CN117428480B - Lighting lamp assembling machine and assembling method - Google Patents
Lighting lamp assembling machine and assembling method Download PDFInfo
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- CN117428480B CN117428480B CN202311727385.7A CN202311727385A CN117428480B CN 117428480 B CN117428480 B CN 117428480B CN 202311727385 A CN202311727385 A CN 202311727385A CN 117428480 B CN117428480 B CN 117428480B
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 230000000712 assembly Effects 0.000 claims description 35
- 238000000429 assembly Methods 0.000 claims description 35
- 230000005540 biological transmission Effects 0.000 claims description 35
- 239000012530 fluid Substances 0.000 claims description 15
- 238000005286 illumination Methods 0.000 abstract description 8
- 230000002195 synergetic effect Effects 0.000 abstract 1
- 230000005684 electric field Effects 0.000 description 10
- 230000009471 action Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- 238000013459 approach Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 241001465382 Physalis alkekengi Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
Abstract
The invention discloses an illumination lamp assembling machine and an assembly method, which relate to the technical field of illumination lamp assembling, and comprise two feeding conveying devices and a finished product feeding belt, wherein the finished product feeding belt is arranged on one side of one of the feeding conveying devices, the two feeding conveying devices and the finished product feeding belt are arranged side by side, a gantry type three-axis conveying module is arranged above the two feeding conveying devices and the finished product feeding belt, and an assembling table is arranged between the two feeding conveying devices. According to the invention, through the synergistic effect of the sliding component, the driving component, the spring, the driving belt, the friction block and other mechanisms, the device can adapt to warning lamps with different specifications, and parameters do not need to be manually adjusted.
Description
Technical Field
The invention relates to the technical field of illumination lamp assembly, in particular to illumination lamp assembly machinery and an assembly method.
Background
A warning light is a light fixture for giving warning or indicating information, typically for indicating a certain condition, reminding attention or identifying a specific situation, which is widely used in various fields, and the assembly of the warning light generally comprises a series of automated equipment and tools for assembling the components into the final warning product.
Retrieved, chinese patent publication No. CN115890181 a: the utility model provides a lighting lamp equipment machinery and equipment method, belongs to lighting lamp equipment technical field, including conveying mechanism and equipment mechanism, be provided with the centre gripping subassembly of centre gripping lamp shade on the conveying mechanism, place the centre of base and place the bottom of lamp holder and place the mould, the mould is placed to the bottom vertical sliding connection on conveying mechanism, place the mould fixed connection in the centre on conveying mechanism, above-mentioned technical scheme utilizes equipment mechanism to carry out lamp shade and base and lamp holder and base's equipment in step, the efficiency of equipment has effectively been improved, and through the cooperation of equipment mechanism and conveying mechanism, sustainable stable carries out the equipment processing of lamps and lanterns, overall structure is comparatively simple and compact, simultaneously for equipment mechanism provides abundant equipment space, for conveying mechanism provides abundant transport space, be convenient for last going on smoothly of equipment work, but, above-mentioned technical scheme still has following not enough when in the in-service:
in order to realize the connection between the lamp holder and the bulb, the lamp assembling machine connects the lamp holder and the bulb together by using a mode of rotating the bulb, the feeding, rotating and discharging of the bulb are realized by a motor, a cylinder and other servo control systems, the lamp assembling machine structure of the structure is complex, each electric component is required to be subjected to parameter adjustment according to the size of the warning lamp, because each electric component is required to be subjected to parameter adjustment according to the size of the lamp, debugging and maintenance become more complicated, if the size or other parameters change, the whole system may need to be readjusted, the workload and time cost are increased, in addition, the complex mechanical system generally has more moving parts and electric elements, which means more potential failure points, the problems of abrasion of the mechanical parts, failure of the electric elements and the like may occur more frequently, the stability and reliability of the system are influenced, and secondly, the complex mechanical structure generally means more parts and higher manufacturing cost, and maintenance and repair cost may also rise because more technical staff are required to perform maintenance and repair.
Disclosure of Invention
The invention aims to solve the problem that the assembly mechanical structure of a warning lamp in the prior art is complex, and provides an assembly machine and an assembly method of a lighting lamp.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the lighting lamp assembling machine comprises two feeding conveying devices and a finished product conveying belt, wherein the finished product conveying belt is arranged on one side of one of the feeding conveying devices, the two feeding conveying devices and the finished product conveying belt are arranged side by side, a gantry type three-axis conveying module is arranged above the two feeding conveying devices and the finished product conveying belt, and an assembling table is arranged between the two feeding conveying devices;
the gantry type three-axis conveying module comprises a frame, a movable frame and a lifting frame, wherein the movable frame is assembled on the frame, the lifting frame is assembled on the movable frame, the movable frame moves in the X-axis and Y-axis directions of the frame, and the lifting frame moves in the Z-axis direction of the frame;
the lifting frame is provided with a feeding mechanism, the feeding mechanism comprises a sliding component, a driving component and a rotating component, the sliding component is arranged on the bottom surface of the lifting frame, the driving component is arranged on the sliding component, and the rotating component is also arranged on the sliding component;
The sliding component is provided with a plurality of clamping components, and the sliding component and the driving component are matched to operate so as to perform variable-distance adjustment on the clamping components;
the clamping assemblies are provided with connecting assemblies, and the rotating assemblies act on the connecting assemblies to enable the clamping assemblies to rotate;
and a plurality of positioning tools are arranged on the assembly table.
Preferably, the sliding assembly comprises:
the fixing frame is fixed on the bottom surface of the lifting frame;
the guide rail is fixed on the fixing frame;
the sliding seats are slidably assembled on the guide rail;
the sliding frames are respectively fixed on the sliding seats;
the installation frames are respectively fixed on the sliding frames.
