CN112496209A - Manufacturing equipment for reinforcement cage framework - Google Patents

Manufacturing equipment for reinforcement cage framework Download PDF

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Publication number
CN112496209A
CN112496209A CN202011254629.0A CN202011254629A CN112496209A CN 112496209 A CN112496209 A CN 112496209A CN 202011254629 A CN202011254629 A CN 202011254629A CN 112496209 A CN112496209 A CN 112496209A
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China
Prior art keywords
base
inner ring
welding
main
lifting
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Granted
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CN202011254629.0A
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CN112496209B (en
Inventor
徐小华
向光明
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Chengdu Huayan Machinery Equipment Co ltd
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Chengdu Huayan Machinery Equipment Co ltd
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Priority to CN202011254629.0A priority Critical patent/CN112496209B/en
Publication of CN112496209A publication Critical patent/CN112496209A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/12Making special types or portions of network by methods or means specially adapted therefor
    • B21F27/20Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/08Making wire network, i.e. wire nets with additional connecting elements or material at crossings
    • B21F27/10Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses a manufacturing device for a steel reinforcement cage framework, which comprises a central rotating assembly, an inner ring fixing assembly and a main reinforcement welding head, wherein the inner ring fixing assembly is arranged on the central rotating assembly, the main reinforcement welding head is arranged on a main reinforcement fixing device on a head body, an inner ring position detection mechanism and a welding gun chuck, the main reinforcement fixing device is used for fixing a main reinforcement, the inner ring position detection mechanism is used for detecting the welding spot position of the welding of an inner ring of the steel reinforcement cage framework and the main reinforcement, and the welding gun chuck is used for installing a welding gun. According to the automatic welding device, automatic processing is realized from feeding and welding of the reinforcement cage, welding spots of the reinforcement cage are stable, so that the welding quality of the reinforcement cage is stable, the labor input is reduced, the labor intensity of workers is reduced, the production efficiency of the reinforcement cage is greatly improved, and reinforcement cages of different specifications can be produced.

Description

Manufacturing equipment for reinforcement cage framework
Technical Field
The invention relates to the technical field of reinforcement cage manufacturing equipment, in particular to manufacturing equipment for a reinforcement cage framework.
Background
Along with the rapid development of the road and bridge construction in China, the application of the reinforcement cage in the pile foundation construction is more and more extensive, the reinforcement cage mainly comprises three parts, namely a main rib, an inner ring and a winding rib, wherein the main rib is welded on the inner ring to form a framework of the reinforcement cage. Most of the existing manufacturing methods of the reinforcement cage are manual manufacturing, so that the labor intensity of workers is high, the production efficiency of the reinforcement cage is low, and the labor cost is high; in the manufacturing process, the welding alignment of the inner ring and the main rib, and the welding of the winding rib and the main rib are both in a manual auxiliary and manual welding mode, in the mass production process of the steel reinforcement cage, the labor intensity of workers is high, meanwhile, in the manual welding process, welding spots in the working engineering cannot be accurately positioned, and further welding spots in the welding process are unstable, and the welding quality is unstable. Therefore, no processing equipment capable of producing the reinforcement cage in a full-automatic mode exists in the prior art.
Disclosure of Invention
The invention aims to provide manufacturing equipment for a reinforcement cage framework, which aims to solve the problem that the reinforcement cage can not be automatically processed in the prior art, realize the automatic processing of the reinforcement cage and improve the production efficiency and the welding quality of the reinforcement cage.
The invention is realized by the following technical scheme:
the manufacturing equipment for the reinforcement cage framework comprises a central rotating assembly, an inner ring fixing assembly and a main reinforcement welding machine head, wherein the inner ring fixing assembly is arranged on the central rotating assembly, the main reinforcement welding machine head comprises an inner ring position detection mechanism, the inner ring position detection mechanism is movably arranged on a machine head body along the left-right direction and can be contacted with an inner ring, and the inner ring position detection mechanism determines the welding spot position of the inner ring and a main reinforcement by contacting the inner ring; the welding gun chuck is matched with the inner ring position detection mechanism and movably arranged on the machine head body along the left-right direction, and the welding gun chuck is used for installing a welding gun; still include main muscle fixing device A, main muscle fixing device A sets up on the aircraft nose body for fix main muscle.
Aiming at the problem that the center in the prior art can not perform full-automatic processing on a reinforcement cage, the invention provides manufacturing equipment for a reinforcement cage framework. This device is in the use, detection mechanism detects the length and the position of main muscle, then main muscle welding mechanism snatchs main muscle, main muscle welding mechanism takes main muscle to be close to the inner circle of fixing on the fixed subassembly of inner circle, then main muscle welding mechanism welds the place of inner circle and main muscle contact, every main muscle welding completion back, main muscle welding mechanism resets, the rotatory certain angle of center rotating assembly carries out the welding of main muscle next time, can accomplish the welding of main muscle and inner circle automatically through repetition above-mentioned step. The production efficiency of this application steel reinforcement cage is high, adopt main muscle welding mechanism to weld, and the solder joint is stable among the welding process, and welding quality and welding speed obtain the guarantee.
Preferably, the central rotating assembly comprises a central base, a fixed support end and a drive end, the fixed support end and the drive end are arranged on the central base, the central shaft penetrates through the fixed support end, one end of the central shaft is in transmission connection with the drive end, the lifting support end is arranged at the other end of the central shaft, the fixed support end and the lifting support end are both in rotation connection with the central shaft, the fixed support end is located between the drive end and the lifting support end, the drive end can be placed between the fixed support end and the lifting support end, stable support of the central shaft can be guaranteed, the pitching angle of the central shaft can be controlled by adjusting the difference of the center heights of the two support ends, so that the difference between the highest point and the lowest point of the bending on the horizontal plane due to the self weight of the central shaft is reduced.
The center pin is used for supporting whole steel reinforcement cage, and the effect of drive end has two: the first is to drive the central shaft to rotate, so as to realize the welding of the inner ring and different main ribs, and the second is to prevent the central shaft from axial movement and play a role in positioning the central shaft; the support of the central shaft is supported by the fixed support end and the lifting support end, the weight of the reinforcement cage is transmitted to the central base by the fixed support end and the lifting support end, the fixed support end is always fixed, the central shaft is firmly arranged on the central base, and meanwhile, the driving end is combined to prevent one end of the central shaft from falling after the lifting support end falls; the lifting support end is used for supporting the central shaft, the inner ring can be sleeved on the central shaft after the lifting support end is lowered, and the reinforcement cage is dismounted from a notch formed after the lifting support end is lowered after the reinforcement cage is processed; the central shaft is preferably a shaft, and in addition, the central shaft can also be a seamless steel pipe, a rectangular pipe and a corresponding section bar capable of realizing the technical effect of the central shaft; the technical scheme can realize automatic indexing rotation and unloading of the inner ring, and greatly improves the production efficiency of the reinforcement cage.
Preferably, the driving end comprises a driving base and a rotary motor arranged on the driving base, the central shaft is in transmission connection with an output shaft of the rotary motor through a gear, the central shaft is fixedly connected with a rotary support rotating gear ring on the driving base through an end flange, and the rotary support rotating gear ring is in transmission connection with the output shaft of the rotary motor through the gear.
