CN117428499A - Intelligent thick plate transverse cutting production line - Google Patents
Intelligent thick plate transverse cutting production line Download PDFInfo
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- CN117428499A CN117428499A CN202311525976.6A CN202311525976A CN117428499A CN 117428499 A CN117428499 A CN 117428499A CN 202311525976 A CN202311525976 A CN 202311525976A CN 117428499 A CN117428499 A CN 117428499A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000010008 shearing Methods 0.000 claims abstract description 86
- 239000002184 metal Substances 0.000 claims abstract description 53
- 238000007599 discharging Methods 0.000 claims abstract description 24
- 238000009966 trimming Methods 0.000 claims abstract description 16
- 238000007493 shaping process Methods 0.000 claims description 42
- 230000007246 mechanism Effects 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 20
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 7
- 239000011324 bead Substances 0.000 claims description 5
- 238000013461 design Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 description 6
- 238000011161 development Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Shearing Machines (AREA)
Abstract
The invention discloses an intelligent thick plate transverse cutting production line which comprises an automatic uncoiler, a first automatic leveling machine, a first conveying table, an automatic trimming machine, a second conveying table, a second automatic leveling machine, an automatic transverse cutting machine, a third conveying table and an automatic stacking frame which are sequentially arranged from front to back; the automatic edge cutter is provided with an automatic edge crusher for cutting the rim charge generated by the automatic edge cutter; the intelligent thick plate transverse cutting production line is also provided with an intelligent background controller, a coil feeding robot and a stacking and discharging robot; during operation, the intelligent background controller controls the automatic uncoiler, the first automatic leveling machine, the first conveying table, the automatic edge cutter, the second conveying table, the second automatic leveling machine, the automatic transverse cutting machine, the third conveying table, the automatic stacking rack, the automatic scrap breaker, the coil feeding robot and the stacking discharging robot. The intelligent thick plate transverse cutting production line has the advantages of novel design and high intelligent degree, and can be effectively applied to metal thick plate shearing operation.
Description
Technical Field
The invention relates to the technical field of intelligent equipment, in particular to an intelligent thick plate transverse cutting production line.
Background
The patent number is: ZL202222534139.7, patent name: the invention relates to a Chinese patent application of a numerical control uncoiling and shearing production line, which discloses the following technical scheme: the numerical control uncoiling and shearing production line comprises a first feeding trolley, an uncoiling machine, a leveling machine, a numerical control cutting machine and a second feeding trolley from left to right; an electric push rod is arranged in the first feeding trolley and the second feeding trolley, and the side ends of the electric push rod are in sliding connection with a moving plate; wherein, this numerical control is opened a book and is sheared production line and be equipped with PLC numerical control system.
When the numerical control uncoiling and shearing production line works, the numerical control uncoiling and shearing production line is controlled by a PLC numerical control system, a first feeding trolley is used for feeding, an uncoiler is used for uncoiling materials, a leveling machine is used for leveling the materials, a numerical control cutting machine is used for cutting the materials, and a plate which is polished and cleaned and is cut is conveyed out by a second feeding trolley. Wherein, be equipped with electric putter in first pay-off dolly and the second pay-off dolly and promote the board that moves, can make the material of placing on the board that moves conveniently take out.
It should be noted that, for the above-mentioned numerical control uncoiling and shearing production line, the following drawbacks exist, in particular:
the defect 1 has low intelligent degree and can not meet the development requirement of unmanned factories;
2, for the thick metal plate, the cut rim charge has larger rigidity, and the cut rim charge can be bent and deformed; the numerical control uncoiling and shearing production line can not effectively carry out edge breaking treatment on thick plate edge materials.
Disclosure of Invention
The invention aims to provide an intelligent thick plate transverse cutting production line which is novel in design and high in intelligent degree and can be effectively applied to metal thick plate shearing operation.
In order to achieve the above object, the present invention is achieved by the following technical scheme.
