poly (caprolactone), toluene diisocyanate and dibutyltin dilaurate, reacting at constant temperature, adding acetone and 1, 4-butanediol, continuously reacting at constant temperature, adding trimethylolpropane and kh-550, continuously reacting at constant temperature, cooling to room temperature, adding deionized water, ethylenediamine and ammonium zirconium carbonate while stirring, continuously stirring, evaporating and concentrating, adding polyether amine EC301 and hardening flatting agent S-5405, and preparing the adhesive;
as a further aspect of the present invention, the bonding process includes the steps of:
and (3) polishing one surface of the main body and one surface of the baffle, which are bonded with each other, by using a carborundum needle, carrying out sand blasting, coating the adhesive after the hot baking, carrying out hot pressing on the pair Ji Nianjie of the main body and the baffle, fixing at room temperature, and completing bonding, wherein the zirconium base is firmly connected with silicon-hydroxyl exposed out of the polished ceramic surface by using a silane coupling agent, so that the bonding strength is improved.
The invention has the beneficial effects that:
according to the preparation process of the ceramic toilet disclosed by the invention, the baffle is processed by a single part and then glued on the toilet main body, so that the finished product rate of the ceramic toilet is high, the processing efficiency is improved, and the production cost is reduced;
further, in the preparation process of the ceramic toilet, the ceramic toilet is prepared by using the waste fly ash and the desulfurized gypsum, so that the ceramic toilet has good fracture resistance, a certain attractive appearance, greatly improves the resource utilization rate, and accords with the concept of sustainable development;
further, in the process of preparing the ceramic by using the fly ash and the desulfurized gypsum, a large amount of calcium-containing raw materials are provided, so that the ceramic has a lower thermal expansion coefficient, reduces thermal stress, can effectively reduce interlayer spacing of the ceramic, and improves strength and stability of the ceramic;
further, in the firing process, calcium-containing raw materials provided by the fly ash and the desulfurized gypsum and raw materials such as silicon and aluminum form a prismatic crystal phase structure taking a calcium base as a main body, so that the pores and defects in the ceramic structure are filled, crack propagation is prevented, and the toughness strength of the ceramic body is improved.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of the overall structure of a ceramic toilet bowl prepared by the preparation process of the invention.
In the figure: 1. a main body; 2. and a baffle.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and all other embodiments obtained by those skilled in the art without making creative efforts based on the embodiments of the present invention are included in the protection scope of the present invention.
As shown in fig. 1, the ceramic toilet comprises a main body 1 and a baffle plate 2, wherein the main body 1 and the baffle plate 2 are respectively processed and prepared, the manufactured ceramic toilet is adhered to a whole body through an adhesive, the baffle plate 2 is processed by a single part and then adhered to the main body 1 of the ceramic toilet, so that the finished product rate of the manufactured ceramic toilet is high, the processing efficiency is improved, and the production cost is reduced.
Example 1
The preparation of the ceramic toilet bowl comprises the following steps:
a1, roasting the fly ash at 650 ℃ for 40min, placing the fly ash in deionized water, cooling to room temperature, stirring for 40min, and drying for 2h after passing through a magnetic sieve of a magnetic separation tube to obtain a material A; the proportioning ratio of the fly ash to the deionized water is 20g:200mL;
a2, ball milling the material A for 7 hours to obtain powder B with a median diameter of 20 mu m;
a3, mixing and stirring the desulfurized gypsum and the deionized water for 1.5 hours, standing for 1min, taking an upper suspension, standing for 1min, discarding the upper suspension, adding calcium chloride, hydrochloric acid and the deionized water, mixing and heating at a constant temperature, standing, filtering to obtain a solid phase, washing and drying to obtain powder C; the dosage ratio of the desulfurized gypsum to the deionized water added for the first time to the calcium chloride to the hydrochloric acid to the deionized water added for the second time is 5g:100mL:2g:100mL:100mL; the concentration of the hydrochloric acid is 1 mol/L; the constant temperature heating refers to heating at 101 ℃ for 30min; the drying refers to drying at 44 ℃ for 10 hours;
a4, configuring a blank:
the preparation method comprises the following steps of: 30 parts by mass of silicon dioxide; 15 parts by mass of aluminum oxide; 2 parts by mass of ferric oxide; 0.3 parts by mass of potassium oxide; 0.5 parts by mass of sodium oxide; 0.2 parts by mass of magnesium oxide; 0.5 parts by mass of calcium oxide; 15 parts by mass of frit;
a5, mixing and ball milling the blank, the powder B, the powder C, deionized water, sodium tripolyphosphate and sodium hydroxymethyl cellulose for 4 hours, drying and sieving to obtain ceramic powder; the mass ratio of the blank to the powder B to the powder C to the deionized water to the sodium tripolyphosphate to the sodium hydroxymethyl cellulose is 30:20:5:80:1:1.5;
a6, taking the ceramic powder, performing compression molding in a main body mold, drying to obtain a main body preform, taking the ceramic powder, performing compression molding in a baffle mold, and drying to obtain a baffle preform;
a7, configuring glaze:
the preparation method comprises the following steps of: 52 parts by mass of silicon dioxide; 10.5 parts by mass of aluminum oxide; 4 parts by mass of calcium oxide; 1 part by mass of magnesium oxide; 3 parts by mass of sodium oxide; 2 parts by mass of potassium oxide; 7.5 parts by mass of boron oxide; 5 parts by mass of zinc oxide; 1.5 parts by mass of barium oxide; 20 parts of perlite; mixing and ball milling 6 parts by mass of clay for 4 hours to obtain the glaze;
a8, applying the glaze to the main body preform, and firing for 10 hours at 1180 ℃ to obtain a main body;
a9, applying the glaze to the baffle plate preform, and firing for 6 hours at 1180 ℃ to obtain a baffle plate;
a10, bonding the main body and the baffle into a whole through an adhesive to obtain the ceramic pedestal pan:
wherein:
the preparation of the adhesive comprises the following steps: placing triethylamine and dimethylol butyric acid into a reaction kettle, mixing for 25min, adding poly (caprolactone), toluene diisocyanate and dibutyltin dilaurate, reacting at constant temperature of 80 ℃ for 2h, adding acetone and 1, 4-butanediol, continuously reacting at constant temperature for 1h, adding trimethylolpropane and kh-550, continuously reacting at constant temperature for 1h, cooling to room temperature, adding deionized water, ethylenediamine and ammonium zirconium carbonate while stirring, continuously stirring for 30min, evaporating and concentrating at 50 ℃ for 4h, and adding polyether amine EC301 and hardening and leveling agent S-5405 to obtain the adhesive; the mass ratio of the triethylamine, the dimethylol butyric acid, the poly (caprolactone), the toluene diisocyanate, the dibutyl tin dilaurate, the acetone, the 1, 4-butanediol, the trimethylolpropane, the kh-550, the deionized water, the ethylenediamine, the ammonium zirconium carbonate, the polyether amine EC301 and the hardening leveling agent S-5405 is 1:1:1:1:0.1:10:0.5:0.2:0.1:50:0.2:1:0.08:0.05;
the bonding process comprises the following steps:
and (3) polishing one surface of the main body and the baffle, which are bonded with each other, by using a carborundum needle, carrying out sand blasting, coating the adhesive which is baked for 10min at 60 ℃, carrying out hot pressing on the main body and the baffle for Ji Nianjie at 110 ℃ for 3min, and fixing for 10h at room temperature to finish bonding.
Example 2
The preparation of the ceramic toilet bowl comprises the following steps:
a1, roasting the fly ash at 680 ℃ for 45min, placing the fly ash in deionized water, cooling to room temperature, stirring for 45min, and drying for 2.5h after passing through a magnetic sieve of a magnetic separation tube to obtain a material A; the proportioning ratio of the fly ash to the deionized water is 25g:220mL;
a2, ball milling the material A for 7.5 hours to obtain powder B with the median diameter of 22 mu m;
a3, mixing and stirring the desulfurized gypsum and the deionized water for 1.8 hours, standing for 1.5 minutes, taking an upper suspension, standing for 1.5 minutes, discarding the upper suspension, adding calcium chloride, hydrochloric acid and the deionized water, mixing and heating at constant temperature, standing, filtering to obtain a solid phase, washing and drying to obtain powder C; the dosage ratio of the desulfurized gypsum to the deionized water added for the first time to the calcium chloride to the hydrochloric acid to the deionized water added for the second time is 6g:100mL:2.5g:100mL:100mL; the concentration of the hydrochloric acid is 1.5 mol/L; the constant temperature heating means heating at 101 ℃ for 40min; the drying refers to drying at 45 ℃ for 10 hours;
a4, configuring a blank:
the preparation method comprises the following steps of: 40 parts by mass of silicon dioxide; 17 parts by mass of aluminum oxide; 2.2 parts by mass of ferric oxide; 0.4 parts by mass of potassium oxide; 0.8 parts by mass of sodium oxide; 0.25 parts by mass of magnesium oxide; 0.8 parts by mass of calcium oxide; 17 parts by mass of frit;
a5, mixing and ball milling the blank, the powder B, the powder C, deionized water, sodium tripolyphosphate and sodium hydroxymethyl cellulose for 5 hours, drying and sieving to obtain ceramic powder; the mass ratio of the blank to the powder B to the powder C to the deionized water to the sodium tripolyphosphate to the sodium hydroxymethyl cellulose is 35:22:8:90:1.5:1.8;
a6, taking the ceramic powder, performing compression molding in a main body mold, drying to obtain a main body preform, taking the ceramic powder, performing compression molding in a baffle mold, and drying to obtain a baffle preform;
a7, configuring glaze:
the preparation method comprises the following steps of: 52.5 parts by mass of silicon dioxide; 11 parts by mass of aluminum oxide; 5 parts by mass of calcium oxide; 1.2 parts by mass of magnesium oxide; 3.2 parts by mass of sodium oxide; 2.1 parts by mass of potassium oxide; 8 parts by mass of boron oxide; 7 parts by mass of zinc oxide; 1.6 parts by mass of barium oxide; 25 parts of perlite; 7 parts by mass of clay is mixed and ball-milled for 5 hours to prepare the glaze;
a8, applying the glaze to the main body preform, and firing at 1210 ℃ for 11 hours to obtain a main body;
a9, applying the glaze to the baffle plate preform, and firing at 1210 ℃ for 7 hours to obtain a baffle plate;
a10, bonding the main body and the baffle into a whole through an adhesive to obtain the ceramic pedestal pan:
wherein:
the preparation of the adhesive comprises the following steps: placing triethylamine and dimethylol butyric acid into a reaction kettle, mixing for 30min, adding poly (caprolactone), toluene diisocyanate and dibutyltin dilaurate, reacting at constant temperature of 80 ℃ for 2.5h, adding acetone and 1, 4-butanediol, continuously reacting at constant temperature for 1.2h, adding trimethylolpropane and kh-550, continuously reacting at constant temperature for 1.2h, cooling to room temperature, adding deionized water, ethylenediamine and ammonium zirconium carbonate while stirring, continuously stirring for 35min, evaporating and concentrating at 50 ℃ for 5h, and adding polyether amine EC301 and hardening flatting agent S-5405 to obtain the adhesive; the mass ratio of the triethylamine, the dimethylol butyric acid, the poly (caprolactone), the toluene diisocyanate, the dibutyl tin dilaurate, the acetone, the 1, 4-butanediol, the trimethylolpropane, the kh-550, the deionized water, the ethylenediamine, the ammonium zirconium carbonate, the polyether amine EC301 and the hardening leveling agent S-5405 is 1.5:1.2:1.5:1.1:0.2:10:0.6:0.25:0.12:50:0.3:1.5:0.082:0.06;
the bonding process comprises the following steps:
and (3) polishing one surface of the main body and the baffle, which are bonded with each other, by using a carborundum needle, carrying out sand blasting, coating the adhesive which is baked for 12 minutes at 65 ℃, carrying out hot pressing on the main body and the baffle for Ji Nianjie at 110 ℃ for 4 minutes, and fixing at room temperature for 11 hours to finish bonding.
Example 3
The preparation of the ceramic toilet bowl comprises the following steps:
a1, roasting the fly ash at 700 ℃ for 50min, placing the fly ash in deionized water, cooling to room temperature, stirring for 50min, and drying for 3h after passing through a magnetic sieve of a magnetic separation tube to obtain a material A; the proportioning ratio of the fly ash to the deionized water is 30g:250mL;
a2, ball milling the material A for 8 hours to obtain powder B with the median diameter of 23 mu m;
a3, mixing and stirring the desulfurized gypsum and the deionized water for 2 hours, standing for 2 minutes, taking an upper suspension, standing for 2 minutes, discarding the upper suspension, adding calcium chloride, hydrochloric acid and the deionized water, mixing and heating at a constant temperature, standing, filtering to obtain a solid phase, washing and drying to obtain powder C; the dosage ratio of the desulfurized gypsum to the deionized water added for the first time to the calcium chloride to the hydrochloric acid to the deionized water added for the second time is 8g:100mL:3g:100mL:100mL; the concentration of the hydrochloric acid is 2mol/L; the constant temperature heating refers to heating at 101 ℃ for 50min; the drying refers to drying at 46 ℃ for 10 hours;
a4, configuring a blank:
the preparation method comprises the following steps of: 45 parts by mass of silicon dioxide; 20 parts by mass of aluminum oxide; 2.5 parts by mass of ferric oxide; 0.5 parts by mass of potassium oxide; 1 part by mass of sodium oxide; 0.3 parts by mass of magnesium oxide; 1 part by mass of calcium oxide; 20 parts by mass of frit;
a5, mixing and ball milling the blank, the powder B, the powder C, deionized water, sodium tripolyphosphate and sodium hydroxymethyl cellulose for 6 hours, drying and sieving to obtain ceramic powder; the mass ratio of the blank to the powder B to the powder C to the deionized water to the sodium tripolyphosphate to the sodium hydroxymethyl cellulose is 40:25:10:100:2:2;
a6, taking the ceramic powder, performing compression molding in a main body mold, drying to obtain a main body preform, taking the ceramic powder, performing compression molding in a baffle mold, and drying to obtain a baffle preform;
a7, configuring glaze:
the preparation method comprises the following steps of: 53 parts by mass of silicon dioxide; 11.5 parts by mass of aluminum oxide; 5.5 parts by mass of calcium oxide; 1.5 parts by mass of magnesium oxide; 3.5 parts by mass of sodium oxide; 2.2 parts by mass of potassium oxide; 8.5 parts by mass of boron oxide; 8 parts by mass of zinc oxide; 1.8 parts by mass of barium oxide; 30 parts of perlite; 8 parts of clay by mass are mixed and ball-milled for 6 hours to prepare the glaze;
a8, applying the glaze to the main body preform, and firing at 1250 ℃ for 12 hours to obtain a main body;
a9, applying the glaze to the baffle plate preform, and firing at 1250 ℃ for 8 hours to obtain a baffle plate;
a10, bonding the main body and the baffle into a whole through an adhesive to obtain the ceramic pedestal pan:
wherein:
the preparation of the adhesive comprises the following steps: placing triethylamine and dimethylol butyric acid into a reaction kettle, mixing for 35min, adding poly (caprolactone), toluene diisocyanate and dibutyltin dilaurate, reacting at constant temperature of 80 ℃ for 3h, adding acetone and 1, 4-butanediol, continuously reacting at constant temperature for 1.5h, adding trimethylolpropane and kh-550, continuously reacting at constant temperature for 1.5h, cooling to room temperature, adding deionized water, ethylenediamine and ammonium zirconium carbonate while stirring, continuously stirring for 40min, evaporating and concentrating at 50 ℃ for 6h, and adding polyetheramine EC301 and hardening flatting agent S-5405 to obtain the adhesive; the mass ratio of the triethylamine, the dimethylol butyric acid, the poly (caprolactone), the toluene diisocyanate, the dibutyl tin dilaurate, the acetone, the 1, 4-butanediol, the trimethylolpropane, the kh-550, the deionized water, the ethylenediamine, the ammonium zirconium carbonate, the polyether amine EC301 and the hardening leveling agent S-5405 is 2:1.5:2:1.2:0.3:10:0.8:0.3:0.15:50:0.4:2:0.085:0.08;
the bonding process comprises the following steps:
and (3) polishing one surface of the main body and the baffle, which are bonded with each other, by using a carborundum needle, carrying out sand blasting, coating the adhesive which is baked for 15min at the temperature of 62 ℃, carrying out hot pressing on the main body and the baffle for Ji Nianjie at the temperature of 110 ℃ for 5min, and fixing at room temperature for 12h to finish bonding.