Preferably, the inner ring fixing assembly comprises a clamping hoop arranged on the central shaft, a plurality of connecting pieces fixedly connected with the clamping hoop, and a supporting fixed block connected with the connecting pieces in a sliding manner, and the supporting fixed block slides along the connecting pieces through a supporting hydraulic cylinder. The effect of connecting piece is used for connecting the center pin, the connecting piece is used for the installation to support the fixed block, supports the pneumatic cylinder simultaneously and installs inside the connecting piece, and is preferred, and the connecting piece adopts the guiding axle to realize sliding connection with supporting the fixed block, through supporting the pneumatic cylinder, supports the fixed block and can fix the inner circle, guarantees steel reinforcement cage's smooth processing, and the back is accomplished in steel reinforcement cage processing simultaneously, and the unimpeded takes out steel reinforcement cage.
Preferably, the fixed supporting end comprises a fixed supporting base and a fixed wheel, the fixed wheel is arranged in the fixed supporting base through a plurality of supporting wheels, the fixed wheel is rotatably connected with the supporting wheels, and the fixed wheel is matched with a supporting ring of the central shaft; the lifting support end comprises a lifting support frame and a lifting support wheel which is rotatably connected with the lifting support frame, the lifting support wheel is matched with the central shaft, and the lifting support end further comprises a lifting support base which is slidably connected with the lifting support frame, a fixed base which is hinged with the lifting base, a lifting support hydraulic cylinder which is used for driving the lifting support frame to move along the lifting support base, and a swing cylinder which is used for driving the lifting support base to rotate around the hinged central line of the fixed base. Wherein the tight pulley contains: the concentric supporting wheel, the eccentric supporting wheel and the eccentric shaft clamping block jointly realize the rotary support of the central shaft, and meanwhile, the supporting ring arranged on the central shaft can also play a role in wear resistance.
Preferably, still including the feed mechanism that is used for the owner muscle material loading, feed mechanism is used for carrying the main muscle on the detection mechanism, feed mechanism includes material loading frame, sets up a plurality of conveying sprocket in the material loading frame, still includes the conveying chain that passes all conveying sprockets in proper order. The technical personnel in the field can select arbitrary conveying sprocket as drive sprocket, and drive sprocket can drive through rotating the motor, realizes the automatic feeding of main muscle, improves steel reinforcement cage's production efficiency. This technical scheme is pure mechanical structure, and mechanism stability is good, and slight not hard up still can carry the main muscle appear in the chain, and the conveying sprocket adjusts easily, uses and maintains the convenience.
Preferably, the detection mechanism comprises a lifting assembly connected with the base in a lifting manner, and further comprises a clamping assembly, a plurality of roller supporting assemblies and a plurality of stop blocks, wherein the clamping assembly is arranged on the lifting assembly and used for clamping the main ribs, and the clamping assembly drives the main ribs to move linearly towards the stop blocks. In the detection process, the base is a base of the whole detection device, so that smooth detection is ensured, the lifting assembly can vertically move up and down relative to the base and can move among different stations, the detection on the steel bars with different specifications is realized, and the application range of the detection device is improved; simultaneously, lifting unit plays the effect of support to the reinforcing bar, is the direct supporting platform that the reinforcing bar detected, and the reinforcing bar can remove along lifting unit's gyro wheel. The clamping assembly is opposite to the stop block, two ends of the steel bar are respectively contacted with the stop block and the clamping assembly in the moving process of the clamping assembly towards the stop block, whether the steel bar is conducted or not is judged after the two ends of the steel bar are contacted with the stop block and the clamping assembly, and the moving distance of the clamping assembly is measured through a distance sensor arranged on the clamping assembly after the two ends of the steel bar are conducted, so that the length of the steel bar is detected; the clamping assembly can firmly clamp the reinforcing steel bar, and after the length of the reinforcing steel bar is detected, the reinforcing steel bar can be conveyed to a preset position, so that positioning is realized, and the positioning effect is good.
Preferably, the stopper includes the tail end stopper, detects to the reinforcing bar of different length, can will remove the tail end stopper to suitable position according to the length of reinforcing bar.
The tail end stop block comprises a tail end support frame arranged on the lifting assembly, and further comprises a tail end baffle plate and a tail end insulation plate arranged on the tail end support frame, wherein the tail end insulation plate is positioned between the tail end baffle plate and the tail end support frame.
The stop block further comprises a middle stop block, the middle stop block is located between the tail end stop block and the clamping assembly, the middle stop block comprises a middle support frame installed on the lifting assembly, a middle insulation board connected with the middle support frame in a lifting mode, and the middle stop block further comprises a middle stop plate arranged on the middle insulation board.
The tail end stop dog and the middle stop dog are respectively arranged at different positions of the lifting assembly, when the reinforcing steel bars with different lengths are detected, the middle stop dog is added at certain specific positions in advance, the middle stop dog can be used for short reinforcing steel bars, the tail end stop dog can be used for long reinforcing steel bars, the tail end stop dog is not moved manually, the operation of workers is facilitated, and the application range of the detection device is greatly enlarged.
Middle dog is located between tail end dog and the clamping component, and middle insulation board is connected with the lift of middle crane simultaneously, and when middle dog was not used, middle baffle was located tail end dog below, did not influence going on smoothly that detects, and the position of middle dog need not remove, has improved the accuracy of location. Tail end dog and middle dog have all set up the insulation board, can avoid the electric current to spread into whole detection device, protection device through the insulation board to and judge going on smoothly of reinforcing bar length through the mode that detects the circular telegram and switch on.
Preferably, the clamping assembly comprises a detection base fixedly mounted on the lifting assembly, a detection support frame slidably connected with the detection base, a limit base fixed on the detection support frame, an intermediate plate slidably connected with the limit base, an insulation plate fixedly connected with the intermediate plate, a clamping base fixedly connected with the insulation plate, and a clamping cylinder arranged on the clamping base. The detection base is in sliding connection with the detection support frame to achieve measurement of the length of the steel bars, the steel bars with different lengths can be detected, and the application range of the detection device is expanded; the clamping cylinder can firmly fix the reinforcing steel bar on the clamping assembly, the reinforcing steel bar can not fall off along with the in-process that the clamping assembly moved, the smooth proceeding of detection and the error of reduction detection are guaranteed, the reinforcing steel bar can move to the predetermined position after the detection is guaranteed simultaneously, and the location is accurate.
The specific structure of the limiting base comprises an air cylinder used as a spring, a sensor used for detecting the middle plate and an air cylinder used for tightly propping against the middle plate.
Preferably, the lifting component comprises a lifting seat and a plurality of roller mechanisms arranged on the lifting seat, the roller mechanisms comprise roller support frames, rollers and limiting pieces, the rollers are arranged on the limiting pieces, the limiting pieces are arranged on the roller support frames, limiting grooves are formed in the limiting pieces, and the limiting grooves are opposite to rolling grooves of the rollers. The main reinforcement can freely move on the idler wheel, detection of the length of the main reinforcement is facilitated, and the main reinforcement is prevented from falling off from the idler wheel through the limiting groove.