An intelligent thick plate transverse cutting production line comprises an automatic uncoiler, a first automatic leveling machine and an automatic transverse cutting machine;
the intelligent thick plate transverse cutting production line also comprises an automatic edge cutter, a first conveying table, a second conveying table, a third conveying table, a second automatic leveling machine and an automatic stacking rack;
the automatic uncoiler, the first automatic leveling machine, the first conveying table, the automatic edge cutter, the second conveying table, the second automatic leveling machine, the automatic transverse cutting machine, the third conveying table and the automatic stacking frame are sequentially arranged from front to back;
the automatic edge cutter is provided with an automatic edge crusher for cutting the rim charge generated by the automatic edge cutter;
the intelligent thick plate transverse cutting production line is also provided with a coil feeding robot and a coil stacking and discharging robot, and the coil feeding robot automatically feeds the metal coil into an automatic uncoiler; the stacking and discharging robot is used for receiving the metal plates stacked and placed by the automatic stacking rack, and automatically feeding out the metal plate stacks from the automatic stacking rack after the metal plates are fully filled;
this intelligent thick plate transection production line is furnished with intelligent backstage controller, during operation, intelligent backstage controller sends control command respectively to automatic decoiler, first automatic evener, first transport platform, automatic bead cutter, the second carries the platform, the automatic evener of second, automatic transection machine, the third carries the platform, automatic stack work or material rest, automatic scrap cutter, coil stock feeding robot, fold material unloading robot, in order to realize automatic decoiler, first automatic evener, first transport platform, automatic bead cutter, the second carries the platform, the automatic evener of second, automatic transection machine, the third carries the platform, automatic stack work or material rest, automatic scrap cutter, coil stock feeding robot, fold material unloading robot action control.
The coil stock feeding robot and the stacking discharging robot move along the track respectively, and the coil stock feeding robot and the stacking discharging robot are provided with lifting brackets respectively.
The automatic edge crusher comprises a edge crusher frame, wherein the edge crusher frame is provided with a shearing assembly, the shearing assembly comprises an upper shearing cutter shaft, a lower shearing cutter shaft, a gear box and a shearing driving mechanism, the upper shearing cutter shaft and the lower shearing cutter shaft are respectively arranged on the gear box and synchronously rotate reversely, an upper shearing cutter disc is arranged at the front end part of the upper shearing cutter shaft, and a lower shearing cutter disc is arranged at the front end part of the lower shearing cutter shaft; the shearing driving mechanism is in driving connection with the upper shearing cutter shaft or the lower shearing cutter shaft;
the trimming machine frame is equipped with the shaping subassembly in advance in the feed side of shearing subassembly, and shaping subassembly in advance is including lower plastic pinch roller, be located the last plastic pinch roller of plastic pinch roller top down, install in the pinch roller lift actuating mechanism of trimming machine frame upper end, and install in the trimming machine frame through the bearing at the both ends portion of lower plastic pinch roller, goes up plastic pinch roller vertical slidable mounting in the trimming machine frame, and pinch roller lift actuating mechanism is connected with last plastic pinch roller drive.
The clamping roller lifting driving mechanism comprises a worm gear case arranged at the upper end part of the frame of the scrap crusher, wherein the worm gear case is provided with a driving worm horizontally arranged and a driving worm wheel vertically arranged through bearings, and the driving worm is meshed with the driving worm wheel;
the side of the worm gear box of the scrap crusher frame is provided with a lifting driving motor, and a power output shaft of the lifting driving motor is connected with one end part of a driving worm through a coupler;
the core part of the driving worm wheel is provided with a core part internal thread through hole which vertically penetrates through, and a driving screw rod which is vertically arranged is screwed in the core part internal thread through hole of the driving worm wheel;
the lower end part of the driving screw rod is connected with a lifting movable frame, and the upper shaping clamping roller is rotatably arranged at the lower end part of the lifting movable frame through a bearing.
The lifting movable frame comprises a movable frame top plate and a movable frame bottom plate positioned below the movable frame top plate, a spring module is connected between the movable frame top plate and the movable frame bottom plate, and the lower end part of the driving screw rod is fixedly connected with the movable frame top plate;
the left end part and the right end part of the bottom plate of the movable frame are respectively provided with a sliding seat, and the left end part and the right end part of the upper shaping clamping roller are respectively arranged on the sliding seat at the corresponding side through bearings;
the crusher frame is provided with guide sliding grooves corresponding to the sliding seats respectively, and the sliding seats are respectively and slidably arranged in the corresponding guide sliding grooves.