Preferably, the driving assembly includes:
the screw is rotationally assembled on the fixing frame;
the first motor is arranged on the fixing frame;
the screw rod is in transmission connection with an output shaft of the motor I through the transmission piece;
the lifting seat is sleeved on the screw in a sliding manner;
one end of the lifting plate is fixed on the lifting seat, and the other end of the lifting plate is slidably assembled on the fixing frame;
The slide ways are arranged on the lifting plate;
the plurality of convex blocks are respectively fixed on the plurality of sliding frames and are respectively connected in the plurality of sliding ways in a sliding way.
Preferably, the rotating assembly includes:
the two assembly frames are fixed on the fixing frame;
the two motors are respectively arranged on the two assembly frames;
the four rollers are respectively and rotatably assembled at two ends of the two assembly frames;
the two rollers opposite to each other are connected through the transmission belt.
Preferably, the clamping assembly comprises:
the top plate is arranged below the mounting frame;
the two pressurizing plates are both connected to the bottom surface of the top plate in a sliding manner;
the two clamping plates are respectively connected to the bottom surfaces of the two pressurizing plates in a sliding manner;
the two first sliding grooves are formed in the bottom surface of the top plate;
the two first sliding blocks are respectively fixed at the top ends of the two pressurizing plates and are respectively connected in the two first sliding grooves in a sliding way;
the two first sliding rods are respectively fixed in the two first sliding grooves, and the two first sliding blocks are respectively sleeved on the two first sliding rods in a sliding way;
The two first springs are respectively assembled between the two first sliding blocks and the corresponding first sliding grooves;
the two second sliding grooves are respectively formed in the bottom surfaces of the two pressurizing plates;
the two second sliding blocks are respectively and slidably connected in the two second sliding grooves, and the second sliding blocks are connected with the clamping plate through the long strip plate;
the two second sliding rods are respectively fixed in the two second sliding grooves, and the two second sliding blocks are respectively connected to the two second sliding rods in a sliding manner;
the two second springs are respectively assembled between the two second sliding blocks and the corresponding second sliding grooves;
the two servo cylinders are arranged on the top surface of the top plate;
the two connecting brackets are respectively fixed on the two pressurizing plates and are respectively connected with the telescopic ends of the two servo cylinders.
Preferably, the connection assembly includes:
one end of the connecting rod is fixed at the middle position of the top surface of the top plate, and the other end of the connecting rod penetrates through the mounting frame and is rotationally connected with the mounting frame;
The friction block is fixed at one end of the connecting rod far away from the top plate, and is coaxially arranged between the friction block and the connecting rod, and the friction block is arranged between two opposite driving belts.
Preferably, the positioning tool comprises:
the base is fixed on the assembly table and is of a hollow structure;
the outer cylinders are fixed on the top surface of the base, and both ends of the outer cylinders are closed;
the inner rod passes through the top end of the outer cylinder and is in sliding connection with the outer cylinder;
the sliding plug is hermetically and slidingly connected to the inner surface of the outer cylinder;
the through holes are formed in the sliding plug;
one end of the conductive spring is connected with the inner bottom surface of the outer cylinder, and the other end of the conductive spring is connected with the sliding plug;
electrorheological fluid filled in the outer cylinders;
one end of each connecting wire is connected with each conductive spring;
and the power supply plate is fixed in the base and is connected with the other ends of the connecting wires.
Preferably, the top ends and the bottom ends of the slide ways are all positioned on the same horizontal line, the slide ways are all arranged in an inclined mode, the distances between the top ends of the adjacent slide ways are the same, the distances between the bottom ends of the adjacent slide ways are the same, and the slide ways jointly form an axisymmetric structure.
Preferably, the distance between the two driving belts is smaller than the cross-sectional diameter of the friction block, and the surfaces of the two driving belts are mutually pressed with the outer surface of the friction block.
An assembling method of an assembling machine of a lighting lamp, comprising the following steps:
s1, feeding a warning lamp holder: the gantry type three-axis conveying module is started, the movable frame is positioned right above the warning lamp holder on the A, the motor is started, and the lifting seat is driven to move up and down through the transmission piece, so that the clamping assembly is moved right above the warning lamp holder;
s2, fixing the warning lamp holder by the clamping assembly: the lifting frame moves downwards, the clamping plate of the clamping assembly is inserted into the warning lamp holder, and the two servo cylinders synchronously operate, so that the clamping plate clamps and fixes the warning lamp holder;
s3, using a positioning tool: the lifting frame moves upwards to enable the clamping assembly to drive the warning lamp holder to move upwards and move to the position right above the positioning tool, and moves downwards to enable the warning lamp holder to fall into the positioning tool, and the warning lamp holder is fixed through the inner rod, the sliding plug and the conductive spring mechanism;
s4, fixing the warning lamp bulb by the clamping assembly: the two servo cylinders on the clamping assembly operate to enable the clamping plate to be separated from the pressurizing plate, the movable frame and the lifting frame move, the clamping assembly moves to the position right above the warning lamp bulb, and the servo cylinders operate again to clamp and fix the warning lamp bulb;
S5, mounting a warning lamp bulb: the movable frame and the lifting frame continue to move, so that the warning lamp bulb moves to the position right above the lamp holder, the lifting frame moves downwards, the warning lamp bulb is clamped into the assembly port of the lamp holder, the two motors run synchronously, and the clamping assembly is driven to rotate through the roller, the transmission belt and the friction block mechanism, so that the warning lamp bulb is screwed into the warning lamp holder.
Compared with the prior art, the invention has the following advantages:
the device is through the synergism of multiple mechanisms such as slip subassembly, actuating assembly, spring, drive belt, clutch blocks, can adapt to the warning light of different specifications, need not manual adjustment parameter, this kind of multi-functional adaptability makes the device more nimble, can be applicable to the warning light assembly of various specifications, the device is on the basis of guaranteeing the operation scope, through the design of self-adaptation regulation, the structure of device has been simplified, the complexity of operation has been reduced, the convenience of operation has been improved, because the automation characteristic of device, it can carry out efficient assembly operation in continuous production environment, the dead time of production line has been reduced, the throughput is improved.