Preferably, the main rib welding machine head comprises an upper base, a lower base and a horizontal base, wherein the upper base and the lower base are arranged on the machine head body in a vertically movable manner, the horizontal base is movably arranged on the upper base and the lower base along the front-back direction, the inner ring position detection mechanism is movably arranged on the horizontal base along the left-right direction, and the welding gun chuck is matched with the inner ring position detection mechanism and is movably arranged on the horizontal base along the left-right direction; the main rib fixing device A further comprises a main rib fixing block and a main rib supporting block, the main rib fixing block is arranged on the horizontal base, and the main rib supporting block is arranged on the machine head body.
Preferably, the welding gun positioning device further comprises a welding gun swinging device and a detection mechanism swinging device, wherein the welding gun swinging device is used for controlling the welding gun chuck to move in the left-right direction, and the detection mechanism swinging device is used for controlling the inner ring position detection mechanism to move in the left-right direction.
Preferably, the welding gun swinging device comprises a welding gun swinging cylinder arranged on the machine head body, and the welding gun swinging cylinder is in driving connection with the welding gun chuck and can drive the welding gun chuck to move in the left-right direction; the detection mechanism swinging device comprises a detection swinging cylinder arranged on the machine head body, and the detection swinging cylinder is in driving connection with the inner ring position detection mechanism and can drive the inner ring position detection mechanism to move in the left-right direction.
Preferably, the machine head further comprises a second mounting plate, and the main tendon support block is arranged on the machine head body through the second mounting plate.
Preferably, the device further comprises a first driving device and a second driving device, wherein the first driving device is in driving connection with the upper base and the lower base and can drive the upper base and the lower base to move up and down so as to drive the main rib fixing block to synchronously move up and down; the second driving device is arranged on the upper base and the lower base and is in driving connection with the horizontal base, the horizontal base can be driven to move back and forth, the main rib fixing block is driven to move in the front and rear directions synchronously, and the main rib fixing block moves in the up and down direction and the front and rear direction relative to the main rib supporting block and is used for fixing the main ribs between the main rib fixing block and the main rib supporting block.
Those skilled in the art will be able to select an appropriate torch collet to achieve the corresponding technical result. During use, the main rib and the inner ring can be welded by a welding gun clamped on the welding gun chuck; the main rib fixing block and the inner ring position detection block are arranged on the horizontal base, the detection of the contact position of the main rib and the inner ring can be completed in the same space in sequence, after the detection, the main rib and the inner ring are welded through a welding gun, the main rib fixing block can firmly match the main rib and the inner ring, the welding process is stable, welding spot forming is regular, and welding quality and welding speed are guaranteed. According to the invention, the first driving device and the second driving device can realize the vertical up-and-down movement of the main rib fixing block, and the main rib fixing block can automatically grab the main rib and firmly fix the main rib on the main rib supporting block.
Preferably, the first driving device comprises an upper cylinder and a lower cylinder which are arranged on the machine head body and are in driving connection with the upper base and the lower base, and the upper cylinder and the lower cylinder can drive the upper base and the lower base to move in the up-down direction; the second driving device comprises a horizontal cylinder arranged on the upper base and the lower base and connected with the horizontal base in a driving mode, and the horizontal base moves in the front-back direction under the driving of the horizontal cylinder. The technical scheme has a simple integral structure, is beneficial to arrangement of the first driving device and the second driving device, realizes the front-back and vertical up-and-down movement of the main rib fixing block, is convenient for the main rib fixing block to take and compress main ribs with different specifications, and greatly improves the application range of the invention.
The machine head further comprises a third driving device, the third driving device comprises a sliding base, an advancing motor and a guide shaft, the advancing motor is in transmission connection with the guide shaft through a transmission block, the guide shaft penetrates through a guide sliding block to be installed on the sliding base, one end of the guide shaft is connected with the machine head body, and the advancing motor is used for driving the guide shaft to move in the front-back direction. The guide shaft drives the steel reinforcement cage connected with the guide shaft to be large, and the distance required by the integral backward movement of the mechanism is larger, so that the guide shaft can adapt to the steel reinforcement cages with different diameters through the structure.
Preferably, the third driving device comprises a position detection cylinder, a position detection switch is mounted on the position detection cylinder, the position detection cylinder keeps a push-out state during normal operation, the third driving device drives the machine head to move forwards integrally, after a main rib fixed at the front end of the machine head is contacted with an inner ring of a steel bar cage framework, the motor still keeps working continuously to keep a state of driving the integral structure to move forwards, the main rib fixed at the front end of the integral structure is blocked by the inner ring of the steel bar framework, a lead screw of the motor drives the guide slider to move backwards when rotating continuously, so that a piston rod of the one-way cylinder is compressed to move backwards, the position detection switch on the cylinder detects that the piston rod moves backwards, the position detection switch generates a signal to the control system, so that the system determines that the machine is pushed in place, the third driving device is stopped, and the, by adjusting the change detection position, available switch types include, but are not limited to, micro switches, proximity sensors, photoelectric sensors, laser sensors, and the like, which are commonly motion-triggerable.
Preferably, the welding wire feeding device further comprises a wire feeder, wherein the wire feeder is used for feeding welding wires to a welding gun which can be installed on the welding gun chuck, so that the welding quality is guaranteed, and a person skilled in the art can select any type of wire feeder to achieve the technical effect.
Preferably, the main rib supporting block is of an L-shaped structure, and the main rib supporting block of the L-shaped structure can lift the main rib, so that the main rib fixing block can fix the main rib conveniently.
Preferably, the main rib fixing block is an L-shaped flat plate structure, and the main rib fixing block of the L-shaped structure can hook the main rib under the action of the first driving device and the second driving device, so that the main rib is prevented from sliding off the main rib supporting block, and smooth welding is ensured.
Preferably, the machine head further comprises a fourth driving device arranged on the machine head body, the fourth driving device is used for driving the main rib supporting block to move in the front-back direction, and the main rib supporting block can move towards the back until a new main rib on the main rib fixing device is supported by a main rib welded on the inner ring.
Preferably, still including setting up the welder regulating block on the welder chuck, stability when welder welding can be adjusted to the welder regulating block, has greatly improved welding quality.
The invention has the following beneficial effects:
1. the manufacturing equipment for the reinforcement cage framework realizes automatic rotation in the welding process of the main reinforcement and the inner ring through the cooperative matching of the central rotating assembly and the inner ring fixing assembly, has high production efficiency of the reinforcement cage, and thoroughly realizes the automatic flow line production of the reinforcement cage.
2. According to the manufacturing equipment for the reinforcement cage framework, the main reinforcement fixing block and the main reinforcement supporting block are matched with each other, so that the device can automatically take and compress the main reinforcement, automatic welding is realized, the welding spot is stable, the welding quality is high, and the production efficiency is high; the inner ring position detection block can automatically detect the contact position of the inner ring and the main rib, so that the labor intensity of workers is reduced, and the welding is performed quickly and accurately. The welding gun chuck can move along the front and back direction of the shell through the third driving device, so that the welding area is effectively increased; through welder pendulous device, detection piece pendulous device, realize that inner circle position detection piece can the horizontal hunting, welder chuck is the horizontal hunting also simultaneously, has greatly increased the face of weld and the quick accurate position of finding the inner circle.