The cutting driving mechanism comprises a cutting driving motor and a speed reducer which are arranged on the frame of the scrap breaker, a power output shaft of the cutting driving motor is in driving connection with a power input shaft of the speed reducer, and a power output shaft of the speed reducer is connected with the upper cutting cutter shaft or the lower cutting cutter shaft through a coupler.
Compared with the prior art, the invention has the following effects:
1. the automatic uncoiler, the first automatic leveling machine, the first conveying table, the automatic edge cutter, the second conveying table, the second automatic leveling machine, the automatic transverse cutting machine, the third conveying table, the automatic stacking frame, the automatic scrap breaker, the coil feeding robot and the stacking discharging robot are respectively controlled by the intelligent background controller; when the automatic feeding device works, the automatic feeding of the coiled materials is performed by the coiled material feeding robot, and the automatic feeding of the metal plate is performed by the stacking and discharging robot; the automatic working mode and the intelligent control mode can be effectively applied to development requirements of unmanned factories, and the intelligent degree is high;
2. when the automatic edge cutter shears the sheet metal rim charge, the automatic edge cutter is used for cutting the rim charge formed by shearing, and is particularly suitable for thick plate processing;
3. therefore, the intelligent thick plate transverse cutting production line has the advantages of novel design and high intelligent degree, and can be effectively applied to metal thick plate shearing operation.
Drawings
The invention will be further described with reference to the accompanying drawings, in which embodiments do not constitute any limitation of the invention.
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of the structure of the automatic edge crusher of the present invention.
Fig. 3 is a schematic view of an alternative view of the automatic edge crusher of the present invention.
Fig. 4 is a partial structural view of the automatic scrap crusher of the present invention.
Fig. 5 is an enlarged partial schematic view of fig. 4.
Fig. 1 to 5 include:
1-an automatic uncoiler; 21-a first automatic planer; 22-a second automatic planer; 3-an automatic transverse cutting machine; 4-an automatic edge cutter; 51-a first conveying stage; 52-a second conveying stage; 53-a third conveying stage; 6-an automatic stacking frame; 7-an automatic scrap crusher; 71-a shredder frame; 711-guiding chute; 72-a shearing assembly; 721-upper shearing cutter shaft; 722-lower shearing cutter shaft; 723-a gearbox; 724-a shear drive mechanism; 7241-a speed reducer; 725-upper shearing cutterhead; 726-lower cutter head; 73-a pre-shaping assembly; 731-upper shaping nip rolls; 732-lower sizing nip; 733-nip roll elevation drive mechanism; 7331-worm gear case; 7332-driving a worm; 7333-driving a worm gear; 7331-a core internal threaded through hole; 7334-lift drive motor; 7335-driving a screw; 7336-lifting a movable frame; 73361-a movable rack top plate; 73362-a movable frame floor; 73363-slide; 73864-a spring module; 8-a coil feeding robot; 9-stacking and discharging robot.
Detailed Description
The invention will be described with reference to specific embodiments.
In a first embodiment, as shown in fig. 1, an intelligent thick plate transverse cutting production line comprises an automatic uncoiler 1, a first automatic leveling machine 21 and an automatic transverse cutting machine 3.
Further, as shown in fig. 1, the intelligent thick plate transverse cutting production line further comprises an automatic edge cutter 4, a first conveying table 51, a second conveying table 52, a third conveying table 53, a second automatic leveling machine 22 and an automatic stacking rack 6; wherein, automatic decoiler 1, first automatic leveling machine 21, first transport platform 51, automatic bead cutter 4, second transport platform 52, second automatic leveling machine 22, automatic crosscut machine 3, third transport platform 53, automatic stack work or material rest 6 are arranged in proper order from front to back.
