CN117430120B - Industrial silicon smelting system with automatic carbon rod clamping function - Google Patents
Industrial silicon smelting system with automatic carbon rod clamping function Download PDFInfo
- Publication number
- CN117430120B CN117430120B CN202311754241.0A CN202311754241A CN117430120B CN 117430120 B CN117430120 B CN 117430120B CN 202311754241 A CN202311754241 A CN 202311754241A CN 117430120 B CN117430120 B CN 117430120B
- Authority
- CN
- China
- Prior art keywords
- rotating
- clamping
- carbon rod
- rotating column
- rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 125
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 123
- 238000003723 Smelting Methods 0.000 title claims abstract description 57
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims abstract description 28
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 28
- 239000010703 silicon Substances 0.000 title claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 81
- 230000000903 blocking effect Effects 0.000 claims abstract description 61
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 230000033001 locomotion Effects 0.000 claims description 10
- 210000000078 claw Anatomy 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000006378 damage Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000010813 municipal solid waste Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/02—Silicon
- C01B33/021—Preparation
- C01B33/023—Preparation by reduction of silica or free silica-containing material
- C01B33/025—Preparation by reduction of silica or free silica-containing material with carbon or a solid carbonaceous material, i.e. carbo-thermal process
Abstract
The invention relates to the field of industrial silicon production, in particular to an industrial silicon smelting system with an automatic carbon rod clamping function. In an industrial silicon smelting system, a rotating column is mounted to a base. The pushing mechanism is arranged on one side of the rotating column far away from the smelting assembly, and the clamping mechanism are arranged on one side of the rotating column close to the smelting assembly. The rotating column is provided with a containing cavity which penetrates through the rotating column. The first rotating rods are uniformly arranged at intervals along the circumferential direction of the rotating column, a plurality of second rotating rods are arranged between every two adjacent first rotating rods, and the first rotating rods and the second rotating rods form a pin wheel structure. The baffle ring is coaxial with the rotating column and is arranged at intervals, the baffle ring is rotatably matched with a blocking piece, and the blocking piece is in transmission fit with the first rotating rod. The worm can drive the first rotating rod to rotate simultaneously when driving the pin wheel structure, so that the blocking piece is driven to a second rotating dead point from a first rotating dead point. The carbon rod can be automatically replaced, and the efficiency is greatly improved.
Description
Technical Field
The invention relates to the field of industrial silicon production, in particular to an industrial silicon smelting system with an automatic carbon rod clamping function.
Background
In the industrial silicon production process, the carbon rod electrode belongs to a consumable material with frequent replacement, and when the effective use length does not meet the requirement, the carbon rod electrode needs to be detached for replacement. At present, the replacement and the butt joint of the carbon rod are generally finished manually, the carbon rod is easy to be blocked at a high temperature, the replacement operation is difficult, unused parts are sometimes knocked off directly, the loss of materials is caused, the efficiency is low, the completion can be realized only by a long time, the labor intensity of an operator for completing the operation is high, the operation has high safety risk, and the operation is time-consuming and labor-consuming.
In view of this, the present application is specifically proposed.
Disclosure of Invention
The invention aims to provide an industrial silicon smelting system with an automatic carbon rod clamping function, which can automatically complete the replacement of carbon rods, greatly improve the efficiency, reduce the labor intensity of workers and effectively avoid the manual damage.
Embodiments of the present invention are implemented as follows:
an industrial silicon smelting system with an automatic carbon rod clamping function, which comprises: smelting assembly and clamping assembly. The clamping assembly is arranged close to the smelting assembly.
The clamping assembly comprises: the device comprises a base, a pushing mechanism, a rotating column, a baffle ring, a first rotating rod, a second rotating rod, a worm, a clamping mechanism and a clamping mechanism.
One end of the base is arranged towards the smelting assembly.
The rotating column is rotatably arranged on the base, and the rotating axis of the rotating column points to the smelting assembly. The pushing mechanism is arranged on one side of the rotating column far away from the smelting assembly, and the clamping mechanism are arranged on one side of the rotating column close to the smelting assembly. The rotating column is provided with a plurality of accommodating cavities for accommodating the carbon rods, the accommodating cavities penetrate through the rotating column along the axial direction of the rotating column, and the accommodating cavities are uniformly arranged at intervals along the circumferential direction of the rotating column.
The quantity of first dwang is the same with the quantity that holds the chamber, and first dwang and second dwang are all located the one end terminal surface that the smelting subassembly was kept away from to the dwang, and first dwang and second dwang all set up along the axial of dwang, and first dwang is equipped with a plurality of second dwang along the circumference even interval setting of dwang between two adjacent first dwang, and first dwang and second dwang are also even interval setting along the circumference of dwang on the whole, have constituted the cotter wheel structure.