3. The manufacturing equipment for the reinforcement cage framework detects whether the main reinforcement is in place or not by adopting the mode of conducting or approaching the sensor or not through the matching of the clamping assembly and the stop block, and calculates the length of the main reinforcement through the distance sensor, so that the manufacturing equipment is quick and accurate. The clamping assembly firmly clamps the main rib, the main rib can be accurately moved to a preset position, and the positioning effect is good; through setting up different dogs, can detect the main muscle of different length, enlarge detection device's application range. The invention has simple integral structure, no need of manual participation in the detection and positioning of the main reinforcement, extremely high automation degree, stable quality of the produced reinforcement cage, low manufacturing cost and high production efficiency.
4. The manufacturing equipment for the reinforcement cage framework, disclosed by the invention, realizes automatic processing, and the welding spot of the reinforcement cage is stable, so that the welding quality of the reinforcement cage is stable, the labor input is reduced, the labor intensity of workers is reduced, the production efficiency of the reinforcement cage is greatly improved, and the reinforcement cages with different specifications can be produced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
FIG. 1 is a schematic view of a manufacturing apparatus according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of the cooperation of the feeding mechanism and the detecting mechanism according to the embodiment of the present invention.
FIG. 3 is a schematic view of an inner race fixation assembly installation in accordance with an embodiment of the present invention.
FIG. 4 is a schematic view of an inner race fixing assembly according to an embodiment of the present invention.
Figure 5 is a schematic view of the drive end of the central rotating assembly in accordance with an embodiment of the present invention.
FIG. 6 is a schematic diagram of the lifting support end of the central rotating assembly according to an embodiment of the present invention.
Fig. 7 is a schematic view of a feeding mechanism according to an embodiment of the present invention.
FIG. 8 is a schematic diagram of a detection mechanism according to an embodiment of the present invention.
FIG. 9 is a schematic view of a clamping assembly in accordance with an embodiment of the present invention.
FIG. 10 is a partial front view of a clamping assembly according to an embodiment of the present invention.
FIG. 11 is a schematic view of an intermediate stop according to an embodiment of the present invention.
FIG. 12 is a schematic view of a rear stop according to an embodiment of the present invention.
FIG. 13 is a schematic view of a lift assembly according to an embodiment of the present invention.
Fig. 14 is a schematic view of a welding head according to an embodiment of the present invention.
Fig. 15 is a schematic view of a first driving device according to an embodiment of the invention.
Fig. 16 is a schematic diagram of a second driving device according to an embodiment of the invention.
Fig. 17 is a schematic diagram of a third driving device according to an embodiment of the invention.
Fig. 18 shows a specific connection structure of the welding gun cartridge and the inner ring position detecting mechanism of the present invention.
Reference numbers and corresponding part names: 1-base, 101-lifting mechanism, 2-stop, 201-end stop, 202-middle stop, 301-detection base, 302-detection support frame, 303-limit base, 304-middle plate, 305-insulation plate, 306-clamping base, 307-clamping cylinder, 308-first limit sensor, 309-second limit sensor, 401-lifting base, 402-roller support frame, 403-roller, 404-limit sheet, 6-welding gun chuck, 8-main rib fixing block, 9-inner ring position detection block, 10-main rib support block, 11-second mounting plate, 1201-vertical base, 1202-upper and lower base, 1203-upper and lower cylinder, 1301-horizontal base, 1303-horizontal cylinder, 1305-card slot connector, 1306-fixture block connecting piece, 14-welding gun swinging air cylinder, 15-detection swinging air cylinder, 1601-sliding base, 1602-advancing motor, 1603-guiding shaft, 1604-guiding slide block, 1605-driving block, 7101-central base, 1702-fixed supporting end, 1703-driving end, 1704-central shaft, 1705-lifting supporting end, 1801-clamping hoop, 1802-connecting piece, 1803-supporting fixing block, 2001-feeding rack, 2002-conveying chain wheel and 2003-conveying chain.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.
Example 1:
as shown in fig. 1 to 3, the manufacturing equipment for the reinforcement cage framework comprises a central rotating assembly, an inner ring fixing assembly, a main reinforcement welding head and an inner ring position detecting mechanism 9, wherein the inner ring fixing assembly is arranged on the central rotating assembly, the main reinforcement welding head comprises the inner ring position detecting mechanism 9, a welding gun chuck 6 and a main reinforcement fixing device a, the inner ring position detecting mechanism 9 is movably arranged on a head body along the left-right direction and can be contacted with an inner ring, and the inner ring position detecting mechanism 9 determines the welding point position of the inner ring and a main reinforcement by contacting the inner ring; the welding gun chuck 6 is matched with the inner ring position detection mechanism 9 and movably arranged on the machine head body along the left-right direction, and the welding gun chuck 6 is used for installing a welding gun; the main rib fixing device A is arranged on the machine head body and used for fixing the main ribs.
The working process of the embodiment is as follows: conveying the main bars to a detection mechanism through a feeding mechanism, detecting the length and the position of the main bars by the detection mechanism, detecting whether the main bars meet the standard, grabbing the main bars from the detection mechanism by a main bar welding and mechanism, moving the main bars to an inner ring fixed on an inner ring fixing assembly, detecting the contact positions of the inner ring and the main bars under the action of a sensor of the main bar welding mechanism, welding, resetting the main bar welding mechanism and the detection mechanism after the welding of the main bars and the inner ring is finished, rotating a central rotating assembly for a certain angle, conveying the next main bar to the detection mechanism by the feeding mechanism, and repeating the steps until all the main bars on the reinforcement cage are welded; after the steel reinforcement cage processing was accomplished, the fixed subassembly of inner circle unclamped the fixed to the inner circle, and steel reinforcement cage automated processing can be realized to this embodiment, and welding quality is stable, production efficiency is high.
In the embodiment, when the main rib welding head works, the main ribs are preset at the positions to be welded on the inner ring in advance, the main rib fixing device A fixes the main ribs at the preset positions so that the inner ring is positioned in the range which can be detected by the inner ring position detecting mechanism 9, because the welding gun chuck 6 and the inner ring position detection mechanism 9 are also arranged on the machine head body, when the main rib fixing device A is used for fixing the main rib, the positions of the welding gun chuck 6 and the inner ring position detecting mechanism 9 relative to the main rib in the front-rear direction and the up-down direction can be directly determined without any doubt, meanwhile, the welding gun chuck 6 and the inner ring position detection mechanism 9 can be directly and unambiguously determined relative to the welding point position where the main rib contacts the inner ring in the front-back direction and the up-down direction, and when the welding gun is installed on the welding gun chuck 6, the position of the welding gun can be preset in the up-down direction and the front-back direction. The welding gun chuck 6 and the inner ring position detection mechanism 9 can move left and right in a matched manner, namely, the welding gun chuck 6 and the inner ring position detection mechanism 9 can weld the welding spot positions of the main rib and the inner ring only by finding the welding spot position where the main rib is contacted with the inner ring from the left and right directions; here, "the welding gun chuck 6 is matched with the inner ring position detection mechanism 9 and movably arranged on the machine head body in the left-right direction" means that the welding gun chuck 6 can follow the inner ring position detection mechanism 9, or the inner ring position detection mechanism 9 can follow the welding gun chuck 6, or the welding gun chuck 6 and the inner ring position detection mechanism 9 can synchronously move, when the inner ring is touched in the moving process of the inner ring position detection mechanism 9, the welding spot position of the main rib and the inner ring is also found in the left-right direction, and at this time, the welding gun installed on the welding gun chuck 6 is matched with the welding spot position, and the welding gun installed on the welding gun chuck 6 is started accordingly to weld the main rib and the inner ring at the welding spot position.