Drawings
Fig. 1 is a schematic structural diagram of an assembling machine for a lighting device according to the present invention;
FIG. 2 is an enlarged view of a partial structure of a gantry type triaxial conveying module;
FIG. 3 is a schematic structural view of a feeding mechanism;
FIG. 4 is a schematic diagram of a sliding assembly and a driving assembly;
FIG. 5 is a schematic cross-sectional structural view of the clamping assembly;
FIG. 6 is an assembly view between a rotating assembly and a friction block;
FIG. 7 is a schematic structural diagram of a positioning tool;
FIG. 8 is a schematic cross-sectional view of a positioning tool;
FIG. 9 is an enlarged view of the structure at A of FIG. 5;
fig. 10 is an enlarged view of the structure at B of fig. 6.
In the figure: 1. a feed conveyor; 2. a finished product feeding belt; 3. an assembly table; 4. a gantry type triaxial conveying module; 41. a frame; 42. a moving rack; 43. a lifting frame; 51. a sliding assembly; 511. a fixing frame; 512. a guide rail; 513. a slide; 514. a carriage; 515. a mounting frame; 52. a drive assembly; 521. a screw; 522. a first motor; 523. a transmission member; 524. a lifting seat; 525. a lifting plate; 526. a slideway; 527. a bump; 53. a rotating assembly; 531. an assembly frame; 532. a second motor; 533. a roller; 534. a transmission belt; 6. a clamping assembly; 61. a top plate; 62. a pressurizing plate; 63. a clamping plate; 64. a first chute; 65. a first slider; 66. a first slide bar; 67. a first spring; 68. a second chute; 69. a second slider; 610. a second slide bar; 611. a second spring; 612. a servo cylinder; 613. a connecting bracket; 7. a connection assembly; 71. a connecting rod; 72. a friction block; 8. positioning a tool; 81. a base; 82. an outer cylinder; 83. an inner rod; 84. a sliding plug; 85. a through hole; 86. a conductive spring; 87. electrorheological fluid; 88. connecting wires; 89. and a power supply board.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1, 2 and 4, an assembly machine for a lighting lamp comprises two feeding and conveying devices 1 and a finished product feeding belt 2, wherein the finished product feeding belt 2 is arranged on one side of one of the feeding and conveying devices 1, the two feeding and conveying devices 1 and the finished product feeding belt 2 are arranged side by side, a gantry type triaxial conveying module 4 is arranged above the two feeding and conveying devices 1 and the finished product feeding belt 2, and an assembly table 3 is arranged between the two feeding and conveying devices 1; the gantry type three-axis conveying module 4 comprises a frame 41, a movable frame 42 and a lifting frame 43, wherein the movable frame 42 is assembled on the frame 41, the lifting frame 43 is assembled on the movable frame 42, the movable frame 42 moves in the X-axis and Y-axis directions of the frame 41, the lifting frame 43 moves in the Z-axis direction of the frame 41, a feeding mechanism is arranged on the lifting frame 43, the feeding mechanism comprises a sliding assembly 51, and the sliding assembly 51 comprises: the fixed frame 511, the fixed frame 511 is fixed on the bottom surface of the lifting frame 43; a guide rail 512, the guide rail 512 being fixed on the fixing frame 511; a plurality of sliders 513, each slider 513 being slidably mounted on the rail 512; a plurality of sliding frames 514, wherein the sliding frames 514 are respectively fixed on the sliding seats 513; a plurality of mounting frames 515, the plurality of mounting frames 515 being respectively fixed to the plurality of sliding frames 514;
The feeding mechanism comprises: the drive assembly 52, the drive assembly 52 is provided on the slide assembly 51, the drive assembly 52 includes: a screw 521, the screw 521 being rotatably mounted on the fixing frame 511; a first motor 522, the first motor 522 being mounted on the fixing frame 511; the transmission member 523, the screw 521 and the output shaft of the first motor 522 are in transmission connection through the transmission member 523; the lifting seat 524 is slidably sleeved on the screw 521; the lifting plate 525, one end of the lifting plate 525 is fixed on the lifting seat 524, and the other end is assembled on the fixing frame 511 in a sliding way; a plurality of slide ways 526, wherein the slide ways 526 are all arranged on the lifting plate 525; the plurality of protruding blocks 527, the plurality of protruding blocks 527 are respectively fixed on the plurality of sliding frames 514, the plurality of protruding blocks 527 are respectively connected in the plurality of sliding ways 526 in a sliding mode, the top ends and the bottom ends of the plurality of sliding ways 526 are all located on the same horizontal line, the plurality of sliding ways 526 are obliquely arranged, the distances between the top ends of two adjacent sliding ways 526 are the same, the distances between the bottom ends of the two adjacent sliding ways 526 are the same, the plurality of sliding ways 526 jointly form an axisymmetric structure, the first motor 522 is operated, the first motor 522 can drive the screw 521 to rotate through the transmission piece 523, the screw 521 can drive the lifting seat 524 to move up and down when rotating, the lifting plate 525 is further moved up and down, the plurality of sliding ways 526 can move along with the lifting plate 525 in the up and down moving process, the plurality of sliding ways 526 can squeeze the plurality of protruding blocks 527 when moving, and the plurality of sliding frames 514 slide on the fixed frame 511 in the moving process, and the distances between the two adjacent sliding frames 514 are in the same state.