Comparative example 1
The preparation of the ceramic toilet bowl comprises the following steps:
a1, mixing and stirring desulfurized gypsum and deionized water for 1.5 hours, standing for 1min, taking an upper suspension, standing for 1min, discarding the upper suspension, adding calcium chloride, hydrochloric acid and deionized water, mixing and heating at constant temperature, standing, filtering to obtain a solid phase, washing and drying to obtain powder C; the dosage ratio of the desulfurized gypsum to the deionized water added for the first time to the calcium chloride to the hydrochloric acid to the deionized water added for the second time is 5g:100mL:2g:100mL:100mL; the concentration of the hydrochloric acid is 1 mol/L; the constant temperature heating refers to heating at 101 ℃ for 30min; the drying refers to drying at 44 ℃ for 10 hours;
a2, configuring a blank:
the preparation method comprises the following steps of: 30 parts by mass of silicon dioxide; 15 parts by mass of aluminum oxide; 2 parts by mass of ferric oxide; 0.3 parts by mass of potassium oxide; 0.5 parts by mass of sodium oxide; 0.2 parts by mass of magnesium oxide; 0.5 parts by mass of calcium oxide; 15 parts by mass of frit;
a3, mixing the blank, powder C, deionized water, sodium tripolyphosphate and sodium hydroxymethyl cellulose, ball milling for 4 hours, drying, and sieving to obtain ceramic powder; the mass ratio of the blank to the powder C to the deionized water to the sodium tripolyphosphate to the sodium hydroxymethyl cellulose is 30:5:80:1:1.5;
a4, taking the ceramic powder, performing compression molding in a main body mold, drying to obtain a main body preform, taking the ceramic powder, performing compression molding in a baffle mold, and drying to obtain a baffle preform;
a5, configuring glaze:
the preparation method comprises the following steps of: 52 parts by mass of silicon dioxide; 10.5 parts by mass of aluminum oxide; 4 parts by mass of calcium oxide; 1 part by mass of magnesium oxide; 3 parts by mass of sodium oxide; 2 parts by mass of potassium oxide; 7.5 parts by mass of boron oxide; 5 parts by mass of zinc oxide; 1.5 parts by mass of barium oxide; 20 parts of perlite; mixing and ball milling 6 parts by mass of clay for 4 hours to obtain the glaze;
a6, applying the glaze to the main body preform, and firing for 10 hours at 1180 ℃ to obtain a main body;
a7, applying the glaze to the baffle plate preform, and firing for 6 hours at 1180 ℃ to obtain a baffle plate;
a8, bonding the main body and the baffle into a whole through an adhesive to obtain the ceramic pedestal pan:
wherein:
the preparation of the adhesive comprises the following steps: placing triethylamine and dimethylol butyric acid into a reaction kettle, mixing for 25min, adding poly (caprolactone), toluene diisocyanate and dibutyltin dilaurate, reacting at constant temperature of 80 ℃ for 2h, adding acetone and 1, 4-butanediol, continuously reacting at constant temperature for 1h, adding trimethylolpropane and kh-550, continuously reacting at constant temperature for 1h, cooling to room temperature, adding deionized water, ethylenediamine and ammonium zirconium carbonate while stirring, continuously stirring for 30min, evaporating and concentrating at 50 ℃ for 4h, and adding polyether amine EC301 and hardening and leveling agent S-5405 to obtain the adhesive; the mass ratio of the triethylamine, the dimethylol butyric acid, the poly (caprolactone), the toluene diisocyanate, the dibutyl tin dilaurate, the acetone, the 1, 4-butanediol, the trimethylolpropane, the kh-550, the deionized water, the ethylenediamine, the ammonium zirconium carbonate, the polyether amine EC301 and the hardening leveling agent S-5405 is 1:1:1:1:0.1:10:0.5:0.2:0.1:50:0.2:1:0.08:0.05;
the bonding process comprises the following steps:
and (3) polishing one surface of the main body and the baffle, which are bonded with each other, by using a carborundum needle, carrying out sand blasting, coating the adhesive which is baked for 10min at 60 ℃, carrying out hot pressing on the main body and the baffle for Ji Nianjie at 110 ℃ for 3min, and fixing for 10h at room temperature to finish bonding.