Further, the automatic edge cutter 4 is equipped with an automatic edge crusher 7 for cutting off the rim charge generated by the edge cutting of the automatic edge cutter 4.
The intelligent thick plate transverse cutting production line is also provided with a coil feeding robot 8 and a coil stacking and discharging robot 9, and the coil feeding robot 8 automatically feeds the metal coil into the automatic uncoiler 1; the stacking and discharging robot 9 is used for receiving the metal plates stacked and placed by the automatic stacking rack 6, and automatically sending out the metal plate stacks from the automatic stacking rack 6 after the metal plates are fully filled.
In addition, the intelligent thick plate transverse cutting production line is provided with an intelligent background controller, and in operation, the intelligent background controller respectively sends control instructions to the automatic uncoiler 1, the first automatic leveling machine 21, the first conveying table 51, the automatic trimming machine 4, the second conveying table 52, the second automatic leveling machine 22, the automatic transverse cutting machine 3, the third conveying table 53, the automatic stacking rack 6, the automatic trimming machine 7, the coil feeding robot 8 and the stacking discharging robot 9 to realize action control of the automatic uncoiler 1, the first automatic leveling machine 21, the first conveying table 51, the automatic trimming machine 4, the second conveying table 52, the second automatic leveling machine 22, the automatic transverse cutting machine 3, the third conveying table 53, the automatic stacking rack 6, the automatic trimming machine 7, the coil feeding robot 8 and the stacking discharging robot 9.
In the working process of the intelligent thick plate transverse cutting production line of the first embodiment, a coil feeding robot 8 sends a metal coil into an automatic uncoiler 1, the automatic uncoiler 1 carries out uncoiling operation on a metal plate, and the metal plate uncoiled and sent out by the automatic uncoiler 1 is subjected to rough leveling treatment by a first automatic leveling machine 21; the metal plate subjected to rough leveling treatment by the first automatic leveling machine 21 is sent to the automatic edge cutter 4 through the first conveying table 51, the automatic edge cutter 4 shears the rim charge of the metal plate, and the rim charge generated by shearing by the automatic edge cutter 4 is sheared by the automatic edge crusher 7; the metal sheet subjected to edge trimming by the automatic edge trimming machine 4 is fed into the second automatic leveling machine 22 through the second conveying table 52, and the second automatic leveling machine 22 performs finishing and leveling treatment on the metal sheet; the metal sheet subjected to finishing treatment by the second automatic leveling machine 22 enters an automatic transverse cutting machine 3, and the automatic transverse cutting machine 3 carries out transverse cutting treatment on the continuous metal sheet and cuts the continuous metal sheet into metal sheets with fixed lengths; the metal plates transversely cut by the automatic transverse cutting machine 3 are fed into the automatic stacking rack 6 through the third conveying table 53, the automatic stacking rack 6 sequentially stacks and aligns the metal plates, the metal plate stacking layer stacking stack is placed on the stacking and blanking robot 9, and after the stacking and blanking robot 9 is fully loaded with the metal plate stacking, the stacking and blanking robot 9 sends the metal plate stacking from the position of the automatic stacking rack 6.
It should be noted that, for the intelligent thick plate transverse cutting production line of the first embodiment, the automatic uncoiler 1, the first automatic leveling machine 21, the first conveying table 51, the automatic trimming machine 4, the second conveying table 52, the second automatic leveling machine 22, the automatic transverse cutting machine 3, the third conveying table 53, the automatic stacking rack 6, the automatic scrap cutter 7, the coil feeding robot 8 and the stacking and discharging robot 9 are respectively controlled by the intelligent background controller; when the automatic feeding machine works, automatic feeding of coiled materials is performed by the coiled material feeding robot 8, and automatic feeding of metal plate stacking is performed by the stacking and discharging robot 9; the automatic working mode and the intelligent control mode can be effectively applied to development requirements of unmanned factories, and the intelligent degree is high.
It should be further noted that, when the automatic edge cutter 4 shears the sheet metal edge, the first embodiment uses the automatic edge crusher 7 to cut the edge formed by the shearing, and is particularly suitable for thick plate processing.
According to the intelligent thick plate transverse cutting production line, the intelligent thick plate transverse cutting production line has the advantages of novel design and high intelligent degree, and can be effectively applied to metal thick plate shearing operation.
In the second embodiment, as shown in fig. 1, the difference between the second embodiment and the first embodiment is that: the coil feeding robot 8 and the stacking discharging robot 9 respectively move along the tracks, and the coil feeding robot 8 and the stacking discharging robot 9 respectively have lifting brackets.
In the process that the coil feeding robot 8 performs the metal coil conveying feeding operation and the stacking discharging robot 9 performs the metal plate stacking discharging conveying operation, the coil feeding robot 8 and the stacking discharging robot 9 respectively move along the tracks.
When the coil feeding robot 8 transfers the metal coil to the position of the automatic uncoiler 1, the lifting bracket of the coil feeding robot 8 lifts up and lifts the metal coil to the coiling block position of the automatic uncoiler 1. When the stacking and blanking robot 9 is located below the automatic stacking rack 6 and receives the metal plates, the lifting bracket of the stacking and blanking robot 9 is lifted to the upper limit position first, and the lifting bracket of the stacking and blanking robot 9 gradually moves downwards along with the continuous entering of the metal plates onto the lifting bracket.
As shown in fig. 2 to 5, the third embodiment is different from the first embodiment in that: the automatic edge crusher 7 comprises an edge crusher frame 71, the edge crusher frame 71 is provided with a shearing assembly 72, the shearing assembly 72 comprises an upper shearing cutter shaft 721, a lower shearing cutter shaft 722, a gear box 723 and a shearing driving mechanism 724, the upper shearing cutter shaft 721 and the lower shearing cutter shaft 722 are respectively arranged on the gear box 723, the upper shearing cutter shaft 721 and the lower shearing cutter shaft 722 synchronously rotate reversely, an upper shearing cutter head 725 is arranged at the front end part of the upper shearing cutter shaft 721, and a lower shearing cutter head 726 is arranged at the front end part of the lower shearing cutter shaft 722; the shear drive mechanism 724 is drivingly connected to either the upper shear blade shaft 721 or the lower shear blade shaft 722.
Wherein, the shredder frame 71 is equipped with the pre-shaping subassembly 73 in the feeding side of shearing subassembly 72, and the pre-shaping subassembly 73 is including lower shaping pinch roller 732, be located the last shaping pinch roller 731 of lower shaping pinch roller 732 top, install in the pinch roller lift actuating mechanism 733 of shredder frame 71 upper end, lower shaping pinch roller 732's both ends portion passes through the bearing and installs in shredder frame 71, goes up shaping pinch roller 731 vertical slidable mounting in shredder frame 71, pinch roller lift actuating mechanism 733 and last shaping pinch roller 731 drive connection.
In the process of shearing the metal thick plate rim charge by the shearing assembly 72, the shearing driving mechanism 724 drives the upper shearing cutter shaft 721 or the lower shearing cutter shaft 722 to rotate, in the process, the upper shearing cutter shaft 721 and the lower shearing cutter shaft 722 synchronously rotate reversely, the upper shearing cutter head 725 and the lower shearing cutter head 726 synchronously rotate reversely, and the metal thick plate rim charge entering between the upper shearing cutter head 725 and the lower shearing cutter head 726 is sheared.
For the pre-shaping component 73 of the third embodiment, the pre-shaping component 73 is configured to perform pre-shaping treatment on the metal thick plate rim charge before the metal thick plate rim charge enters the shearing component 72 for shredding; specifically, during operation, the metal thick plate rim charge passes through between the upper shaping clamping roller 731 and the lower shaping clamping roller 732, and the clamping roller lifting driving mechanism 733 drives the upper shaping clamping roller 731 to move downwards and enables the upper shaping clamping roller 731 to press the metal thick plate rim charge downwards, and the upper shaping clamping roller 731 is matched with the lower shaping clamping roller 732 and performs shaping treatment on the metal thick plate rim charge, so that the metal thick plate rim charge accurately and stably enters between the upper shearing cutterhead 725 and the lower shearing cutterhead 726 of the shearing assembly 72.