Example 2:
as shown in fig. 4-7, this embodiment is further defined on the basis of embodiment 1, where the central rotation assembly includes a central base 1701, a fixed support end 1702 disposed on the central base 1701, a driving end 1703, a central shaft 1704 passing through the fixed support end 1702, and one end of the central shaft 1704 is in transmission connection with the driving end 1703, and an elevation support end 1705 disposed at the other end of the central shaft 1704, where the fixed support end 1702 and the elevation support end 1705 are both in rotational connection with the central shaft 1704, the fixed support end 1702 is located between the driving end 1703 and the elevation support end 1705, and the driving end 1703 is configured to drive the central shaft 1704 to rotate around its center line.
Further, the driving end 1703 includes a driving base and a rotary motor disposed on the driving base, and the central shaft 1704 is in transmission connection with an output shaft of the rotary motor through a gear;
the inner ring fixing assembly comprises a clamping hoop 1801 arranged on a central shaft 1704, a plurality of connecting pieces 1802 fixedly connected with the clamping hoop 1801, and a supporting fixing block 1803 in sliding connection with the connecting pieces 1802, wherein the supporting fixing block 1803 slides along the connecting pieces 1802 through a supporting hydraulic cylinder. In this embodiment, the quantity of connecting piece 1802 is 3, sets up one on every connecting piece 1802 and supports fixed block 1803, supports fixed block 1803 and adopts guiding axle mechanism to realize sliding connection with connecting piece 1802, and is further, connecting piece 1802 adopts two flat boards that are parallel to each other to constitute, two flat boards with the end all with a dull and stereotyped perpendicular fixed connection, constitute U type structure, support fixed block 1803 and set up on the closed segment of U type, support the pneumatic cylinder and be located U type recess.
Further, the fixed support end 1702 includes a fixed support base and a fixed wheel, the fixed wheel is disposed in the fixed support base through a plurality of support wheels, the fixed wheel is rotatably connected with the support wheels, and the fixed wheel is matched with the central shaft 1704; the lifting support end 1705 comprises a lifting support frame and a lifting support wheel rotatably connected with the lifting support frame, wherein the lifting support wheel is matched with the central shaft 1704, and further comprises a lifting support base slidably connected with the lifting support frame, a fixed base hinged with the lifting base, a lifting support hydraulic cylinder for driving the lifting support frame to move along the lifting support base, and a swing cylinder for driving the lifting support base to rotate around a hinge central line of the fixed base; in the descending process of the lifting support end 1705, the lifting support hydraulic cylinder is firstly descended, then the swinging cylinder is driven, the lifting support frame is rotated by 90 degrees, the lifting support end 1705 is prevented from influencing the unloading of the reinforcement cage, and the inner ring is sleeved on the central shaft 1704.
The feeding mechanism comprises a feeding frame 2001, a plurality of conveying chain wheels 2002 arranged on the feeding frame 2001, and a conveying chain 2003 sequentially penetrating through all the conveying chain wheels 2002, wherein four conveying chain wheels 2002 are adopted in the embodiment, and one conveying chain wheel 2002 is connected with a conveying motor to realize the rotation of the conveying chain 2003.
Example 3:
as shown in fig. 8 to 13, the present embodiment is further limited on the basis of embodiment 1, the detection mechanism includes a lifting assembly connected to the base 1 in a lifting manner, and further includes a clamping assembly disposed on the lifting assembly, a plurality of roller supporting assemblies, and a plurality of stoppers 2, the clamping assembly is configured to clamp the main rib, and the clamping assembly drives the main rib to move linearly toward the stoppers 2.
In the embodiment, the base 1 is made of a steel structure, the side surface of the base 1 is L-shaped, the lifting assembly is positioned at the horizontal end of the L, and the clamping assembly and the stop block 2 are respectively positioned at two ends of the lifting assembly; in the embodiment, the clamping assembly and the stop block 2 are detachably mounted on the lifting assembly, the detachable mode can be a threaded connection mode, the position of the stop block 2 relative to the clamping assembly can be conveniently adjusted, and the clamping assembly can be applied to main ribs with different specifications; all be provided with the part that is used for the circular telegram to switch on clamping assembly and the dog 2, when main muscle and dog 2, clamping assembly contacted simultaneously, the circular telegram switches on then can detect out the length of main muscle and whether main muscle targets in place.
The stop block 2 comprises a tail stop block 201 and a middle stop block 202, and the middle stop block 202 is positioned between the tail stop block 201 and the clamping assembly. The tail end stop block 201 is used for detecting a main rib with a longer length, and the middle stop block 202 is used for detecting a main rib with a shorter length; further, the number of the intermediate stoppers 202 is plural, for example, 2, 3, etc., the plural intermediate stoppers 202 are distributed between the end stopper 201 and the clamping assembly, and the plural intermediate stoppers 202 may be uniformly distributed.
Further, the tail end stopper 201 includes a tail end support frame installed on the lifting assembly, and further includes a tail end baffle plate and a tail end insulating plate which are arranged on the tail end support frame, the tail end insulating plate is located between the tail end baffle plate and the tail end support frame, the middle stopper 202 includes a middle support frame installed on the lifting assembly, a middle insulating plate connected with the middle support frame in a lifting mode, and further includes a middle baffle plate arranged on the middle insulating plate. The tail end insulating plate and the middle insulating plate are used for preventing the whole detection device from being electrified, so that current only passes through the middle baffle and the tail end baffle, and the safety of operators and the smooth detection are ensured; in this embodiment, middle insulation board and middle support frame pass through the cylinder drive and realize going up and down, and middle insulation board adopts the slide rail design with middle support frame, realizes middle insulation board and middle support frame relative slip.
The lifting assembly comprises a lifting seat 401 and further comprises a plurality of roller wheel mechanisms arranged on the lifting seat 401, the roller wheel mechanism comprises a roller wheel support frame 402, a roller wheel 403 and a limiting sheet 404, the roller wheel 403 is installed on the limiting sheet 404, the limiting sheet 404 is installed on the roller wheel support frame 402, a limiting groove is formed in the limiting sheet 404, and the limiting groove is opposite to a rolling groove of the roller wheel. The lifting seat 401 is a steel structure frame base formed by combining a plurality of steel pipes, the limiting sheet 404 is in threaded connection with the roller wheel supporting frame 402, the roller wheels 403 are rotatably installed on the limiting sheet 404, and the roller wheel mechanisms are uniformly distributed on the lifting seat 401; one end of the limiting piece 404 is provided with a guide section, and the guide section is used for guiding the main rib to enter the limiting groove.
Further, the lifting seat 401 vertically moves up and down relative to the base 1 through a lifting mechanism, in this example, the lifting mechanism is realized by a driving motor, and the lifting seat 401 is connected with the base 1 through a plurality of lifting mechanisms.
The clamping assembly comprises a detection base 301 fixedly installed on the lifting assembly, a detection support frame 302 connected with the detection base 301 in a sliding mode, a limiting base 303 fixed on the detection support frame 302, an intermediate plate 304 connected with the limiting base 303 in a sliding mode, an insulation plate 305 fixedly connected with the intermediate plate 304, a clamping base 306 fixedly connected with the insulation plate 305, and a clamping cylinder 307 arranged on the clamping base 306. The detection support frame 302 is used for detecting and positioning the mounting platform of the element, and moves along the detection base 301, so that the clamping assembly can move, and the length of the main rib can be detected. The middle plate 304 is connected with the limiting base 303 in a sliding mode through 4 optical axes, and the sliding connection through the optical axes can play a role in guiding. Still including setting up the spring cylinder on spacing base 303 and compressing tightly the cylinder, the spring cylinder is used for clamping assembly deceleration buffering, compresses tightly the cylinder and is used for firmly compressing tightly the main muscle on dog 2, realizes switching on. The insulating plate 305 prevents the whole clamping assembly from being conducted, and the clamping base 306 is used for clamping the mounting base of the cylinder 307 and realizing power-on conduction, so that the length of the main rib is detected; the clamping cylinder 307 can firmly clamp the steel bar, so as to ensure the detection.
Further, the detection base 301 and the detection support frame 302 adopt a sliding rail mechanism, and the detection support frame 302 moves along the detection base 301 through a driving motor.
Furthermore, the clamping device also comprises a proximity sensor arranged on the clamping assembly, and the proximity sensor can be used for detecting the length of the main rib besides the mode of electrifying and conducting.
Further, still including setting up the first spacing sensor and the second spacing sensor on detecting base 301 and spacing base 303 respectively, first spacing sensor is used for the record to press from both sides tight subassembly movement distance, cooperates the spacing sensor of second, calculates the length of main muscle.
Example 4:
as shown in fig. 14 to 17, this embodiment is further limited on the basis of embodiment 1, and includes a horizontal base 1301 for mounting a welding gun chuck 6, a main bar fixing block 8 and an inner ring position detecting mechanism 9 that are disposed on the horizontal base 1301, and a first driving device and a second driving device that are disposed in the machine head body, where the first driving device is configured to drive the main bar fixing block 8 to move up and down in the vertical direction, the second driving device is configured to drive the main bar fixing block 8 to move in the front-back direction, and the second mounting plate 11 is configured to mount a main bar supporting block 10, where the main bar fixing block 8 and the main bar supporting block 10 are matched with each other to fix a main bar, and the inner ring position detecting mechanism 9 is configured to detect a position where an inner ring contacts the main bar. When the welding machine head works, when a main rib is preset on an inner ring, a welding gun is installed on a welding gun chuck 6, a welding machine head moves towards the direction of the main rib, a main rib supporting block 10 firstly moves to the position below the main rib, then a main rib fixing block 8 is used for buckling the main rib under the action of a first driving device and a second driving device, then the main rib is tightly pressed on the main rib supporting block 10, and then the welding machine head is used for welding the contact position of the main rib and the inner ring under the action of an inner ring position detection mechanism 9; in the whole welding process, the main rib fixing block 8 and the main rib supporting block 10 firmly attach the main rib to the inner ring, the welding spot between the main rib and the inner ring is stable, and the welding quality is good.
Further, two main rib fixing blocks 8 are arranged on the horizontal base 1301, the two main rib fixing blocks 8 are respectively located on two sides of the horizontal base 1301, the welding gun chuck 6 and the inner ring position detection mechanism 9 are located between the two main rib fixing blocks 8, and the welding gun chuck 6 and the inner ring position detection mechanism 9 can slide left and right on the horizontal base 1301; the number of the second mounting plates 11 is two, the two second mounting plates 11 are respectively located on the outer sides of the main rib fixing blocks 8, each second mounting plate 11 is provided with one main rib supporting block 10, the two main rib fixing blocks 8 are located between the two main rib supporting blocks 10, and one main rib supporting block 10 and one main rib fixing block 8 are matched with each other to fix the main ribs. In this embodiment, the welding gun chuck 6, the main rib fixing block 8, the inner ring position detecting mechanism 9, and the main rib supporting block 10 all face the same side and all face the direction of the main rib.
Example 5:
in addition to embodiment 4, the first driving device is drivingly connected to the upper and lower bases 1202 to drive the upper and lower bases 1202 to move in the up-down direction; the second driving device is in driving connection with the horizontal base 1301 and drives the horizontal base 1301 to move in the front-back direction. The second driving device drives the horizontal base 1301 to move so as to drive the main rib fixing block 8 arranged on the horizontal base 1301 to move in the front-back direction. In this embodiment, the upper and lower bases 1202 adopt a slide rail design, the first driving device is located in the upper and lower cylinders 1203, the upper and lower cylinders 1203 are installed on the handpiece body through the vertical base 1201, the upper and lower bases 1202 are connected with the output ends of the upper and lower cylinders 1203, and the upper and lower bases 1202 are in a "T" shaped structure and are composed of two flat plates. The horizontal base 1301 and the upper and lower bases 1202 adopt slide rail designs, and the quantity of the main rib fixing blocks 8 is 2, and the main rib fixing blocks are respectively positioned on two sides of the horizontal base 1301.
The welding gun positioning device further comprises a welding gun swinging device and a detection mechanism swinging device, wherein the welding gun swinging device and the detection mechanism swinging device are arranged on the horizontal base 1301, the welding gun swinging device is used for controlling the welding gun chuck 6 to swing, and the detection mechanism swinging device is used for controlling the inner ring position detection mechanism 9 to swing.
The horizontal base 1301 is of a U-shaped structure which is overturned by 90 degrees, a sliding groove is formed in one side, located above the opposite position, of the horizontal base, a welding gun swinging device and a detection mechanism swinging device are arranged on one side, located below the opposite position, of the horizontal base, meanwhile, the bottom of the welding gun chuck 6 penetrates through the sliding groove to be connected with the welding gun swinging device, and the inner ring position detection mechanism 9 penetrates through the sliding groove to be connected with the detection mechanism swinging device.
Further, the welding gun swinging device comprises a welding gun swinging cylinder 14, the welding gun chuck 6 is connected to the horizontal base 1301 in a sliding mode, the welding gun swinging cylinder 14 can drive the welding gun chuck 6 to move left and right along the horizontal base 1301, the detection mechanism swinging device comprises a detection swinging cylinder 15, and an output shaft of the detection swinging cylinder 15 is connected with the inner ring position detection mechanism 9.