Comparative example 2
The preparation of the ceramic toilet bowl comprises the following steps:
a1, roasting the fly ash at 650 ℃ for 40min, placing the fly ash in deionized water, cooling to room temperature, stirring for 40min, and drying for 2h after passing through a magnetic sieve of a magnetic separation tube to obtain a material A; the proportioning ratio of the fly ash to the deionized water is 20g:200mL;
a2, ball milling the material A for 7 hours to obtain powder B with a median diameter of 20 mu m;
a3, configuring a blank:
the preparation method comprises the following steps of: 30 parts by mass of silicon dioxide; 15 parts by mass of aluminum oxide; 2 parts by mass of ferric oxide; 0.3 parts by mass of potassium oxide; 0.5 parts by mass of sodium oxide; 0.2 parts by mass of magnesium oxide; 0.5 parts by mass of calcium oxide; 15 parts by mass of frit;
a4, mixing and ball milling the blank, the powder B, deionized water, sodium tripolyphosphate and sodium hydroxymethyl cellulose for 4 hours, drying and sieving to obtain ceramic powder; the mass ratio of the blank to the powder B to the powder C to the deionized water to the sodium tripolyphosphate to the sodium hydroxymethyl cellulose is 30:20:80:1:1.5;
a5, taking the ceramic powder, performing compression molding in a main body mold, drying to obtain a main body preform, taking the ceramic powder, performing compression molding in a baffle mold, and drying to obtain a baffle preform;
a6, configuring glaze:
the preparation method comprises the following steps of: 52 parts by mass of silicon dioxide; 10.5 parts by mass of aluminum oxide; 4 parts by mass of calcium oxide; 1 part by mass of magnesium oxide; 3 parts by mass of sodium oxide; 2 parts by mass of potassium oxide; 7.5 parts by mass of boron oxide; 5 parts by mass of zinc oxide; 1.5 parts by mass of barium oxide; 20 parts of perlite; mixing and ball milling 6 parts by mass of clay for 4 hours to obtain the glaze;
a7, applying the glaze to the main body preform, and firing for 10 hours at 1180 ℃ to obtain a main body;
a8, applying the glaze to the baffle plate preform, and firing for 6 hours at 1180 ℃ to obtain a baffle plate;
a9, bonding the main body and the baffle into a whole through an adhesive to obtain the ceramic pedestal pan:
wherein:
the preparation of the adhesive comprises the following steps: placing triethylamine and dimethylol butyric acid into a reaction kettle, mixing for 25min, adding poly (caprolactone), toluene diisocyanate and dibutyltin dilaurate, reacting at constant temperature of 80 ℃ for 2h, adding acetone and 1, 4-butanediol, continuously reacting at constant temperature for 1h, adding trimethylolpropane and kh-550, continuously reacting at constant temperature for 1h, cooling to room temperature, adding deionized water, ethylenediamine and ammonium zirconium carbonate while stirring, continuously stirring for 30min, evaporating and concentrating at 50 ℃ for 4h, and adding polyether amine EC301 and hardening and leveling agent S-5405 to obtain the adhesive; the mass ratio of the triethylamine, the dimethylol butyric acid, the poly (caprolactone), the toluene diisocyanate, the dibutyl tin dilaurate, the acetone, the 1, 4-butanediol, the trimethylolpropane, the kh-550, the deionized water, the ethylenediamine, the ammonium zirconium carbonate, the polyether amine EC301 and the hardening leveling agent S-5405 is 1:1:1:1:0.1:10:0.5:0.2:0.1:50:0.2:1:0.08:0.05;
the bonding process comprises the following steps:
and (3) polishing one surface of the main body and the baffle, which are bonded with each other, by using a carborundum needle, carrying out sand blasting, coating the adhesive which is baked for 10min at 60 ℃, carrying out hot pressing on the main body and the baffle for Ji Nianjie at 110 ℃ for 3min, and fixing for 10h at room temperature to finish bonding.
Comparative example 3
The difference in example 1 is the preparation of the adhesive;
the preparation of the adhesive comprises the following steps: placing triethylamine and dimethylol butyric acid into a reaction kettle, mixing for 25min, adding poly (caprolactone), toluene diisocyanate and dibutyltin dilaurate, reacting at constant temperature of 80 ℃ for 2h, adding acetone and 1, 4-butanediol, continuously reacting at constant temperature for 1h, adding trimethylolpropane and kh-550, continuously reacting at constant temperature for 1h, cooling to room temperature, evaporating and concentrating at 50 ℃ for 4h, adding polyether amine EC301 and hardening flatting agent S-5405, and preparing the adhesive; the mass ratio of the triethylamine, the dimethylol butyric acid, the poly (caprolactone), the toluene diisocyanate, the dibutyl tin dilaurate, the acetone, the 1, 4-butanediol, the trimethylolpropane, the kh-550, the deionized water, the ethylenediamine, the ammonium zirconium carbonate, the polyether amine EC301 and the hardening leveling agent S-5405 is 1:1:1:1:0.1:10:0.5:0.2:0.1:0.08:0.05;
the bonding process comprises the following steps:
and (3) polishing one surface of the main body and the baffle, which are bonded with each other, by using a carborundum needle, carrying out sand blasting, coating the adhesive which is baked for 10min at 60 ℃, carrying out hot pressing on the main body and the baffle for Ji Nianjie at 110 ℃ for 3min, and fixing for 10h at room temperature to finish bonding.