As shown in fig. 4 and 5, the fourth embodiment differs from the third embodiment in that: the clamping roller lifting driving mechanism 733 comprises a worm gear box 7331 arranged at the upper end part of the shredder frame 71, wherein the worm gear box 7331 is provided with a driving worm 7332 horizontally and transversely arranged and a driving worm gear 7333 vertically arranged through bearings, and the driving worm 7332 is meshed with the driving worm gear 7333.
The shredder frame 71 is provided with a lift drive motor 7334 on the side of the worm gear 7331, and a power output shaft of the lift drive motor 7334 is connected to one end of the drive worm 7332 through a coupling.
In addition, a core portion of the drive worm wheel 7333 is provided with a core portion internal thread through hole 7331 penetrating vertically, and a drive screw 7335 arranged vertically is screwed in the core portion internal thread through hole 7331 of the drive worm wheel 7333.
Further, a lifting movable frame 7336 is connected to the lower end portion of the driving screw 7335, and the upper shaping nip roller 731 is rotatably mounted to the lower end portion of the lifting movable frame 7336 via a bearing.
In the process of driving the upper shaping nip roller 731 to move up and down by the nip roller lifting driving mechanism 733 in the fourth embodiment, the lifting driving motor 7334 is started, the power output shaft of the lifting driving motor 7334 drives the driving worm 7332 to rotate, the rotating driving worm 7332 drives the driving worm 7333 to rotate, the rotating driving worm 7333 drives the driving screw 7335 to move up and down, and the driving screw 7335 drives the lifting movable frame 7336 and the upper shaping nip roller 731 to move up and down synchronously.
Embodiment five, as shown in fig. 4 and 5, is different from embodiment four in that: the lifting movable frame 7336 comprises a movable frame top plate 73361, a movable frame bottom plate 73362 positioned below the movable frame top plate 73361, a spring module 73364 connected between the movable frame top plate 73361 and the movable frame bottom plate 73362, and a driving screw 7335 with a lower end portion fastened to the movable frame top plate 73361.
The left end and the right end of the movable frame bottom plate 73362 are respectively provided with a sliding seat 73363, and the left end and the right end of the upper shaping clamp roller 731 are respectively arranged on the sliding seat 73363 at the corresponding sides through bearings.
In addition, the shredder frame 71 is provided with guide sliding grooves 711 corresponding to the respective sliding carriages 73363, and the respective sliding carriages 73363 are slidably mounted in the corresponding guide sliding grooves 711.
In the process of driving the lifting movable frame 7336 and the upper shaping nip roller 731 to move up and down by the nip roller lifting driving mechanism 733, the fifth embodiment ensures that the upper shaping nip roller 731 moves up and down accurately and smoothly by the cooperation of the slide 73363 and the guide chute 711.
It should be noted that, with the spring module 73164 of the fifth embodiment, when the upper shaping nip roller 731 presses the metal thick plate rim charge, the spring module 73164 can make the upper shaping nip roller 731 elastically press the metal thick plate rim charge.
As shown in fig. 2, the sixth embodiment is different from the third embodiment in that: the shearing driving mechanism 724 comprises a shearing driving motor and a speed reducer 7241 which are arranged on the shredder frame 71, a power output shaft of the shearing driving motor is in driving connection with a power input shaft of the speed reducer 7241, and a power output shaft of the speed reducer 7241 is connected with the upper shearing cutter shaft 721 or the lower shearing cutter shaft 722 through a coupler.
The foregoing is merely exemplary of the present invention, and those skilled in the art should not be considered as limiting the invention, since modifications may be made in the specific embodiments and application scope of the invention in light of the teachings of the present invention.
Claims (6)
1. An intelligent thick plate transverse cutting production line comprises an automatic uncoiler (1), a first automatic leveling machine (21) and an automatic transverse cutting machine (3);
the method is characterized in that: the intelligent thick plate transverse cutting production line also comprises an automatic edge cutter (4), a first conveying table (51), a second conveying table (52), a third conveying table (53), a second automatic leveling machine (22) and an automatic stacking frame (6);
the automatic uncoiler (1), the first automatic leveling machine (21), the first conveying table (51), the automatic edge cutter (4), the second conveying table (52), the second automatic leveling machine (22), the automatic transverse cutting machine (3), the third conveying table (53) and the automatic stacking frame (6) are sequentially arranged from front to back;
the automatic edge cutter (4) is provided with an automatic edge crusher (7) for cutting off the rim charge generated by the edge cutting of the automatic edge cutter (4);
the intelligent thick plate transverse cutting production line is also provided with a coil feeding robot (8) and a coil stacking and discharging robot (9), and the coil feeding robot (8) automatically feeds the metal coil into an automatic uncoiler (1); the stacking and discharging robot (9) is used for receiving the metal plates stacked and placed by the automatic stacking frame (6), and automatically sending out the metal plate stacks from the position of the automatic stacking frame (6) after the metal plates are fully filled;
this intelligence thick plate transection production line is furnished with intelligent backstage controller, during operation, intelligent backstage controller sends control command respectively to automatic decoiler (1), first automatic evener (21), first transport platform (51), automatic bead cutter (4), second transport platform (52), second automatic evener (22), automatic transection machine (3), third transport platform (53), automatic stack work or material rest (6), automatic scrap cutter (7), coiling material goes up a robot (8), fold material and goes down a robot (9), in order to realize automatic decoiler (1), first automatic evener (21), first transport platform (51), automatic bead cutter (4), second transport platform (52), second automatic evener (22), automatic transection machine (3), third transport platform (53), automatic stack work or material rest (6), automatic scrap cutter (7), coiling material goes up a robot (8), fold material and goes down a robot (9) motion control.
2. The intelligent thick plate transverse cutting production line according to claim 1, wherein: the coil stock feeding robot (8) and the stacking discharging robot (9) respectively move along the track, and the coil stock feeding robot (8) and the stacking discharging robot (9) respectively have lifting brackets.
3. The intelligent thick plate transverse cutting production line according to claim 1, wherein: the automatic scrap cutter (7) comprises a scrap cutter frame (71), wherein the scrap cutter frame (71) is provided with a shearing assembly (72), the shearing assembly (72) comprises an upper shearing cutter shaft (721), a lower shearing cutter shaft (722), a gear box (723) and a shearing driving mechanism (724), the upper shearing cutter shaft (721) and the lower shearing cutter shaft (722) are respectively arranged on the gear box (723) and synchronously and reversely rotate, an upper shearing cutter head (725) is arranged at the front end part of the upper shearing cutter shaft (721), and a lower shearing cutter head (726) is arranged at the front end part of the lower shearing cutter shaft (722); the shearing driving mechanism (724) is in driving connection with the upper shearing cutter shaft (721) or the lower shearing cutter shaft (722);
the trimming machine frame (71) is provided with a pre-shaping assembly (73) on the feeding side of the shearing assembly (72), the pre-shaping assembly (73) comprises a lower shaping clamping roller (732), an upper shaping clamping roller (731) arranged above the lower shaping clamping roller (732), a clamping roller lifting driving mechanism (733) arranged at the upper end part of the trimming machine frame (71), two end parts of the lower shaping clamping roller (732) are arranged on the trimming machine frame (71) through bearings, the upper shaping clamping roller (731) is vertically and slidably arranged on the trimming machine frame (71), and the clamping roller lifting driving mechanism (733) is in driving connection with the upper shaping clamping roller (731).
4. An intelligent plank transection line according to claim 3, wherein: the clamping roller lifting driving mechanism (733) comprises a worm gear box (7331) arranged at the upper end part of the shredder frame (71), the worm gear box (7331) is provided with a driving worm (7332) horizontally and transversely arranged and a driving worm wheel (7333) vertically arranged through bearings, and the driving worm (7332) is meshed with the driving worm wheel (7333);
the shredder frame (71) is provided with a lifting driving motor (7334) at the side of the worm gear box (7331), and a power output shaft of the lifting driving motor (7334) is connected with one end part of a driving worm (7332) through a coupler;
a core part of the driving worm wheel (7333) is provided with a core part internal thread through hole (7331) which vertically penetrates through, and a driving screw rod (7335) which is vertically arranged is screwed in the core part internal thread through hole (7331) of the driving worm wheel (7333);
the lower end part of the driving screw rod (7335) is connected with a lifting movable frame (7336), and the upper shaping clamping roller (731) is rotatably installed at the lower end part of the lifting movable frame (7336) through a bearing.
5. The intelligent thick plate transverse cutting production line according to claim 4, wherein: the lifting movable frame (7336) comprises a movable frame top plate (73361) and a movable frame bottom plate (73362) positioned below the movable frame top plate (73361), a spring module (73360) is connected between the movable frame top plate (73361) and the movable frame bottom plate (73362), and the lower end part of the driving screw rod (7335) is fixedly connected with the movable frame top plate (73361);
the left end part and the right end part of the movable frame bottom plate (73362) are respectively provided with a sliding seat (73363), and the left end part and the right end part of the upper shaping clamping roller (731) are respectively arranged on the sliding seat (73363) at the corresponding sides through bearings;
the shredder frame (71) is provided with guide sliding grooves (711) corresponding to the sliding seats (73363), and the sliding seats (73363) are respectively and slidably arranged in the corresponding guide sliding grooves (711).
6. An intelligent plank transection line according to claim 3, wherein: the shearing driving mechanism (724) comprises a shearing driving motor and a speed reducer (7241) which are arranged on the frame (71) of the scrap breaker, a power output shaft of the shearing driving motor is in driving connection with a power input shaft of the speed reducer (7241), and a power output shaft of the speed reducer (7241) is connected with the upper shearing cutter shaft (721) or the lower shearing cutter shaft (722) through a coupler.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311525976.6A CN117428499A (en) | 2023-11-16 | 2023-11-16 | Intelligent thick plate transverse cutting production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118003401A (en) * | 2024-03-28 | 2024-05-10 | 四川托璞勒科技股份有限公司 | Copper foil shearing machine |
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| JPH04351511A (en) * | 1991-05-28 | 1992-12-07 | Sanko Air Plant Ltd | Synthetic resin film edge-trimming system and its edge film-crusher |
| JPH06190298A (en) * | 1992-11-04 | 1994-07-12 | Asahi Glass Co Ltd | Crushing treatment device for waste crop end of planar building material |
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| CN109531176A (en) * | 2018-12-28 | 2019-03-29 | 中冶京诚工程技术有限公司 | Online trimming device and online method for cutting edge in strip rolling-casting production process |
| CN209755316U (en) * | 2019-03-25 | 2019-12-10 | 平湖市中村箱包有限公司 | Slitter edge collection device of suitcase cloth edging machine |
| CN213674245U (en) * | 2020-11-26 | 2021-07-13 | 苏州金纬片板膜智能装备有限公司 | PP-PE thick plate transverse cutting machine |
| CN215282868U (en) * | 2021-01-25 | 2021-12-24 | 西安双健包装有限公司 | Plastic sheet scrap edge crusher |
| CN114406342A (en) * | 2022-03-08 | 2022-04-29 | 襄阳嘉德机械有限公司 | Galvanized steel sheet side cut circle shear |
| CN217343838U (en) * | 2022-03-10 | 2022-09-02 | 济南新美达材料科技有限公司 | Heated board scrap edge recovery plant |
| CN218190038U (en) * | 2022-09-06 | 2023-01-03 | 山东泽业机床制造有限公司 | A garrulous limit shearing equipment for limit silk is handled |
| CN116214181A (en) * | 2022-12-21 | 2023-06-06 | 佛山市诚德新材料有限公司 | Stainless steel plate production system |
| CN219075788U (en) * | 2022-12-28 | 2023-05-26 | 绍兴富强泓云新材料有限公司 | Leather trimmer |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118003401A (en) * | 2024-03-28 | 2024-05-10 | 四川托璞勒科技股份有限公司 | Copper foil shearing machine |
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