The baffle ring is arranged between the rotating column and the clamping mechanism, the baffle ring and the rotating column are coaxial and are arranged at intervals, and the first rotating rod penetrates through the rotating column and is rotatably connected to the baffle ring. The baffle ring is rotatably matched with a baffle piece at one side close to the rotating column, the rotating axis of the baffle piece is arranged along the axial direction of the rotating column, and the baffle piece is in transmission fit with the first rotating rod. The blocking piece is provided with a first rotation dead point and a second rotation dead point. When the blocking piece is positioned at the first rotation dead point, the blocking piece extends out to one side of the axial lead of the blocking ring so as to prevent the carbon rod in the containing cavity from continuously moving to one side of the blocking ring away from the rotation column. When the blocking piece is positioned at the second rotation dead point, the blocking piece deflects to one side far away from the axial lead of the baffle ring, so that the carbon rod in the accommodating cavity can move to one side of the baffle ring far away from the rotating column continuously. The blocking piece is matched with a torsion spring and used for driving the blocking piece to rotate from the second rotation dead point to the first rotation dead point.
The worm is arranged on one side of the rotating column far away from the smelting assembly, is perpendicular to the rotating axis of the rotating column and is in transmission fit with the pin wheel structure. The first rotating rod is provided with an outer gear ring, a rack is arranged on one side of the key groove of the worm for pushing the first rotating rod, the rack extends to be spiral along the extending direction of the key groove of the worm, and the rack is used for being meshed with the outer gear ring of the first rotating rod. The worm can drive the first rotating rod to rotate simultaneously when driving the pin wheel structure, so that the blocking piece is driven to a second rotating dead point from a first rotating dead point.
The pushing mechanism is used for pushing the carbon rod in the accommodating cavity to be propped against the blocking piece. The clamping mechanism is used for clamping the carbon rod corresponding to the blocking piece at the second rotation dead point to the clamping mechanism from the inner side of the blocking ring. The clamping mechanism is used for clamping and fixing the carbon rod.
Further, the second rotating lever also has an outer gear ring for meshing with the rack gear.
Further, the first rotating rod is in transmission fit with the blocking piece through a speed reducing mechanism.
Further, the pushing mechanism includes: magnetostrictive transducer, telescopic power component and push head.
The push head is arranged on the movable part of the telescopic power component, and the movable part of the telescopic power component is also connected with the magnetic ring of the magnetostrictive sensor.
The industrial silicon smelting system with the automatic carbon rod clamping function further comprises a controller, the magnetostrictive sensor is in signal connection with the controller, and the controller is used for acquiring the length information of the carbon rod through the magnetostrictive sensor and regulating the clamping mechanism and the clamping mechanism according to the length information so as to avoid excessive extension of the carbon rod.
Further, the pushing head is provided with a pressure sensor which is connected with the controller in a signal way. When the pressure detected by the pressure sensor is greater than or equal to the pressure threshold, the controller controls the telescopic power component to reset the pushing head.
Further, the gripping mechanism includes: slide rail, motion seat and clamp and get claw. The sliding rail is arranged along the axial direction of the rotating column, the moving seat is slidably matched with the sliding rail, and the clamping claw is arranged on the moving seat.
Further, the clamping mechanism includes: the device comprises an outer barrel, a moving ring and a clamping block.
The outer cylinder is arranged at one end of the sliding rail, which is far away from the rotating column, and is arranged at intervals with the sliding rail, and the axial lead of the outer cylinder is arranged in parallel with the axial lead of the rotating column.
The moving ring is arranged in the outer cylinder and is coaxially arranged with the outer cylinder, and the moving ring is slidably matched with the outer cylinder and is driven by the driver.
The clamping block is arranged on one side of the moving ring, far away from the rotating column, one end of the clamping block is hinged to the inner wall of the outer cylinder, the rotating axis of the clamping block is perpendicular to the axis of the outer cylinder, and the other end of the clamping block extends towards the moving ring. The clamping block is matched with a torsion spring, and the torsion spring is used for driving the clamping block to be separated from the carbon rod. The driver is used for driving the moving ring to move towards the clamping block so as to push the clamping block towards the carbon rod by utilizing the inner annular wall of the moving ring, thereby clamping the carbon rod.
The technical scheme of the embodiment of the invention has the beneficial effects that:
according to the industrial silicon smelting system with the automatic clamping function of the carbon rod, the carbon rod can be placed in the accommodating cavity in advance in the working process, and continuous manual addition in the production process is avoided.
In a natural state, the blocking member is located at the first rotation stop point. The pushing mechanism is used for pushing the carbon rod in the accommodating cavity to be propped against the blocking piece. In this process, promote the carbon-point and not only can promote the granule rubbish that holds probably exists in the chamber, but also can make the carbon-point keep laminating with the barrier, promptly to the carbon-point location. When the follow-up clamping mechanism clamps the carbon rod, the positions of the carbon rod relative to the clamping mechanism are the same, and the clamping mechanism can clamp the carbon rod more accurately, so that the phenomenon of clamping empty or inaccurate clamping position is avoided. By the design, carbon powder can be prevented from being accumulated in the accommodating cavity, and the carbon rod can be accurately pushed to the appointed position.
