CN117477872A - Full-automatic production line control method for stator outgoing line - Google Patents
Full-automatic production line control method for stator outgoing line Download PDFInfo
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- CN117477872A CN117477872A CN202311505434.2A CN202311505434A CN117477872A CN 117477872 A CN117477872 A CN 117477872A CN 202311505434 A CN202311505434 A CN 202311505434A CN 117477872 A CN117477872 A CN 117477872A
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- 238000000034 method Methods 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000002788 crimping Methods 0.000 claims abstract description 101
- 238000004804 winding Methods 0.000 claims abstract description 49
- 239000003973 paint Substances 0.000 claims abstract description 48
- 238000010008 shearing Methods 0.000 claims abstract description 39
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 7
- 238000001125 extrusion Methods 0.000 claims description 7
- 238000012797 qualification Methods 0.000 claims 1
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 10
- 238000007254 oxidation reaction Methods 0.000 description 8
- 230000003647 oxidation Effects 0.000 description 7
- 229910002092 carbon dioxide Inorganic materials 0.000 description 5
- 239000001569 carbon dioxide Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000013307 optical fiber Substances 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/0025—Shaping or compacting conductors or winding heads after the installation of the winding in the core or machine ; Applying fastening means on winding heads
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/0025—Shaping or compacting conductors or winding heads after the installation of the winding in the core or machine ; Applying fastening means on winding heads
- H02K15/005—Shaping or compacting conductors or winding heads after the installation of the winding in the core or machine ; Applying fastening means on winding heads by means of electrodynamic forces
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a control method of a full-automatic production line of a stator outgoing line, which is characterized by comprising the following steps of: the control system carries out automated production to the stator through a signal pair wire arranging mechanism, an deoxidization layer mechanism, a paint removing surface mechanism, a sleeve mechanism, a winding mechanism, a wire twisting mechanism, an outgoing wire sleeve shearing mechanism, a crimping piece crimping device, a wiring terminal assembling mechanism and a detecting mechanism. According to the invention, the wire arranging mechanism, the deoxidization layer mechanism, the paint removing surface mechanism, the sleeve mechanism, the winding mechanism, the wire twisting mechanism, the outgoing wire sleeve shearing mechanism, the crimping piece crimping device, the wiring terminal assembling mechanism and the detecting mechanism are controlled simultaneously by the control method to replace manual labor to automatically produce the stator outgoing wire, so that the production efficiency is improved, and the labor intensity of workers is reduced.
Description
Technical Field
The invention relates to the technical field of stator lead-out wire production, in particular to a full-automatic production line control method of a stator lead-out wire.
Background
In the production process of the lead wire of the stator, the lead wire and the wire-separating end of the stator are required to be processed, the paint is removed from the lead wire and the wire-separating end, the lead wire and the wire-separating end are in crimping connection, the lead wire is sleeved with the sleeve, the lead wire and the wire-separating end are wound with wires, the wire-separating end is provided with the working procedures such as the wiring terminal, and the like. Therefore, a full-automatic production line control method for the stator outgoing line is provided, which can control equipment among various processes and processing of various processes to realize automatic production.
Disclosure of Invention
The invention aims to solve the problems and provides a full-automatic production line control method for a stator outgoing line.
In order to achieve the above purpose, the present invention provides the following technical solutions: a control method of a stator outgoing line full-automatic production line is characterized by comprising the following steps of:
the first step: the control system is provided with corresponding control parameters of a conveying mechanism, a wire arranging mechanism, an oxide layer removing mechanism, a paint removing surface mechanism, a sleeve mechanism, a winding mechanism and a wire twisting mechanism;
and a second step of: the stator is loaded on the conveying device to be conveyed to the wire arranging mechanism through a worker or an automatic device, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey until the sensor at the wire arranging mechanism senses that the control system controls the jacking mechanism to jack the stator, the control system controls the wire arranging device of the wire arranging mechanism to be inserted between adjacent outgoing wires and rotationally pushes the outgoing wires to a set position, then the wire arranging device is controlled to stop working, and after wire arrangement is completed, the wire arranging device is controlled to reset and the jacking mechanism drives the stator to reset;
and a third step of: the control system controls the conveying mechanism to continuously convey the stator to the deoxidization layer mechanism, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey the stator until the stator is sensed by the sensor at the deoxidization layer mechanism, the control system controls the jacking mechanism to jack up the stator, the control system controls the deoxidization layer mechanism to remove an oxide layer on a lead-out wire, and the jacking mechanism drives the stator to reset after the completion;
fourth step: the control system controls the conveying mechanism to continuously convey the stator to the paint removing mechanism, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey until the sensor at the paint removing mechanism senses the stator, the control system controls the jacking mechanism to jack up the stator, the control system controls the paint removing mechanism to straighten the outgoing line and remove the paint, then the excess part of the outgoing line is cut off, and after the completion, the jacking mechanism drives the stator to reset;
fifth step: the control system controls the conveying mechanism to continuously convey the stator to the sleeve mechanism, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey until the sensor at the sleeve mechanism senses that the jacking mechanism jacks up the stator, the control system controls the vertical traction device of the automatic sleeve machine to pull the sleeve to a set length, controls the shearing actuator to shear the sleeve, then controls the transverse traction device to transversely move to the stator, and straightens the outgoing line upwards to be aligned with the sleeve, then controls the vertical traction device to loosen the sleeve, so that the sleeve falls and is sleeved on the outgoing line, and after the completion, controls the vertical traction device, the transverse traction device to reset and the jacking mechanism to drive the stator to reset;
sixth step: the control system controls the conveying mechanism to continuously convey the stator to the winding mechanism, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey the stator until the sensor at the winding mechanism senses the stator, the control system controls the jacking mechanism to jack up the stator, the control system controls the pre-adjusting mechanism of the winding mechanism to straighten three outgoing lines which are close to the winding direction and are reversely and sequentially arranged in turn, and controls the winder to sequentially wind the three outgoing lines to a set position, and the jacking mechanism drives the stator to reset after the completion of the winding;
seventh step: the control system controls the conveying mechanism to continuously convey the stator to the stranded wire mechanism, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey the stator until the sensor at the stranded wire mechanism senses the stator, the control system controls the jacking mechanism to jack up the stator, the control system controls the stranded wire device of the stranded wire mechanism to clamp the lead wire, then the control up-down shifter drives the stranded wire device to move upwards, meanwhile, the stranded wire device is controlled to rotate to stranded the lead wire, the lead wire is stranded together, and the jacking mechanism drives the stator to reset after the completion of the stranding.