Further, the welding gun chuck 6 can follow the inner ring position detection mechanism 9, and is configured to determine a welding point position between an inner ring of the steel reinforcement cage framework and a main reinforcement, the welding gun chuck 6 further includes a slot connector 1305 provided with a slot portion, the inner ring position detection mechanism 9 further includes a fixture block connector 1306 provided with a fixture block portion, and a slot of the slot connector 1305 is configured to cooperate with a fixture block of the fixture block connector 1306; the clamping groove connecting piece 1305 and the clamping block connecting piece 1306 are movably arranged on the horizontal base 1301; the structure enables the position of the welding gun chuck 6 to move in coordination with the position of the ring position detection mechanism 9, that is, when the welding spot position of the inner ring and the main rib is detected, the detection swing cylinder 15 drives the position detection mechanism 9 to move towards the inner ring, firstly, the inner ring position detection mechanism 9 pushes the welding gun chuck 6 to slide on the horizontal base 1301, when the inner ring position detection mechanism 9 touches the inner ring within the stroke range, the position of the welding point is detected, because the welding gun chuck 6 is provided with the adjusting block, the relative position of the welding gun and the inner ring position detection mechanism 9 can be adjusted in advance, the inner ring position detection mechanism 9 detects the position of a welding spot, then the welding gun arranged on the welding gun chuck 6 synchronously, quickly and accurately finds the welding spot position for welding the inner ring and the main rib, wherein the found welding spot position is a welding starting point; then, the welding gun starts to weld, meanwhile, the welding gun swing cylinder 14 starts to work, the welding gun chuck 6 provided with the welding gun is driven to move left and right along the horizontal base 1301, the welding gun is enabled to continuously move from a welding starting point on one side of the inner ring to a welding end point on the other side of the inner ring until welding is finished, and due to the adoption of the welding machine head structure, the welding area of the inner ring and the main rib is increased, welding is enabled to be firmer, the welding quality is greatly improved, and meanwhile, the production efficiency is greatly improved compared with manual welding.
Further, as shown in fig. 18, a space is formed between the latching portion of the latching connector 1306 and the latching portion of the latching connector 1305, so that the latching connector 1305 can move relative to the latching connector 1306; the moving process of the welding gun installed on the welding gun chuck 6 from the welding starting point on one side of the inner ring to the welding end point on the other side of the inner ring can only be within the moving range of the moving space, so that the effective welding area can be increased, the invalid excessive welding can be avoided, the welding gun can not continue to work after the welding gun welds the contact welding point of the inner ring and the main rib, unnecessary burn is left on the main rib, and the resource waste is effectively avoided.
Example 6:
in this embodiment, on the basis of embodiment 4, a third driving device is further provided, where the third driving device includes a sliding base 1601, an advance motor 1602, and a guide shaft 1603, where the advance motor 1602 is in transmission connection with the guide shaft 1603 through a transmission block 1605, the guide shaft 1603 is installed on the sliding base 1601 through a guide slider 1604, one end of the guide shaft 1603 is connected to the vertical base 1201, and the advance motor 1602 is configured to drive the entire structure to move in the front-back direction. The third driving device is used for driving the machine head body part where the welding gun chuck 6 is located, namely the machine head body part comprises a first driving device, a second driving device, a main rib fixing block 8, a main rib supporting block 10, an inner ring position detection mechanism 9, the welding gun chuck 6 and the like to move back and forth, and the purpose is that when the main rib is not preset in the inner ring, the main rib is pushed to the preset position on the inner ring, and then the inner ring and the main rib are welded; further, still including setting up the thrust cylinder on sliding base 1601, be provided with position detection switch on the cylinder. The output end of the thrust cylinder is connected with the transmission block 1605, the thrust cylinder is used for buffering the screw rod, namely, the screw rod rotates to push the machine head to move forwards integrally, one is needed, and further, the thrust cylinder can be replaced by a spring.
The position detection cylinder keeps a push-out state during normal work, the third driving device drives the machine head to move forwards integrally, after a main rib fixed at the front end of the machine head is contacted with an inner ring of a steel bar cage framework, the motor still keeps working continuously to keep a state of driving the integral structure to move forwards, the main rib fixed at the front end of the integral structure is blocked by the inner ring of the steel bar framework, a motor lead screw drives the guide slider 1605 to move backwards when continuing rotating, so that a piston rod of the unidirectional cylinder is compressed to move backwards, at the moment, the position detection switch on the cylinder detects the backward movement of the movable guide slider 1605 or the piston rod, the position detection switch generates a signal to the control system, the system determines that the third driving propulsion reaches a position meeting requirements, the system controls the third driving device to stop propulsion, the position detection switch is used for detecting whether the guide slider 1605 or the piston rod moves, and the position of the position detection switch can be, available switch types include, but are not limited to, micro-switches, proximity sensors, photo sensors, laser sensors, and the like, which are commonly motion-triggerable. In this embodiment, the output shaft of the forward motor 1602 is fixedly connected to the screw rod, the screw rod is matched with the transmission block 1605, the axis of the screw rod is parallel to the axis of the guide shaft 1603, the rotation of the screw rod is converted into the axial movement of the guide shaft 1603 through the transmission block 1605, the movement is realized by using a screw rod mechanism, and the forward motor has the characteristic of high precision.
Also included is a wire feeder disposed above the guide shaft 1603 for feeding welding wire to the welding gun.
Furthermore, the main rib supporting block 10 is of an L-shaped structure, and the main rib fixing block 8 is of an L-shaped flat plate structure.
Further, the driving device further comprises a fourth driving device, the fourth driving device is used for driving the main rib supporting block 10 to move in the front-back direction, and the main rib supporting block 10 can move towards the back until other main ribs fixed between the main rib supporting block 10 and the main rib fixing block 8 are supported by the main ribs welded on the inner ring, so that the welding of the multiple main ribs is completed. The fourth driving means may be a cylinder.
Further, still including setting up the welder regulating block on welder chuck 6, the welder regulating block is used for adjusting welder's stability, promotes welding quality.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (14)

1. A manufacture equipment for steel reinforcement cage skeleton, including central rotating assembly, the fixed subassembly of inner circle, the fixed subassembly setting of inner circle is on central rotating assembly, its characterized in that still includes main muscle welding aircraft nose, main muscle welding aircraft nose includes:
the inner ring position detection mechanism (9) is movably arranged on the machine head body along the left-right direction and can be contacted with the inner ring, and the inner ring position detection mechanism (9) determines the welding point position of the inner ring and the main rib by contacting the inner ring;
the welding gun chuck (6) is matched with the inner ring position detection mechanism (9) and movably arranged on the machine head body along the left-right direction, and the welding gun chuck (6) is used for installing a welding gun;
the main rib fixing device (A) is arranged on the machine head body and used for fixing the main ribs.
2. The manufacturing equipment for the steel reinforcement cage framework as recited in claim 1, characterized in that the central rotating assembly comprises a horizontally arranged central shaft (1704), a supporting and fixing device for supporting the central shaft (1704) is installed on the central shaft (1704), the central shaft (1704) is movably connected with the supporting and fixing device, the central shaft (1704) can rotate around its own axis relative to the supporting and fixing device, and a driving end (1703) for driving the central shaft (1704) to rotate around its own axis is in transmission connection with one end of the central shaft (1704); an inner race fixation assembly is also included that is mounted on the central shaft (1704).
3. A manufacturing apparatus for a reinforcement cage framework according to claim 2, wherein the support fixture comprises an elevation support end (1705) disposed at the other end on the central axis (1704) and a fixed support end (1702) disposed between the drive end (1703) and the elevation support end (1705), the inner ring fixing assembly being mounted on the central axis (1704) between the fixed support end (1702) and the elevation support end (1705); the lifting device further comprises a central base (1701), and the driving end (1703), the fixed supporting end (1702) and the lifting supporting end (1705) are all installed on the central base (1701).
