CN117455462A - Repair project informatization management system based on repair process structured data - Google Patents
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Abstract
The invention discloses a repair project informatization management system based on repair process structural data, which comprises: the process flow configuration module is used for modeling the repair task process flow of the large-scale repair equipment by adopting a process flow chart, and realizing the input and management of the repair process structural configuration data of process items, process levels, process association relations and process content information in the repair process; the automatic scheduling and production scheduling module is used for automatically scheduling and producing workshop process tasks according to the detailed contents of repair engineering; the test data management module is used for standardized configuration of test data and standardized acquisition of field test data in the repair execution process; and the repair resource statistical analysis module is used for carrying out cost statistics of repair resources by adopting the human cost statistical list and the material cost statistical list.
Description
Technical Field
The invention relates to a production informatization technology, in particular to a repair project informatization management system based on repair process structural data.
Background
With the high-speed development of the manufacturing industry in China, the capability improvement requirement of the equipment repair industry is correspondingly increased. Particularly in the repair industry of large repair equipment, due to the characteristics of repair tasks, the on-site repair execution of workshops is difficult to be standardized and controlled and dynamic data of a first-line repair process is acquired because of the diversity, the characteristics and the sporadic characteristics of the production and manufacturing tasks, and higher requirements are put forward for the fine management and the intelligent management of repair project plans; the method is mainly characterized in that standardized formulation and repeated utilization of a repair process flow are difficult to realize, automatic production scheduling and production scheduling which meet the characteristics of repair business and are linked in time are difficult to realize, visual operation views which are high in pertinence, clear and visual in business function are difficult to provide for project managers and workshop task executives, and fine management and control and statistical analysis of repair resources are difficult to realize.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a repair project informatization management system based on structural data of a repair process aiming at the defects in the prior art.
The technical scheme adopted for solving the technical problems is as follows: a repair project informatization management system based on repair process structured data, comprising:
the system comprises a process flow configuration module, an automatic scheduling and production scheduling module, a production execution control module, a test data module and a repair resource statistical analysis module;
the process flow configuration module is used for modeling the repair task process flow of the large-scale repair equipment by adopting a process flow chart, and realizing the input and management of the repair process structural configuration data of process items, process levels, process association relations and process content information in the repair process;
the structural configuration data of the repair process is obtained as follows:
1) Adopting a process flow chart model to realize the structural decomposition of the process of the workshop repair task;
the graphic elements of the process flow chart comprise process items, sink nodes and connecting lines, and the process flow chart is used for carrying out structural data configuration, expressing the association relation of the process items and the process execution sequence; the method comprises the steps that the finishing nodes of a plurality of working procedures are converged into a converging node, and the association relation between the converging node and other working procedures is designated uniformly, wherein the node time of the converging node takes the latest execution time of the finishing working procedures in the converging working procedures;
2) Configuring process content information for a process flow chart; the process content information mainly comprises process steps, pictures, videos, operators, operation time, required equipment, required tools, required bill of materials and process environment requirements;
the method comprises the steps of carrying out repair process structural information configuration on standard repair processes summarized in a product project repair process of a factory, and carrying out association correspondence between repair project details and standard repair processes by project command lines and plan managers in a project planning process;
the automatic scheduling and production scheduling module is used for automatically scheduling and production scheduling workshop process tasks according to repair process configuration data and factory personnel and material preparation conditions and the repair engineering detail content;
the test data management module is used for realizing standardized configuration of test data and standardized acquisition of field test data in the repair execution process through the configurable two-dimensional electronic table;
and the repair resource statistical analysis module is used for carrying out cost statistics of repair resources by adopting the human cost statistical list and the material cost statistical list.