The control method of the full-automatic production line of the stator outgoing line is characterized by also comprising an automatic assembly control method of an outgoing line wiring terminal, and the control method comprises the following steps of:
the first step: the control system is provided with corresponding control parameters of an outgoing line sleeve shearing mechanism, a crimping piece crimping device, a wiring terminal assembling mechanism and a detecting mechanism;
and a second step of: the stator with the processed outgoing line is loaded on the conveying mechanism through a worker or an automatic device to be conveyed to the outgoing line sleeve shearing mechanism, if the sensor does not sense the stator, the control system continues to control the conveying mechanism to convey until the sensor at the outgoing line sleeve shearing mechanism senses the stator, the sensor sends a signal to the control system after sensing the stator at the outgoing line sleeve shearing mechanism, and the control system controls the outgoing line sleeve shearing mechanism to shear the outgoing line sleeve;
and a third step of: the control system controls the conveying mechanism to convey the stator which is sheared by the outgoing line sleeve shearing mechanism to the crimping piece crimping device, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey, if the sensor senses the stator at the crimping piece crimping device to send a signal to the control system, the control system controls the automatic feeding mechanism on the crimping piece crimping device to convey the crimping piece to the automatic crimping machine, and controls the automatic crimping machine to crimp the outgoing line and the crimping piece;
fourth step: the control system controls the conveying mechanism to convey the stator subjected to crimping at the crimping device to the binding post assembling mechanism, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey, and if the sensor senses the stator at the binding post assembling mechanism to send a signal to the control system, the control system controls the binding post assembling mechanism to mount the binding post on the lead-out wire;
fifth step: the control system controls the conveying mechanism to convey the stator subjected to crimping at the binding post assembling mechanism to the detecting mechanism, if the sensor does not sense the stator, the control system continuously controls the conveying device to convey, if the sensor senses the stator at the detecting mechanism to send a signal to the control system, the system controls the detecting mechanism to detect the binding post of the stator, the detected signal is fed back to the control system, the control system controls the mechanical arm to place the detected qualified stator in a qualified area according to the received signal, and the unqualified stator is placed in an unqualified area.
Preferably, the control system controls the clamping mechanism of the detection mechanism to clamp the wiring terminal on the wiring terminal, the control system controls the extrusion mechanism to extrude the wiring terminal, the inductor senses the extrusion mechanism, the inductor returns the sensed signal to the control system, and the control system controls the manipulator to distinguish the pass and the fail of the stator.
The control method of the full-automatic production line of the stator outgoing line is characterized by also comprising the control method of stator split line end treatment, and the control method comprises the following steps:
the first step: the control system is provided with corresponding control parameters of a wire separating end winding mechanism, a wire separating end stranding mechanism, a wire separating end oxide layer mechanism, a wire separating end paint removing mechanism and a wire separating end crimping piece crimping device;
and a second step of: the stator with the outgoing line processed is loaded on the conveying mechanism to be conveyed to the wire-separating end winding mechanism through a worker or an automatic device, if the sensor does not sense the stator, the control system continues to control the conveying mechanism to convey until the sensor at the wire-separating end winding mechanism senses the stator, the control system controls the jacking mechanism to jack the stator, the control system controls the wire-separating end winding mechanism to sequentially wind the wire-separating end to a set position, and after the completion, the jacking mechanism drives the stator to reset;
and a third step of: the control system controls the conveying mechanism to continuously convey the stator to the wire-separating end wire-twisting mechanism, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey the stator until the stator is sensed by the sensor at the wire-separating end wire-twisting mechanism, the control system controls the jacking mechanism to jack up the stator, and the control system controls the wire-separating end wire-twisting mechanism to twist the wire-separating ends after the wire-separating ends are twisted together, and the jacking mechanism drives the stator to reset after the wire-separating end wire-twisting mechanism is completed;
fourth step: the control system controls the conveying mechanism to continuously convey the stator to the oxide layer removing mechanism at the branching end, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey the stator until the stator is sensed by the sensor at the oxide layer removing mechanism at the branching end, the control system controls the jacking mechanism to jack the stator, the control system controls the oxide layer removing mechanism at the branching end to remove the oxide layer at the branching end, and the jacking mechanism drives the stator to reset after the completion;
fifth step: the control system controls the conveying mechanism to continuously convey the stator to the paint removing mechanism at the wire distributing end, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey the stator until the stator is sensed by the sensor at the paint removing mechanism at the wire distributing end, the control system controls the jacking mechanism to jack up the stator, the control system controls the paint removing mechanism at the wire distributing end to straighten the wire distributing end and remove the paint, then the redundant part at the wire distributing end is eliminated, and after the completion, the jacking mechanism drives the stator to reset;
sixth step: and if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey, and if the sensor senses the stator at the junction end crimping device, the stator at the junction end crimping device sends a signal to the control system, and the control system controls the junction end crimping device to crimp the crimping sheet and the junction end.