Comparative example 4
The preparation of the ceramic toilet bowl comprises the following steps:
a1, taking fly ash, passing through a magnetic sieve of a magnetic separation tube, and drying for 2 hours to obtain a material A;
a2, ball milling the material A for 7 hours to obtain powder B with a median diameter of 20 mu m;
a3, mixing and stirring the desulfurized gypsum and the deionized water for 1.5 hours, standing for 1min, taking an upper suspension, standing for 1min, discarding the upper suspension, adding calcium chloride, hydrochloric acid and the deionized water, mixing and heating at a constant temperature, standing, filtering to obtain a solid phase, washing and drying to obtain powder C; the dosage ratio of the desulfurized gypsum to the deionized water added for the first time to the calcium chloride to the hydrochloric acid to the deionized water added for the second time is 5g:100mL:2g:100mL:100mL; the concentration of the hydrochloric acid is 1 mol/L; the constant temperature heating refers to heating at 101 ℃ for 30min; the drying refers to drying at 44 ℃ for 10 hours;
a4, configuring a blank:
the preparation method comprises the following steps of: 30 parts by mass of silicon dioxide; 15 parts by mass of aluminum oxide; 2 parts by mass of ferric oxide; 0.3 parts by mass of potassium oxide; 0.5 parts by mass of sodium oxide; 0.2 parts by mass of magnesium oxide; 0.5 parts by mass of calcium oxide; 15 parts by mass of frit;
a5, mixing and ball milling the blank, the powder B, the powder C, deionized water, sodium tripolyphosphate and sodium hydroxymethyl cellulose for 4 hours, drying and sieving to obtain ceramic powder; the mass ratio of the blank to the powder B to the powder C to the deionized water to the sodium tripolyphosphate to the sodium hydroxymethyl cellulose is 30:20:5:80:1:1.5;
a6, taking the ceramic powder, performing compression molding in a main body mold, drying to obtain a main body preform, taking the ceramic powder, performing compression molding in a baffle mold, and drying to obtain a baffle preform;
a7, configuring glaze:
the preparation method comprises the following steps of: 52 parts by mass of silicon dioxide; 10.5 parts by mass of aluminum oxide; 4 parts by mass of calcium oxide; 1 part by mass of magnesium oxide; 3 parts by mass of sodium oxide; 2 parts by mass of potassium oxide; 7.5 parts by mass of boron oxide; 5 parts by mass of zinc oxide; 1.5 parts by mass of barium oxide; 20 parts of perlite; mixing and ball milling 6 parts by mass of clay for 4 hours to obtain the glaze;
a8, applying the glaze to the main body preform, and firing for 10 hours at 1180 ℃ to obtain a main body;
a9, applying the glaze to the baffle plate preform, and firing for 6 hours at 1180 ℃ to obtain a baffle plate;
a10, bonding the main body and the baffle into a whole through an adhesive to obtain the ceramic pedestal pan:
wherein:
the preparation of the adhesive comprises the following steps: placing triethylamine and dimethylol butyric acid into a reaction kettle, mixing for 25min, adding poly (caprolactone), toluene diisocyanate and dibutyltin dilaurate, reacting at constant temperature of 80 ℃ for 2h, adding acetone and 1, 4-butanediol, continuously reacting at constant temperature for 1h, adding trimethylolpropane and kh-550, continuously reacting at constant temperature for 1h, cooling to room temperature, adding deionized water, ethylenediamine and ammonium zirconium carbonate while stirring, continuously stirring for 30min, evaporating and concentrating at 50 ℃ for 4h, and adding polyether amine EC301 and hardening and leveling agent S-5405 to obtain the adhesive; the mass ratio of the triethylamine, the dimethylol butyric acid, the poly (caprolactone), the toluene diisocyanate, the dibutyl tin dilaurate, the acetone, the 1, 4-butanediol, the trimethylolpropane, the kh-550, the deionized water, the ethylenediamine, the ammonium zirconium carbonate, the polyether amine EC301 and the hardening leveling agent S-5405 is 1:1:1:1:0.1:10:0.5:0.2:0.1:50:0.2:1:0.08:0.05;
the bonding process comprises the following steps:
and (3) polishing one surface of the main body and the baffle, which are bonded with each other, by using a carborundum needle, carrying out sand blasting, coating the adhesive which is baked for 10min at 60 ℃, carrying out hot pressing on the main body and the baffle for Ji Nianjie at 110 ℃ for 3min, and fixing for 10h at room temperature to finish bonding.