Referring to fig. 3 and 6, the rotating assembly 53 is provided on the lifter 43, the rotating assembly 53 is also provided on the sliding assembly 51, and the rotating assembly 53 includes: two mounting brackets 531, both mounting brackets 531 being fixed to the fixing bracket 511; the two motors 532 are respectively arranged on the two assembly frames 531; four rollers 533, the four rollers 533 are respectively rotatably assembled at two ends of the two assembling frames 531; the two rollers 533 opposite to each other are connected by the transmission belt 534, the two motors two 532 run synchronously and drive the corresponding rollers 533 to rotate, and the two transmission belts 534 rotate synchronously under the matching action of the four rollers 533.
Referring to fig. 3, 5 and 9, a plurality of clamping assemblies 6 are provided on the sliding assembly 51, the sliding assembly 51 cooperates with the driving assembly 52 to perform a pitch adjustment on the plurality of clamping assemblies 6, and the clamping assemblies 6 include: a top plate 61, the top plate 61 being disposed below the mounting frame 515; the two pressurizing plates 62, the two pressurizing plates 62 are both connected to the bottom surface of the top plate 61 in a sliding manner; two clamping plates 63, the two clamping plates 63 are respectively slidably connected to the bottom surfaces of the two pressurizing plates 62; two first sliding grooves 64, wherein the two first sliding grooves 64 are formed in the bottom surface of the top plate 61; the two first sliding blocks 65, the two first sliding blocks 65 are respectively fixed at the top ends of the two pressurizing plates 62, and the two first sliding blocks 65 are respectively connected in the two first sliding grooves 64 in a sliding manner; the two first slide bars 66, the two first slide bars 66 are respectively fixed in the two first slide grooves 64, and the two first slide blocks 65 are respectively sleeved on the two first slide bars 66 in a sliding way; the two first springs 67, the two first springs 67 are respectively assembled between the two first sliding blocks 65 and the corresponding first sliding grooves 64, the two second sliding grooves 68 are respectively arranged on the bottom surfaces of the two pressurizing plates 62; the two second sliding blocks 69, the two second sliding blocks 69 are respectively and slidably connected in the two second sliding grooves 68, and the second sliding blocks 69 are connected with the clamping plate 63 through the long strip plate; the two second sliding rods 610, the two second sliding rods 610 are respectively fixed in the two second sliding grooves 68, and the two second sliding blocks 69 are respectively connected to the two second sliding rods 610 in a sliding manner; two second springs 611, the two second springs 611 being respectively fitted between the two second sliders 69 and the corresponding second sliding grooves 68; two servo cylinders 612, both servo cylinders 612 being mounted on the top surface of the top plate 61; the two connecting brackets 613, the two connecting brackets 613 are fixed on the two pressurizing plates 62 respectively, and the two connecting brackets 613 are connected with the telescopic ends of the two servo cylinders 612 respectively, the two servo cylinders 612 operate synchronously and drive the two pressurizing plates 62 to be far away from each other, the two pressurizing plates 62 can drive the two clamping plates 63 to be far away from each other when being far away from each other, when the two pressurizing plates 62 move to the extreme positions, the warning lamp holder can block the two clamping plates 63, at the moment, the two pressurizing plates 62 and the two clamping plates 63 can move relatively, the two second sliding blocks 69 can squeeze the two second springs 611, and under the elastic action of the two second springs 611, the two clamping plates 63 can compress the inner wall of the warning lamp holder together, so that the clamping assembly 6 can clamp and fix the warning lamp holder.
Referring to fig. 6 and 10, the plurality of clamping assemblies 6 are provided with connection assemblies 7, and the rotation assembly 53 acts on the plurality of connection assemblies 7 to rotate the plurality of clamping assemblies 6 to connect the connection assemblies 7, including: the connecting rod 71, one end of the connecting rod 71 is fixed in the middle of the top surface of the top plate 61, and the other end of the connecting rod 71 passes through the mounting frame 515 and is rotationally connected with the mounting frame 515; the friction blocks 72, the friction blocks 72 are fixed at one end of the connecting rod 71 far away from the top plate 61, the friction blocks 72 and the connecting rod 71 are coaxially arranged, the friction blocks 72 are arranged between two opposite driving belts 534, under the action of friction force between the two driving belts 534 and the friction blocks 72, the two driving belts 534 can drive the friction blocks 72 to rotate, so that the connecting rods 71 drive the clamping assemblies 6 to rotate, the clamping assemblies 6 can drive the warning lamp bulbs to rotate when rotating, the warning lamp bulbs can be screwed into the warning lamp sockets, when the warning lamp bulbs are assembled in place, the clamping assemblies 6 cannot rotate, the positions of the connecting rod 71 and the friction blocks 72 are fixed, at the moment, the two driving belts 534 can rotate relative to the friction blocks 72, and therefore, the movement interference between the friction blocks 72 and the two driving belts 534 can be avoided;
The distance between the two driving belts 534 is smaller than the cross-sectional diameter of the friction block 72, so that the two driving belts 534 and the friction block 72 are in a mutually compressed state, and enough friction force exists between the two driving belts 534 and the friction block 72, so that the two driving belts 534 can drive the friction block 72 to rotate.