4. The manufacturing equipment for the reinforcement cage framework according to claim 2, wherein the inner ring fixing assembly comprises a clamping hoop (1801) installed on a central shaft (1704), a plurality of connecting pieces (1802) fixedly connected with the clamping hoop (1801), and a supporting fixing block (1803) in sliding connection with the connecting pieces (1802), and the supporting fixing block (1803) slides along the connecting pieces (1802) through a supporting hydraulic cylinder.
5. The manufacturing equipment for a reinforcement cage framework according to claim 2, characterized in that the fixed support end (1702) comprises a fixed support base, a fixed wheel, the fixed wheel being arranged in the fixed support base by a plurality of support wheels, the fixed wheel being rotatably connected with the support wheels, the fixed wheel cooperating with the central shaft (1704); the lifting support end (1705) comprises a lifting support frame and a lifting support wheel which is connected with the lifting support frame in a rotating mode, the lifting support wheel is matched with the central shaft (1704), and the lifting support end further comprises a lifting support base which is connected with the lifting support frame in a sliding mode, a fixing base which is hinged with the lifting base, a lifting support hydraulic cylinder which is used for driving the lifting support frame to move along the lifting support base, and a swing cylinder which is used for driving the lifting support base to rotate around the hinge central line of the fixing base.
6. The manufacturing equipment for the reinforcement cage framework according to claim 1, further comprising a feeding mechanism for feeding the main reinforcement, wherein the feeding mechanism is used for conveying the main reinforcement to the detection mechanism, the feeding mechanism comprises a feeding rack (2001), a plurality of conveying chain wheels (2002) arranged on the feeding rack (2001), and a conveying chain (2003) sequentially passing through all the conveying chain wheels (2002).
7. The manufacturing equipment for the reinforcement cage framework according to claim 1, further comprising a detection mechanism, wherein the detection mechanism comprises a lifting assembly connected with the base (1) in a lifting manner, and further comprises a clamping assembly, a plurality of roller supporting assemblies and a plurality of stoppers (2), the clamping assembly is arranged on the lifting assembly and is used for clamping the main reinforcement, and the clamping assembly drives the main reinforcement to move linearly towards the stoppers (2).
8. A manufacturing apparatus for a reinforcement cage framework according to claim 7, characterized in that the stop (2) comprises a tail stop (201); the clamping assembly comprises a detection base (301) fixedly mounted on the lifting assembly, a detection support frame (302) connected with the detection base (301) in a sliding mode, a limiting base (303) fixed on the detection support frame (302), an intermediate plate (304) connected with the limiting base (303) in a sliding mode, an insulation plate (305) fixedly connected with the intermediate plate (304), a clamping base (306) fixedly connected with the insulation plate (305), and a clamping cylinder (307) arranged on the clamping base (306).
9. The manufacturing equipment for the reinforcement cage framework according to claim 7, wherein the stopper (2) further comprises an intermediate stopper (202), the intermediate stopper (202) is positioned between the tail end stopper (201) and the clamping assembly, the intermediate stopper (202) comprises an intermediate support frame installed on the lifting assembly, an intermediate insulation plate connected with the intermediate support frame in a lifting manner, and the intermediate stopper is arranged on the intermediate insulation plate; the lifting assembly comprises a lifting seat (401) and further comprises a plurality of roller mechanisms arranged on the lifting seat (401), each roller mechanism comprises a roller support frame (402), a roller (403) and a limiting piece (404), the roller (403) is installed on the limiting piece (404), the limiting piece (404) is installed on the roller support frame (402), a limiting groove is formed in the limiting piece (404), and the limiting groove is opposite to a rolling groove of the roller.
10. The manufacturing equipment for the reinforcement cage framework according to claim 1, wherein the main reinforcement welding head further comprises an upper base (1202) and a lower base (1202), and a horizontal base (1301), wherein the upper base (1202) and the lower base (1202) are arranged on a head body in a vertically movable manner, the horizontal base (1301) is movably arranged on the upper base (1202) and the lower base (1202) along a front-back direction, the inner ring position detection mechanism (9) is movably arranged on the horizontal base (1301) along a left-right direction, and the welding gun chuck (6) is movably arranged on the horizontal base (1301) along the left-right direction in cooperation with the inner ring position detection mechanism (9); the main rib fixing device (A) further comprises a main rib fixing block (8) and a main rib supporting block (10), the main rib fixing block (8) is arranged on the horizontal base (1301), and the main rib supporting block (10) is arranged on the machine head body.
11. The manufacturing equipment for the reinforcement cage framework according to claim 10, further comprising a first driving device and a second driving device, wherein the first driving device is in driving connection with the upper base (1202) and the lower base (1202) and can drive the upper base (1202) to move up and down, so as to drive the main reinforcement fixing block (8) to move up and down synchronously; the second driving device is arranged on the upper base (1202) and the lower base (1202), is in driving connection with the horizontal base (1301), and can drive the horizontal base (1301) to move back and forth so as to drive the main rib fixing block (8) to synchronously move in the front and rear directions, and the main rib fixing block (8) moves in the up and down direction and the front and rear direction relative to the main rib supporting block (10) so as to fix the main ribs between the main rib fixing block (8) and the main rib supporting block (10); the welding head further comprises a third driving device, the third driving device comprises a sliding base (1601), an advancing motor (1602) and a guide shaft (1603), the advancing motor (1602) is in transmission connection with the guide shaft (1603) through a transmission block (1605), the guide shaft (1603) penetrates through a guide slider (1604) to be installed on the sliding base (1601), one end of the guide shaft (1603) is connected with the head body, and the advancing motor (1602) is used for driving the whole welding head body and a structure on the body to move in the front-back direction.
12. The manufacturing equipment for the reinforcement cage framework of claim 11, wherein the first driving device comprises an upper and lower air cylinder (1203) which is arranged on the machine head body and is in driving connection with the upper and lower bases (1202), and the upper and lower air cylinder (1203) can drive the upper and lower bases (1202) to move in the up-and-down direction; the second driving device comprises a horizontal cylinder (1303) which is arranged on the upper base (1202) and is in driving connection with the horizontal base (1301), and the horizontal base (1301) moves along the front-back direction under the driving of the horizontal cylinder (1303).
13. The manufacturing equipment for a reinforcement cage framework according to claim 10, further comprising a second mounting plate (11), wherein the main tendon support block (10) is provided on the head body through the second mounting plate (11).
14. The manufacturing equipment for a reinforcement cage framework according to claim 10, further comprising a welding gun swinging device for controlling the control welding gun cartridge (6) to move in the left-right direction, a detection mechanism swinging device for controlling the inner ring position detection mechanism (9) to move in the left-right direction; the welding gun swinging device comprises a welding gun swinging cylinder (14) arranged on the machine head body, the welding gun swinging cylinder (14) is in driving connection with the welding gun chuck (6) and can drive the welding gun chuck (6) to move in the left-right direction; the detection mechanism swinging device comprises a detection swinging cylinder (15) arranged on the machine head body, the detection swinging cylinder (15) is in driving connection with the inner ring position detection mechanism (9) and can drive the inner ring position detection mechanism (9) to move in the left-right direction.
CN202011254629.0A 2020-11-11 2020-11-11 Manufacturing equipment for reinforcement cage framework Active CN112496209B (en)

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CN118003006A (en) * 2024-04-09 2024-05-10 山西丰喜化工设备有限公司 Multi-machine head welding device for welding heat exchange tube and tube plate

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