Preferably, the control method of the wire separating end winding mechanism, the wire separating end stranding mechanism, the wire separating end oxidation layer mechanism and the wire separating end paint removing mechanism for the wire separating end treatment is the same as the control method of the deoxidization layer mechanism, the paint removing mechanism, the sleeve mechanism, the winding mechanism and the wire stranding mechanism for the wire guiding treatment.
The invention has the beneficial effects that: the control method is used for simultaneously controlling the wire arranging mechanism, the deoxidization layer mechanism, the paint removing surface mechanism, the sleeve mechanism, the winding mechanism, the wire twisting mechanism, the outgoing wire sleeve shearing mechanism, the crimping piece crimping device, the wiring terminal assembling mechanism and the detection mechanism to replace manual labor to automatically produce the stator outgoing wire, so that the production efficiency is improved, and the labor intensity of workers is reduced.
Drawings
Fig. 1 is a control schematic of the invention.
Fig. 2 is a schematic structural view of the wire arranging mechanism of the present invention.
FIG. 3 is a schematic diagram of the structure of the de-oxidation mechanism of the present invention.
Fig. 4 is a schematic structural view of the paint removing mechanism of the present invention.
Fig. 5 is a schematic view of the structure of the bushing mechanism of the present invention.
Fig. 6 is a schematic structural view of the winding mechanism of the present invention.
Fig. 7 is a schematic structural view of the wire stranding mechanism of the present invention.
Fig. 8 is a schematic structural view of the lead wire bushing shearing mechanism of the present invention.
Fig. 9 is a schematic structural view of the crimping piece crimping device of the present invention.
Fig. 10 is a schematic structural view of the terminal fitting mechanism of the present invention.
FIG. 11 is a schematic diagram of the structure of the detection mechanism of the present invention.
Fig. 12 is a control schematic diagram of embodiment 2 of the present invention.
Fig. 13 is a control schematic diagram of embodiment 3 of the present invention.
Legend description: 1. a wire arranging mechanism; 101. a wire arranging device; 2. an oxide layer removing mechanism; 201 straightening a positioner; 202 a carbon dioxide laser; 3. a paint removing surface mechanism; 301. a fiber laser; 302. a shearing mechanism; 4. a sleeve mechanism; 401. an automatic jacketing machine; 402. a vertical traction device; 403. a shear actuator; 404. a transverse traction device; 5. a winding mechanism; 501. a pre-adjustment mechanism; 502. a winder; 6. a wire twisting mechanism; 601. an up-and-down mover; 602. a wire twisting device; 7. a lead-out wire sleeve shearing mechanism; 701. a compressing mechanism; 702. a sleeve shearing mechanism; 8. a crimping piece crimping device; 801. an automatic feeding mechanism; 802. an automatic crimping machine; 9. a terminal assembly mechanism; 901. a feeding mechanism; 902. an assembly mechanism; 10. a detection mechanism; 1001. a clamping mechanism; 1002. an extrusion mechanism; 1003. an inductor.
Description of the embodiments
The following is a further explanation of the control method of the full-automatic production line of the stator outgoing line according to the invention with reference to the accompanying drawings.