Referring to fig. 7 and 8, a plurality of positioning fixtures 8 are provided on the assembly table 3, and the positioning fixtures 8 include: the base 81, the base 81 is fixed on the assembly table 3, and the base 81 is of a hollow structure; a plurality of outer cylinders 82, wherein the outer cylinders 82 are fixed on the top surface of the base 81, and both ends of the outer cylinders 82 are closed; an inner rod 83, the inner rod 83 passing through the top end of the outer cylinder 82 and being slidably connected with the outer cylinder 82; a slide plug 84, the slide plug 84 being sealingly and slidably connected to the inner surface of the outer cylinder 82; a plurality of through holes 85, the through holes 85 are all arranged on the sliding plug 84; a conductive spring 86, one end of the conductive spring 86 is connected with the inner bottom surface of the outer cylinder 82, and the other end is connected with the sliding plug 84; an electrorheological fluid 87, wherein the electrorheological fluid 87 is filled in the plurality of outer cylinders 82; a plurality of connecting wires 88, one ends of the connecting wires 88 are respectively connected with the conductive springs 86; the power supply plate 89, the power supply plate 89 is fixed in the base 81, and the power supply plate 89 is connected with the other ends of the connecting wires 88, along with the downward movement of the warning lamp holder, the top ends of the inner rods 83 are contacted with the outer surface of the warning lamp holder, the top ends of the inner rods 83 can jointly form a fixing surface which is matched with the shape of the shell of the warning lamp holder, the stability of the warning lamp holder on the positioning tool 8 can be ensured, when the positions of the inner rods 83 are fixed, the power supply plate 89 is electrified, current flows to the conductive springs 86 through the connecting wires 88, when the conductive springs 86 are electrified, the electrorheological fluid 87 in the outer cylinders 82 can be solidified, the electrorheological fluid 87 is a suspension under the normal condition, the conversion from liquid to solid can be realized under the action of an electric field, and when the intensity of the external electric field is greatly lower than a certain critical value, the electrorheological fluid 87 is in a liquid state; when the electric field strength is much higher than this critical value, it becomes solid; near the critical value of the electric field strength, the viscosity of the suspension increases with the increase of the electric field strength, so that the "solidified" electrorheological fluid 87 can fix the positions of the sliding plugs 84, thereby fixing the positions of the inner rods 83, and ensuring the fixing effect of the inner rods 83 on the lamp sockets of the warning lamp.
The specific working principle of the invention is as follows:
when the illumination lamp assembling machine provided by the invention is used, one feeding and conveying device 1 feeds a lamp holder of an illumination lamp, the other feeding and conveying device 1 feeds a lamp bulb of the illumination lamp, a finished product feeding belt 2 conveys the assembled illumination lamp, in addition, a movable frame 42 and a lifting frame 43 are arranged on a gantry type three-axis conveying module 4, the movable frame 42 moves in the X-axis and Y-axis directions of the frame 41, the lifting frame 43 moves in the Z-axis directions of the frame 41, the movable frame 42 is matched with the lifting frame 43 for use so as to drive a feeding mechanism to move between the two feeding and conveying devices 1, the finished product feeding belt 2 and the assembling table 3, the specific structure and the working principle of the gantry type three-axis conveying module 4 are not used as innovative parts of the technical scheme, are not shown in the drawing, and redundant description is not made here;
for convenience of description and understanding, the following describes the specific working principle of the lighting lamp assembling machine provided by the invention in a plurality of stages;
the first stage: the gantry type three-axis conveying module 4 operates to drive the movable frame 42 to move to the position right above the feeding conveying device 1 for feeding the warning lamp sockets, at this time, the feeding conveying device 1 for feeding the warning lamp sockets stops operating, a plurality of warning lamp sockets on the feeding conveying device are stopped moving, then, the motor I522 operates, when the motor I522 operates, the screw 521 can be driven to rotate through the transmission piece 523, the lifting seat 524 can be driven to move up and down when the screw 521 rotates, the lifting plate 525 is further moved up and down, the plurality of slide ways 526 can move along with the lifting plate 525, the plurality of slide ways 526 can squeeze the plurality of bumps 527 when moving, so that the plurality of slide frames 514 slide on the fixed frame 511, in the process, the top ends and the bottom ends of the plurality of slide ways 526 are all positioned on the same horizontal line, the plurality of slide ways 526 are all obliquely arranged, the distance between the top ends of two adjacent slide ways 526 is the same, the distance between the bottom ends of the two adjacent slide ways 526 is the same, the slide ways 526 jointly form an axisymmetric structure, the distance between the two adjacent slide frames 514 can be moved up to the position when the lifting plate 525 moves up and down, the plurality of slide frames 514 can move up to the plurality of lamp holders 515, and the plurality of slide frames can move to the lamp holders can move to the clamping assemblies 6 when the plurality of slide frames are respectively positioned on the fixed frame 1, and the plurality of slide frames can move to the lamp holders 6, and the lamp holders can move up to the position right above the holding assembly 6;
And a second stage: the lifting frame 43 moves downwards until the two clamping plates 63 on the plurality of clamping assemblies 6 are respectively inserted into the plurality of warning lamp sockets, and because the specific structures of the plurality of clamping assemblies 6 are completely identical, only the specific working principle of any one clamping assembly 6 is described, in the initial state, the two clamping plates 63 are positioned at mutually approaching positions, at the moment, the two first sliding blocks 65 are positioned at one ends of the two first sliding grooves 64 mutually approaching, the two second sliding blocks 69 are positioned at the middle positions of the two second sliding grooves 68, when the clamping assemblies 6 are inserted into the plurality of warning lamp sockets, the two servo cylinders 612 synchronously operate and drive the two pressurizing plates 62 to be mutually far away, when the two pressurizing plates 62 are mutually far away, the two clamping plates 63 can be mutually far away, and in the process that the two clamping plates 63 are mutually far away, the warning lamp holder can play a role in blocking the two clamping plates 63, when the two clamping plates 63 are contacted with the inside of the warning lamp holder, the two clamping plates 63 stop moving, the two pressurizing plates 62 continue moving, at the moment, the two pressurizing plates 62 and the two clamping plates 63 move relatively, the two second sliding blocks 69 move in the two second sliding grooves 68 and move towards one ends of the two second sliding grooves 68, which are close to each other, at the moment, the two second sliding blocks 69 squeeze the two second springs 611, the two clamping plates 63 have a trend of being far away from each other under the elastic force of the two second springs 611, at the moment, the two clamping plates 63 can jointly press the inner wall of the warning lamp holder, and the clamping assembly 6 can clamp and fix the warning lamp holder;
