CN117450360B - Vacuum four-edge sealing equipment for processing vacuum insulation panels and application method thereof - Google Patents

Vacuum four-edge sealing equipment for processing vacuum insulation panels and application method thereof Download PDF

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Publication number
CN117450360B
CN117450360B CN202311782908.8A CN202311782908A CN117450360B CN 117450360 B CN117450360 B CN 117450360B CN 202311782908 A CN202311782908 A CN 202311782908A CN 117450360 B CN117450360 B CN 117450360B
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China
Prior art keywords
film
frame
vacuum
pressing plate
shell
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CN202311782908.8A
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CN117450360A (en
Inventor
王旭东
王小兵
华坤龄
李明亮
王云飞
李沛宏
黄永刚
邹春毅
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Fujian Jianyi Vacuum Technology Co ltd
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Fujian Jianyi Vacuum Technology Co ltd
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Priority to CN202311782908.8A priority Critical patent/CN117450360B/en
Publication of CN117450360A publication Critical patent/CN117450360A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/06Arrangements using an air layer or vacuum
    • F16L59/065Arrangements using an air layer or vacuum using vacuum
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/02Shape or form of insulating materials, with or without coverings integral with the insulating materials
    • F16L59/028Compositions for or methods of fixing a thermally insulating material

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vacuum Packaging (AREA)

Abstract

The invention provides a vacuum four-edge sealing device for processing a vacuum heat insulation plate and a use method thereof, relating to the field of single plate processing, and comprising the following steps: the feeding device, the feeding device and the heat sealing device; the loading attachment includes: an upper shell with an opening at the bottom, one side of which is communicated with a vacuumizing device; a pressing plate which can be lifted up and down and is arranged in the upper shell, a plurality of suckers are embedded in the pressing plate, and the tops of the suckers are connected with an air extractor; a plurality of cohesion assemblies arranged on two sides of the top of the pressing plate; the feeding device is used for conveying the blocking membrane to the lower part of the pressing plate; the heat sealing device comprises a lower shell with an opening at the top, a tray arranged at the top in the lower shell, and a heat sealing assembly which is arranged in the lower shell in a lifting manner and surrounds the tray, wherein a bottom shell for containing the core material is embedded on the tray. By improving the material preparation speed, the core material filling efficiency and the core material vacuum treatment efficiency, the production speed of the vacuum insulation panel is greatly improved, and the production efficiency is improved.

Description

Vacuum four-edge sealing equipment for processing vacuum insulation panels and application method thereof
Technical Field
The invention relates to the field of vacuum insulation panel processing, in particular to vacuum four-edge sealing equipment for vacuum insulation panel processing and a use method thereof.
Background
The vacuum heat insulating plate is a super heat insulating material, and has the advantages of thin thickness, small volume and light weight of the heat insulating layer when meeting the same heat insulating technical requirement because of extremely low heat conductivity coefficient, and is suitable for occasions with higher energy saving requirement and small volume and light weight of the heat insulating material.
At present, the existing production process of the vacuum insulation panel is to firstly manufacture a barrier film into a barrier film bag with three heat-seal seals and one side opening, then fill a core material into the barrier film bag, and then vacuumize the barrier film bag in a vacuum chamber and then heat-seal the one side opening to finish the production. It has the following drawbacks: the three sides of the barrier film are sealed by heat sealing to form the barrier bag, so that the production steps and heat sealing equipment are increased, and the material preparation speed of raw materials of the vacuum heat insulation plate is greatly reduced; due to the flexible property of the barrier film, the core material needs to be manually loaded by a worker, so that the core material loading rate is low; and the core material is vacuumized after being bagged, so that the core material can be vacuumized only by completely pumping air in the barrier film bag, and the efficiency of the vacuum treatment of the core material is reduced. The above defects all affect the production speed of the vacuum insulation panel, and further reduce the production efficiency of the vacuum insulation panel.
Disclosure of Invention
The invention can effectively solve the problems, and is realized as follows:
vacuum four-edge sealing equipment for processing vacuum insulation panels comprises: the feeding device, the feeding device and the heat sealing device;
the loading attachment includes:
an upper shell with an opening at the bottom, wherein one side of the upper shell is communicated with a vacuumizing device;
the pressing plate can be lifted up and down and is arranged in the upper shell, a plurality of suckers are embedded in the pressing plate, and the tops of the suckers are connected with the air extractor;
the clamping assembly comprises a mounting frame, a gear set, a lifting rack, a clamping claw and a pressing rod, wherein the mounting frame is arranged in the upper shell, the gear set and the lifting rack are arranged in the mounting frame and meshed with each other, the clamping claw is arranged at the upper end of the gear set in a linkage manner, the pressing rod propping against the bottom of the pressing plate is fixedly arranged at the top of the lower end of the clamping claw at the same side, and the lifting rack is arranged in a vertical sliding manner;
the feeding device is used for conveying the blocking diaphragm to the lower part of the pressing plate, the pressing plate descends to push the pressing rods at two sides and the holding and grabbing lower ends to open in opposite directions and then extend into a film outlet of the feeding device, after a plurality of suckers adsorb the blocking diaphragm, the pressing plate ascends to push the lifting rack to slide upwards to drive the gear set to rotate so as to drive the holding and grabbing lower ends at two sides to hold in opposite directions, and the pressing rods compress the blocking diaphragm;
The heat sealing device comprises a lower shell with an opening at the top, a tray arranged at the top in the lower shell, and a heat sealing assembly which is arranged in the lower shell in a lifting manner and surrounds the tray, wherein a bottom shell for containing core materials is embedded on the tray; the lower shell is lifted, sealed and buckled to the bottom of the lower shell and the space between the upper shell to form a vacuum cavity, the vacuumizing device vacuumizes the vacuum cavity, the pressing plate descends to release and press the barrier membrane to the top of the bottom shell, and the heat sealing assembly is lifted, sealed and sealed to the peripheral edge of the bottom shell and the barrier membrane.
Further, a plurality of adjusting grooves extending in opposite directions are respectively arranged on two sides of the pressing plate, the adjusting grooves are respectively corresponding to the holding components, the lower ends of the holding hooks penetrate through the corresponding adjusting grooves and then are propped against the bottom of the pressing plate through the pressing rods, a plurality of upper sliding rails and a plurality of lower sliding rails which are arranged in parallel with the adjusting grooves are respectively arranged on the inner top of the upper shell and the top of the pressing plate, a plurality of upper sliding blocks and a plurality of lower sliding blocks which are corresponding to the holding components are respectively arranged in the upper sliding rails and the lower sliding rails, the mounting frames on the same side are connected with the upper sliding blocks through connecting frames, and jacking plates corresponding to the lower sliding blocks on the same side are arranged on the bottom of the lifting racks.
Further, the depression bar includes the elasticity layering and sets firmly in the homonymy hold the bracing piece of grabbing the lower extreme top, the top of bracing piece is sunken to form the mounting groove, the lower part of elasticity layering is inlayed and is located in the mounting groove and the top supports and locates the clamp plate bottom, the top bilateral symmetry slope setting of bracing piece forms the face of stepping down, two the interval between the face of stepping down is little big-end-down.
Further, the feeding device includes:
the film releasing mechanism comprises a film releasing rack, and a barrier film roll is rotationally arranged on the film releasing rack;
the film feeding mechanism is arranged below the film placing mechanism and comprises a film feeding frame, a film feeding roller which is arranged on the film feeding frame and driven to rotate by a film feeding driving device, a plurality of guide rollers which are arranged on the film feeding frame in a vertical interval rotating manner and arranged on the lower side of the film feeding roller, and a compression roller which is arranged on the conveying side of the film feeding roller in a transverse rotating and pressing manner;
the film pulling mechanism is arranged below the film placing mechanism, one end of the film pulling mechanism corresponds to the film feeding mechanism, the film pulling mechanism comprises a film pulling frame, and a fixed clamping assembly, a side clamping assembly and an end clamping assembly which are sequentially arranged at the bottom of one end of the film pulling frame in the direction away from the film feeding mechanism, the side clamping assembly and the end clamping assembly are transversely arranged in a moving manner, the feeding device is arranged in the film pulling frame, a film outlet corresponding to the pressing plate is formed in the middle of the film pulling frame, and a cutting mechanism which is positioned between the fixed clamping assembly and the side clamping assembly and used for cutting films is arranged at the top of one end of the film pulling frame; after the discharge end of the barrier film roll descends and is conveyed by the film feeding rollers to form an adjusting area by a plurality of guide rollers, the discharge end transversely extends into the film pulling frame, the end clamping assemblies clamp the end part of the discharge end, two sides of the discharge end are respectively arranged in the fixed clamping assemblies and the side clamping assemblies, and the side clamping assemblies and the end clamping assemblies are used for clamping the barrier film formed by the cutting mechanism in a transversely moving mode to the film outlet.
Further, the film releasing mechanism further comprises a film box communicated with the corresponding dry air generating device, the film releasing rack, the barrier film roll and the plurality of film releasing rollers are all arranged in the film box, one side of the film box is provided with a rotating door driven by the opening and closing driving device to rotate and open and close, and the rotating door is arranged on one side of the film releasing rollers away from the barrier film roll.
Further, put the membrane frame include the frame plate that two symmetries set up, connect two a plurality of connecting axles, a spool, locate the separation membrane is rolled up and is close to a plurality of just the lower extreme slip cap of rotating door one side is located a plurality of a deviation rectifying frame on the connecting axle, rotate and locate a plurality of membrane rolls of putting in the deviation rectifying frame, the separation membrane is rolled up and is rotationally overlapped and locate on the spool, deviation rectifying frame with one transversely install deviation rectifying drive arrangement on the opposite side of connecting axle, deviation rectifying drive arrangement's flexible end pass through the link clamp with one the connecting axle is connected, be equipped with range finding sensor device between deviation rectifying frame and the frame plate, deviation rectifying drive arrangement passes through range finding sensor device's detection signal drive flexible pendulum of flexible end just deviation rectifying frame.