Comparative example 5
The preparation of the ceramic toilet bowl comprises the following steps:
a1, roasting the fly ash at 650 ℃ for 40min, placing the fly ash in deionized water, cooling to room temperature, stirring for 40min, and drying for 2h after passing through a magnetic sieve of a magnetic separation tube to obtain a material A; the proportioning ratio of the fly ash to the deionized water is 20g:200mL;
a2, ball milling the material A for 7 hours to obtain powder B with a median diameter of 20 mu m;
a3, taking and drying the desulfurized gypsum to obtain powder C;
a4, configuring a blank:
the preparation method comprises the following steps of: 30 parts by mass of silicon dioxide; 15 parts by mass of aluminum oxide; 2 parts by mass of ferric oxide; 0.3 parts by mass of potassium oxide; 0.5 parts by mass of sodium oxide; 0.2 parts by mass of magnesium oxide; 0.5 parts by mass of calcium oxide; 15 parts by mass of frit;
a5, mixing and ball milling the blank, the powder B, the powder C, deionized water, sodium tripolyphosphate and sodium hydroxymethyl cellulose for 4 hours, drying and sieving to obtain ceramic powder; the mass ratio of the blank to the powder B to the powder C to the deionized water to the sodium tripolyphosphate to the sodium hydroxymethyl cellulose is 30:20:5:80:1:1.5;
a6, taking the ceramic powder, performing compression molding in a main body mold, drying to obtain a main body preform, taking the ceramic powder, performing compression molding in a baffle mold, and drying to obtain a baffle preform;
a7, configuring glaze:
the preparation method comprises the following steps of: 52 parts by mass of silicon dioxide; 10.5 parts by mass of aluminum oxide; 4 parts by mass of calcium oxide; 1 part by mass of magnesium oxide; 3 parts by mass of sodium oxide; 2 parts by mass of potassium oxide; 7.5 parts by mass of boron oxide; 5 parts by mass of zinc oxide; 1.5 parts by mass of barium oxide; 20 parts of perlite; mixing and ball milling 6 parts by mass of clay for 4 hours to obtain the glaze;
a8, applying the glaze to the main body preform, and firing for 10 hours at 1180 ℃ to obtain a main body;
a9, applying the glaze to the baffle plate preform, and firing for 6 hours at 1180 ℃ to obtain a baffle plate;
a10, bonding the main body and the baffle into a whole through an adhesive to obtain the ceramic pedestal pan:
wherein:
the preparation of the adhesive comprises the following steps: placing triethylamine and dimethylol butyric acid into a reaction kettle, mixing for 25min, adding poly (caprolactone), toluene diisocyanate and dibutyltin dilaurate, reacting at constant temperature of 80 ℃ for 2h, adding acetone and 1, 4-butanediol, continuously reacting at constant temperature for 1h, adding trimethylolpropane and kh-550, continuously reacting at constant temperature for 1h, cooling to room temperature, adding deionized water, ethylenediamine and ammonium zirconium carbonate while stirring, continuously stirring for 30min, evaporating and concentrating at 50 ℃ for 4h, and adding polyether amine EC301 and hardening and leveling agent S-5405 to obtain the adhesive; the mass ratio of the triethylamine, the dimethylol butyric acid, the poly (caprolactone), the toluene diisocyanate, the dibutyl tin dilaurate, the acetone, the 1, 4-butanediol, the trimethylolpropane, the kh-550, the deionized water, the ethylenediamine, the ammonium zirconium carbonate, the polyether amine EC301 and the hardening leveling agent S-5405 is 1:1:1:1:0.1:10:0.5:0.2:0.1:50:0.2:1:0.08:0.05;
the bonding process comprises the following steps:
and (3) polishing one surface of the main body and the baffle, which are bonded with each other, by using a carborundum needle, carrying out sand blasting, coating the adhesive which is baked for 10min at 60 ℃, carrying out hot pressing on the main body and the baffle for Ji Nianjie at 110 ℃ for 3min, and fixing for 10h at room temperature to finish bonding.
Performance testing
The whiteness of the ceramic toilet is detected by using a WSD-III type full-automatic whiteness meter;
ceramic toilet bowl fracture toughness tests were performed according to standard GB/T23806-2009;
adhesive peel strength testing was performed according to standard GB/T7122-1996;
the performance test was performed according to the above criteria for examples 1-3 and comparative examples 1-5.
TABLE 1
As can be seen from table 1, comparative examples 4 and 5 were not subjected to the whitening treatment so that whiteness of the ceramic toilet bowl was significantly reduced; the ceramic toilet bowl prepared in comparative example 1, which is not added with fly ash and the desulfurization gypsum, is reduced in fracture resistance; comparative example 3 the absence of added zirconium salt resulted in a reduced peel resistance of the resulting adhesive after bonding the body to the panel.
Note that: the polyetheramine EC301 was purchased from south kyo da zee trade limited; hardening leveling agent S-5405 is purchased from Guangzhou chemical technology Co.
While certain embodiments of the present invention have been described in detail, this disclosure is only for the purpose of illustrating preferred embodiments of the invention and is not to be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (10)
1. The preparation process of the ceramic toilet bowl is characterized by comprising the following steps of:
a1, roasting the fly ash, placing the fly ash in deionized water, cooling to room temperature, stirring, and drying after passing through a magnetic sieve of a magnetic separation tube to obtain a material A;
a2, ball milling the material A to obtain powder B;
a3, mixing and stirring the desulfurized gypsum and the deionized water, standing, taking an upper suspension, standing, discarding the upper suspension, adding calcium chloride, hydrochloric acid and the deionized water, mixing and heating at a constant temperature, standing, filtering to obtain a solid phase, washing, and drying to obtain powder C;
a4, configuring a blank;
a5, mixing the blank, the powder B, the powder C, deionized water, sodium tripolyphosphate and sodium hydroxymethyl cellulose, ball milling, drying and sieving to obtain ceramic powder;
a6, taking the ceramic powder, performing compression molding in a main body mold, drying to obtain a main body preform, taking the ceramic powder, performing compression molding in a baffle mold, and drying to obtain a baffle preform;
a7, configuring glaze;
a8, taking the glaze, applying the glaze to the main body preform, and firing to obtain a main body;
a9, applying the glaze to the baffle plate preform, and firing to obtain a baffle plate;
a10, bonding the main body and the baffle into a whole through an adhesive to obtain the ceramic toilet.