Example 1
Referring to fig. 1-11, a control method for a full-automatic production line of a stator outgoing line in this embodiment is characterized by comprising an outgoing line processing control method, and the control method comprises the following steps:
the first step: the control system is provided with corresponding control parameters of a conveying mechanism, a wire arranging mechanism 1, an oxide layer removing mechanism 2, a paint removing surface mechanism 3, a sleeve mechanism 4, a winding mechanism 5 and a wire twisting mechanism 6;
and a second step of: the stator is loaded on the conveying device to be conveyed to the wire arranging mechanism 1 through a worker or an automatic device, if the sensor does not sense the stator, the control system continues to control the conveying mechanism to convey until the sensor at the wire arranging mechanism 1 senses the stator, the sensor sends a signal to the control system, the control system controls the jacking mechanism to jack the stator, the control system controls the wire arranging device 101 of the wire arranging mechanism to be inserted between the adjacent outgoing wires and rotationally pushes the outgoing wires to a set position, then the wire arranging device 101 is controlled to stop working, the wire arranging mechanism 1 feeds back a signal of wire arranging completion to the control system, the control system controls the wire arranging device 101 to reset, and the jacking mechanism drives the stator to reset; the wire arranging device 101 is controlled by the control system to replace manual wire arranging for the outgoing wires, so that the wire arranging mechanism 1 realizes automatic wire arranging and improves the production efficiency;
and a third step of: the control system controls the conveying mechanism to continuously convey the stator to the deoxidization layer mechanism 2, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey until the sensor at the deoxidization layer mechanism 2 senses the stator, the sensor sends signals to the control system, the control system controls the jacking mechanism to jack up the stator, the control system controls the straightening positioner 201 on the deoxidization layer mechanism 2 to straighten and position the outgoing line of the stator, the carbon dioxide laser 202 is controlled to remove an oxide layer on the outgoing line through laser, after the completion, the deoxidization layer mechanism 2 feeds back the completed signals to the control system, the control system controls the straightening positioner 201 to reset, and meanwhile, the jacking mechanism drives the stator to reset and fall onto the conveying mechanism; the control system controls the straightening locator 201 to straighten the outgoing line, and the carbon dioxide laser 202 is utilized to remove the oxide layer on the outgoing line through laser, so that the oxide layer removing mechanism 2 realizes the automation of removing the oxide layer on the outgoing line, and improves the production efficiency;
fourth step: the control system controls the conveying mechanism to continuously convey the stator to the paint removing mechanism 3, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey until the sensor at the paint removing mechanism 3 senses the stator, the sensor sends a signal to the control system, the control system controls the jacking mechanism to jack up the stator, the control system controls the straightening locator 201 on the paint removing mechanism 3 to straighten and position the outgoing line, then the optical fiber laser 301 is controlled to carry out paint removing work on the outgoing line through laser, after paint removing is finished, the paint removing mechanism 3 feeds back the signal to the control system, the control system controls the shearing mechanism 302 to remove redundant parts of the outgoing line, and feeds back the sheared signal to the control system again after finishing, and the control system controls the straightening locator 201 to reset and controls the jacking mechanism to drive the stator to reset and fall onto the conveying mechanism; the control system controls the straightening locator 201 to straighten the outgoing line, the optical fiber laser 301 is utilized to carry out paint surface removal work on the outgoing line through laser, and then the shearing mechanism 302 is controlled to shear redundant parts of the outgoing line, so that the paint surface removal mechanism 3 realizes automatic paint removal on the outgoing line, and the production efficiency is improved;
fifth step: the control system controls the conveying mechanism to continuously convey the stator to the sleeve mechanism 4, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey until the sensor at the sleeve mechanism 4 senses the stator, the sensor sends signals to the control system, the control system controls the jacking mechanism to jack up the stator after receiving the signals, the control system controls the vertical traction device 402 of the automatic sleeve machine 401 to pull the sleeve to a set length, the signals are fed back to the control system, the control system controls the shearing executor 403 to shear the sleeve, the signals are fed back to the control system after finishing shearing, the control system controls the transverse traction device 404 to transversely move to the stator, the outgoing line is straightened upwards and aligned with the sleeve, then the vertical traction device 402 is controlled to loosen the sleeve, the sleeve mechanism 4 feeds the finished signals back to the control system after finishing the sleeve falling, the control system controls the vertical traction device 402, the transverse traction device 404 to reset and the jacking mechanism to drive the stator to reset; the control system controls the vertical traction device 402 to draw the sleeve to move downwards, the shearing actuator 403 shears the sleeve, and then the transverse traction device 404 straightens the outgoing line upwards to align with the sleeve for sleeve, so that the sleeve mechanism 4 realizes automatic sleeve and improves the production efficiency;
sixth step: the control system controls the conveying mechanism to continuously convey the stator to the winding mechanism 5, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey the stator until the sensor at the winding mechanism 5 senses the stator, the sensor sends signals to the control system, the control system controls the jacking mechanism to jack up the stator after receiving the signals, the control system controls the pre-adjusting mechanism 501 of the winding mechanism 5 to straighten one outgoing line close to the winding direction, then controls the winder 502 to clamp the straightened outgoing line of the pre-adjusting mechanism 501, controls the pre-adjusting mechanism 501 to loosen the outgoing line for resetting, simultaneously controls the winder 502 to wind the outgoing line in the set direction, feeds back the signals to the control system after the winding is completed, controls the winder 502 to loosen the outgoing line for resetting, other outgoing lines follow up continue to wind the winding process according to the previous process, and when the third outgoing line winds, the control system controls the winder 502 to wind a plurality of circles on the other two outgoing lines, the winding mechanism 5 feeds back the signal for completing the winding to the control system, and controls the system controller 502 to reset and the control the jacking mechanism to drive the stator to reset to fall onto the conveying mechanism; the outgoing line is straightened through the pre-adjusting mechanism 501, and the winder 502 winds the outgoing line in a set direction, so that the winding mechanism 5 realizes automatic winding and improves the production efficiency;