Further, the inner bottom of lower casing is equipped with the regulation slide rail that sets up along the fore-and-aft direction, be equipped with N in the lower casing side by side and transversely slide and locate supporting shoe on the regulation slide rail, N is even, N the every two edges of supporting shoe are set up and two liang by same lead screw drive arrangement drive looks slip or reverse slip around the central line of lower casing, the tray is equipped with a plurality of and locates in proper order from front to back adjacent supporting shoe top, the heat seal subassembly including install in supporting shoe lateral part and with a plurality of heat seal shortages that the tray front and back border corresponds, with a plurality of two heat seal long strips that the tray left and right sides border corresponds, a plurality of heat seal shortages and two heat seal long strips receive shortage drive arrangement and rectangular drive arrangement drive respectively and go up and down.
Further, the rectangular length of heat-seal is greater than the front and back both sides interval between the short strip of heat-seal, the long bottom of heat-seal is equipped with rectangular movable rod, the lateral part of rectangular movable rod is equipped with a plurality of drive arrangement that step down, the inside front and back side symmetry of lower casing has set up two along controlling the direction and has set up the floating guide rail, the floating guide rail includes:
the rail is provided with guide parts at two sides;
the two sliding seats are symmetrically arranged left and right, the bottoms of the sliding seats are arranged at intervals with the tops of the tracks, a plurality of guide grooves are symmetrically arranged on the front side and the rear side of the bottoms of the sliding seats respectively, and floating shafts are detachably arranged at the bottoms of the guide grooves;
the guide parts are respectively corresponding to the guide grooves, a floating groove communicated with the top is formed in the guide parts, the lower end of the floating shaft is limited and vertically inserted into the floating groove in a sliding manner, an elastic part which is vertically arranged is propped between the floating shaft and the floating groove, the sliding seat is sleeved on the guide parts in a sliding manner through the guide grooves, the lower ends of the guide parts extend downwards to form connecting columns, and rotating wheels which are transversely arranged and are in limited rolling fit with the guide parts are sleeved on the connecting columns in a rotating manner;
The two connecting pieces are respectively and detachably arranged at the tops of the two sliding seats, the front end and the rear end of the strip moving rod are fixedly arranged at the tops of the two connecting pieces, and the yielding driving devices are used for driving the strip moving rod to transversely move; when the strip driving device drives the heat sealing strip to be pressed up for heat sealing, the connecting piece is stressed to press down the sliding seat, the floating shaft slides down to compress the elastic piece, and the sliding seat slides down to be propped against the top of the rail.
Further, still include ground slide rail, heat sealing device still includes elevating gear, elevating gear including locating backup pad, the upper end of lower casing bottom respectively with the bottom both sides of backup pad rotate first support frame and second support frame, the slip of being connected are located underframe on the ground slide rail, first support frame and second support frame slope alternately set up and the middle part is rotated through the pivot and is connected, the relative inboard of underframe is established to the U type that the opening is in opposite directions, the lower extreme of first support frame and second support frame transversely is spacing to slide to be located the relative inboard of underframe, pivot middle part cover is equipped with the articulated frame that the slope upwards extends, the upper end of articulated frame with first support frame is close to rotate between one side lower extreme of articulated frame upper end and be connected with the lift cylinder.
The application method of the vacuum four-edge sealing equipment for processing the vacuum insulated panel comprises the following steps:
s1, sleeving a barrier film roll on a film placing frame of a feeding device, enabling a discharge end of the barrier film roll to move downwards, conveying by a film conveying roller, winding a plurality of guide rollers to form an adjusting area, transversely extending the discharge end into a film pulling frame, clamping the end of the discharge end by an end clamping assembly, pulling the discharge end to a required length, respectively clamping two sides of the discharge end by a fixed clamping assembly and a side clamping assembly, and transversely moving a barrier film formed by cutting films by a side clamping assembly and an end clamping assembly to a film outlet after cutting films by a cutting mechanism;
s2, after film preparation is completed, pressing plates of the feeding device descend to push pressing rods on two sides and the lower ends of the holding and grabbing parts to open in opposite directions and then extend into a film outlet, after a plurality of suckers adsorb the blocking films, the side clamping assemblies and the end clamping assemblies are loosened, the pressing plates ascend to push lifting racks to slide upwards to drive gear sets to rotate, the lower ends of the holding and grabbing parts on two sides are driven to hold in opposite directions, the pressing rods press the blocking films to realize film holding, and the side clamping assemblies and the end clamping assemblies transversely move and reset;
S3, after the film wrapping is completed, embedding the bottom shell to the top of the tray, then loading the core material into the bottom shell, lifting the lower shell, sealing and buckling the lower shell to a position between the bottom of the lower shell and the upper shell to form a vacuum cavity, and vacuumizing the vacuum cavity by a vacuumizing device to realize bare core material vacuumizing;
s4, after the bare drawing of the core material is completed, the pressing plate descends to release and press the barrier membrane onto the top of the bottom shell, the left edge and the right edge of the heat-seal bottom shell and the barrier membrane are pressed up by the two heat-seal long strips, the two heat-seal long strips transversely move towards opposite directions to yield after the heat seal is completed, the front edge and the rear edge of the heat-seal bottom shell and the barrier membrane are pressed up by the corresponding two heat-seal short strips, and the four-side heat seal is completed;
s5, after four sides heat seal is completed, the heat seal short strips, the heat seal long strips and the pressing plate reset in sequence, and the lifting device drives the lower shell to descend, reset and then transversely move to the discharging station for discharging.
The beneficial effects of the invention are as follows:
this application carries the separation diaphragm to the below of clamp plate through material feeding unit, and rethread loading attachment's cohesion subassembly embraces the membrane after, and lower casing rises sealed lock to form the vacuum chamber between lower casing bottom and the last casing, and evacuating device is to the back of vacuum chamber evacuation, and the clamp plate descends and releases the pressfitting to the drain pan top with the separation diaphragm, and the heat-seal subassembly is gone up to step up and is closed the border all around of heat-seal drain pan and separation diaphragm. Therefore, the bottom shell, the core material and the barrier membrane are used as raw materials for processing and producing the vacuum insulation panel, the material preparation speed of the raw materials is greatly improved, meanwhile, the core material is filled in the bottom shell, the barrier membrane is arranged between the vacuum cavity and the core material at intervals through the cohesion assembly, the existing filling mode of filling the core material into the barrier membrane bag is replaced, the filling efficiency of the core material is greatly improved, the core material is completely exposed to a vacuum environment, the vacuum pumping device can directly pump air between the core material structures to realize quick naked pumping, and the efficiency of vacuum treatment of the core material is improved. And the production speed of the vacuum heat-insulating plate is greatly improved and the production efficiency is improved by improving the material preparation speed, the core material filling efficiency and the core material vacuum treatment efficiency.
Drawings
Fig. 1 is a schematic perspective view of a vacuum four-edge sealing device for processing a vacuum insulation panel.
Fig. 2 is a schematic diagram of a partially cut-away exploded structure of the feeding device provided by the invention.
Fig. 3 is a schematic perspective view of a film releasing mechanism provided by the invention after a film box is removed.
Fig. 4 is a schematic bottom view of fig. 3.
Fig. 5 is a schematic perspective view of a film feeding mechanism according to the present invention.
Fig. 6 is a schematic bottom view of fig. 5.
Fig. 7 is a schematic diagram of a partial bottom view of the film pulling mechanism provided by the invention.
Fig. 8 is a schematic perspective view of a side clamping assembly according to the present invention.
Fig. 9 is a schematic perspective view of an end clamping assembly according to the present invention.
Fig. 10 is a schematic perspective view of a loading device according to the present invention.
FIG. 11 is a schematic cross-sectional view of the structure at A-A in FIG. 10.
Fig. 12 is a partially enlarged schematic view of fig. 11 at a.
Fig. 13 is an enlarged schematic view of the plunger of fig. 12.
Fig. 14 is a schematic perspective view of a clasping assembly and a compression bar according to the present invention.
Fig. 15 is a schematic perspective view of a heat sealing apparatus according to the present invention.
Fig. 16 is a schematic view of an explosion structure of a barrier film, a core material and a bottom case provided by the present invention.
Fig. 17 is a schematic view of the structure of the lower housing provided by the invention after the side wall is removed.
Fig. 18 is a schematic view of the structure of the heat-seal short strip provided by the invention.
Fig. 19 is a schematic cross-sectional view of the heat-seal strip provided by the invention.
Fig. 20 is a schematic view of a part of a floating rail according to the present invention.
Fig. 21 is a schematic view of the explosive structure of fig. 20.
Fig. 22 is a schematic cross-sectional view of the structure at B-B in fig. 20.
Fig. 23 is a partially enlarged schematic view at B in fig. 22.
Fig. 24 is a schematic view of an exploded structure of the guide member, floating shaft, elastic member and rotating wheel provided by the present invention.
Reference numerals: the feeding device 1, the film placing mechanism 11, the film placing frame 111, the frame plate 1111, the chute 1112, the connecting shaft 1113, the scroll 1114, the telescopic device 112, the film placing roller 113, the film box 114, the rotary door 1141, the opening and closing driving device 1142, the clutch 1143, the resistance gear 1144, the deviation correcting frame 115, the deviation correcting driving device 1151, the connecting clamp 1152, the lifting rail 1153, the lifting slide 1154, the film feeding mechanism 12, the film feeding frame 121, the guide bar 1211, the film feeding roller 122, the film feeding driving device 123, the guide roller 124, the pressing roller 125, the sliding piece 1251, the pressing driving device 1252, the tension roller 126, the connecting plate 1261, the tension driving device 127, the butt roller 128, the pressing piece 129, the pressing roller 1291, the pressing driving device 1292, the film pulling mechanism 13, the film pulling frame 131, the film outlet 1311, the rack rail 1312, the fixing clamp assembly 132, the fixing clamp 1322, the fixing clamp frame 1322, the side clamp assembly 133, the side 1332, the first moving frame 1331, the first traversing driving device 1333, the end clamp assembly 134, the end clamp assembly 1352, the second clamp plate 1342, the cutting mechanism 1341, the cutting knife 1341, the cutting die setting mechanism; the feeding device 2, the upper shell 21, the upper sliding rail 211, the upper sliding block 2111, the pressing plate 22, the adjusting groove 221, the lower sliding rail 222, the lower sliding block 2221, the flexible layer 223, the sucking disc 23, the cohesion assembly 24, the mounting frame 241, the gear set 242, the linkage gear 2421, the transmission gear 2422, the lifting rack 243, the sliding groove 2431, the cohesion 244, the linkage 2441, the inclined part 2442, the pressing part 2443, the guide roller 245, the pressing rod 25, the elastic pressing strip 251, the supporting rod 252, the mounting groove 2521, the yielding surface 2522, the connecting frame 26, the cross rod 261, the vertical rod 262, the jacking plate 27, the limiting groove 271, the lifting driving device 28 and the pressure sensor 281; the heat sealing device 3, the lower housing 31, the tray 32, the heat sealing assembly 33, the heat sealing short knife 331, the heat sealing long knife 332, the long knife moving rod 3321, the abdication driving device 3322, the short knife driving device 333, the long knife driving device 334, the bar-shaped air bag 3341, the reset spring 3342, the adjusting slide rail 34, the supporting block 35, the screw driving device 36, the floating guide rail 37, the track 371, the guide part 3711, the slide 372, the bottom plate 3721, the supporting rib 3722, the supporting column 3723, the guide groove 3724, the floating shaft 373, the sliding part 3731, the guide shaft 3732, the guide 374, the guide post 3741, the floating groove 3742, the connecting post 3743, the abdication groove 3744, the limit ring 3745, the limit part 3746, the elastic part 375, the rotating wheel 376, the guide surface 3761, the bearing 3762, the connecting piece 377, the lifting device 38, the supporting plate, the first supporting frame 382, the second supporting frame 383, the bottom frame 384, the rotating shaft 385, the hinge frame 3731, the lifting cylinder 387; a ground slide rail 4; a barrier film roll 5, a discharge end 51, a conditioning zone 52; a barrier membrane 6; a core material 7; and a bottom case 8.
Detailed Description
Referring to fig. 1 to 24, a vacuum four-edge sealing apparatus for processing a vacuum insulation panel, comprising: a feeding device 1, a feeding device 2 and a heat sealing device 3;
the feeding device 2 comprises:
an upper shell 21 with an opening at the bottom, wherein one side of the upper shell 21 is communicated with a vacuumizing device;
the pressure plate 22 can be lifted up and down and arranged in the upper shell 21, a plurality of suckers 23 are embedded in the pressure plate 22, the tops of the suckers 23 are connected with an air extractor, specifically, the suction ports of the suckers 23 are level with the bottom surface of the pressure plate 22, the suckers 23 are hard-surface vacuum suckers, and the air extractor comprises a vacuum pump and a pipeline for connecting the vacuum pump with the vacuum suckers;
the holding assembly 24 is arranged on two sides of the top of the pressing plate 22, the holding assembly 24 comprises a mounting frame 241, a gear set 242, a lifting rack 243 and a holding grip 244, the mounting frame 241 is arranged in the upper shell 21, the gear set 242 and the lifting rack 243 are meshed with each other, the holding grip 244 is arranged at the upper end in a linkage manner with the gear set 242, the pressing rod 25 propped against the bottom of the pressing plate 22 is fixedly arranged at the top of the lower end of the holding grip 244 at the same side, and the lifting rack 243 is arranged in a vertical sliding manner;
the feeding device 1 is configured to convey the blocking membrane 6 to a position below the pressing plate 22, the pressing plate 22 descends to push the pressing rods 25 at two sides and the lower ends of the holding claws 244 to open in opposite directions and then extend into the membrane outlet 1311 of the feeding device 1, after the blocking membrane 6 is adsorbed by the plurality of suckers 23, the pressing plate 22 ascends to push the lifting rack 243 to slide upwards to drive the gear set 242 to rotate, so as to drive the lower ends of the holding claws 244 at two sides to hold in opposite directions, and the pressing rods 25 compress the blocking membrane 6;
The heat sealing device 3 comprises a lower shell 31 with an opening at the top, a tray 32 arranged at the top in the lower shell 31, and a heat sealing assembly 33 which is arranged in the lower shell 31 in a lifting manner and surrounds the tray 32, wherein a bottom shell 8 for containing the core material 7 is embedded on the tray 32; the lower shell 31 is lifted up and sealed and buckled to form a vacuum cavity between the bottom of the lower shell 31 and the upper shell 21, the vacuumizing device is used for vacuumizing the vacuum cavity, the pressing plate 22 descends to enable the barrier membrane 6 to be released and pressed to the top of the bottom shell 8, the heat sealing assembly 33 is lifted up and sealed to heat-seal the peripheral edges of the bottom shell 8 and the barrier membrane 6, and specifically, the vacuumizing device is arranged as an expansion tank which is divided into a primary expansion tank and a secondary expansion tank. The vacuum degree of the primary expansion tank ranges from 1000Pa to 10Pa 5 Pa; the vacuum degree of the secondary expansion tank ranges from 10Pa to 1000Pa, and a secondary static expansion method is adopted to enable the vacuum cavity to quickly obtain the vacuum degree of about 10Pa, so that the rough pumping time is greatly shortened.
Through the arrangement of the structure, the bottom shell 8, the core material 7 and the blocking diaphragm 6 are used as raw materials for processing and producing the vacuum insulation board, the material preparation speed of the raw materials is greatly improved, meanwhile, the core material 7 is filled in the bottom shell 8, the blocking diaphragm 6 is arranged at intervals between the vacuum cavity and the core material 7 through the cohesion assembly 24, the existing filling mode of filling the core material 7 into a blocking diaphragm bag is replaced, the filling efficiency of the core material 7 is greatly improved, the core material 7 is completely exposed to a vacuum environment, and the vacuum pumping device can directly pump air between the structures of the core material 7 to realize quick naked pumping, so that the vacuum treatment efficiency of the core material 7 is improved. And the production speed of the vacuum insulation panel is greatly improved and the production efficiency is improved by improving the material preparation speed, the filling efficiency of the core material 7 and the vacuum treatment efficiency of the core material 7.
In order to further improve the adaptability of the feeding device 2, a plurality of adjusting grooves 221 extending in opposite directions are respectively provided on two sides of the pressing plate 22, the plurality of adjusting grooves 221 respectively correspond to the plurality of clasping assemblies 24, the lower ends of the clasping hooks 244 pass through the corresponding adjusting grooves 221 and then are propped against the bottom of the pressing plate 22 through the pressing rods 25, a plurality of upper sliding rails 211 and a plurality of lower sliding rails 222 arranged parallel to the adjusting grooves 221 are respectively provided on the top of the upper casing 21 and the top of the pressing plate 22, a plurality of upper sliding blocks 2111 and a plurality of lower sliding blocks 2221 corresponding to the plurality of clasping assemblies 24 are respectively provided on the upper sliding rails 211 and the lower sliding rails 222, the mounting frame 241 on the same side is connected with the upper sliding blocks 2111 through a connecting frame 26, and a lifting plate 27 corresponding to the lower sliding blocks 2221 on the same side is provided on the bottom of the lifting rack 243, specifically, when the pressing plate 22 is lifted, the lifting rack 243 on the same side of the lifting plate 27 is pushed to rotate synchronously. Therefore, the upper sliding blocks 2111 can drive the cohesion assemblies 244 on two sides to move oppositely or oppositely, and the movement of the cohesion 244 is abducted through the adjusting grooves 221, so that the cohesion interval of the compression rods 25 driven by the lower ends of the cohesion 244 on two sides is adjusted, a plurality of cohesion assemblies 24 and the compression rods 25 can be matched to cohesive and compress the barrier films 6 with different specifications, and the adaptability of the feeding device 2 is improved.
In order to improve the synchronism of the lateral movement of the plurality of cohesion assemblies 24 on the same side and the stability of the vertical sliding of the plurality of lifting racks 243 on the same side, the connecting frame 26 comprises a cross rod 261 which is transversely connected with the top of the mounting frame 241 on the same side, and a plurality of vertical rods 262 which are vertically connected with the cross rod 261 and the upper slide block 2111 on the same side, so that the plurality of cohesion assemblies 24 on the same side are synchronously driven to laterally move through the connecting frame 26, the fact that the plurality of cohesion assemblies 24 are not synchronous in lateral movement to lead to the deflection of the compression rod 25, the effect of cohesive compaction of the barrier membrane 6 is poor is avoided, the jacking plate 27 is arranged to be a groove plate with an opening facing downwards and one side of the top surface connected with the bottom of the lifting racks 243 on the same side, the bottom middle part of the jacking plate 27 is sunken to form a limit groove 271, and when the pressing plate 22 ascends, the lower slide block 2221 on the same side is jacked on the bottom of the limit groove 271, and therefore the lower slide block 2221 on the same side is limitedly covered through the two ends of the limit groove 271 when the pressing plate 22 ascends.