According to the above scheme, in the automatic scheduling and production scheduling module, the automatic scheduling implementation steps are as follows:
1) Designating configured repair processes corresponding to repair engineering detail tasks one by one;
2) The time requirement for the start and completion of the task plan of the in-factory responsibility department for repairing the engineering detail task is defined;
3) Issuing detailed tasks of repair projects (supporting project task batch issuing) to related departments, and carrying out automatic scheduling of the tasks according to corresponding repair process structural configuration data;
4) Generating process tasks of workshops corresponding to task responsibility departments one by one according to process items and sequence relations of repair process structural configuration data, and calculating process item plan starting time and plan finishing time one by taking task plan starting time when tasks are issued as time starting points according to process association relations, process execution time and process interval time in process structural configuration information;
5) According to the configuration information of the operators and the operation time in the process information content, according to the requirements of the operators on the work types and the number, the automatic task allocation is carried out by combining the personnel configuration conditions of the engineering task bearing workshops;
6) Generating an automatic scheduling task list, and displaying process task information of refining task scheduling by combining a multi-level task list of repair engineering detail;
according to the scheme, in the automatic production scheduling module, the production scheduling implementation steps are as follows:
1) Project management personnel manually adjust procedure task executors and procedure task plan starting and plan finishing time;
2) The rated man-hour manager manually adjusts or confirms the rated man-hour of the process task;
3) Project manager issues and starts task execution (support task batch issue);
4) The procedure task executor receives the task notification, and performs task confirmation and reception, or rolls back the task and explains the reason;
5) Project manager and task responsibility person carry out production preparation of required related equipment and tools according to the required equipment and required tools in the process structural configuration information;
6) The task responsibility person and the material supply department apply for and prepare the needed related materials according to the needed bill of materials in the process structural configuration information;
7) And the visual display and dynamic monitoring functions of each level of management signboards for repairing task procedure plans are provided.
According to the above scheme, the production execution control module includes:
the recognition device is used for rapidly starting a procedure task corresponding to a task executive personnel and automatically recording the task starting time and the executive record personnel;
the logistics label acquisition unit is used for rapidly scanning and recording materials consumed by working procedure tasks;
the image video acquisition unit is used for monitoring the image video of the production site in real time;
and the real-time unit is used for automatically recording the starting and finishing time of the task.
According to the above scheme, in the verification data management module,
the standardized configuration information of the inspection data mainly comprises inspection project, inspection place, functional experiment or performance experiment, overall process remark, inspection work data including overall process conclusion, and inspection standard data of inspection content, inspection process requirement, range value, actual measurement value and remark, and the standardized configuration information of the inspection data supports the connection to repair engineering detail or process structuring configuration data;
and the test data acquisition generates a standardized test data record form in the process of completing the working procedure task to guide on-site test data filling personnel to carry out standardized test data on-line record.
According to the proposal, in the repair resource statistical analysis module,
the human cost statistics list supports multi-level task man-hour cost statistics inquiry according to repair engineering details, and performs list summarization and man-hour cost statistics on real-time working hours recorded in the process of executing the working procedure tasks according to the working procedure tasks, the working types, the time working hours and the man-hour costs according to the working procedure detail tasks corresponding to the repair engineering details;
the material cost statistics list supports multi-level task material cost statistics inquiry according to repair engineering details, and the material list is collected into material cost statistics for the consumption materials recorded in the process of executing the process tasks according to the process detail tasks corresponding to the repair engineering details.
The invention has the beneficial effects that:
1. the invention realizes a structural process data management mode of a repair factory based on product design data and a process route as a core, and provides an efficient means for standardized management of repair projects of the repair factory through accumulation and application of standard process structural data of typical repair tasks of the repair projects.
2. The invention realizes the fine production management and control from the repair engineering content to the first-line workshop production task, namely the plan scheduling, the production scheduling and the production execution monitoring from the surface to the point, and simultaneously realizes the collection, the storage, the inquiry, the tracing and the sharing of the repair information in the whole repair process.