And a third stage: the lifting frame 43 moves upwards to enable the plurality of clamping assemblies 6 to drive the plurality of warning lamp sockets to move upwards, the moving frame 42 drives the lifting frame 43 to move until the plurality of warning lamp sockets move right above the plurality of positioning fixtures 8, then the lifting frame 43 drives the plurality of warning lamp sockets to move downwards until the plurality of warning lamp sockets are arranged on the plurality of positioning fixtures 8, because the specific structures of the plurality of positioning fixtures 8 are identical, only the specific working principle of any one of the positioning fixtures 8 is described herein, when the warning lamp sockets fall on the positioning fixtures 8, the warning lamp sockets squeeze the plurality of inner rods 83 to enable the plurality of inner rods 83 to retract into the plurality of outer cylinders 82 respectively, in the process, the plurality of sliding plugs 84 move downwards in the plurality of outer cylinders 82, and the electric current flowing liquid 87 in the plurality of outer cylinders 82 passes through the plurality of through holes 85 on the plurality of sliding plugs 84, this makes a plurality of sliding plugs 84 can be immersed in electrorheological fluid 87 completely all the time in the moving process, simultaneously, a plurality of conductive springs 86 can be extruded when a plurality of sliding plugs 84 move, with the downward movement of the warning lamp holder, the top ends of a plurality of inner rods 83 are all contacted with the outer surface of the warning lamp holder, the top ends of a plurality of inner rods 83 can jointly form a fixing surface which is matched with the shape of the shell of the warning lamp holder, the stability of the warning lamp holder on the positioning fixture 8 can be ensured, when the positions of a plurality of inner rods 83 are fixed, a power supply plate 89 is electrified, current flows to a plurality of conductive springs 86 through a plurality of connecting wires 88, when a plurality of conductive springs 86 are electrified, the electrorheological fluid 87 in a plurality of outer cylinders 82 can be solidified, the electrorheological fluid 87 is a suspension under the normal condition, the conversion from liquid to solid can be generated under the action of an electric field, when the intensity of the applied electric field is much lower than a certain critical value, the electrorheological fluid 87 is in a liquid state; when the electric field strength is much higher than this critical value, it becomes solid; near the critical value of the electric field intensity, the viscosity of the suspension becomes larger along with the increase of the electric field intensity, so that the solidified electrorheological fluid 87 can fix the positions of the sliding plugs 84, thereby fixing the positions of the inner rods 83, ensuring the fixing effect of the inner rods 83 on the warning lamp holder, the specific circuit connection mode among the conductive springs 86, the connecting wires 88 and the power supply plate 89 is described in the prior art, and is not used as an innovative part of the technical scheme, not shown in the drawing, and is not repeated herein, and in addition, it is required to particularly point out that when the lamp holder is placed on the inner rods 83, the top ends of the inner rods 83 can jointly form a containing area which is matched with the outer surface of the lamp holder, and the containing area is matched with the outer surface of the lamp holder, but the outer surface of the lamp holder in the prior art is not smooth hemispherical structure, so that the structure can stably limit the lamp holder, and prevent the lamp holder from rotating along with the lamp holder;
Fourth stage: when a plurality of warning lamp sockets are respectively arranged on a plurality of positioning tools 8, two servo cylinders 612 on the clamping assembly 6 are operated to enable the two pressurizing plates 62 to be close to each other until the two clamping plates 63 are separated from the inner wall of the warning lamp socket, then the movable frame 42 and the lifting frame 43 are moved, the sliding assembly 51 and the driving assembly 52 are also operated in a matched manner until the plurality of clamping assemblies 6 are respectively moved to the position right above the plurality of warning lamp bulbs, at the moment, the feeding and conveying device 1 for feeding the warning lamp bulbs stops operating, the plurality of warning lamp bulbs on the feeding and conveying device stop moving, then the two servo cylinders 612 on the clamping assemblies 6 synchronously operate to enable the two pressurizing plates 62 to be far away from each other, the two clamping plates 63 also move along with each other until the distance between the two clamping plates 63 is larger than the width of the warning lamp bulbs, further the lifting frame 43 moves downwards, until the two clamping plates 63 on the clamping assemblies 6 move to the two sides of the warning light bulbs respectively, when the two clamping plates 63 move to the two sides of the warning light bulbs respectively, the two servo cylinders 612 operate synchronously and drive the two pressurizing plates 62 to approach each other, the two pressurizing plates 62 can drive the two clamping plates 63 to approach each other when the two pressurizing plates 62 approach each other, the warning light bulbs can block the two clamping plates 63 when the two clamping plates 63 approach each other, when the two clamping plates 63 contact with the surface of the warning light bulbs, the two clamping plates 63 stop moving, the two pressurizing plates 62 continue to move, at the moment, the two pressurizing plates 62 and the two clamping plates 63 move relatively, the two second sliding blocks 69 move in the two second sliding grooves 68 and move towards the end of the two second sliding grooves 68 away from each other, at this time, the two second sliding blocks 69 stretch the two second springs 611, and under the action of the elastic force of the two second springs 611, the two clamping plates 63 have a trend of approaching to each other, and at this time, the two clamping plates 63 can jointly clamp the inner wall of the warning light bulb, so that the clamping assembly 6 can clamp and fix the warning light bulb;