The clamping mechanism is used for clamping the carbon rod corresponding to the blocking piece at the second rotation dead point to the clamping mechanism from the inner side of the blocking ring. The clamping mechanism is used for clamping and fixing the carbon rod, and after the carbon rod is fixed, the carbon rod can be connected into the circuit by considering manual assistance. In the use, when the effective length of the carbon rod can not reach the requirement, the clamping mechanism can be utilized to assist in pushing the carbon rod, and after the effective length reaches the preset length, the clamping mechanism can fix the carbon rod again.
In general, the industrial silicon smelting system with the automatic clamping function of the carbon rod provided by the embodiment of the invention can automatically complete the replacement of the carbon rod, greatly improve the efficiency, reduce the labor intensity of workers and effectively avoid the artificial damage.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of an industrial silicon smelting system according to an embodiment of the present invention;
FIG. 2 is a schematic view of the structure of the clamping assembly;
FIG. 3 is a schematic diagram of the cooperation of the rotating post and the worm;
FIG. 4 is a schematic view of the engagement of the rotating post with the worm from another perspective;
FIG. 5 is a schematic view of the structure of an end face of the rotating column away from the melting assembly;
FIG. 6 is a schematic view of the structure of the end face of the rotating column near the smelting assembly;
FIG. 7 is a schematic view of the structure of the stop ring (with the stop member at a first rotational stop);
FIG. 8 is a schematic view of the structure of the stop ring (with the stop member at the second rotation stop point);
FIG. 9 is a schematic view of the structure of the worm;
FIG. 10 is a schematic view of the gripping claw gripping a carbon rod;
FIG. 11 is a schematic illustration of the engagement of the gripping mechanism and the clamping mechanism (with the clamping blocks released);
FIG. 12 is a schematic illustration of the cooperation of the gripping mechanism and the clamping mechanism (with the clamping blocks clamped);
fig. 13 is a schematic view of the gripping mechanism assisting the gripping mechanism in pushing the carbon rod.
Reference numerals illustrate:
an industrial silicon smelting system 1000; smelting assembly 100; a clamping assembly 200; a base 300; pushing mechanism 400; a waveguide rod 410; a magnetic ring 420; a telescopic power unit 430; a push head 440; rotating the column 500; a receiving chamber 510; a retainer ring 520; a blocking member 530; a first rotating lever 540; a second rotating lever 550; a worm 600; a rack 610; a gripping mechanism 700; a slide rail 710; a motion base 720; gripping claw 730; a clamping mechanism 800; an outer cylinder 810; a moving ring 820; clamping block 830.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
The terms "first," "second," and the like are used merely to distinguish between descriptions and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "parallel," "perpendicular," and the like, do not denote that the components are required to be absolutely parallel or perpendicular, but may be slightly inclined. For example, "parallel" merely means that the directions are more parallel than "perpendicular" and does not mean that the structures must be perfectly parallel, but may be slightly tilted.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 to 13, the present embodiment provides an industrial silicon smelting system 1000 with an automatic carbon rod clamping function, wherein the industrial silicon smelting system 1000 includes: smelting assembly 100 and clamping assembly 200. The clamping assembly 200 is disposed proximate to the smelting assembly 100.
Smelting assembly 100 is used to perform a carbon reduction process on silica.
The clip assembly 200 includes: the device comprises a base 300, a pushing mechanism 400, a rotating column 500, a baffle ring 520, a first rotating rod 540, a second rotating rod 550, a worm 600, a clamping mechanism 700 and a clamping mechanism 800.
One end of the base 300 is disposed towards the smelting assembly 100. It can be appreciated that the base 300 serves as a mounting base of the entire clamping assembly 200, and a mechanical arm or other mechanism can be used to control the position of the base 300, so as to adjust the movement position of the clamping assembly 200 to meet the actual use requirement, which is not described herein.
The rotation column 500 is rotatably installed to the base 300, and a rotation axis of the rotation column 500 is directed toward the smelting assembly 100. The pushing mechanism 400 is arranged on one side of the rotating column 500 away from the smelting assembly 100, and the clamping mechanism 700 and the clamping mechanism 800 are arranged on one side of the rotating column 500 close to the smelting assembly 100.
The rotating column 500 is provided with a plurality of accommodating cavities 510 for accommodating the carbon rods, the inner diameter of each accommodating cavity 510 is slightly larger than the outer diameter of each carbon rod, each accommodating cavity 510 penetrates through the rotating column 500 along the axial direction of the rotating column 500, and the accommodating cavities 510 are uniformly arranged at intervals along the circumferential direction of the rotating column 500.
The number of the first rotating rods 540 is the same as that of the accommodating cavities 510, the first rotating rods 540 and the second rotating rods 550 are arranged on the end face of the rotating column 500, which is far away from the smelting assembly 100, and the first rotating rods 540 and the second rotating rods 550 are arranged along the axial direction of the rotating column 500.