In order to improve the smoothness of the vertical sliding of the lifting rack 243, the gear set 242 includes a linkage gear 2421 and a transmission gear 2422 which are transversely meshed, the upper end of the holding grip 244 is in linkage with the linkage gear 2421, the near ends of the mounting frames 241 on both sides are rotationally provided with guide rollers 245 coaxially arranged with the gear set 242, the lifting rack 243 is arranged between the transmission gear 2422 and the guide rollers 245 and is meshed with the transmission gear 2422, one side of the lifting rack 243, which is close to the guide rollers 245, is recessed to form a sliding groove 2431, and one side of the guide rollers 245 is arranged in the sliding groove 2431 in a rolling way, so that the lifting of the lifting rack 243 is stably guided by the guide rollers 245, and the smoothness of the vertical sliding of the lifting rack 243 is improved.
In order to avoid damaging the barrier membrane 6 when the compression bar 25 is compressed, the compression bar 25 comprises an elastic pressing bar 251 and a supporting bar 252 fixedly arranged on the same side at the top of the lower end of the holding and grabbing 244, the elastic pressing bar 251 is made of a cylindrical high-elasticity material with rubber and the like, the top of the supporting bar 252 is concavely provided with a mounting groove 2521, the lower part of the elastic pressing bar 251 is embedded in the mounting groove 2521, the top of the elastic pressing bar 251 is propped against the bottom of the pressing plate 22, the two sides of the top of the supporting bar 252 are symmetrically and obliquely provided with a yielding surface 2522, the interval between the two yielding surfaces 2522 is small and big in upper and lower, so that the compression bar 25 is held and driven to compress the barrier membrane 6 in the opposite direction at the lower ends of the holding and grabbing 244, and the pressing bar can always flexibly contact the barrier membrane 6 through the yielding action of the yielding surface 2522, so as to avoid damage to the barrier membrane 6.
Specifically, the holding claws 244 on both sides are formed into V-shapes with opposite openings, the holding claws 244 on both sides sequentially comprise a linkage part 2441 extending obliquely downwards in opposite directions, an inclined part 2442 extending obliquely downwards in opposite directions, and a pressing part 2443 with opposite ends and arranged transversely, the linkage part 2441 is arranged in linkage with the gear set 242, specifically, the linkage part 2441 is formed into a U-shaped frame connected with the linkage gear 2421, the pressing rod 25 is fixedly arranged at the top of the pressing part 2443, an included angle A1 between the linkage part 2441 and the inclined part 2442 is set to be 80 ° -100 °, an included angle A2 between the linkage part 2443 and the inclined part 2442 is set to be 120 ° -150 °, an included angle A3 of the yielding surface 2522 is set to be 30 ° -60 °, preferably, an included angle A1 between the linkage part 2441 and the inclined part 2442 is set to be 95 °, and an included angle A2 between the pressing part 2443 and the inclined part is set to be 135 °, so that the matching effect of the holding claws 244 and the inclined surface 2422 is improved.
In order to avoid damaging the barrier membrane 6 when the pressure plate 22 is pressed down, the bottom is fixedly provided with a flexible layer 223, in particular, in this embodiment, the flexible layer 223 is made of a soft polytetrafluoroethylene plate, and in other embodiments, the flexible layer 223 may be made of other existing flexible materials.
In order to improve the stability of getting material under the clamp plate 22, avoid clamp plate 22 to crush separation diaphragm 6, the top of casing is equipped with lift drive 28, a plurality of flexible ends of lift drive 28 run through behind the casing top be connected with pressure sensor 281, pressure sensor 281 connects the top of clamp plate 22 to pressure sensor 281 detects the pressure of pushing down of clamp plate 22, avoids the too big separation diaphragm 6 deformation or crush drain pan 8 that makes of pressure, improves the stability of clamp plate 22 pushing down.
The existing feeding device 1 is arranged into a lifting frame capable of transversely moving, a plurality of layers of barrier films 6 are loaded on the top of the frame, the lifting frame moves to a position corresponding to the pressing plate 22, the lifting frame moves away after the film wrapping of the feeding device 2 is completed, and the heat sealing device 3 moves to a position corresponding to the pressing plate 22 to work. However, due to the light, thin and soft nature of the barrier films, when the plurality of suckers 23 of the feeding device 2 adsorb the barrier film 6 at the uppermost layer, the barrier film 6 at the lower layer is easily taken away due to electrostatic adsorption, so that raw materials are wasted, and even the production effect of the vacuum insulation panel is affected, and therefore, a static removing working condition is required to be added to remove static from the barrier film 6 before the feeding device 1 feeds, and the production of the vacuum insulation panel is affected.
Therefore, designing a feeding device 1 capable of integrally drawing, cutting and feeding the barrier film roll 5 is necessary for improving the production speed and effect of the vacuum insulation panel, and meanwhile, in order to avoid serious bidirectional pulling force pulling deformation of the barrier film roll 5 and the machine when the barrier film roll 5 is subjected to long-distance drawing and cutting, the quality of the cut and fed thin light material is low, and the quality of the finished product of the vacuum insulation panel is affected.
In this embodiment, the feeding device 1 includes:
the film releasing mechanism 11 comprises a film releasing machine frame 111, and a barrier film roll 5 is rotatably arranged on the film releasing machine frame 111;
the film feeding mechanism 12 is arranged below the film placing mechanism 11, and the film feeding mechanism 12 comprises a film feeding frame 121, a film feeding roller 122 arranged on the film feeding frame 121 and driven to rotate by a film feeding driving device 123, a plurality of guide rollers 124 arranged on the film feeding frame 121 at vertical intervals and arranged on the lower side of the film feeding roller 122, and a compression roller 125 arranged on the conveying side of the film feeding roller 122 in a transverse rotating and pressing manner; after the discharge end 51 of the barrier film roll 5 extends between the film feeding roller 122 and the compression roller 125, the film feeding roller 122 is pressed onto the film feeding roller 122 by the compression roller 125 and is driven by the film feeding roller 122 to be conveyed downwards, specifically, the film feeding roller 122 is set to be a rubber roller, the film feeding roller 122 is arranged in linkage with the rotation output end of the film feeding driving device 123 through a synchronous conveyor belt, and the compression roller 125 is set to be a friction roller, so that the surface conveying force of the film feeding roller 122 is improved;
The film pulling mechanism 13 is arranged below the film placing mechanism 11, one end of the film placing mechanism corresponds to the film feeding mechanism 12, specifically, the film placing mechanism 11 can be erected on the film pulling mechanism 13 through a steel frame, the film feeding mechanism 12 is arranged on one side of the steel frame, the film pulling mechanism 13 comprises a film pulling frame 131, and a fixed clamping assembly 132, a side clamping assembly 133 and an end clamping assembly 134 which are sequentially arranged at the bottom of one end of the film pulling frame 131 in the direction away from the film feeding mechanism 12, the side clamping assembly 133 and the end clamping assembly 134 are transversely arranged in a moving mode, the feeding device 2 is arranged in the film pulling frame 131, a film outlet 1311 corresponding to the pressing plate 22 is formed in the middle of the film pulling frame 131, and a cutting mechanism 135 for cutting films is arranged at the top of one end of the film pulling frame 131 and positioned between the fixed clamping assembly 132 and the side clamping assembly 133; after the discharge end 51 of the barrier film roll 5 descends and is conveyed by the film feeding roller 122 to form an adjusting area 52 by a plurality of guide rollers 124, the discharge end 51 transversely extends into the film pulling frame 131, the end clamping assembly 134 clamps the end of the discharge end 51, two sides of the discharge end 51 are respectively arranged in the fixed clamping assembly 132 and the side clamping assembly 133, and the side clamping assembly 133 and the end clamping assembly 134 are used for clamping the barrier film 6 formed by cutting films by the cutting mechanism 135 and transversely moving to the film outlet 1311. When a certain length of film material needs to be output, after the end clamping plate 1342 pulls the discharge end 51 to a corresponding length, the fixing clamping jaw 1322 and the side clamping jaw 1332 clamp and grasp two sides of the discharge end 51, and after the film is cut by the cutting mechanism 135, the side clamping jaw 1332 and the end clamping jaw clamp and cut film material transversely move to the die outlet for output. Specifically, the holding jaw 1322, side jaw 1332 and end clamp 1342 are all finger-actuated to clamp or unclamp.
The arrangement of the structure, the feeding device 1 is used for replacing and carrying a plurality of layers of barrier films 6 to lift the trolley, so that during processing, the feeding device 1 is used for pulling films, cutting films and feeding films, the barrier films 6 are fed to the bottom of the feeding device 2 continuously, the step of removing static electricity from the barrier films 6 is saved, the feeding efficiency is improved while the accurate single-sheet feeding is realized, meanwhile, the barrier film roll 5 can enter the film pulling mechanism 13 after the films are fed from the film feeding mechanism 11 for a long distance through the film feeding mechanism 12 by adding the film feeding mechanism 12, an adjusting area 52 is formed in the film feeding mechanism 12, and therefore when the discharge end 51 of the barrier film roll 5 is pulled by the end clamping plate 1342 of the film pulling mechanism 13, the auxiliary conveying of the film feeding roller 122 is used for reducing the tension of the discharge end 51, so as to adjust the overall tension of the film discharged by the barrier film roll 5, thereby avoiding deformation caused by the bidirectional tension pulling of the barrier film roll 5 and the end clamping plate 1342, ensuring the quality of the cut film, and further ensuring the quality of the vacuum heat insulation panel finished product.