seventh step: the control system controls the conveying mechanism to continuously convey the stator to the stranding mechanism 6, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey until the sensor at the stranding mechanism 6 senses the stator, the sensor sends signals to the control system, the control system controls the jacking mechanism to jack up the stator after receiving the signals, the control system controls the up-and-down shifter 601 of the stranding mechanism 6 to drive the stranding device 602 to move downwards so as to fix three outgoing lines by the stranding device 602, then controls the up-and-down shifter 601 to drive the stranding device 602 to move upwards, simultaneously the stranding device 602 rotates to finish stranding the three outgoing lines, the stranding device 602 is stranded together, the stranding mechanism 6 feeds the completed signals back to the control system after stranding is completed, the control system controls the stranding device 602 to loosen the outgoing lines, and simultaneously controls the up-and-down shifter 601 to reset and the jacking mechanism to drive the stator to reset and drop onto the conveying mechanism; the control system controls the up-down shifter 601 to drive the stranding device 602 to move upwards, and the stranding device 602 rotates to carry out stranding treatment on the outgoing line, so that the stranding mechanism 6 realizes automatic stranding and improves production efficiency;
the control method of the full-automatic production line of the stator outgoing line is characterized by also comprising the control method of stator split line end treatment, and the control method comprises the following steps:
the first step: the control system is provided with corresponding control parameters of a wire separating end winding mechanism, a wire separating end stranding mechanism, a wire separating end oxidation layer removing mechanism, a wire separating end paint removing mechanism and a wire separating end crimping piece crimping device;
and a second step of: the method comprises the steps that a worker or an automatic device loads a processed stator of an outgoing line on a conveying mechanism to convey the stator to a wire distributing end winding mechanism, if a sensor does not sense the stator, a control system continuously controls the conveying mechanism to convey the stator until the sensor at the wire distributing end winding mechanism senses the stator, a signal is sent to the control system, the control system controls a jacking mechanism to jack up the stator, the control system controls a pre-regulating mechanism 501 of the wire distributing end winding mechanism to straighten one wire distributing end close to the winding direction, then controls a winder 502 to clamp the wire distributing end straightened by the pre-regulating mechanism 501 and control the pre-regulating mechanism 501 to reset the wire distributing end, meanwhile, controls the winder 502 to wind the wire distributing end in a set direction, after winding is completed, signals are fed back to the control system, the control system controls the winder 502 to loosen the wire distributing end and reset, other wire distributing ends follow-up continue to wind the wire distributing process according to the previous process, and when the third wire distributing end winds, the control system controls the winder 502 to wind the wire distributing ends on the other two wire distributing ends, the wire distributing end winding mechanism clamps the stator, and the finished signal is fed back to the control system, and the control system controls the controller to reset and the wire distributing end winding mechanism to drive the stator to reset to the conveying mechanism to the reset direction; the wire separating end is straightened through the pre-adjusting mechanism 501, and the wire winder 502 winds the wire separating end in a set direction, so that the wire separating end winding mechanism 5 realizes automatic winding, and the production efficiency is improved;
and a third step of: the control system controls the conveying mechanism to continuously convey the stator to the wire-separating end stranding mechanism, if a sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey until the sensor at the wire-separating end stranding mechanism senses the stator, signals are sent to the control system, the control system controls the up-and-down shifter 601 controlled by the wire-separating end stranding mechanism to drive the wire-separating device 602 to move downwards, the wire-separating device 602 is enabled to fix three wire-separating ends, then the up-and-down shifter 601 is controlled to drive the wire-separating device 602 to move upwards, the wire-separating device 602 rotates to finish stranding of the three wire-separating ends of the winding, the wire-separating end stranding mechanism feeds the finished signals back to the control system after the wire-separating is finished, the control system controls the wire-separating end stranding device 602 to loosen the wire-separating end, and simultaneously controls the up-and-down shifter 601 to reset the wire-separating device 602 and controls the jacking mechanism to drive the stator to reset to drop onto the conveying mechanism; the control system controls the up-down shifter 601 to drive the stranding device 602 to move upwards, and the stranding device 602 rotates to carry out stranding on the wire splitting end, so that the wire splitting end stranding mechanism 6 realizes automatic stranding, and the production efficiency is improved;
fourth step: the control system controls the conveying mechanism to continuously convey the stator to the branching end oxidation layer removing mechanism, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey until the sensor at the branching end oxidation layer removing mechanism senses the stator, signals are sent to the control system, the control system controls the jacking mechanism to jack up the stator, the control system controls the straightening positioner 201 of the branching end oxidation layer removing mechanism to straighten and position the branching end of the stator, the carbon dioxide laser 202 is controlled to remove an oxidation layer on the branching end through laser, the branching end oxidation layer removing mechanism feeds signals back to the control system after the completion, the control system controls the straightening positioner 201 to reset and controls the jacking mechanism to drive the stator to reset and fall onto the conveying mechanism; the control system controls the straightening locator 201 to straighten the branching end, and the carbon dioxide laser 202 is utilized to remove the oxide layer on the branching end through laser, so that the branching end oxide layer removing mechanism 2 realizes automatic oxide layer removing on the branching end, and improves the production efficiency;
fifth step: the control system controls the conveying mechanism to continuously convey the stator to the paint removing mechanism at the wire separating end, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey until the sensor at the paint removing mechanism at the wire separating end senses the stator, signals are sent to the control system, the control system controls the jacking mechanism to jack the stator, the control system controls the straightening locator 201 on the paint removing mechanism at the wire separating end to straighten and position the wire separating end, then the optical fiber laser 301 is controlled to carry out paint removing work on the wire separating end through laser, after paint removing is finished, the paint removing mechanism at the wire separating end feeds back signals to the control system, the control system controls the shearing mechanism 302 to subtract redundant parts of the wire separating end, after finishing, the sheared signals are fed back to the control system again, and the control system controls the straightening locator 201 to reset and controls the jacking mechanism to drive the stator to reset and fall onto the conveying mechanism; the straightening positioner 201 is controlled by the control system to straighten the wire separating end, the fiber laser 301 is utilized to remove paint from the wire separating end through laser, and then the shearing mechanism 302 is controlled to shear redundant parts of the wire separating end, so that the wire separating end paint removing mechanism 3 realizes automatic paint removal of the wire separating end, and the production efficiency is improved;