As for the first rotating rods 540, the first rotating rods 540 are disposed at uniform intervals along the circumference of the rotating column 500, i.e., the first rotating rods 540 alone are disposed at uniform intervals along the circumference of the rotating column 500.
A plurality of second rotating rods 550 are disposed between two adjacent first rotating rods 540, and the first rotating rods 540 and the second rotating rods 550 are also uniformly spaced apart from each other along the circumference of the rotating column 500 as a whole, i.e., when the first rotating rods 540 and the second rotating rods 550 are viewed as a whole, the whole is also uniformly spaced apart from the circumference of the rotating column 500. In this way, the first rotating lever 540 and the second rotating lever 550 form a pin wheel structure at an end face of the rotating post 500 remote from the smelting assembly 100. Wherein, the first rotating rod 540 and the second rotating rod 550 are in a rotating fit relationship with the rotating column 500.
The baffle ring 520 is disposed between the rotating post 500 and the gripping mechanism 700, the baffle ring 520 is disposed coaxially with the rotating post 500 at intervals, and the first rotating rod 540 penetrates the rotating post 500 and is rotatably connected to the baffle ring 520.
The baffle ring 520 is rotatably fitted with a blocking member 530 on one side of the rotation post 500, the blocking member 530 being attached to a surface of the baffle ring 520, the blocking member 530 being disposed at an interval from the rotation post 500, and a rotation axis of the blocking member 530 being disposed along an axial direction of the rotation post 500.
The blocking member 530 is in driving engagement with the first rotating lever 540. The blocking member 530 has a first rotation dead point and a second rotation dead point. When the blocking member 530 is located at the first rotation dead point, the blocking member 530 deflects toward the axis of the baffle ring 520 and extends out, so that the blocking member 530 blocks a side of the accommodating cavity 510 close to the smelting assembly 100, and thus, when the carbon rod in the accommodating cavity 510 moves toward the side of the smelting assembly 100, the carbon rod can only move to abut against the blocking member 530, and cannot move further toward the side of the baffle ring 520 away from the rotating column 500.
When the blocking member 530 is positioned at the second rotation dead point, the blocking member 530 is deflected to a side far from the axis of the retainer ring 520, so that the blocking of the carbon rod in the accommodating cavity 510 is released, and the carbon rod can continue to move to a side of the retainer ring 520 far from the rotation column 500.
The blocking member 530 is engaged with a torsion spring for driving the blocking member 530 to rotate from the second rotation dead point to the first rotation dead point. The number of the blocking members 530 is the same as the number of the accommodating chambers 510, and the blocking members 530 are also uniformly spaced along the circumferential direction of the baffle ring 520, and each accommodating chamber 510 is correspondingly provided with one blocking member 530. Each blocking member 530 is in driving engagement with a respective one of the first rotatable levers 540.
The worm 600 is provided on a side of the rotation column 500 remote from the smelting assembly 100, and the worm 600 is driven by a driving mechanism (not shown).
The first rotating rod 540 has an outer gear ring (not shown in the drawings), and a rack 610 is provided at one side of the key groove of the worm 600 for pushing the first rotating rod 540, the rack 610 extending in a spiral shape along an extending direction of the key groove of the worm 600, the rack 610 for meshing with the outer gear ring of the first rotating rod 540.
The worm 600 is in transmission fit with the pin wheel structure, and when the worm 600 drives the pin wheel structure to rotate, the rotating column 500 is driven to rotate, and meanwhile, the first rotating rod 540 can also be driven to rotate, so that the blocking piece 530 is driven to a second rotating dead point from a first rotating dead point. The worm 600 functions to drive the rotation post 500 and the control stopper 530 at the same time.
In the present embodiment, when one first rotating rod 540 is about to be separated from the worm 600 during the process of driving the pin wheel structure by the worm 600, the other first rotating rod 540 is about to be in contact engagement with the worm 600, i.e., the worm 600 drives the first rotating rods 540 one by one. After the first rotating rod 540 is separated from the worm 600, the blocking member 530 starts to reset under the action of the torsion spring, and the corresponding first rotating rod 540 also resets.
During operation, the carbon rod may be placed in the receiving cavity 510 in advance, avoiding continuous manual addition during production.
In the natural state, the blocking member 530 is located at the first rotation stop point. The pushing mechanism 400 is used to push the carbon rod in the accommodating cavity 510 against the blocking member 530. In this process, pushing the carbon rod not only pushes out particulate trash that may be present in the receiving chamber 510, but also keeps the carbon rod in engagement with the barrier 530, i.e., positions the carbon rod. When the subsequent clamping mechanism 700 clamps the carbon rod, the positions of the carbon rod relative to the clamping mechanism 700 are the same, and the clamping mechanism 700 can clamp the carbon rod more accurately, so that the phenomenon of clamping empty or inaccurate clamping position is avoided. By the design, carbon powder can be prevented from being accumulated in the accommodating cavity 510, and the carbon rods can be accurately pushed to the appointed position.