In order to prevent water vapor in the atmosphere from being adsorbed on the surface of the barrier film roll 5, the influence on the vacuum degree of the vacuum cavity after a large amount of water vapor carried by a film material subsequently enters the vacuum cavity is avoided, the film releasing mechanism 11 further comprises a film box 114 communicated with a corresponding dry air generating device, the film releasing frame 111, the barrier film roll 5 and a plurality of film releasing rollers 113 are all arranged in the film box 114, one side of the film box 114 is provided with a rotating door 1141 driven by an opening and closing driving device 1142 to rotate and open, and the rotating door 1141 is arranged on one side of the film releasing rollers 113 away from the barrier film roll 5. Specifically, the gas generated by the dry air generating device may be inert gas such as nitrogen, so that the inside of the film box 114 is continuously purged by introducing the inert gas such as nitrogen into the film box 114, so that the inside of the film box 114 is in a micro-positive pressure environment, and water vapor in the atmosphere is prevented from being adsorbed on the surface of the barrier film roll 5, the barrier film roll 5 is fully dried, water molecules on the surface of the barrier film roll 5 are eliminated, and the quality and the service life of the processed vacuum insulation panel are further improved.
In the film releasing process of the film releasing mechanism 11, phenomena such as excessive film releasing, film releasing curling and the like can occur due to the large moment of inertia of the barrier film roll 5.
Therefore, in order to avoid the phenomenon of excessive film release, the film release frame 111 includes two symmetrically disposed frame plates 1111, a plurality of connecting shafts 1113 connected to the two frame plates 1111, and a spool 1114, the film blocking roll 5 is rotatably sleeved on the spool 1114, one side of the top of the two frame plates 1111 is concavely formed with a sliding groove 1112, the other side of the top is provided with a telescopic device 112, two ends of the spool 1114 are erected in the two sliding grooves 1112 and are driven by the telescopic device 112 to slide, so that the film release frame 111 can adapt to film blocking rolls 5 with different diameters through cooperation of the sliding grooves 1112 and the telescopic device 112, adaptability of the film release mechanism 11 is improved, a clutch 1143 is disposed on one side of the outer part of the film box 114, specifically, the clutch 1143 can be set as a magnetic powder clutch, the specific structure of which can refer to the prior art, and therefore the output shaft of the clutch 1143 is not repeated, after penetrating the film box 114, is linked with one end of the spool 1114 through a plurality of resistance gears 1144. Therefore, through the arrangement of the clutch 1143, a certain resistance effect is realized on the film releasing of the barrier film roll 5, so that the film releasing mechanism 11 releases the film smoothly without excessive film releasing.
In order to avoid the phenomenon of film curling, the film releasing mechanism 11 further comprises a deviation rectifying frame 115 arranged on one side of the barrier film roll 5 close to the rotating door 1141, the lower end of the deviation rectifying frame is slidably sleeved on a plurality of connecting shafts 1113, a plurality of film releasing rollers 113 rotatably arranged in the deviation rectifying frame 115, a plurality of film releasing rollers 113 are rotatably arranged in the deviation rectifying frame 115, a deviation rectifying driving device 1151 is transversely arranged on the opposite side of the deviation rectifying frame 115 and one side of the connecting shafts 1113, the telescopic end of the deviation rectifying driving device 1151 is connected with one connecting shaft 1113 through a connecting clamp 1152, a distance measuring sensing device is arranged between the deviation rectifying frame 115 and the frame plates 1111, and the deviation rectifying driving device 1151 drives the telescopic end to stretch and swing through a detection signal of the distance measuring sensing device to the deviation rectifying frame 115. Specifically, the distance measuring sensor is set as a laser sensor, so that the deviation rectifying driving device 1151 can adjust the expansion and contraction amount of the expansion and contraction end of the deviation rectifying frame 115 through the interval change between the deviation rectifying frame 115 and the frame plate 1111 detected by the laser sensor, so as to rectify the deviation rectifying frame 115, and avoid deviation caused by the influence of the rotation inertia of the diaphragm coil 5, thereby leading to film releasing curling.
In order to improve the adaptability of the film releasing mechanism 11 to release films, lifting rails 1153 are disposed on opposite sides of the inside of the deviation rectifying frame 115, two film releasing rollers 113 are disposed in an up-down distribution manner, the lower film releasing rollers 113 are disposed on one side, away from the barrier film roll 5, of the upper film releasing rollers 113, two ends of the lower film releasing rollers 113 are disposed on the lifting rails 1153 in a up-down sliding manner through lifting sliding blocks 1154, and the discharge end 51 goes up and down after going down and going down after going down the lower film releasing rollers 113, wherein the lower film releasing rollers 113 play a tensioning and flattening role. Therefore, through the cooperation of the lifting sliding blocks 1154 and the lifting rails 1153, the lower film releasing roller 113 can slide up and down adaptively, so that the tensioning action of the lower film releasing roller 113 can be adjusted adaptively through the tension of the film material of the barrier film roll 5, and the film releasing adaptability of the film releasing mechanism 11 is improved.
In order to improve the flatness of the adjusting area 52 of the barrier film roll 5, the phenomenon that the film material in the adjusting area 52 is curled is avoided, the film feeding mechanism 12 further comprises a tensioning roller 126 rotationally arranged between two guide rollers 124 at the lowest side, two ends of the tensioning roller 126 are rotationally connected with the film feeding rack 121 through a connecting plate 1261 to form a rotating point, two tensioning driving devices 127 which are obliquely arranged are rotationally arranged at the lower side of the film feeding rack 121, and the telescopic ends of the two tensioning driving devices 127 are rotationally connected with two ends of the tensioning roller 126 so as to drive the tensioning roller 126 to rotationally press and arrange at one side of the adjusting area 52 around the rotating point. Therefore, the tensioning roller 126 is driven by the tensioning driving device 127 to tension the membrane material in the flattening adjusting area 52, so that the curling phenomenon of the membrane material can be avoided, and the tightness of the discharge end 51 can be adjusted.
In order to improve the laminating force between the film feeding roller 122 and the pressing roller 125, the phenomenon that the film material of the barrier film roll 5 slips due to insufficient laminating force after passing through the two is avoided, so that the film feeding roller 122 is invalid in conveying the film material, guide strips 1211 and two pressing driving devices 1252 which are vertically opposite are respectively arranged in two sides of the film feeding frame 121, a butt-joint roller 128 positioned on the upper side of the film feeding roller 122 is rotationally arranged at the inner top of the film feeding frame 121, sliding pieces 1251 which are correspondingly arranged on the guide strips 1211 are sleeved at two ends of the pressing roller 125 in a sliding manner, the two pressing driving devices 1252 respectively drive the pressing roller 125 to press the conveying side of the film feeding roller 122 through driving the sliding pieces 1251, C-shaped laminating pieces 129 which are symmetrically arranged and are oppositely arranged are arranged in the film feeding frame 121, laminating rollers 1291 are respectively arranged at the upper end and the lower end of the pressing pieces 129, the mutually distal ends of the two pressing pieces 129 are respectively connected with the pressing driving devices 2 arranged in the film feeding frame 122, and the two pressing devices 1292 respectively drive the pressing rollers 1292 to press the two sides of the pressing rollers 1291 to press the film respectively. And both ends of the pinch roller 125 can be pressed to the conveying side of the film feeding roller 122 by the cooperation of the sliding member 1251 and the pinch driving device 1252, and meanwhile, the pressing force between the film feeding roller 122 and the middle part of the pinch roller 125 is improved by the cooperation of the pinch driving device 1292 and the pressing member 129, so that sufficient pressing force between the film feeding roller 122 and the pinch roller 125 is ensured, and the condition that the middle part of the pinch roller is not pressed when only both ends are pressed due to the deformation error of the film feeding roller 122 or the pinch roller 125 is avoided, and further, the film feeding roller 122 has sufficient conveying force on the film material of the barrier film roll 5 is ensured.
In order to improve the adaptability of the fixing clamping jaw 1322 and the side clamping jaw 1332, the fixing clamping assembly 132, the side clamping assembly 133 and the end clamping assembly 134 respectively comprise a fixing frame 1321, a first moving frame 1331 and a second moving frame 1341 which are arranged at the bottom of one end of the film drawing frame 131, two opposite fixing clamping jaws 1322, two opposite side clamping jaws 1332 and a plurality of side-by-side clamping jaws which are arranged side by side and face the film feeding mechanism 12 are respectively arranged on the fixing frame 1321, the first moving frame 1331 and the second moving frame 1341, an adjusting screw 137 driven by a distance adjusting motor 136 is respectively arranged at one side of the fixing frame 1321 and one side of the first moving frame 1331, the two ends of the adjusting screw 137 of the fixing frame 1321 and the two side clamping jaws 1332 are respectively sleeved on the second moving frame 1341, rails 1312 are respectively arranged at two sides of the film drawing frame 131, the first moving frame 1331 and the second moving frame 1341 are respectively provided with a plurality of transverse moving devices, and the first driving device is respectively meshed with the transverse moving devices 1333 and the second driving devices are respectively arranged at two ends of the first moving frame 1341 and the second driving devices. Therefore, through the cooperation of the distance adjusting motor 136 and the adjusting screw rod 137, the clamping distance between the two fixing clamping jaws 1322 and the clamping distance between the two side clamping jaws 1332 are adjustable so as to adapt to clamping of film materials with different widths, the adaptability of the fixing clamping jaws 1322 and the side clamping jaws 1332 is improved, and the adaptability of the film drawing rack 131 is further improved.
Specifically, in this embodiment, the cutting mechanism 135 includes a cutting housing 1351, a cutter 1352 slidably disposed in the cutting housing 1351 and driven by a film cutting driving device, and a lower end of the cutter 1352 extends downward between the fixing clamping jaw 1322 and the side clamping jaw 1332 and is disposed on one side of the barrier film roll 5. In other embodiments, the cutting mechanism 135 may be a laser cutting mechanism, a thermal cutting mechanism, or the like.