Drawings
The invention will be further described with reference to the accompanying drawings and examples, in which:
fig. 1 is a schematic structural view of an embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the following examples in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1, a repair project informatization management system based on structural data of a repair process, comprising:
the system comprises a process flow configuration module, an automatic scheduling and production scheduling module, a production execution control module, a test data module and a repair resource statistical analysis module;
the process flow configuration module is used for modeling the repair task process flow of the large-scale repair equipment by adopting a process flow chart and comprises the steps of realizing the input and management of structural configuration data of the repair process for process items, process levels, process association relations and process content information in the repair process;
the structural configuration data of the repair process is obtained as follows:
1) Adopting a model of a process flow chart to realize structural decomposition of a process of a workshop repair task;
the graphic elements of the process flow chart comprise process items, sink nodes and connecting lines, and the process flow chart is used for carrying out structural data configuration, expressing the association relation of the process items and the process execution sequence; the method comprises the steps that the finishing nodes of a plurality of working procedures are converged into a converging node, and the association relation between the converging node and other working procedures is designated uniformly, wherein the node time of the converging node takes the latest execution time of the finishing working procedures in the converging working procedures;
2) Configuring process content information for a process flow chart; the process content information mainly comprises process steps, pictures, videos, operators, operation time, required equipment, required tools, required bill of materials and process environment requirements;
the technical process configuration module software configures structural information of the on-line repair process of the standard repair process summarized in the product project repair process of the factory, and then the project command line and the plan manager are used for carrying out association correspondence on the detailed content of the repair project and the standard repair process in the project planning process;
the automatic scheduling and production scheduling module is used for realizing automatic scheduling and production scheduling of workshop process tasks according to repair engineering details according to repair process configuration data and factory personnel and material preparation conditions;
the automatic scheduling implementation steps are as follows:
1) Designating configured repair processes corresponding to repair engineering detail tasks one by one;
2) The time requirement for the start and completion of the task plan of the in-factory responsibility department for repairing the engineering detail task is defined;
3) Issuing detailed tasks of repair projects (supporting project task batch issuing) to related departments, and carrying out automatic scheduling of the tasks according to corresponding repair process structural configuration data;
4) Generating process tasks of workshops corresponding to task responsibility departments one by one according to process items and sequence relations of repair process structural configuration data, and calculating process item plan starting time and plan finishing time one by taking task plan starting time when tasks are issued as time starting points according to process association relations, process execution time and process interval time in process structural configuration information;
the basic calculation formula is:
current process planning start time = pre-process planning start time + pre-process execution time + process interval time, or current process planning start time = sink node time + process interval time;
in a special case, the calculation of the planned starting time of the process in the hierarchy is supported according to the project node time corresponding to the process hierarchy, and the basic calculation formula is as follows: the starting time of a procedure item plan which is firstly developed by the current level in sequence=the node time of the engineering item corresponding to the current level;
5) And according to the configuration information of the operators and the operation time in the process information content and the requirements of the operators on the work types and the number, the task is automatically allocated by combining the personnel configuration conditions of the engineering task bearing workshops. Supporting automatic allocation of fixed executive personnel according to historical task allocation conditions and automatic allocation of task executive personnel according to the principle that the periodic task quantity is relatively light;
6) Generating an automatic scheduling task list, and displaying process task information of refining task scheduling by combining a multi-level task list of repair engineering detail;
the implementation steps of the production schedule are as follows:
1) Project management personnel manually adjust procedure task executors and procedure task plan starting and plan finishing time;
2) The rated man-hour manager manually adjusts or confirms the rated man-hour of the process task;
3) Project manager issues and starts task execution (support task batch issue);
4) The procedure task executor receives the task notification, and performs task confirmation and reception, or rolls back the task and explains the reason;
5) Project manager and task responsibility person carry out production preparation of required related equipment and tools according to the required equipment and required tools in the process structural configuration information;
6) The task responsibility person and the material supply department apply for and prepare the needed related materials according to the needed bill of materials in the process structural configuration information;
7) The system realizes the functions of visual display and dynamic monitoring of management signboards at all levels of repair task procedure plans;
the production execution control module is used for recording the execution condition of the field task and rapidly recording the work record information and the matched resource information of each currently executed configured process task;
the method comprises the following steps:
the recognition device is used for rapidly starting a procedure task corresponding to a task executive personnel and automatically recording the task starting time and the executive record personnel;
the logistics label acquisition unit is used for rapidly scanning and recording materials consumed by working procedure tasks;
the image video acquisition unit is used for monitoring the image video of the production site in real time;
and the real-time unit is used for automatically recording the starting and finishing time of the task.
The production execution control module is used for dynamically monitoring the execution condition state of the first-line production field task based on the visual view of the process flow chart. The method and the system realize the interactive operation based on the process flow chart to quickly carry out the associated tracking of the task progress monitoring information, including the execution state, the task progress state, the task feedback information, the production field image, the video information and the like.