The gripping mechanism 700 is used to grip the carbon rod corresponding to the stopper 530 at the second rotation stop point from the inner side of the stopper 520 to the gripping mechanism 800. The clamping mechanism 800 is used for clamping and fixing the carbon rod, and after the carbon rod is fixed, the carbon rod can be connected into the circuit by considering manual assistance. In the use process, when the effective length of the carbon rod does not reach the requirement, the clamping mechanism 700 can be utilized to assist in pushing the carbon rod, and after the effective length reaches the preset length, the clamping mechanism 800 can be used for fixing the carbon rod again.
In general, the industrial silicon smelting system 1000 with the automatic clamping function of the carbon rod provided by the embodiment can automatically complete the replacement of the carbon rod, greatly improve the efficiency, reduce the labor intensity of workers and effectively avoid the artificial damage.
In the present embodiment, the second rotating lever 550 also has an outer gear ring for meshing with the rack gear 610, so that the stability of the fit between the worm 600 and the second rotating lever 550 can be improved.
Wherein the first rotating lever 540 is in driving engagement with the blocking member 530 via a reduction mechanism, including but not limited to a planetary gear reduction mechanism.
Further, the pushing mechanism 400 includes: magnetostrictive sensors, a telescoping power component 430, and a pusher head 440.
The waveguide rod 410 of the magnetostrictive sensor is disposed along the axial direction of the rotating column 500, and the push head 440 is mounted on the movable part of the telescopic power member 430, and the movable part of the telescopic power member 430 is also connected to the magnetic ring 420 of the magnetostrictive sensor. When the movable part of the telescopic power component 430 drives the pushing head 440 to move, the magnetic ring 420 can be synchronously driven to move along the waveguide rod 410 of the magnetostrictive sensor, so that the actual movement distance of the pushing head 440 is measured.
The industrial silicon smelting system 1000 with the automatic clamping function of the carbon rod further comprises a controller (not shown in the figure), and the magnetostrictive sensor is in signal connection with the controller.
When the pushing mechanism 400 pushes the carbon rod in the accommodating cavity 510 to be propped against the blocking piece 530, the controller can measure the actual movement distance of the pushing head 440 through the magnetostrictive sensor, so that the actual length of the carbon rod is determined, and the length information of the carbon rod is obtained. The method can be used for checking whether the actual length of the carbon rod meets the use requirement or not, and can provide guidance for the follow-up adjustment of the extension amount of the carbon rod.
The controller is used for regulating the clamping mechanism 700 and the clamping mechanism 800 according to the length information after the length information of the carbon rod is obtained through the magnetostrictive sensor, and when the effective length of the carbon rod is insufficient, the clamping mechanism 700 is used for assisting in pushing the carbon rod outwards so that the external effective length reaches the use requirement. Because the controller obtains the length information of the carbon rod, the length allowance of the carbon rod can be determined according to the length of the carbon rod pushed out by the clamping mechanism 700, and if the pushed-out length is larger than the length allowance, a new carbon rod is automatically replaced or an inquiry signal is sent to inquire whether the worker replaces the carbon rod. Therefore, the situation that the carbon rod is pushed out continuously when the length required to be pushed out is larger than the length allowance, so that the carbon rod accidentally drops off, and personnel injury or equipment damage is likely to be caused can be avoided.
It should be noted that, in order to avoid injury to personnel or equipment caused by the dropped carbon rod, a special carbon rod collecting box (not shown in the figure) may be provided, and when the carbon rod is replaced, the clamping assembly 200 is controlled to insert the carbon rod into the collecting box, for example, the mechanical arm is used to drive the base 300 to realize the position control of the clamping assembly 200, but not limited thereto.
To avoid damaging the carbon rod, the push head 440 is provided with a pressure sensor (not shown in the figures) in signal connection with the controller. When the pressure detected by the pressure sensor is greater than or equal to the pressure threshold, the controller controls the telescopic power unit 430 to reset the push head 440.
In this way, the pushing head 440 can not only avoid damaging the carbon rod by excessively pressing the carbon rod, but also be used for detecting whether the structural strength of the carbon rod meets the use standard. The pressure threshold value can be flexibly set according to actual needs. If the pushing head 440 breaks the carbon rod when the pressure is smaller than the pressure threshold, the quality of the carbon rod is not in accordance with the use requirement.
When the pushing head 440 pushes the carbon rod, the pressure detected by the pressure sensor suddenly drops when rising steadily, so that the carbon rod is likely to be broken, and a prompt can be sent to a worker to remind the worker to verify.