2. The process for preparing the ceramic toilet bowl according to claim 1, wherein in the step A1, the proportioning ratio of the fly ash to the deionized water is 20-30g:200-250mL, wherein the baking is performed at 650-700 ℃ for 40-50min.
3. The process for preparing a ceramic toilet according to claim 1, wherein in the step A2, the median diameter of the powder B is 20-23 μm.
4. The process for preparing the ceramic toilet bowl according to claim 1, wherein in the step A3, the dosage ratio of the desulfurized gypsum, the deionized water added for the first time, the calcium chloride, the hydrochloric acid and the deionized water added for the second time is 5-8g:100mL:2-3g:100mL:100mL; the concentration of the hydrochloric acid is 1-2mol/L; the constant temperature heating means heating at 101 ℃ for 30-50min; the drying refers to drying at 44-46 ℃ for 10 hours.
5. The process for preparing the ceramic toilet bowl according to claim 1, wherein in the step A4, the blank comprises the following raw materials in parts by mass: 30-45 parts by mass of silicon dioxide; 15-20 parts of aluminum oxide; 2-2.5 parts by mass of ferric oxide; 0.3-0.5 parts by mass of potassium oxide; 0.5-1 parts by mass of sodium oxide; 0.2-0.3 parts by mass of magnesium oxide; 0.5-1 parts by mass of calcium oxide; 15-20 parts of frit.
6. The preparation process of the ceramic toilet bowl according to claim 1, wherein in the step A5, the mass ratio of the blank to the powder B to the powder C to the deionized water to the sodium tripolyphosphate to the sodium hydroxymethyl cellulose is 30-40:20-25:5-10:80-100:1-2:1.5-2.
7. The preparation process of the ceramic toilet bowl according to claim 1, wherein in the step A7, the glaze comprises the following raw materials in parts by mass: 52-53 parts by mass of silicon dioxide; 10.5-11.5 parts by mass of aluminum oxide; 4-5.5 parts by mass of calcium oxide; 1-1.5 parts by mass of magnesium oxide; 3-3.5 parts by mass of sodium oxide; 2-2.2 parts by mass of potassium oxide; 7.5-8.5 parts by mass of boron oxide; 5-8 parts of zinc oxide; 1.5-1.8 parts by mass of barium oxide; 20-30 parts of perlite; 6-8 parts of clay.
8. The preparation process of the ceramic toilet bowl according to claim 5, wherein the frit comprises the following raw materials in parts by mass: 9-10 parts of aluminum oxide; 40-45 parts by mass of silicon dioxide; 15-16 parts of quicklime; 4-5 parts of magnesium oxide; 11-12 parts of barium oxide; 2-3 parts of sodium oxide; 0.4-0.5 parts by mass of boron oxide; 2-3 parts of zinc oxide.
9. The process for preparing a ceramic toilet according to claim 1, wherein in the step A8, the firing is performed at 1180-1250 ℃ for 10-12 hours.
10. The process for preparing a ceramic toilet according to claim 1, wherein in the step A9, the firing is performed at 1180-1250 ℃ for 6-8 hours.
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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FR704617A (en) * | 1929-10-15 | 1931-05-22 | Tile and its manufacturing process | |
CN103601478A (en) * | 2013-08-14 | 2014-02-26 | 陈奕煌 | Preparation method of flush toilet |
CN103664148A (en) * | 2013-08-14 | 2014-03-26 | 陈奕煌 | Method for preparing split molded toilet |
CN106587981A (en) * | 2016-12-07 | 2017-04-26 | 苏州洛特兰新材料科技有限公司 | High-toughness ceramic composite material and preparing method thereof |
CN110117195A (en) * | 2019-05-30 | 2019-08-13 | 龚建林 | A kind of preparation method of Anti-pressure filtering high-temperature flue gas dedicated ceramic |
CN214994423U (en) * | 2021-04-28 | 2021-12-03 | 广东高象陶瓷实业有限公司 | Antibiotic antibacterial structure of antibiotic usefulness of closestool glaze |
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2023
- 2023-11-01 CN CN202311440501.7A patent/CN117486593B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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FR704617A (en) * | 1929-10-15 | 1931-05-22 | Tile and its manufacturing process | |
CN103601478A (en) * | 2013-08-14 | 2014-02-26 | 陈奕煌 | Preparation method of flush toilet |
CN103664148A (en) * | 2013-08-14 | 2014-03-26 | 陈奕煌 | Method for preparing split molded toilet |
CN106587981A (en) * | 2016-12-07 | 2017-04-26 | 苏州洛特兰新材料科技有限公司 | High-toughness ceramic composite material and preparing method thereof |
CN110117195A (en) * | 2019-05-30 | 2019-08-13 | 龚建林 | A kind of preparation method of Anti-pressure filtering high-temperature flue gas dedicated ceramic |
CN214994423U (en) * | 2021-04-28 | 2021-12-03 | 广东高象陶瓷实业有限公司 | Antibiotic antibacterial structure of antibiotic usefulness of closestool glaze |
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