Fifth stage: after the plurality of clamping assemblies 6 clamp the plurality of warning light bulbs, the movable frame 42 and the lifting frame 43 move, the sliding assembly 51 and the driving assembly 52 also cooperate to operate until the plurality of warning light bulbs move right above the plurality of warning light lamp holders respectively, then the lifting frame 43 moves downwards, the plurality of warning light bulbs also move downwards until the plurality of warning light bulbs are clamped into the assembly openings of the plurality of warning light lamp holders respectively, further, the two motors 532 synchronously operate and drive the corresponding rollers 533 to rotate, under the cooperation of the four rollers 533, the two driving belts 534 synchronously rotate, as shown in fig. 6, the arrows point to the rotation directions of the two driving belts 534, namely the two driving belts 534 rotate in opposite directions, under the friction force of the two driving belts 534 and the plurality of friction blocks 72, the two driving belts 534 can drive the friction blocks 72 to rotate, so that the connecting rods 71 drive the clamping assemblies 6 to rotate, the clamping assemblies 6 can drive the warning lamp bulbs to rotate when rotating, so that the warning lamp bulbs are screwed into the warning lamp holders, when the warning lamp bulbs are assembled in place, the clamping assemblies 6 cannot rotate, the positions of the connecting rods 71 and the friction blocks 72 are fixed, at the moment, the two driving belts 534 can rotate relative to the friction blocks 72, thus the motion interference between the friction blocks 72 and the two driving belts 534 can be avoided, the distance between the two driving belts 534 is smaller than the section diameter of the friction blocks 72, the two driving belts 534 and the friction blocks 72 are in a mutually compressed state, enough friction force exists between the two driving belts 534 and the friction blocks 72, the two driving belts 534 can conveniently drive the friction blocks 72 to rotate;
In summary, under the cooperation of the feeding mechanism, the clamping assembly 6, the connecting assembly 7 and the positioning tool 8, the device can assemble the warning lamps with different specifications, and importantly, when the warning lamps with different specifications are assembled, the sliding assembly 51, the driving assembly 52, the first spring 67, the second spring 611, the transmission belt 534, the friction block 72 and the inner rods 83 in the device can make self-adaptive adjustment, so that the manual adjustment of the component parameters in the device by staff is not required, and the structure and the operation steps of the device are simplified on the basis of ensuring the operation range of the device;
it should be noted that, the transmission member 523 adopts a chain transmission manner, specifically, the transmission member 523 may include two synchronizing wheels and a synchronous belt, the synchronous belt is sleeved on the two synchronizing wheels for realizing transmission between the two synchronizing wheels, it should be understood that the transmission member 523 adopts the synchronizing wheels and the synchronous belt for transmission is not the only implementation manner, in other embodiments, the transmission member 523 may also adopt a sprocket and a chain for transmission, the transmission manner of the sprocket and the chain is similar to the transmission manner of the synchronizing wheels and the synchronous belt, which is not described herein, the transmission manner of the transmission member 523 is not described herein, and the transmission manner of the transmission member 523 is flexibly changed without departing from the basic concept of the invention, which is considered to be within the protection scope defined by the invention.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (4)
1. The illuminating lamp assembling machine is characterized by comprising two feeding conveying devices (1) and a finished product feeding belt (2), wherein the finished product feeding belt (2) is arranged on one side of one feeding conveying device (1), the two feeding conveying devices (1) and the finished product feeding belt (2) are arranged side by side, a gantry type triaxial conveying module (4) is arranged above the two feeding conveying devices (1) and the finished product feeding belt (2), and an assembling table (3) is arranged between the two feeding conveying devices (1); the gantry type three-axis conveying module (4) comprises a frame (41), a moving frame (42) and a lifting frame (43), wherein the moving frame (42) is assembled on the frame (41), the lifting frame (43) is assembled on the moving frame (42), the moving frame (42) moves in the X-axis and Y-axis directions of the frame (41), and the lifting frame (43) moves in the Z-axis direction of the frame (41); the lifting frame (43) is provided with a feeding mechanism, the feeding mechanism comprises a sliding component (51), a driving component (52) and a rotating component (53), the sliding component (51) is arranged on the bottom surface of the lifting frame (43), the driving component (52) is arranged on the sliding component (51), and the rotating component (53) is also arranged on the sliding component (51); the sliding assembly (51) is provided with a plurality of clamping assemblies (6), the sliding assembly (51) and the driving assembly (52) are matched to operate, and the plurality of clamping assemblies (6) are subjected to variable-distance adjustment; the clamping assemblies (6) are provided with connecting assemblies (7), and the rotating assemblies (53) act on the connecting assemblies (7) to enable the clamping assemblies (6) to rotate; be provided with a plurality of location frock (8) on equipment platform (3), slip subassembly (51) include: the fixing frame (511), the fixing frame (511) is fixed on the bottom surface of the lifting frame (43); a guide rail (512), wherein the guide rail (512) is fixed on the fixing frame (511); a plurality of sliding seats (513), wherein the sliding seats (513) are all slidingly assembled on the guide rail (512); a plurality of sliding frames (514), wherein the sliding frames (514) are respectively fixed on the sliding seats (513); a plurality of mounting brackets (515), a plurality of mounting brackets (515) are respectively fixed on a plurality of sliding brackets (514), and the clamping assembly (6) comprises: a top plate (61), the top plate (61) being disposed below the mounting bracket (515); the two supercharging plates (62) are both connected to the bottom surface of the top plate (61) in a sliding manner; the two clamping plates (63), the two clamping plates (63) are respectively connected to the bottom surfaces of the two pressurizing plates (62) in a sliding manner; two first sliding grooves (64), wherein the two first sliding grooves (64) are formed in the bottom surface of the top plate (61); the two first sliding blocks (65), the two first sliding blocks (65) are respectively fixed at the top ends of the two pressurizing plates (62), and the two first sliding blocks (65) are respectively and slidably connected in the two first sliding grooves (64); the two first sliding rods (66), the two first sliding rods (66) are respectively fixed in the two first sliding grooves (64), and the two first sliding blocks (65) are respectively sleeved on the two first sliding rods (66) in a sliding way; two first springs (67), wherein the two first springs (67) are respectively assembled between the two first sliding blocks (65) and the corresponding first sliding