In order to improve the adaptability of the heat sealing device 3, the bottom shell 8 of different types and sizes can be adapted, an adjusting slide rail 34 arranged along the front-back direction is arranged at the inner bottom of the lower shell 31, N support blocks 35 which are transversely and slidably arranged on the adjusting slide rail 34 are arranged in the lower shell 31 side by side, N support blocks 35 are symmetrically arranged in front-back direction along the middle line of the lower shell 31 and are driven by the same screw driving device 36 to slide in opposite directions or slide in opposite directions, the tray 32 is provided with a plurality of heat sealing short strips 331 which are arranged at the side parts of the support blocks 35 and correspond to the front-back edges of the tray 32, and two heat sealing long strips 332 which correspond to the left-right edges of the tray 32 are respectively driven by the short strip driving device 333 and the long strip driving device 334 to lift. Therefore, the screw rod driving device 36 drives the supporting blocks 35 to move in a similar or opposite manner to adjust the distance between the adjacent supporting blocks 35 from front to back so as to adapt to the bottom cases 8 with different types and sizes, when the bottom cases 8 are a plurality of, after the pressing plate 22 is pressed down to release the blocking membrane 6 to the tops of the bottom cases 8, the heat sealing strip 332 and the corresponding heat sealing short strips 331 are respectively pressed up to seal the bottom cases 8 and the blocking membrane 6 in a heat sealing manner, so that a plurality of vacuum insulation boards are formed, and after the material is discharged, the vacuum insulation boards are separated through a cutting process.
In order to make the heat seal strip 332 and seal between the seal that heat seal strip 331 formed alternately in order to avoid the air leakage phenomenon, heat seal strip 332 length is greater than the front and back both sides interval between the heat seal strip 331, the bottom of heat seal strip 332 is equipped with rectangular movable rod 3321, the lateral part of rectangular movable rod 3321 is equipped with a plurality of drive arrangement 3322 that give way, in order to realize giving way to heat seal strip 331, need realize the sideslip of heat seal strip 332 through the guide rail, and because the pressure boost closes the high pressure of short time need be born when heat seal strip 332, this kind of intermittent type is high pressure if select miniature guide rail under the operating mode, then be difficult to bear high pressure when processing, if select heavy load guide rail, can make equipment cost higher, the appearance is partial big, it is visible, current guide rail according to the load classification is difficult to rationally be applicable to above-mentioned operating mode. In this embodiment, two floating rails 37 are symmetrically disposed on the front and rear sides of the lower housing 31, and the floating rails 37 include:
the rail 371 is provided with guide parts 3711 on two sides;
the two sliding seats 372 are symmetrically arranged left and right, the bottoms of the sliding seats 372 are spaced from the tops of the rails 371, a plurality of guide grooves 3724 are symmetrically arranged on the front side and the rear side of the bottoms of the sliding seats 372 respectively, and floating shafts 373 are detachably arranged at the bottoms of the guide grooves 3724;
The guide members 374 are respectively corresponding to the guide grooves 3724 and are internally provided with a floating groove 3742 communicated with the top, the lower end of the floating shaft 373 is limited and vertically inserted into the floating groove 3742 in a sliding manner, a vertically arranged elastic member 375 is propped between the floating shaft 373 and the floating groove 3742, the sliding seat 372 is sleeved on the guide members 374 in a sliding manner up and down through the guide grooves 3724, the lower end of the guide member 374 extends downwards to form a connecting column 3743, and the connecting column 3743 is rotatably sleeved with a rotating wheel 376 which is transversely arranged and is in limited rolling fit with the guide portion 3711;
the two connecting members 377 are detachably arranged at the top of the two sliding seats 372 respectively, the front and rear ends of the long strip moving rod 3321 are fixedly arranged at the top of the two connecting members 377, and the plurality of yielding driving devices 3322 are used for driving the long strip moving rod 3321 to transversely move so that the heat sealing long strip 332 can reversely move to yield; when the strip driving device 334 drives the heat sealing strip 332 to be pressed up for heat sealing, the connecting piece 377 is stressed to press the sliding seat 372, the floating shaft 373 slides down to compress the elastic piece 375, the sliding seat 372 slides down to be arranged at the top of the track 371, and after the processing is completed, the elastic piece 375 drives the floating shaft 373, the sliding seat 372 and the connecting piece 377 to reset and float.
The setting of above-mentioned structure can support slide 372 and connecting piece 377 through track 371 to bear the high pressure in the short time, improve the bearing capacity of connecting piece 377, make the guide rail of light load also applicable intermittent type nature high pressure operating mode, greatly improved the adaptability of light load guide rail, make it can replace current heavy load type guide rail at above-mentioned operating mode, reduced equipment cost, support slide 372 and connecting piece 377 through high-strength track 371 under the high pressure operating mode, prolonged the holistic life of guide rail, prolonged equipment maintenance cycle, improved the stability of the heat-seal work of heat-seal rectangular 332.
In order to facilitate the disassembly and assembly between the guide member 374 and the floating shaft 373, the guide member 374 comprises a guide post 3741 and a limiting ring 3745 detachably arranged at the top of the guide post 3741, the top of the guide post 3741 is recessed to form the floating groove 3742, the inner bottom side of the limiting ring 3745 is downwards annularly extended to form a limiting part 3746 inserted into the floating groove 3742, the outer wall of the lower part of the floating shaft 373 is annularly protruded to form a sliding part 3731 which is vertically slidably arranged between the limiting part 3746 and the floating groove 3742, the upper end of the floating shaft 373 passes through the limiting ring 3745 and is in threaded connection with the sliding seat 372, and the elastic member 375 is abutted between the sliding part 3731 and the bottom of the floating groove 3742, so that the sliding part 3731 of the floating shaft 373 is limited to be vertically slidably arranged in the floating groove 3742, and simultaneously, the floating shaft 373 can be conveniently disassembled and disassembled after the floating shaft 373 is replaced by disassembling the limiting ring 3745.
In order to improve the stability of the vertical sliding of the floating shaft 373, the bottom of the floating groove 3742 is recessed to form a yielding groove 3744, the lower end of the floating shaft 373 extends downward to form a guide shaft 3732 arranged at the bottom of the sliding portion 3731, the lower end of the guide shaft 3732 is limited to slide up and down in the yielding groove 3744, and the elastic member 375 is arranged to be sleeved on a wave spring outside the guide shaft 3732, so that the guiding effect is realized by the expansion and contraction of the guide shaft 3732 on the spring, the spring is prevented from dislocating in the vertical sliding process of the floating shaft 373, the sliding seat 372 is prevented from shifting or swinging, and the stability of the sliding seat 372 sliding up and down to drive the connecting member 377 is further improved, and the loaded product is prevented from falling or being matched with a processing mechanism to make mistakes.
In order to prolong the service life of the whole floating guide rail 37, when the slider 372 slides down to the top of the rail 371, the vertical intervals are respectively arranged between the top of the guide member 374 and the bottom of the guide groove 3724, between the bottom of the sliding part 3731 and the bottom of the floating groove 3742, and between the bottom of the guide shaft 3732 and the bottom of the yielding groove 3744, so that the slider 372 and the floating shaft 373 do not collide with the guide member 374 in the vertical sliding process, the abrasion is reduced, the loss cost is reduced, the service lives of the slider 372, the floating shaft 373 and the guide member 374 are prolonged, and the whole service life of the floating guide rail 37 is further prolonged.
In order to improve the supporting strength of the slide 372, the slide 372 comprises a bottom plate 3721 and a plurality of supporting columns 3723 protruding from two sides of the bottom plate 3721, the guide grooves 3724 are respectively formed in the inner bottoms of the supporting columns 3723, the connecting piece 377 is respectively connected with the supporting columns 3723 in a screwed mode, the middle of the bottom plate 3721 protrudes to form supporting ribs 3722 propped against the bottom middle of the connecting piece 377, so that the compressive stress of the connecting piece 377 is dispersed through the supporting columns 3723, meanwhile, the supporting strength of the slide 372 to the middle of the connecting piece 377 is improved through the supporting ribs 3722, and the whole supporting strength of the slide 372 is improved.
In order to improve the limit rolling fit strength between the guide portion 3711 and the rotating wheel 376, the guide portion 3711 is convexly arranged at two sides of the track 371, the annular recess of the outer side wall of the rotating wheel 376 forms a guide surface 3761 which is in rolling clamping with the outer wall of the guide portion 3711, so that the rotating wheel 376 is arranged at the outer side of the guide portion 3711 in a limit clamping rolling manner through the guide surface 3761, in this embodiment, the cross section of the guide surface 3761 is in a V shape, in other embodiments, the guide portion 3711 can be concavely arranged in a V shape, the guide surface 3761 can be convexly arranged and in limit embedding rolling manner in the guide portion 3711, the rotating wheel 376 and the connecting column 3743 are in rotational connection through a plurality of bearings 3762, specifically, the bearings 3762 can be ball bearings 3762 and the like.
Because the span of heat-seal strip 332 is big, in order to avoid the pressure boost to close the uneven atress during heat-seal on it, rectangular drive arrangement 334 is including locating rectangular gasbag 3341 between rectangular movable rod 3321 and the heat-seal strip 332, corresponding suction device is connected to rectangular movable rod 3341, be connected through a plurality of reset spring 3342 between the left and right sides of rectangular movable rod 3321 and the heat-seal strip 332, when suction device is right when the rectangular gasbag 3341 is inflated, the strip gasbag 3341 is topped up heat-seal strip 332, the pressure boost is closed the heat-seal on the heat-seal strip 332, when suction device is right when the strip gasbag 3341 is deflated, the heat-seal strip 332 is driven to descend by reset spring 3342. Therefore, the strip-shaped air bags 3341 are uniformly jacked, so that the stress is uniform when the heat sealing strip 332 is boosted, the heat sealing effect is improved, and the phenomenon of sealing deflection or air leakage is avoided.