In the present embodiment, the gripping mechanism 700 includes: slide rail 710, motion base 720, and gripping claw 730. The sliding rail 710 is disposed along the axial direction of the rotating column 500, the moving seat 720 is slidably engaged with the sliding rail 710, the moving seat 720 is configured with a driving part for driving the moving seat 720 to move along the sliding rail 710, and the gripping claw 730 is mounted on the moving seat 720. The controller can precisely control the pushing amount of the carbon rod in the process of pushing the carbon rod by the clamping mechanism 700 by controlling the movement amount of the movement seat 720 on the sliding rail 710, so that the length allowance of the carbon rod can be more precisely determined.
The clamping mechanism 800 includes: an outer barrel 810, a moving ring 820, and a gripping block 830.
The outer cylinder 810 is arranged at one end of the sliding rail 710 away from the rotating column 500 and is arranged at intervals with the sliding rail 710, and the axial line of the outer cylinder 810 is arranged in parallel with the axial line of the rotating column 500.
The moving ring 820 is provided inside the outer cylinder 810 and is disposed coaxially with the outer cylinder 810, and the moving ring 820 is slidably fitted to the outer cylinder 810 and driven by a driver.
The clamping block 830 is disposed on one side of the moving ring 820 away from the rotating post 500, one end of the clamping block 830 is hinged to the inner wall of the outer cylinder 810, the rotation axis of the clamping block 830 is perpendicular to the axis of the outer cylinder 810, and the other end of the clamping block 830 extends towards the moving ring 820. The clamping block 830 is fitted with a torsion spring for driving the clamping block 830 to be separated from the carbon rod. The driver is used to drive the moving ring 820 to move toward the clamping block 830 to push the clamping block 830 toward the carbon rod by using the inner circumferential wall of the moving ring 820, thereby clamping the carbon rod. The driver may employ a hydraulic device, but is not limited thereto.
In summary, the industrial silicon smelting system 1000 with the automatic clamping function of the carbon rod provided by the embodiment of the invention can automatically complete the replacement of the carbon rod, greatly improve the efficiency, reduce the labor intensity of workers and effectively avoid the manual damage.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. An industrial silicon smelting system with an automatic carbon rod clamping function, which is characterized by comprising: a smelting assembly and a clamping assembly; the clamping assembly is arranged close to the smelting assembly;
the clip assembly includes: the device comprises a base, a pushing mechanism, a rotating column, a baffle ring, a first rotating rod, a second rotating rod, a worm, a clamping mechanism and a clamping mechanism;
one end of the base is arranged towards the smelting assembly;
the rotating column is rotatably arranged on the base, and the rotating axis of the rotating column points to the smelting assembly; the pushing mechanism is arranged on one side of the rotating column far away from the smelting assembly, and the clamping mechanism are arranged on one side of the rotating column close to the smelting assembly; the rotary column is provided with a plurality of accommodating cavities for accommodating carbon rods, the accommodating cavities penetrate through the rotary column along the axial direction of the rotary column, and the accommodating cavities are uniformly arranged at intervals along the circumferential direction of the rotary column;
the number of the first rotating rods is the same as that of the accommodating cavities, the first rotating rods and the second rotating rods are arranged on the end face of one end, far away from the smelting assembly, of the rotating column, the first rotating rods and the second rotating rods are arranged along the axial direction of the rotating column, the first rotating rods are uniformly arranged at intervals along the circumferential direction of the rotating column, a plurality of second rotating rods are arranged between every two adjacent first rotating rods, and the first rotating rods and the second rotating rods are uniformly arranged at intervals along the circumferential direction of the rotating column as a whole, so that a pin wheel structure is formed;
the baffle ring is arranged between the rotating column and the clamping mechanism, the baffle ring and the rotating column are coaxial and are arranged at intervals, and the first rotating rod penetrates through the rotating column and is rotatably connected to the baffle ring; a blocking piece is rotatably matched with one side of the baffle ring, which is close to the rotating column, the rotating axis of the blocking piece is arranged along the axial direction of the rotating column, and the blocking piece is in transmission fit with the first rotating rod; the blocking piece is provided with a first rotation dead point and a second rotation dead point; when the blocking piece is positioned at the first rotation dead point, the blocking piece extends out to one side of the axial lead of the baffle ring so as to prevent the carbon rod in the accommodating cavity from continuously moving to one side of the baffle ring away from the rotation column; when the blocking piece is positioned at the second rotation dead point, the blocking piece deflects to the side far away from the axial lead of the baffle ring, so that the carbon rod in the accommodating cavity can continuously move to the side of the baffle ring far away from the rotating column; the blocking piece is matched with a torsion spring and is used for driving the blocking piece to rotate from the second rotation dead point to the first rotation dead point;
the worm is arranged on one side of the rotating column far away from the smelting assembly, is perpendicular to the rotating axis of the rotating column and is in transmission fit with the pin wheel structure; the first rotating rod is provided with an outer gear ring, a spline groove of the worm is used for pushing one side of the first rotating rod to be provided with a rack, the rack extends to be spiral along the extending direction of the spline groove of the worm, and the rack is used for being meshed with the outer gear ring of the first rotating rod; the worm can drive the first rotating rod to rotate simultaneously when driving the pin wheel structure, so that the blocking piece is driven to the second rotating dead point from the first rotating dead point;
the pushing mechanism is used for pushing the carbon rod in the accommodating cavity to be propped against the blocking piece; the clamping mechanism is used for clamping the carbon rod corresponding to the blocking piece at the second rotation dead point to the clamping mechanism from the inner side of the baffle ring; the clamping mechanism is used for clamping and fixing the carbon rod.