grooves (64); two second sliding grooves (68), wherein the two second sliding grooves (68) are respectively arranged on the bottom surfaces of the two pressurizing plates (62); the two second sliding blocks (69), the two second sliding blocks (69) are respectively and slidably connected in the two second sliding grooves (68), and the second sliding blocks (69) are connected with the clamping plate (63) through the long strip plate; the two second sliding rods (610), the two second sliding rods (610) are respectively fixed in the two second sliding grooves (68), and the two second sliding blocks (69) are respectively connected to the two second sliding rods (610) in a sliding manner; two second springs (611), the two second springs (611) being respectively fitted between the two second sliders (69) and the corresponding second sliding grooves (68); two servo cylinders (612), wherein both servo cylinders (612) are arranged on the top surface of the top plate (61); two linking bridge (613), two linking bridge (613) are fixed respectively on two supercharging plate (62), and two linking bridge (613) are connected with the flexible end of two servo cylinder (612) respectively, location frock (8) include: the base (81) is fixed on the assembly table (3), and the base (81) is of a hollow structure; a plurality of outer cylinders (82), wherein the outer cylinders (82) are fixed on the top surface of the base (81), and both ends of the outer cylinders (82) are closed; an inner rod (83), wherein the inner rod (83) passes through the top end of the outer cylinder (82) and is in sliding connection with the outer cylinder (82); a slide plug (84), wherein the slide plug (84) is in sealed sliding connection with the inner surface of the outer cylinder (82); a plurality of through holes (85), wherein the through holes (85) are all arranged on the sliding plug (84); a conductive spring (86), wherein one end of the conductive spring (86) is connected with the inner bottom surface of the outer cylinder (82), and the other end of the conductive spring is connected with the sliding plug (84); an electrorheological fluid (87), wherein the electrorheological fluid (87) is filled in the plurality of outer cylinders (82); a plurality of connecting wires (88), wherein one ends of the connecting wires (88) are respectively connected with a plurality of conductive springs (86); the power supply board (89), the inside at base (81) is fixed to power supply board (89), and power supply board (89) are connected with the other end of a plurality of connecting wire (88), drive assembly (52) include: a screw (521), the screw (521) being rotatably mounted on the fixing frame (511); a first motor (522), the first motor (522) being mounted on the mount (511); the screw rod (521) is in transmission connection with an output shaft of the motor I (522) through the transmission piece (523); the lifting seat (524) is sleeved on the screw rod (521) in a sliding way; the lifting plate (525), one end of the lifting plate (525) is fixed on the lifting seat (524), and the other end is assembled on the fixing frame (511) in a sliding way; a plurality of slide ways (526), wherein the slide ways (526) are all arranged on the lifting plate (525); a plurality of lug (527), a plurality of lug (527) are fixed respectively on a plurality of carriage (514), and a plurality of lug (527) sliding connection respectively in a plurality of slide (526), rotating assembly (53) include: the two assembly frames (531), the two assembly frames (531) are fixed on the fixing frame (511); two motors II (532), wherein the two motors II (532) are respectively arranged on the two assembly frames (531); the four rollers (533) are respectively and rotatably assembled at two ends of the two assembling frames (531); the two rollers (533) opposite to each other are in transmission connection through the transmission belts (534), and the connecting assembly (7) comprises: one end of the connecting rod (71) is fixed at the middle position of the top surface of the top plate (61), and the other end of the connecting rod (71) penetrates through the mounting frame (515) and is rotationally connected with the mounting frame (515); the friction block (72) is fixed at one end of the connecting rod (71) far away from the top plate (61), the friction block (72) and the connecting rod (71) are coaxially arranged, and the friction block (72) is arranged between two opposite driving belts (534).
2. The lighting fixture assembly machine according to claim 1, wherein the top ends and the bottom ends of the slide ways (526) are all located on the same horizontal line, the slide ways (526) are all arranged obliquely, the distances between the top ends of two adjacent slide ways (526) are the same, the distances between the bottom ends of two adjacent slide ways (526) are the same, and the slide ways (526) together form an axisymmetric structure.
3. A light fixture assembly machine according to claim 1, characterized in that the distance between the two drive belts (534) is smaller than the cross-sectional diameter of the friction block (72), and that the surfaces of both drive belts (534) are pressed against each other against the outer surface of the friction block (72).
4. A method of assembling a lighting fixture assembly machine according to any one of claims 1-3, comprising the steps of: s1, feeding a warning lamp holder: the gantry type three-axis conveying module is started, the movable frame is positioned right above the warning lamp holder on the A, the motor is started, and the lifting seat is driven to move up and down through the transmission piece, so that the clamping assembly is moved right above the warning lamp holder; s2, fixing the warning lamp holder by the clamping assembly: the lifting frame moves downwards, the clamping plate of the clamping assembly is inserted into the warning lamp holder, and the two servo cylinders synchronously operate, so that the clamping plate clamps and fixes the warning lamp holder; s3, using a positioning tool: the lifting frame moves upwards to enable the clamping assembly to drive the warning lamp holder to move upwards and move to the position right above the positioning tool, and moves downwards to enable the warning lamp holder to fall into the positioning tool, and the warning lamp holder is fixed through the inner rod, the sliding plug and the conductive spring; s4, fixing the warning lamp bulb by the clamping assembly: the two servo cylinders on the clamping assembly operate to enable the clamping plate to be separated from the pressurizing plate, the movable frame and the lifting frame move, the clamping assembly moves to the position right above the warning lamp bulb, and the servo cylinders operate again to clamp and fix the warning lamp bulb; s5, mounting a warning lamp bulb: the movable frame and the lifting frame continue to move, so that the warning lamp bulb moves to the position right above the lamp holder, the lifting frame moves downwards, the warning lamp bulb is clamped into the assembly port of the lamp holder, the two motors run synchronously, and the clamping assembly is driven to rotate through the roller, the transmission belt and the friction block, so that the warning lamp bulb is screwed into the warning lamp holder.
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