Specifically, the vacuum four-edge sealing equipment for processing the vacuum insulation panel further comprises a ground sliding rail 4, the heat sealing device 3 further comprises a lifting device 38, the lifting device 38 comprises a supporting plate 381 arranged at the bottom of the lower shell 31, a first supporting frame 382 and a second supporting frame 383 with the upper ends respectively rotatably connected with the two sides of the bottom of the supporting plate 381, and a bottom frame 384 slidably arranged on the ground sliding rail 4, specifically, the transverse sliding of the bottom frame 384 can be driven by a stepping motor and the like to realize accurate positioning, the first supporting frame 382 and the second supporting frame 383 are obliquely and crosswise arranged, the middle parts of the first supporting frame 382 and the second supporting frame 383 are rotatably connected through a rotating shaft 385, the opposite inner sides of the bottom frame 384 are provided with U-shaped openings in opposite directions, the lower ends of the first supporting frame 382 and the second supporting frame 383 are transversely limited and slidably arranged on the opposite inner sides of the bottom frame 384, an hinging frame 386 extending obliquely upwards is sleeved in the middle of the rotating shaft 385, and a lifting cylinder 387 is rotatably connected between the upper end of the hinging frame 386 and the lower end of the first supporting frame 382, which is close to the upper end of the hinging frame 386. Thereby driving the first support 382 and the second support 383 to swing and lift by the expansion and contraction of the expansion and contraction end of the lifting cylinder 387, and driving the lower housing 31 to lift by the support plate 381. The driving devices in this embodiment are all existing driving devices such as an air cylinder and a motor, and are not specifically limited herein;
The application method of the vacuum four-edge sealing equipment for processing the vacuum insulated panel is characterized by comprising the following steps of:
s1, sleeving a barrier film roll 5 on a film placing frame 111 of a feeding device 1, enabling a discharge end 51 of the barrier film roll 5 to descend, conveying by a film feeding roller 122, winding a plurality of guide rollers 124 to form an adjusting area 52, transversely extending the discharge end 51 into a film pulling frame 131, fixing a clamping assembly 132 and a side clamping assembly 133 to clamp the end of the discharge end 51 to a required length after an end clamping assembly 134 clamps the end of the discharge end 51 and pulls the discharge end 51 to the required length, respectively clamping two sides of the discharge end 51, cutting a film by a cutting mechanism 135, and transversely moving a barrier film 6 formed by cutting the film by the side clamping assembly 133 and the end clamping assembly 134 to a film outlet 1311 by clamping the cutting mechanism 135 to realize film preparation; thereby realizing quick film drawing, film cutting and film feeding through the feeding device 1 so as to realize quick film preparation, and the single-piece blocking film 6 can be quickly supplied without carrying out early-stage electrostatic treatment and the like;
s2, after film preparation is completed, the pressing plate 22 of the feeding device 2 descends to push the pressing rods 25 on two sides and the lower ends of the holding claws 244 to open in opposite directions and then extend into the film outlet 1311, after the plurality of suckers 23 adsorb the barrier films 6, the side clamping assemblies 133 and the end clamping assemblies 134 are loosened, the pressing plate 22 ascends to push the lifting racks 243 to slide upwards to drive the gear sets 242 to rotate to drive the lower ends of the holding claws 244 on two sides to hold in opposite directions, the pressing rods 25 press the barrier films 6 to realize film holding, and the side clamping assemblies 133 and the end clamping assemblies 134 transversely move and reset;
S3, after film wrapping is completed, embedding the bottom shell 8 to the top of the tray 32, specifically, the film wrapping can be completed by controlling mechanical devices such as a mechanical arm and the like, then loading the core material 7 into the bottom shell 8, lifting the lower shell 31 to be sealed and buckled between the bottom of the lower shell 31 and the upper shell 21 to form a vacuum cavity, and vacuumizing the vacuum cavity by a vacuumizing device to realize bare pumping of the core material 7; the blocking membrane 6 is wrapped by the wrapping component 24 of the feeding device 2, so that the blocking membrane 6 is arranged at intervals between the vacuum cavity and the core material 7, the core material 7 is completely exposed to the vacuum environment, the core material 7 is naked and pumped, and the vacuum treatment efficiency of the core material 7 is improved;
s4, after the core material 7 is completely bare, the pressing plate 22 descends to release and press the barrier membrane 6 to the top of the bottom shell 8, the left edge and the right edge of the bottom shell 8 and the barrier membrane 6 are pressed up on the two heat sealing strips 332, the two heat sealing strips 332 transversely move in opposite directions to give way after heat sealing is finished, the front edge and the rear edge of the bottom shell 8 and the barrier membrane 6 are pressed up on the corresponding two heat sealing short strips 331, and four-side heat sealing is finished; thereby realizing rapid four-side heat sealing by respectively pressing the four edges of the heat-sealing bottom shell 8 and the barrier membrane 6 through the heat-sealing strip 332 and the heat-sealing short strip 331;
s5, after four sides are heat-sealed, the heat-sealed short strips 331, the heat-sealed long strips 332 and the pressing plate 22 reset in sequence, and the lifting device 38 drives the lower shell 31 to descend and reset and then transversely move to the discharging station for discharging.
The use method greatly improves the production speed and efficiency of the vacuum insulation panel by optimizing various processes, and ensures the production quality.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, and various modifications and variations may be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. Vacuum four-edge sealing equipment for processing vacuum insulation panels is characterized by comprising the following components: a feeding device (1), a feeding device (2) and a heat sealing device (3);
the feeding device (2) comprises:
an upper shell (21) with an opening at the bottom, wherein one side of the upper shell (21) is communicated with a vacuumizing device;
a pressing plate (22) which can be lifted up and down and is arranged in the upper shell (21), a plurality of suckers (23) are embedded in the pressing plate (22), and the tops of the suckers (23) are connected with an air extractor;
the clamping assembly (24) is arranged on two sides of the top of the pressing plate (22), the clamping assembly (24) comprises a mounting frame (241) arranged in the upper shell (21), a gear set (242) and a lifting rack (243) which are arranged in the mounting frame (241) and meshed with each other, a clamping claw (244) which is arranged at the upper end in linkage with the gear set (242), and a pressing rod (25) which is propped against the bottom of the pressing plate (22) is fixedly arranged at the top of the lower end of the clamping claw (244) at the same side, and the lifting rack (243) is arranged in a vertical sliding way;
The feeding device (1) is used for conveying the blocking membrane (6) to the lower part of the pressing plate (22), the pressing plate (22) descends to push the pressing rods (25) on two sides and the lower ends of the holding claws (244) to open in opposite directions and then extend into a membrane outlet (1311) of the feeding device (1), after a plurality of suckers (23) adsorb the blocking membrane (6), the pressing plate (22) ascends to push the lifting rack (243) to slide upwards to drive the gear set (242) to rotate to drive the lower ends of the holding claws (244) on two sides to hold in opposite directions, and the pressing rods (25) compress the blocking membrane (6);
the heat sealing device (3) comprises a lower shell (31) with an opening at the top, a tray (32) arranged at the inner top of the lower shell (31), and a heat sealing assembly (33) which is arranged in the lower shell (31) in a lifting manner and surrounds the tray (32), wherein a bottom shell (8) for containing a core material (7) is embedded on the tray (32); the lower shell (31) is buckled to the bottom of the lower shell (31) and the upper shell (21) in a rising sealing manner to form a vacuum cavity, the vacuumizing device vacuumizes the vacuum cavity, the pressing plate (22) descends to enable the barrier membrane (6) to be released and pressed to the top of the bottom shell (8), and the heat sealing assembly (33) is used for rising, pressing and sealing the peripheral edges of the bottom shell (8) and the barrier membrane (6).
2. Vacuum four-edge sealing equipment for processing vacuum insulation panels according to claim 1, wherein a plurality of adjusting grooves (221) extending in opposite directions are respectively arranged on two sides of the pressing plate (22), the adjusting grooves (221) respectively correspond to the holding components (24), the lower ends of the holding claws (244) penetrate through the corresponding adjusting grooves (221) and then are propped against the bottom of the pressing plate (22) through the pressing rods (25), a plurality of upper sliding rails (211) and a plurality of lower sliding rails (222) which are arranged in parallel with the adjusting grooves (221) are respectively arranged on the top of the upper casing (21) and the top of the pressing plate (22), a plurality of upper sliding blocks (2111) and a plurality of lower sliding blocks (2221) which correspond to the holding components (24) are respectively arranged on the upper sliding rails (211) and the lower sliding rails (222), the mounting frames (241) on the same side are connected with the upper sliding blocks (2111) through connecting frames (26), and the lifting racks (243) on the same side are provided with a plurality of upper sliding blocks (2111) which correspond to the lower sliding blocks (2111).
3. A vacuum four-edge sealing device for processing a vacuum insulation panel according to claim 2, wherein the pressure bar (25) comprises an elastic pressing bar (251) and a supporting bar (252) fixedly arranged at the top of the lower end of the holding grip (244) on the same side, the top of the supporting bar (252) is recessed to form a mounting groove (2521), the lower part of the elastic pressing bar (251) is embedded in the mounting groove (2521) and the top of the elastic pressing bar is propped against the bottom of the pressure plate (22), the two sides of the top of the supporting bar (252) are symmetrically inclined to form a yielding surface (2522), and the interval between the two yielding surfaces (2522) is small up and down large.