sixth step: the control system controls the conveying mechanism to continuously convey the stator to the wire-separating end crimping device, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey, if the sensor senses the stator at the wire-separating end crimping device to send a signal to the control system, the control system controls the automatic feeding mechanism 801 of the wire-separating end crimping device to convey the crimping piece to the automatic crimping machine 802, and controls the automatic crimping machine 802 to crimp the wire-separating end and the crimping piece, after the crimping is finished, the wire-separating end crimping device feeds signals back to the control system, the control system controls the automatic crimping machine 802 to reset, and controls the automatic feeding mechanism 801 to continuously convey the crimping piece to the automatic crimping machine 802; the automatic feeding mechanism 801 is controlled by the control system to convey the crimping pieces to the automatic crimping machine 802, and the crimping machine 802 automatically crimps the branching end and the crimping pieces, so that the branching end crimping piece crimping device realizes automatic production, and improves the production efficiency;
the control method of the full-automatic production line of the stator outgoing line is characterized by also comprising an automatic assembly control method of an outgoing line wiring terminal, and the control method comprises the following steps of:
the first step: the control system is provided with corresponding control parameters of a lead-out wire sleeve shearing mechanism 7, a crimping piece crimping device 8, a wiring terminal assembling mechanism 9 and a detecting mechanism 10;
and a second step of: the stator with the outgoing line and the branching end processed is loaded on a conveying mechanism through a worker or an automation device to be conveyed to an outgoing line sleeve shearing mechanism 7, if the sensor does not sense the stator, the control system continues to control the conveying mechanism to convey until the sensor at the outgoing line sleeve shearing mechanism 7 senses the stator, signals are sent to the control system, the control system controls a pressing mechanism 701 on the outgoing line sleeve shearing mechanism 7 to respectively press the stator, the outgoing line and the sleeve, then controls a sleeve shearing mechanism 702 to shear the sleeve on the outgoing line, and after the shearing is completed, the outgoing line sleeve shearing mechanism 7 feeds back signals to the control system, and the control system controls the pressing mechanism 701 and the sleeve shearing mechanism 702 to reset; the control system controls the compressing mechanism 701 to compress the stator, the outgoing line and the sleeve, and controls the sleeve shearing mechanism 702 to shear the sleeve on the outgoing line, so that the outgoing line sleeve shearing mechanism 7 realizes automatic production and improves production efficiency;
and a third step of: the control system controls the conveying mechanism to convey the stator which is sheared at the lead-out wire sleeve shearing mechanism 7 to the crimping piece crimping device 8, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey, if the sensor senses the stator at the crimping piece crimping device 8, a signal is sent to the control system, the control system controls the automatic feeding mechanism 801 on the crimping piece crimping device 8 to convey the crimping piece to the automatic crimping machine 802, and controls the automatic crimping machine 802 to crimp the lead-out wire and the crimping piece; after the crimping is finished, the crimping piece crimping device 8 feeds signals back to the control system, the control system controls the automatic crimping machine 802 to reset, and controls the automatic feeding mechanism 801 to continuously convey crimping pieces to the automatic crimping machine 802; the automatic feeding mechanism 801 is controlled by the control system to convey the crimping pieces to the automatic crimping machine 802, and the automatic crimping machine 802 automatically crimps the outgoing lines and the crimping pieces, so that the crimping piece crimping device 8 realizes automatic production and improves the production efficiency;
fourth step: the control system controls the conveying mechanism to convey the stator subjected to crimping at the crimping device 8 to the wiring terminal assembling mechanism 9, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey, if the sensor senses the stator at the wiring terminal assembling mechanism 9 to send a signal to the control system, the control system controls the feeding mechanism 901 of the wiring terminal assembling mechanism 9 to convey the wiring terminal to the assembling position and reset, then controls the assembling mechanism 902 to push the wiring terminal to the outgoing line, the wiring terminal is assembled to the outgoing line, the wiring terminal assembling mechanism 9 feeds back the signal to the control system, and the control system controls the assembling mechanism 902 to reset; the control system controls the feeding mechanism 901 to automatically feed the binding post, and then controls the assembling mechanism 902 to push the binding post onto the lead wire, so that the binding post assembling mechanism 9 realizes automatic production and improves the production efficiency;
fifth step: the control system controls the conveying mechanism to convey the stator subjected to crimping at the binding post assembling mechanism 9 to the detecting mechanism 10, if the sensor does not sense the stator, the control system continuously controls the conveying device to convey, if the sensor senses the stator at the detecting mechanism 10 to send a signal to the control system, the system controls the clamping mechanism 1001 of the detecting mechanism 10 to clamp the binding post on the lead wire, then controls the extruding mechanism 1002 to extrude the lead wire in the binding post, the inductor 1003 senses the extruding mechanism 1002, the inductor 1003 feeds the sensed signal back to the control system, the control system controls the extruding mechanism 1002 and the clamping mechanism 1001 to reset after receiving the signal, and then the control system controls the manipulator to place the detected qualified stator in a qualified area according to the received signal, and the unqualified stator is placed in an unqualified area; clamping the binding post through control system control fixture 1001, then control extrusion mechanism 1002 extrudees the lead-out wire in the binding post, and inductor 1003 is responded to extrusion mechanism 1002 to give control system with the signal transmission that is sensitive, control system is according to the signal received, and control system places the qualified stator of detection in qualified district, and unqualified stator is then placed in unqualified district, thereby detection mechanism 10 realizes automated inspection, improves production efficiency.
Example 2
Referring to fig. 12, in the present embodiment, there is no control method of the split-line end processing in comparison with embodiment 1.
Example 3
Referring to fig. 13, in the present embodiment, there is no automatic assembly control method for the outgoing line terminal in comparison with embodiment 1.
The above embodiments are illustrative of the present invention, and not limiting, and any simple modifications of the present invention fall within the scope of the present invention.
Claims (4)
1. A control method of a stator outgoing line full-automatic production line is characterized by comprising the following steps of:
the first step: the control system is provided with corresponding control parameters of a conveying mechanism, a wire arranging mechanism, an oxide layer removing mechanism, a paint removing surface mechanism, a sleeve mechanism, a winding mechanism and a wire twisting mechanism;
and a second step of: the stator is loaded on the conveying device to be conveyed to the wire arranging mechanism through a worker or an automatic device, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey until the sensor at the wire arranging mechanism senses that the control system controls the jacking mechanism to jack the stator, the control system controls the wire arranging device of the wire arranging mechanism to be inserted between adjacent outgoing wires and rotationally pushes the outgoing wires to a set position, then the wire arranging device is controlled to stop working, and after wire arrangement is completed, the wire arranging device is controlled to reset and the jacking mechanism drives the stator to reset;
and a third step of: the control system controls the conveying mechanism to continuously convey the stator to the deoxidization layer mechanism, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey the stator until the stator is sensed by the sensor at the deoxidization layer mechanism, the control system controls the jacking mechanism to jack up the stator, the control system controls the deoxidization layer mechanism to remove an oxide layer on a lead-out wire, and the jacking mechanism drives the stator to reset after the completion;
fourth step: the control system controls the conveying mechanism to continuously convey the stator to the paint removing mechanism, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey until the sensor at the paint removing mechanism senses the stator, the control system controls the jacking mechanism to jack up the stator, the control system controls the paint removing mechanism to straighten the outgoing line and remove the paint, then the excess part of the outgoing line is cut off, and after the completion, the jacking mechanism drives the stator to reset;
fifth step: the control system controls the conveying mechanism to continuously convey the stator to the sleeve mechanism, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey until the sensor at the sleeve mechanism senses that the jacking mechanism jacks up the stator, the control system controls the vertical traction device of the automatic sleeve machine to pull the sleeve to a set length, controls the shearing actuator to shear the sleeve, then controls the transverse traction device to transversely move to the stator, and straightens the outgoing line upwards to be aligned with the sleeve, then controls the vertical traction device to loosen the sleeve, so that the sleeve falls and is sleeved on the outgoing line, and after the completion, controls the vertical traction device, the transverse traction device to reset and the jacking mechanism to drive the stator to reset;
sixth step: the control system controls the conveying mechanism to continuously convey the stator to the winding mechanism, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey the stator until the sensor at the winding mechanism senses the stator, the control system controls the jacking mechanism to jack up the stator, the control system controls the pre-adjusting mechanism of the winding mechanism to straighten three outgoing lines which are close to the winding direction and are reversely and sequentially arranged in turn, and controls the winder to sequentially wind the three outgoing lines to a set position, and the jacking mechanism drives the stator to reset after the completion of the winding;
seventh step: the control system controls the conveying mechanism to continuously convey the stator to the stranded wire mechanism, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey the stator until the sensor at the stranded wire mechanism senses the stator, the control system controls the jacking mechanism to jack up the stator, the control system controls the stranded wire device of the stranded wire mechanism to clamp the lead wire, then the control up-down shifter drives the stranded wire device to move upwards, meanwhile, the stranded wire device is controlled to rotate to stranded the lead wire, the lead wire is stranded together, and the jacking mechanism drives the stator to reset after the completion of the stranding.
2. The control method of the full-automatic production line of the stator outgoing line according to claim 1, further comprising an automatic assembly control method of the outgoing line wiring terminal, wherein the control method comprises the following steps:
the first step: the control system is provided with corresponding control parameters of an outgoing line sleeve shearing mechanism, a crimping piece crimping device, a wiring terminal assembling mechanism and a detecting mechanism;
and a second step of: the stator with the processed outgoing line is loaded on the conveying mechanism through a worker or an automatic device to be conveyed to the outgoing line sleeve shearing mechanism, if the sensor does not sense the stator, the control system continues to control the conveying mechanism to convey until the sensor at the outgoing line sleeve shearing mechanism senses the stator, the sensor sends a signal to the control system after sensing the stator at the outgoing line sleeve shearing mechanism, and the control system controls the outgoing line sleeve shearing mechanism to shear the outgoing line sleeve;
and a third step of: the control system controls the conveying mechanism to convey the stator which is sheared by the outgoing line sleeve shearing mechanism to the crimping piece crimping device, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey, if the sensor senses the stator at the crimping piece crimping device to send a signal to the control system, the control system controls the automatic feeding mechanism on the crimping piece crimping device to convey the crimping piece to the automatic crimping machine, and controls the automatic crimping machine to crimp the outgoing line and the crimping piece;
fourth step: the control system controls the conveying mechanism to convey the stator subjected to crimping at the crimping device to the binding post assembling mechanism, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey, and if the sensor senses the stator at the binding post assembling mechanism to send a signal to the control system, the control system controls the binding post assembling mechanism to mount the binding post on the lead-out wire;
fifth step: the control system controls the conveying mechanism to convey the stator subjected to crimping at the binding post assembling mechanism to the detecting mechanism, if the sensor does not sense the stator, the control system continuously controls the conveying device to convey, if the sensor senses the stator at the detecting mechanism to send a signal to the control system, the system controls the detecting mechanism to detect the binding post of the stator, the detected signal is fed back to the control system, the control system controls the mechanical arm to place the detected qualified stator in a qualified area according to the received signal, and the unqualified stator is placed in an unqualified area.
3. The full-automatic production line control method for the stator outgoing line according to claim 2, wherein the method comprises the following steps of: the control system controls the clamping mechanism of the detection mechanism to clamp the wiring terminal on the wiring terminal, the control system controls the extrusion mechanism to extrude the wiring terminal, the inductor senses the extrusion mechanism, the inductor feeds back sensed signals to the control system, and the control system controls the manipulator to distinguish the qualification and disqualification of the stator.
4. The control method of the full-automatic production line of the stator outgoing line according to claim 1, further comprising a control method of stator split line end processing, wherein the control method comprises the following steps:
the first step: the control system is provided with corresponding control parameters of a wire separating end winding mechanism, a wire separating end stranding mechanism, a wire separating end oxide layer mechanism, a wire separating end paint removing mechanism and a wire separating end crimping piece crimping device;
and a second step of: the stator with the outgoing line processed is loaded on the conveying mechanism to be conveyed to the wire-separating end winding mechanism through a worker or an automatic device, if the sensor does not sense the stator, the control system continues to control the conveying mechanism to convey until the sensor at the wire-separating end winding mechanism senses the stator, the control system controls the jacking mechanism to jack the stator, the control system controls the wire-separating end winding mechanism to sequentially wind the wire-separating end to a set position, and after the completion, the jacking mechanism drives the stator to reset;
and a third step of: the control system controls the conveying mechanism to continuously convey the stator to the wire-separating end wire-twisting mechanism, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey the stator until the stator is sensed by the sensor at the wire-separating end wire-twisting mechanism, the control system controls the jacking mechanism to jack up the stator, and the control system controls the wire-separating end wire-twisting mechanism to twist the wire-separating ends after the wire-separating ends are twisted together, and the jacking mechanism drives the stator to reset after the wire-separating end wire-twisting mechanism is completed;
fourth step: the control system controls the conveying mechanism to continuously convey the stator to the oxide layer removing mechanism at the branching end, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey the stator until the stator is sensed by the sensor at the oxide layer removing mechanism at the branching end, the control system controls the jacking mechanism to jack the stator, the control system controls the oxide layer removing mechanism at the branching end to remove the oxide layer at the branching end, and the jacking mechanism drives the stator to reset after the completion;
fifth step: the control system controls the conveying mechanism to continuously convey the stator to the paint removing mechanism at the wire distributing end, if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey the stator until the stator is sensed by the sensor at the paint removing mechanism at the wire distributing end, the control system controls the jacking mechanism to jack up the stator, the control system controls the paint removing mechanism at the wire distributing end to straighten the wire distributing end and remove the paint, then the redundant part at the wire distributing end is eliminated, and after the completion, the jacking mechanism drives the stator to reset;
sixth step: and if the sensor does not sense the stator, the control system continuously controls the conveying mechanism to convey, and if the sensor senses the stator at the junction end crimping device, the stator at the junction end crimping device sends a signal to the control system, and the control system controls the junction end crimping device to crimp the crimping sheet and the junction end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311505434.2A CN117477872A (en) | 2023-11-13 | 2023-11-13 | Full-automatic production line control method for stator outgoing line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311505434.2A CN117477872A (en) | 2023-11-13 | 2023-11-13 | Full-automatic production line control method for stator outgoing line |
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| CN117477872A true CN117477872A (en) | 2024-01-30 |
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| CN202311505434.2A Pending CN117477872A (en) | 2023-11-13 | 2023-11-13 | Full-automatic production line control method for stator outgoing line |
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| Country | Link |
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| CN (1) | CN117477872A (en) |
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