The test data management module is used for realizing standardized configuration of test data and standardized acquisition of field test data in the repair execution process through the configurable two-dimensional electronic table;
the inspection data configuration information mainly comprises inspection project (supporting the association to repair engineering details or process tasks), inspection site, functional experiment or performance experiment, overall process remark, overall process conclusion and other inspection work data, and inspection content, inspection process requirements, range values, measured values, remark and the like, and the related data content supports the association to repair engineering details or process structuring configuration data. The test data acquisition support combines corresponding procedure record windows according to the test data configuration information, and a normalized one-dimensional and two-dimensional test data record table is generated in the procedure completion process to guide on-site test data filling personnel to carry out normalized test data on-line record.
And the repair resource statistical analysis module is used for realizing cost statistics of repair resources in the form of a human cost statistical list and a material cost statistical list.
The manual cost statistics list supports multi-level task man-hour cost statistics inquiry according to repair engineering details, and list summarization and man-hour cost statistics are carried out on real-time working hours recorded in the process of executing the working procedure tasks according to the working procedure tasks, the working types, the time working hours and the man-hour costs according to the working procedure detail tasks corresponding to the repair engineering details. The material cost statistics list supports multi-level task material cost statistics inquiry according to repair engineering details, and the material list is collected into material cost statistics for the consumption materials recorded in the process of executing the process tasks according to the process detail tasks corresponding to the repair engineering details. In addition, the system supports the generation of a pre-material preparation list for repair planning based on the process flow and the material requirements in combination with historical material preparation information. Based on the process flow and personnel requirements, intelligent scheduling of repair factories is supported, and whether a bottleneck of labor configuration exists or not is analyzed by combining the current situation of factory personnel. Based on the process flow and the detection data, an analysis report is provided for intelligent repair risk assessment and engineering quality analysis.
Firstly, carrying out on-line repair process structural information configuration on standard repair processes summarized in the product project repair process of a factory by technical departments of the factory by adopting process flow configuration module software, and then carrying out association correspondence on repair project detail content and the standard repair processes in the project planning process; meanwhile, in the project planning stage, project planning management personnel and production department responsible personnel are helped to automatically schedule and assist in decision-making the repair process tasks in the form of a multi-level task list; then carrying out production task scheduling and task allocation according to the factory production flow management characteristics to finish the delivery and receiving of first-line production tasks and the preparation of task resources; the task executor is helped to quickly and normally record execution information and check information in the repair execution process; and in the whole repair process, management staff at all levels are helped to check the execution condition of first-line tasks of projects and the production statistics analysis condition in time through production monitoring signboards and process flow charts at all levels.
It will be understood that modifications and variations will be apparent to those skilled in the art from the foregoing description, and it is intended that all such modifications and variations be included within the scope of the following claims.
Claims (6)
1. A repair project informatization management system based on repair process structured data, comprising:
the system comprises a process flow configuration module, an automatic scheduling and production scheduling module, a production execution control module, a test data module and a repair resource statistical analysis module;
the process flow configuration module models the repair task process flow of the large-scale repair equipment by adopting a process flow chart, and realizes the input and management of structural configuration data of the repair process for process items, process levels, process association relations and process content information in the repair process;
the structural configuration data of the repair process is obtained as follows:
1) Adopting a process flow chart model to realize the structural decomposition of the process of the workshop repair task;
the graphic elements of the process flow chart comprise process items, sink nodes and connecting lines, and the process flow chart is used for carrying out structural data configuration, expressing the association relation of the process items and the process execution sequence; the method comprises the steps that the finishing nodes of a plurality of working procedures are converged into a converging node, and the association relation between the converging node and other working procedures is designated uniformly, wherein the node time of the converging node takes the latest execution time of the finishing working procedures in the converging working procedures;
2) Configuring process content information for a process flow chart; the process content information mainly comprises process steps, pictures, videos, operators, operation time, required equipment, required tools, required bill of materials and process environment requirements;
the method comprises the steps of carrying out repair process structural information configuration on standard repair processes summarized in a product project repair process of a factory, and carrying out association correspondence between repair project details and standard repair processes by project command lines and plan managers in a project planning process;
the automatic scheduling and production scheduling module is used for automatically scheduling and production scheduling workshop process tasks according to repair process configuration data and factory personnel and material preparation conditions and the repair engineering detail content;
the test data management module is used for realizing standardized configuration of test data and standardized acquisition of field test data in the repair execution process through the configurable two-dimensional electronic table;
and the repair resource statistical analysis module is used for carrying out cost statistics of repair resources by adopting the human cost statistical list and the material cost statistical list.