4. Vacuum quadrilateral sealing apparatus for processing vacuum insulation panels according to claim 1, characterized in that said feeding device (1) comprises:
the film releasing mechanism (11) comprises a film releasing machine frame (111), and a barrier film roll (5) is rotatably arranged on the film releasing machine frame (111);
the film feeding mechanism (12) is arranged below the film placing mechanism (11), and the film feeding mechanism (12) comprises a film feeding frame (121), a film feeding roller (122) which is arranged on the film feeding frame (121) and is driven to rotate by a film feeding driving device (123), a plurality of guide rollers (124) which are arranged on the film feeding frame (121) in a vertical interval rotation manner and are arranged on the lower side of the film feeding roller (122), and a compression roller (125) which is arranged on the conveying side of the film feeding roller (122) in a transverse rotation manner in a compression manner;
the film pulling mechanism (13) is arranged below the film placing mechanism (11) and one end of the film pulling mechanism corresponds to the film feeding mechanism (12), the film pulling mechanism (13) comprises a film pulling frame (131), and a fixed clamping assembly (132), a side clamping assembly (133) and an end clamping assembly (134) which are sequentially arranged at the bottom of one end of the film pulling frame (131) in the direction away from the film feeding mechanism (12), the side clamping assembly (133) and the end clamping assembly (134) are transversely arranged in a moving mode, the feeding device (2) is installed in the film pulling frame (131), a film outlet (1311) corresponding to the pressing plate (22) is formed in the middle of the film pulling frame (131), and a cutting mechanism (135) for cutting films is arranged at the top of one end of the film pulling frame (131) and positioned between the fixed clamping assembly (132) and the side clamping assembly (133); after the discharge end (51) of the barrier film roll (5) descends and is conveyed by the film feeding rollers (122) to form an adjusting area (52) by a plurality of guide rollers (124), the discharge end (51) transversely extends into the film pulling frame (131), the end part clamping assembly (134) clamps the end part of the discharge end (51), two sides of the discharge end (51) are respectively arranged in the fixed clamping assembly (132) and the side clamping assembly (133), and the side clamping assembly (133) and the end part clamping assembly (134) are used for clamping the barrier film (6) formed by cutting films of the cutting mechanism (135) transversely move to the film outlet (1311).
5. A vacuum four-edge sealing device for processing a vacuum insulation panel according to claim 4, wherein the film releasing mechanism (11) further comprises a film box (114) communicated with a corresponding dry air generating device, the film releasing frame (111), the barrier film roll (5) and a plurality of film releasing rollers (113) are all arranged in the film box (114), one side of the film box (114) is provided with a rotary door (1141) driven by an opening and closing driving device (1142) to rotate and open, and the rotary door (1141) is arranged at one side of the film releasing roller (113) away from the barrier film roll (5).
6. Vacuum four-edge sealing equipment for processing vacuum insulation panels according to claim 5, wherein the film placing rack (111) comprises two symmetrically arranged rack plates (1111), a plurality of connecting shafts (1113) connected with the two rack plates (1111), a reel (1114), a deviation rectifying rack (115) arranged on one side of the baffle film roll (5) close to the rotating door (1141) and sleeved at the lower end of the baffle film roll in a sliding manner, a plurality of film placing rollers (113) arranged in the deviation rectifying rack (115) in a rotating manner, the plurality of film placing rollers (113) are arranged in the deviation rectifying rack (115) in a rotating manner, deviation rectifying driving devices (1151) are transversely arranged on the opposite sides of the deviation rectifying rack (115) and the connecting shafts (1113), telescopic ends of the deviation rectifying driving devices (1151) are connected with the connecting shafts (1113) through connecting clamps (1152), distance measuring sensing devices are arranged between the deviation rectifying rack (115) and the rack plates (1111), and the deviation rectifying driving devices (115) are telescopic ends of the deviation rectifying driving devices through the distance measuring driving devices.
7. Vacuum four-edge sealing equipment for processing vacuum insulation panels according to claim 1, wherein an adjusting sliding rail (34) arranged along the front-rear direction is arranged at the inner bottom of the lower shell (31), a plurality of supporting blocks (35) which are transversely arranged on the adjusting sliding rail (34) in a sliding manner are arranged in the lower shell (31) side by side, N is an even number, the supporting blocks (35) are symmetrically arranged in a front-rear direction along the central line of the lower shell (31) and are driven by the same screw rod driving device (36) to slide in opposite directions or slide in pairs, the plurality of trays (32) are arranged at the tops of the adjacent supporting blocks (35) in a front-rear direction in sequence, the heat sealing assembly (33) comprises a plurality of heat sealing short strips (331) which are arranged at the side parts of the supporting blocks (35) and correspond to the front-rear edges of the plurality of trays (32), two long heat sealing strips (332) which correspond to the left-right edges of the plurality of trays (32), and the plurality of heat sealing short strips (331) and the two heat sealing strips (332) are driven by the short strip driving devices (333) and the long strip driving device (334) respectively.
8. A vacuum four-edge sealing apparatus for processing a vacuum insulation panel according to claim 7, wherein the length of the heat-sealing strip (332) is greater than the distance between the heat-sealing strips (331) on the front and rear sides, a strip moving rod (3321) is provided at the bottom of the heat-sealing strip (332), a plurality of abdicating driving devices (3322) are provided at the side of the strip moving rod (3321), two floating guide rails (37) are symmetrically provided on the front and rear sides inside the lower housing (31) along the left and right directions, and the floating guide rails (37) comprise:
A rail (371) provided with guide parts (3711) on both sides;
the two sliding seats (372) are symmetrically arranged left and right, the bottoms of the sliding seats are arranged at intervals with the tops of the tracks (371), a plurality of guide grooves (3724) are symmetrically arranged on the front side and the rear side of the bottoms of the sliding seats (372), and floating shafts (373) are detachably arranged at the bottoms of the guide grooves (3724);
the guide parts (374) are respectively corresponding to the guide grooves (3724) and internally provided with a floating groove (3742) communicated with the top, the lower end of the floating shaft (373) is limited and inserted into the floating groove (3742) in a vertical sliding manner, an elastic part (375) which is vertically arranged is propped between the floating shaft (373) and the floating groove (3742), the sliding seat (372) is sleeved on the guide parts (374) in a vertical sliding manner through the guide grooves (3724), the lower end of the guide parts (374) downwards extends out to form a connecting column (3743), and a rotating wheel (376) which is transversely arranged and is limited and matched with the guide parts (3711) in a rolling manner is sleeved on the connecting column (3743) in a rotating manner;
the two connecting pieces (377) are respectively detachably arranged at the tops of the two sliding seats (372), the front end and the rear end of the long strip moving rod (3321) are fixedly arranged at the tops of the two connecting pieces (377), and the yielding driving devices (3322) are used for driving the long strip moving rod (3321) to transversely move; when the strip driving device (334) drives the heat sealing strip (332) to be pressed up for heat sealing, the connecting piece (377) is stressed to press down the sliding seat (372), the floating shaft (373) slides down to compress the elastic piece (375), and the sliding seat (372) slides down to be propped against the top of the track (371).
9. A vacuum four-edge sealing device for processing a vacuum insulated panel according to claim 1, further comprising a ground sliding rail (4), wherein the heat sealing device (3) further comprises a lifting device (38), the lifting device (38) comprises a supporting plate (381) arranged at the bottom of the lower shell (31), a first supporting frame (382) and a second supporting frame (383) with the upper ends respectively rotatably connected with the two sides of the bottom of the supporting plate (381), a bottom frame (384) slidably arranged on the ground sliding rail (4), the first supporting frame (382) and the second supporting frame (383) are obliquely crossed, the middle parts of the first supporting frame (382) and the second supporting frame (383) are rotatably connected through a rotating shaft (385), the opposite inner sides of the bottom frame (384) are provided with U-shaped openings in opposite inner sides, the middle parts of the rotating shaft (385) are sleeved with hinging frames (382) which extend obliquely upwards, and the upper ends of the hinging frames (386) and the upper ends of the first supporting frames (382) are adjacent to the lower ends of the hinging frames (387) which are rotatably connected with air cylinders.
10. A method of using a vacuum four-sided sealing apparatus for processing a vacuum insulation panel according to any one of claims 1 to 9, comprising the steps of:
S1, conveying a blocking membrane (6) to the lower part of a pressing plate (22) by a feeding device (1) to prepare the membrane;
s2, after film preparation is completed, a pressing plate (22) of a feeding device (2) descends to push pressing rods (25) at two sides and the lower ends of holding claws (244) are opened in opposite directions and then extend into a film outlet (1311), after a plurality of suckers (23) adsorb a barrier film (6), the pressing plate (22) ascends to push a lifting rack (243) to slide upwards to drive a gear set (242) to rotate, the lower ends of the holding claws (244) at two sides are driven to hold in opposite directions, and the pressing rods (25) press the barrier film (6) to realize film holding;
s3, after film wrapping is completed, embedding the bottom shell (8) to the top of the tray (32), then loading the core material (7) into the bottom shell (8), lifting the lower shell (31) to be buckled between the bottom of the lower shell (31) and the upper shell (21) in a sealing manner to form a vacuum cavity, and vacuumizing the vacuum cavity by a vacuumizing device to realize bare vacuumizing of the core material (7);
s4, after the bare drawing of the core material (7) is completed, the pressing plate (22) descends to release and press the barrier membrane (6) to the top of the bottom shell (8), and the heat sealing assembly (33) presses the peripheral edges of the heat sealing bottom shell (8) and the barrier membrane (6) to complete four-side heat sealing;
S5, after four sides are heat-sealed, the heat-sealing assembly (33) and the pressing plate (22) are reset in sequence, and the lower shell (31) descends, resets and transversely moves to the discharging station to discharge.
CN202311782908.8A 2023-12-22 2023-12-22 Vacuum four-edge sealing equipment for processing vacuum insulation panels and application method thereof Active CN117450360B (en)

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