2. The industrial silicon smelting system with automatic carbon rod clamping function according to claim 1, wherein the second rotating rod is also provided with an outer gear ring for meshing with the rack.
3. The industrial silicon smelting system with the automatic carbon rod clamping function according to claim 1, wherein the first rotating rod is in transmission fit with the blocking piece through a speed reducing mechanism.
4. The industrial silicon smelting system with the automatic carbon rod clamping function according to claim 1, wherein the pushing mechanism comprises: magnetostrictive sensor, telescopic power component and pushing head;
the pushing head is arranged on the movable part of the telescopic power component, and the movable part of the telescopic power component is also connected with the magnetic ring of the magnetostrictive sensor;
the industrial silicon smelting system with the automatic carbon rod clamping function further comprises a controller, the magnetostrictive sensor is in signal connection with the controller, and the controller is used for acquiring the length information of the carbon rod through the magnetostrictive sensor and regulating the clamping mechanism and the clamping mechanism according to the length information so as to avoid excessive extension of the carbon rod.
5. The industrial silicon smelting system with the automatic carbon rod clamping function according to claim 4, wherein the pushing head is provided with a pressure sensor, and the pressure sensor is in signal connection with the controller; when the pressure detected by the pressure sensor is greater than or equal to a pressure threshold value, the controller controls the telescopic power component to reset the pushing head.
6. The industrial silicon smelting system with automatic carbon rod clamping function according to claim 1, wherein the clamping mechanism comprises: the device comprises a sliding rail, a moving seat and a clamping claw; the sliding rail is arranged along the axial direction of the rotating column, the moving seat is slidably matched with the sliding rail, and the clamping claw is installed on the moving seat.
7. The industrial silicon smelting system with automatic carbon rod clamping function according to claim 6, wherein the clamping mechanism comprises: the outer cylinder, the moving ring and the clamping block;
the outer cylinder is arranged at one end of the sliding rail, which is far away from the rotating column, and is arranged at intervals with the sliding rail, and the axial lead of the outer cylinder is arranged in parallel with the axial lead of the rotating column;
the moving ring is arranged in the outer cylinder and is coaxially arranged with the outer cylinder, and the moving ring is slidably matched with the outer cylinder and is driven by a driver;
the clamping block is arranged on one side of the moving ring, far away from the rotating column, one end of the clamping block is hinged to the inner wall of the outer cylinder, the rotating axis of the clamping block is perpendicular to the axis of the outer cylinder, and the other end of the clamping block extends towards the moving ring; the clamping block is matched with a torsion spring, and the torsion spring is used for driving the clamping block to be separated from the carbon rod; the driver is used for driving the motion ring to move towards the clamping block so as to push the clamping block towards the carbon rod by utilizing the inner annular wall of the motion ring, thereby clamping the carbon rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311754241.0A CN117430120B (en) | 2023-12-20 | 2023-12-20 | Industrial silicon smelting system with automatic carbon rod clamping function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311754241.0A CN117430120B (en) | 2023-12-20 | 2023-12-20 | Industrial silicon smelting system with automatic carbon rod clamping function |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117430120A CN117430120A (en) | 2024-01-23 |
| CN117430120B true CN117430120B (en) | 2024-02-20 |
Family
ID=89546579
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311754241.0A Active CN117430120B (en) | 2023-12-20 | 2023-12-20 | Industrial silicon smelting system with automatic carbon rod clamping function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117430120B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2252473A1 (en) * | 1973-11-28 | 1975-06-20 | Ferte Albert | Drive and control for component relative movement - partic. applicable to gas-tight closure of autoclave doors |
| GB8329933D0 (en) * | 1982-11-10 | 1983-12-14 | Allied Steel Wire Ltd | Cold working continuous lengths of metal |
| US4789506A (en) * | 1986-11-07 | 1988-12-06 | Gas Research Institute | Method of producing tubular ceramic articles |