2. The repair project informatization management system based on structural data of repair process according to claim 1, wherein in the automated production scheduling module, the automated production scheduling implementation steps are as follows:
1) Designating configured repair processes corresponding to repair engineering detail tasks one by one;
2) The time requirement for the start and completion of the task plan of the in-factory responsibility department for repairing the engineering detail task is defined;
3) Issuing detailed tasks of repair projects (supporting project task batch issuing) to related departments, and carrying out automatic scheduling of the tasks according to corresponding repair process structural configuration data;
4) Generating process tasks of workshops corresponding to task responsibility departments one by one according to process items and sequence relations of repair process structural configuration data, and calculating process item plan starting time and plan finishing time one by taking task plan starting time when tasks are issued as time starting points according to process association relations, process execution time and process interval time in process structural configuration information;
5) According to the configuration information of the operators and the operation time in the process information content, according to the requirements of the operators on the work types and the number, the automatic task allocation is carried out by combining the personnel configuration conditions of the engineering task bearing workshops;
6) And generating an automatic scheduling task list, and displaying process task information of the refined task scheduling by combining a multi-level task list of the repair engineering detail.
3. The repair project informatization management system based on structural data of repair process according to claim 1, wherein in the automated production scheduling module, the implementation steps of production scheduling are as follows:
1) Project management personnel manually adjust procedure task executors and procedure task plan starting and plan finishing time;
2) The rated man-hour manager manually adjusts or confirms the rated man-hour of the process task;
3) Project manager issues and starts task execution (support task batch issue);
4) The procedure task executor receives the task notification, and performs task confirmation and reception, or rolls back the task and explains the reason;
5) Project manager and task responsibility person carry out production preparation of required related equipment and tools according to the required equipment and required tools in the process structural configuration information;
6) The task responsibility person and the material supply department apply for and prepare the needed related materials according to the needed bill of materials in the process structural configuration information;
7) And the visual display and dynamic monitoring functions of each level of management signboards for repairing task procedure plans are provided.
4. The repair items informatization management system based on repair process structured data according to claim 1, wherein said production execution control module comprises:
the recognition device is used for rapidly starting a procedure task corresponding to a task executive personnel and automatically recording the task starting time and the executive record personnel;
the logistics label acquisition unit is used for rapidly scanning and recording materials consumed by working procedure tasks;
the image video acquisition unit is used for monitoring the image video of the production site in real time;
and the real-time unit is used for automatically recording the starting and finishing time of the task.
5. The repair items informatization management system according to claim 1, wherein, in said inspection data management module,
the standardized configuration information of the inspection data mainly comprises inspection project, inspection place, functional experiment or performance experiment, overall process remark, inspection work data including overall process conclusion, and inspection standard data of inspection content, inspection process requirement, range value, actual measurement value and remark, and the standardized configuration information of the inspection data supports the connection to repair engineering detail or process structuring configuration data;
and the test data acquisition generates a standardized test data record form in the process of completing the working procedure task to guide on-site test data filling personnel to carry out standardized test data on-line record.
6. The repair items informatization management system according to claim 1, wherein, in the repair resources statistics analysis module,
the human cost statistics list supports multi-level task man-hour cost statistics inquiry according to repair engineering details, and performs list summarization and man-hour cost statistics on real-time working hours recorded in the process of executing the working procedure tasks according to the working procedure tasks, the working types, the time working hours and the man-hour costs according to the working procedure detail tasks corresponding to the repair engineering details;
the material cost statistics list supports multi-level task material cost statistics inquiry according to repair engineering details, and the material list is collected into material cost statistics for the consumption materials recorded in the process of executing the process tasks according to the process detail tasks corresponding to the repair engineering details.
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| CN117973638A (en) * | 2024-03-29 | 2024-05-03 | 中国人民解放军海军工程大学 | Repair process modularization combination optimization design method and system for repair line |
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