| KR20010092852A (en) * | 2000-03-27 | 2001-10-27 | 박준용 | a vitrification system for radioactive waste matter using plazma arc |
| CN202246087U (en) * | 2011-10-11 | 2012-05-30 | 云南永昌硅业股份有限公司 | Opening device in silicon metal smelting process |
| CN104353760A (en) * | 2014-10-31 | 2015-02-18 | 岩土科技股份有限公司 | Fully automatic interweaving method for reinforcing bar nets of underground continuous wall |
| TW201801858A (en) * | 2016-07-05 | 2018-01-16 | Homge Machinery Industrial Co Ltd | Improved pressure adjustment structure for double fixation base power vise having multi-stage pressure adjusting function and multi-power boosting for clamping effect |
| CN111038965A (en) * | 2019-11-28 | 2020-04-21 | 广州雅付信息科技有限公司 | Control method for automatic intermittent conveying of workpieces |
| WO2022067624A1 (en) * | 2020-09-30 | 2022-04-07 | 苏州中门子工业炉科技有限公司 | Continuous beat push heat treatment process of bars |
| CN218136955U (en) * | 2022-08-09 | 2022-12-27 | 辽阳宏图碳化物有限公司 | Horizontal elema processingequipment |
-
2023
- 2023-12-20 CN CN202311754241.0A patent/CN117430120B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2252473A1 (en) * | 1973-11-28 | 1975-06-20 | Ferte Albert | Drive and control for component relative movement - partic. applicable to gas-tight closure of autoclave doors |
| GB8329933D0 (en) * | 1982-11-10 | 1983-12-14 | Allied Steel Wire Ltd | Cold working continuous lengths of metal |
| US4789506A (en) * | 1986-11-07 | 1988-12-06 | Gas Research Institute | Method of producing tubular ceramic articles |
| KR20010092852A (en) * | 2000-03-27 | 2001-10-27 | 박준용 | a vitrification system for radioactive waste matter using plazma arc |
| CN202246087U (en) * | 2011-10-11 | 2012-05-30 | 云南永昌硅业股份有限公司 | Opening device in silicon metal smelting process |
| CN104353760A (en) * | 2014-10-31 | 2015-02-18 | 岩土科技股份有限公司 | Fully automatic interweaving method for reinforcing bar nets of underground continuous wall |
| TW201801858A (en) * | 2016-07-05 | 2018-01-16 | Homge Machinery Industrial Co Ltd | Improved pressure adjustment structure for double fixation base power vise having multi-stage pressure adjusting function and multi-power boosting for clamping effect |
| CN111038965A (en) * | 2019-11-28 | 2020-04-21 | 广州雅付信息科技有限公司 | Control method for automatic intermittent conveying of workpieces |
| WO2022067624A1 (en) * | 2020-09-30 | 2022-04-07 | 苏州中门子工业炉科技有限公司 | Continuous beat push heat treatment process of bars |
| CN218136955U (en) * | 2022-08-09 | 2022-12-27 | 辽阳宏图碳化物有限公司 | Horizontal elema processingequipment |
Non-Patent Citations (1)
| Title |
|---|
| 硅碳棒使用中应注意的几个问题;谷兰成;轻合金加工技术;19941231;第22卷(第12期);38 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117430120A (en) | 2024-01-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP4880545B2 (en) | Method for measuring a tool using a measuring instrument and measuring device having a measuring instrument for measuring a tool | |
| CN117430120B (en) | Industrial silicon smelting system with automatic carbon rod clamping function | |
| CN111215876A (en) | Automatic replacement equipment for welding gun contact tube | |
| CN102899445B (en) | Tap hole replacing device | |
| CN112355452B (en) | Manufacturing method of reinforcement cage | |
| JPH04214815A (en) | Apparatus and method for placing and removing lance in metallugic container | |
| CN108465893B (en) | Multi-degree-of-freedom welding robot with dynamic stability | |
| CN112496209A (en) | Manufacturing equipment for reinforcement cage framework | |
| CN110744129A (en) | Excess material cleaning system after shearing and sizing of hot rolled bar | |
| JPS6134609B2 (en) | ||
| CN115932031B (en) | Non-contact type pipe stress measuring device | |
| JP5947310B2 (en) | Self-baking electrode top edge detection device and self-baking electrode top edge management method | |
| CN215493130U (en) | High-concentration laser methane sensor for coal mine | |
| CN210818346U (en) | Screw dismouting device | |
| CN211013506U (en) | Torsion fixing machine for driven disc | |
| JPS584292A (en) | Nipple unit | |
| CN209894515U (en) | Sampling device for petroleum geological exploration | |
| CN114409242A (en) | Optical fiber preform manufacturing process and optical fiber | |
| CN211991729U (en) | Automatic extension device for off-line electrode | |
| JP4083377B2 (en) | Probe automatic feeder | |
| CN211759717U (en) | Rotary dismantling device and automatic welding gun contact tube replacing equipment | |
| CN113732454B (en) | Welding robot, welding system and method for automatic blocking of nuclear production stacking and unloading mechanism | |
| CN215118627U (en) | Coil pressing device | |
| CN219301477U (en) | Device for measuring thickness of pool wall bricks of cover plate glass melting furnace | |
| CN216694925U (en) | Hydraulic cylinder's cylinder liner hole roundness measuring device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |