CN117415943A - Rock wool composite sheet makes and production all-in-one - Google Patents

Abstract

The invention discloses a rock wool composite board manufacturing and production integrated machine which comprises a transmission system, wherein one end of the transmission system is provided with a glass fiber mesh feeding device, two sides of the transmission system are provided with lateral limiting plates in an adjustable mode, the transmission system is sequentially provided with a bottom sizing device, a glass fiber mesh covering device, a bidirectional mesh rubbing device, a profiling device, a top sizing device, a cutting device and a carrying device, and the integrated machine sequentially performs operations of paving glass fiber meshes, paving a bottom polymer cement mortar plastering layer, paving a rock wool core material, folding and wrapping two ends of the glass fiber meshes, rubbing and extruding the glass fiber meshes, extrusion forming, paving a top polymer cement mortar plastering layer, cutting and carrying stacking. The integrated machine can realize automatic double-layer sizing, net wrapping, net twisting and fixed-length cutting operation, has low manual intervention degree, high production efficiency and good stability of manufactured products, reduces production cost, can produce products with various specifications, and has wide application prospect.

Description

Rock wool composite sheet makes and production all-in-one

Technical Field

The invention relates to the technical field of rock wool composite board processing and production equipment, in particular to a rock wool composite board manufacturing and production integrated machine.

Background

The four sides of the rock wool composite board in the length direction are wrapped with glass fiber mesh cloth, wherein the inner large surface and the outer large surface are compounded with polymer cement mortar plastering layers, and the rock wool core material is a plate formed by assembling vertical wire rock wool strips or a horizontal wire rock wool plate. Compared with a common rock wool bare board, the rock wool composite board has the characteristics of high strength, water resistance, strong binding power, good labor protection and the like, is convenient to construct and pollution-free in installation and use, can be firmly adhered to a base wall, solves the problems of settlement in water, layered sliding drop, low tensile strength, skin injury caused by rock wool fibers and the like of the rock wool bare board, effectively improves engineering quality, and can be widely applied to wall heat preservation engineering of various building structures. In the production and processing process of the rock wool composite board, glass fiber mesh cloth is required to be installed on four surfaces of the rock wool core material in the length direction, and polymer cement mortar plastering layers are coated on the inner large surface and the outer large surface of the glass fiber mesh cloth. At present, normally, rock wool composite boards are manually produced, the rock wool boards are required to be cut into designed sizes, four surfaces of the assembled rock wool core materials in the length direction are manually wrapped with glass fiber mesh cloth, then polymer cement mortar plastering layers are manually smeared on the inner large surface and the outer large surface of the assembled rock wool core materials, and the operation mode is low in efficiency, poor in product consistency and high in labor cost. In the rock wool composite board production line, because glass fiber mesh cloth parcel quality has directly influenced the quality of product, consequently adopt artifical parcel glass fiber mesh cloth in the production line more, influenced the operating efficiency of production line, and increased the cost of labor. The invention patent with application number 2021113737355 discloses an automatic production line of rock wool composite boards and a production process thereof, and the automatic production line comprises a discharging and arranging device, a carrying device, a turnover and involution device and a conveying belt, wherein the discharging and arranging device is arranged on one side of the conveying belt, the carrying device is arranged at a position, close to the front end, of the conveying belt, and the turnover and involution device is arranged at a position, close to the rear end, of the conveying belt; the production of the rock wool composite board can be automatically and efficiently carried out, so that the production efficiency of the rock wool composite board is improved. However, the metal-surface rock wool composite board manufactured by the production line does not relate to a net wrapping and plastering link, and the automatic production of the polymer cement mortar plastering rock wool composite board cannot be realized. The invention patent with application number 2020109101107 discloses a rock wool composite board production and processing technology, which comprises a bottom plate, a support frame and a turnover device, wherein the support frame is arranged at the upper end of the bottom plate, the cross section of the support frame is of a U-shaped structure, and the turnover device is arranged in the support frame. The invention can solve the problems that the existing equipment can not effectively overturn the cut rock wool composite board when producing and processing the rock wool composite board, manual overturn is usually required, the labor intensity of manual operation is high, the efficiency is low, the processing effect of the rock wool composite board is affected, and the existing equipment can not effectively glue the overturned rock wool composite board when producing and processing the rock wool composite board, the bonding effect between adjacent rock wool composite boards is poor, the integral structural strength of the rock wool composite board is affected, and the like. But the product manufactured by the device has poor stability, is easy to generate layering cracking phenomenon after drying, and has higher rejection rate.

Disclosure of Invention

The invention aims to provide a rock wool composite board manufacturing and production integrated machine which can realize automatic double-layer sizing, net wrapping, net twisting and fixed-length cutting operation, has low manual intervention degree, high production efficiency and good stability of manufactured products, reduces production cost, can produce products with various specifications and has wide application prospect.

In order to achieve the above purpose, the present invention adopts the following technical scheme:

the rock wool composite board manufacturing and production all-in-one machine comprises a transmission system, wherein one end of the transmission system is provided with a glass fiber mesh feeding device, two sides of the transmission system are provided with lateral limiting plates in an adjustable mode, a bottom pulp feeding device, a glass fiber mesh covering device, a two-way pulp rubbing device, a profiling device, a top pulp feeding device, a cutting device and a carrying device are sequentially arranged on the transmission system, the glass fiber mesh feeding device lays glass fiber meshes on the transmission system, a bottom polymer cement mortar plastering layer is laid through the bottom pulp feeding device, then a rock wool core material is laid, then two ends of the glass fiber meshes are wrapped on the top of the rock wool core material through the glass fiber mesh covering device, the glass fiber meshes are squeezed to the middle through the two-way mesh rubbing device, extrusion forming is carried out through the profiling device, then a top polymer cement mortar plastering layer is laid through the top pulp feeding device, and finally the rock wool composite board is cut into a specified length through the cutting device and carried to a specified position through the carrying device.

Preferably, the transmission system comprises a first transmission device, a second transmission device, a third transmission device and a fourth transmission device which are sequentially arranged, wherein the first transmission device, the second transmission device, the third transmission device and the fourth transmission device are respectively composed of a transmission bracket, a transmission shaft arranged on the transmission bracket and a transmission belt arranged on the transmission shaft, and the first transmission device, the second transmission device, the third transmission device and the fourth transmission device are in power connection through a chain transmission assembly; the surface layer of the conveyor belt in the second conveyor is provided with a number of protrusions.

Preferably, the glass fiber mesh cloth feeding device comprises a feeding bracket, a first rotating shaft and a second rotating shaft which are rotatably arranged on the feeding bracket, wherein a glass fiber mesh cloth scroll is arranged on the first rotating shaft, and a bottom film scroll is arranged on the second rotating shaft; a recoil roller assembly is arranged on the feeding bracket, and one end of the glass fiber mesh cloth and one end of the bottom film pass through the recoil roller assembly to be fed; and a pressing plate is also hinged on the feeding bracket, and one end of the pressing plate is pressed on the glass fiber mesh cloth scroll.

Preferably, the sizing device comprises a first hopper adjustably mounted on the transmission system through a first adjusting component and first grouting equipment arranged on the first hopper, wherein the first grouting equipment is used for adding polymer cement mortar into the first hopper, and a bottom polymer cement mortar plastering layer is formed through a space between the first hopper and the transmission system; the horizontal section of the first hopper is in a trapezoid shape with a large front part and a small rear part.

Preferably, the glass fiber mesh cloth packaging device comprises a glass fiber mesh cloth supporting plate arranged on the lateral limiting plate, a folding and pressing assembly arranged on the transmission system and a layering plate, wherein the glass fiber mesh cloth is upwards opened on the glass fiber mesh cloth supporting plate; the folding net pressing assembly comprises a first gantry bracket, a transverse bracket which is adjustably arranged on the first gantry bracket, a pressing roller which is adjustably arranged on the transverse bracket, an outer folding net roller which is arranged on the first gantry bracket and an inner folding net roller which is arranged on the transverse bracket, wherein a folding net gap is arranged between the outer folding net roller and the inner folding net roller, and two ends of the glass fiber mesh cloth pass through the folding net gap and are vertical or slightly inwards folded; the layering board comprises an upper supporting plate and a lower supporting plate which are vertically layered, and two ends of the glass fiber mesh cloth are respectively positioned on the upper supporting plate and the lower supporting plate.

Preferably, the bidirectional net rubbing device comprises one or more groups of net rubbing components, the net rubbing components comprise a second gantry bracket, a vertical adjusting component arranged on the second gantry bracket, a supporting transverse plate arranged on the vertical adjusting component, a driving mechanism fixedly arranged on the supporting transverse plate and two groups of net rubbing shafts arranged on the driving mechanism, and the driving mechanism drives the two groups of net rubbing shafts to relatively rotate so as to rub and squeeze the glass fiber net cloth to the middle.

Preferably, the profiling device comprises a profiling bracket, a connecting piece arranged on the profiling bracket and a profiling plate rotatably arranged at one end of the connecting piece; one end of the contour plate is provided with a serrated material distributing part which is connected with the sizing and jacking device; the profiled plate is used for profiling the polymer cement mortar plastering layer at the bottom, so that the two sides of the profiled plate are flat and have edges and corners.

Preferably, the sizing and jacking device comprises an adjustable bracket, a second hopper arranged on the adjustable bracket, a vibrator arranged in the second hopper, second grouting equipment arranged above the second hopper and a shaping piece arranged on the transmission system; the second grouting equipment is used for adding polymer cement mortar into the second hopper, forming a top polymer cement mortar plastering layer through the interval between the second hopper and the transmission system, and shaping through the shaping piece.

Preferably, the cutting device comprises a horizontal driving assembly, a cutting assembly and a dust falling assembly, wherein the horizontal driving assembly is arranged on the cutting support, the cutting assembly is arranged on the horizontal driving assembly, the horizontal driving assembly drives the cutting assembly to horizontally reciprocate to cut the rock wool composite board, and the dust falling assembly absorbs powder generated by cutting.

Preferably, the carrying device comprises a multi-degree-of-freedom carrying device and a grabbing component arranged on the multi-degree-of-freedom carrying device, wherein the grabbing component comprises a main supporting frame, supporting frames arranged on two sides of the main supporting frame, linear driving members obliquely arranged on the supporting frames, a supporting plate arranged on the linear driving members and a plurality of contact pins arranged on the supporting plate, and the two rows of contact pins are arranged in a V shape and move obliquely and linearly to prick rock wool composite boards; the multi-degree-of-freedom carrying device drives the grabbing component to move to carry out carrying stacking.

According to the invention, the integrated machine can realize automatic double-layer sizing, net wrapping, net twisting and fixed-length cutting operation, has low manual intervention degree and high production efficiency, effectively reduces the production cost, and has higher economic benefit. The transmission systems are connected through the power of the chain transmission assembly, share one set of power system, have good transmission synchronism, and avoid that two adjacent transmission devices influence the product quality due to the existence of speed difference.

The device can simultaneously provide glass fiber mesh and a bottom film for a production line, and the glass fiber mesh winding shaft is compressed through the compression plate, so that the glass fiber mesh winding shaft can be effectively prevented from idling under the action of inertia, the tension force is provided for feeding, the consistency of products is ensured, and the yield is improved. One end of the glass fiber mesh cloth and one end of the bottom film pass through the recoil roller assembly, and the recoil roller assembly further improves the tension force of the glass fiber mesh cloth during feeding.

The horizontal cross section of the first hopper is in a trapezoid shape with a large front part and a small rear part, polymer cement mortar overflowed from the rear part of the hopper is prevented from exceeding the width of the rock wool composite board to be manufactured, and the waste of the polymer cement mortar is reduced. The height of the first hopper can be adjusted through the first adjusting component, so that the requirements of the rock wool composite board to be manufactured on polymer cement mortar plastering layers with different thicknesses are met, the adaptability to different products is improved, and the universality is good.

The glass fiber mesh cloth net wrapping device can automatically inwards converge and orderly fold the glass fiber mesh cloth in an upward open state, has good operation continuity and fluency, and avoids the phenomenon that the glass fiber mesh cloth is wrinkled. The surface layer of the transmission belt in the second transmission device is provided with a plurality of bulges, when the pressing roller extrudes a semi-finished product consisting of the glass fiber mesh cloth, the polymer cement mortar plastering layer and the rock wool core material, the plurality of bulges enable the glass fiber mesh cloth to be locally extruded into the polymer cement mortar plastering layer, so that the bonding reliability of the glass fiber mesh cloth and the polymer cement mortar plastering layer is improved, the bonding compactness between the polymer cement mortar plastering layer and the rock wool core material is also increased, and the yield is improved.

The bidirectional net twisting device can twist and squeeze the glass fiber mesh cloth from two ends to the middle, so that the wrapped glass fiber mesh cloth is more compact, the subsequent operation is convenient, and the quality of products is improved. The vertical adjusting component can adjust the vertical height of the net twisting component, is suitable for products with different thickness specifications, and has good universality. The two groups of the two-way net twisting devices are arranged, so that the rebound phenomenon of the glass fiber mesh cloth is avoided, and the twisting effect is improved.

The contour plate that sets up adopts articulated mode installation, can be suitable for the product of different thickness specifications, and can adjust the extrusion force through the mode that increases the counter weight, and it is convenient to adjust, and two side direction limiting plates of cooperation make the bottom polymer cement mortar plaster layer both sides edge of product have the edges and corners, guarantee product quality. The serrated material distributing part arranged on the end part of the profiled plate is positioned in the second hopper, so that the profiling operation is connected with the top sizing operation, the phenomenon that the second hopper is overflowed due to excessive coating of polymer cement mortar on the surface layer of the rock wool core material can be avoided, waste is avoided, and cleaning work of a conveying belt is also reduced.

The vibrator that sets up vibrates and tamps the polymer cement mortar in the second hopper, improves the homogeneity of mortar on the one hand, and on the other hand is convenient for polymer cement mortar go deep into between glass fiber mesh cloth and the rock wool core, improves the reliability of bonding between the three, avoids follow-up polymer cement mortar plastering layer and the separation of rock wool core and produces the phenomenon of defective goods or waste products. The molding piece can be used for carrying out strickling and shaping on the polymer cement mortar plastering layer, so that the appearance consistency of the product is good, and the quality of the product is ensured.

The cutting assembly is arranged to cut the rock wool composite board from one end to the other end, the cutting speed is adjustable, and the rock wool composite board cutting device can adapt to products with different thicknesses. The dust fall subassembly that sets up can collect the processing to piece, powder etc. that the cutting produced, improves the cleanliness factor of workshop environment. The device can cut in the undried state of the polymer cement mortar plastering layer of the rock wool composite board, and the produced powder is less, so that the environment is protected.

The rock wool composite board is snatched in the form of inserting to one side to two rows of contact pins that set up, has better snatch stability, does not need extra clamping device, and simple structure is compact, collects to snatch and centre gripping in an organic whole, low in manufacturing cost. The grabbing component is driven to move through the multi-degree-of-freedom carrying device to carry and stack.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present invention;

FIG. 2 is a schematic structural view of a glass fiber mesh feeding device according to the present invention;

FIG. 3 is a schematic diagram of the sizing device of the present invention;

FIG. 4 is a schematic diagram of a structure of a glass fiber mesh packing device according to the present invention;

FIG. 5 is a schematic diagram of a bidirectional net twisting device according to the present invention;

FIG. 6 is a schematic diagram of the profiling apparatus and sizing apparatus of the present invention;

FIG. 7 is a schematic view of a cutting device according to the present invention;

FIG. 8 is a schematic diagram of a handling apparatus according to the present invention;

in the figure: 1. a transmission system; 2. glass fiber mesh cloth feeding device; 3. a sizing device; 4. a glass fiber mesh packing device; 5. bidirectional net rubbing device; 6. a profiling device; 7. sizing device; 8. a cutting device; 9. a carrying device; 10. a first transmission device; 11. a second transmission device; 12. a third transmission device; 13. a fourth transmission device; 14. a lateral limiting plate; 20. a feeding bracket; 21. a first rotating shaft; 22. a second rotating shaft; 23. a baffle; 24. a blocking member; 25. a recoil roller assembly; 26. a compacting plate; 30. a first adjustment assembly; 31. a first hopper; 32. a first grouting device; 40. a glass fiber mesh cloth pallet; 41. a folding net compacting component; 42. a laminated plate; 50. a second gantry support; 51. a vertical adjustment assembly; 52. a supporting cross plate; 53. a driving mechanism; 54. a rubbing roller shaft; 55. a slide block; 56. a vertical bracket; 57. a slide rail; 60. profiling brackets; 61. a connecting piece; 62. a contoured plate; 63. a limiting piece; 64. a zigzag material dividing part; 70. an adjustable bracket; 71. a second hopper; 72. a vibrator; 73. shaping piece; 74. centering plates; 75. a connecting plate; 76. a striker plate; 77. a second grouting device; 80. cutting the bracket; 81. a horizontal drive assembly; 82. a cutting assembly; 83. a dust fall assembly; 90. a multi-degree-of-freedom handling device; 91. the method comprises the steps of carrying out a first treatment on the surface of the 100. A transmission support; 101. a transmission shaft; 102. a transmission belt; 103. a protrusion; 250. a support rod; 251. a first roller; 252. a second drum; 300. a first fixed support plate; 301. a first adjusting screw; 302. a first transverse support plate; 410. a first gantry support; 411. a transverse bracket; 412. a press roller; 413. an outer folding net roller; 414. an inner net folding roller; 415. a lifting adjusting component; 416. an end press assembly; 420. an upper support plate; 421. a lower support plate; 810. a horizontal driving motor; 811. a power sprocket; 812. a driven sprocket; 813. a chain; 820. a mounting bracket; 821. a cutting drive motor; 822. a cutter disc; 830. a dust cover; 831. a dust collection box; 910. a main support frame; 911. a support frame; 912. a linear driving member; 913. a support plate; 914. a contact pin; 915. a connecting rod; 916. and (5) pressing plates.

Description of the embodiments

The invention is further described below with reference to the accompanying drawings:

the rock wool composite board manufacturing and production all-in-one machine as shown in fig. 1 to 8 comprises a transmission system 1, wherein the transmission system 1 comprises a first transmission device 10, a second transmission device 11, a third transmission device 12 and a fourth transmission device 13 which are sequentially arranged, the first transmission device 10, the second transmission device 11, the third transmission device 12 and the fourth transmission device 13 are respectively composed of a transmission bracket 100, a transmission shaft 101 rotatably arranged on the transmission bracket 100 through bearings and a transmission belt 102 arranged on the transmission shaft 101, the transmission shafts 101 in the first transmission device 10, the second transmission device 11, the third transmission device 12 and the fourth transmission device 13 are connected through power of a chain transmission assembly, and a driving motor is arranged on the second transmission device 11 or the third transmission device 12 to drive the transmission system 1 to synchronously move and stop, so that the synchronism is good. A plurality of bulges 103 are arranged on the surface layer of the conveying belt 102 in the second conveying device 11, when the pressing roller 412 presses a semi-finished product consisting of the glass fiber mesh, the polymer cement mortar plastering layer and the rock wool core material, the plurality of bulges 103 enable the glass fiber mesh to be locally pressed into the polymer cement mortar plastering layer, so that the bonding reliability of the glass fiber mesh and the polymer cement mortar plastering layer is improved, the bonding compactness between the polymer cement mortar plastering layer and the rock wool core material is also improved, and the yield is improved.

The glass fiber mesh feeding device 2 is arranged at the initial end of the conveying system 1, the glass fiber mesh feeding device 2 comprises a feeding support 20, a first rotating shaft 21 and a second rotating shaft 22 which are rotatably arranged on the feeding support 20 through bearings, a glass fiber mesh winding shaft is arranged on the first rotating shaft 21 and consists of a mandrel and glass fiber mesh wound on the mandrel, and a bottom film winding shaft is arranged on the second rotating shaft 22 and consists of the mandrel and plastic film wound on the mandrel. In one embodiment, the baffles 23 are detachably mounted at both ends of the first rotating shaft 21 by fastening screws, the glass fiber mat reel is located between the two baffles 23, and the mounting position of the glass fiber mat reel is defined and adjusted by adjusting the mounting positions of the two baffles 23. The two ends of the second rotating shaft 22 are detachably provided with blocking pieces 24 through fastening screws, the bottom film scroll is positioned between the two blocking pieces 24, and the installation position of the bottom film scroll is limited and adjusted by adjusting the installation positions of the two blocking pieces 24.

A recoil roller assembly 25 is mounted on the loading bracket 20, and one end of the glass fiber mesh cloth and the base film is fed through the recoil roller assembly 25. The recoil roller assembly 25 includes a supporting rod 250 fixedly installed on both left and right ends of the loading frame 20 by welding fasteners, and a first roller 251 and a second roller 252 installed between the supporting rods 250 at intervals, and one end of the glass fiber mesh cloth and the base film is penetrated by a gap between the first roller 251 and the second roller 252. Specifically, the first roller 251 is rotatably installed on the two struts 250 through a rotating shaft, the holes of the first roller 251 used for installation on the struts 250 are waist-shaped holes, and an operator can adjust the gap between the first roller 251 and the second roller 252 according to actual requirements. A compacting plate 26 is also hinged on the feeding bracket 20, and one end of the compacting plate 26 is pressed on the glass fiber mesh winding shaft. Specifically, the compacting plate 26 is an arc plate, and a balancing weight can be further installed on the arc plate to increase compacting force.

The left side and the right side of the transmission system 1 are provided with lateral limiting plates 14 through adjusting pieces in an adjustable way, and the width requirements of different products are met by adjusting the interval between the two lateral limiting plates 14 during operation. Specifically, the lateral limiting plate 14 is mounted on the transmission bracket 100.

The upper sizing device 3 is arranged on the transmission system 1, the upper sizing device 3 comprises a first hopper 31 which is adjustably arranged on the transmission bracket 100 through a first adjusting component 30 and a first grouting device 32 arranged on the first hopper 31, the first grouting device 32 is used for adding polymer cement mortar into the first hopper 31, and a bottom polymer cement mortar plastering layer is formed through the interval between the first hopper 31 and the transmission belt 102. The first adjusting assembly 30 includes a first fixed support plate 300, a first adjusting screw 301 fixedly installed on the first fixed support plate 300, and a first lateral support plate 302 installed on the first adjusting screw 301, the first lateral support plate 302 being fixedly installed on the first hopper 31, and height adjustment is achieved by adjusting a position of the first lateral support plate 302 on the first adjusting screw 301.

The first hopper 31 has a trapezoid shape with a large front and a small rear horizontal cross section. Specifically, the width of the front end of the first hopper 31 is the same as the width of the rock wool composite board to be manufactured. The first hopper 31 is formed by welding a front panel, a rear panel, a left side plate and a right side plate, and the front panel and the rear panel are obliquely arranged along the movement direction of the conveyor belt 102. The inner sides of the left side plate and the right side plate are fixedly provided with a wedge block, and the two wedge blocks enable the inner cavity of the first hopper 31 to be in a shape with big front and small back. The first grouting device 32 is installed on the ground by a bracket.

The glass fiber mesh packing device 4 is arranged on the conveying system 1, the glass fiber mesh packing device 4 comprises a glass fiber mesh supporting plate 40 fixedly arranged on the lateral limiting plate 14 through fasteners or welding, a folding and pressing assembly 41 and a layering plate 42 which are arranged on the conveying system 1, and the glass fiber mesh is in an upward open shape on the two glass fiber mesh supporting plates 40. Specifically, the two glass fiber mesh cloth supporting plates 40 are arranged in an outward inclined manner, and the two glass fiber mesh cloth supporting plates 40 are V-shaped overall. The laminated plate 42 includes an upper support plate 420 and a lower support plate 421 which are vertically layered, and both ends of the glass fiber mesh cloth are respectively located on the upper support plate 420 and the lower support plate 421, so that both ends of the glass fiber mesh cloth are layered.

The net folding and compacting assembly 41 comprises a first gantry 410 fixedly mounted on the transmission support 100 through fasteners, a transverse support 411 adjustably mounted on the first gantry 410, a compacting roller 412 adjustably mounted on the transverse support 411 through screws, an outer net folding roller 413 rotatably mounted on the first gantry 410 through supports, and an inner net folding roller 414 rotatably mounted on the transverse support 411 through supports, wherein a net folding gap is formed between the outer net folding roller 413 and the inner net folding roller 414, glass fiber mesh cloth passes through the net folding gap, and the inner net folding roller 414 is obliquely arranged so that the net folding gap is in a V shape. In one embodiment, the transverse bracket 411 is mounted on the first gantry bracket 410 through a lifting adjustment assembly 415, the lifting adjustment assembly 415 is a turbine screw lifter, a hydraulic cylinder or an electric push rod, in this embodiment, the lifting adjustment assembly 415 is a turbine screw lifter, and in operation, the height of the lifting adjustment assembly 415 is adjusted to a proper position according to the height of a product and is locked.

In a preferred embodiment, an end pressing assembly 416 is adjustably mounted at the front end of the transverse bracket 411, and the end pressing assembly 416 includes a support sleeve, pressing wheels rotatably mounted at both ends of the support sleeve through pins, and an adjusting rod fixedly mounted on the support sleeve through welding, the top end of which is adjustably mounted on the transverse bracket 411. Specifically, the adjusting rods are screws, two adjusting rods are provided, and the screws are adjustably mounted on the transverse bracket 411 by using nuts. The end pressing component presses the polymer cement mortar plastering layer and the rock wool core material downwards, so that the bonding of the polymer cement mortar plastering layer and the rock wool core material is firmer.

The glass fiber mesh cloth is in an upward open shape through the two glass fiber mesh cloth supporting plates 40, then is in a vertical or slightly inward folding state through the mesh folding gap, and finally is folded inwards through the two upper supporting plates 420 and the two lower supporting plates 421.

The two-way net twisting device 5 is arranged on the transmission system 1, the two-way net twisting device 5 comprises one or more groups of net twisting components, a second gantry bracket 50 of the net twisting components, a vertical adjusting component 51 fixedly arranged on the second gantry bracket 50, a supporting transverse plate 52 fixedly arranged on the other end of the vertical adjusting component 51, a driving mechanism 53 fixedly arranged on the supporting transverse plate 52 through a fastener and two groups of twisting roll shafts 54 arranged on the driving mechanism 53, and the two groups of twisting roll shafts 54 relatively rotate to twist and squeeze the glass fiber net cloth towards the middle. In this embodiment, two sets of the net twisting components are sequentially arranged, wherein each set of the net twisting shaft in the set of net twisting components close to the net folding and pressing component 41 is provided with a twisting shaft 54, each twisting shaft 54 is configured with a driving motor to drive the net twisting shaft to rotate, and the net twisting components can also share a driving motor and be connected with power of a matched gear to enable the net twisting shaft to simultaneously rotate inwards. Each group of the rubbing roller shafts in the other group of the rubbing assembly is provided with two rubbing roller shafts 54 respectively, and the two rubbing roller shafts 54 in the same group share a driving motor and are matched with a chain transmission to realize synchronous rotation in the same direction. The two groups of rubbing net components are arranged at intervals, so that double-point rubbing of the glass fiber mesh cloth can be realized, rebound is prevented, and the rubbing effect is improved. In a preferred embodiment, the sliding blocks 55 are fixedly arranged at two ends of the supporting transverse plate 52, the vertical supports 56 are fixedly arranged at two sides of the second gantry support 50 through fasteners, the sliding rails 57 are fixedly arranged on the vertical supports 56 through the fasteners, and the sliding blocks 55 are slidably arranged on the sliding rails 57, so that the stability of the vertical sliding of the supporting transverse plate 52 and the components arranged on the sliding blocks is ensured. The rubbing roller shaft 54 is made of rubber material and has good friction. The vertical adjustment assembly 51 is a turbine screw lifter, a hydraulic cylinder or an electric push rod, and in this embodiment, a turbine screw lifter is selected.

The profiling device 6 is arranged on the transport system 1, in particular the profiling device 6 is mounted on the lateral limiting plate 14 or the transport carriage 100, in this embodiment the profiling device 6 is mounted on the lateral limiting plate 14. The profiling apparatus 6 includes a profiling bracket 60, a connection piece 61 mounted on the profiling bracket 60, and a profiling plate 62 rotatably mounted at one end of the connection piece 61 through a pin shaft. Specifically, two connecting pieces 61 are provided, the connecting pieces 61 include a hinge seat fixedly installed on the top of the profiled plate 62 and a connecting rod installed on the profiled bracket 60, and one end of the connecting rod is hinged to the hinge seat through a pin shaft. A weight may be added to contoured plate 62 during use to adjust the compaction force. In one embodiment, a stopper 63 is mounted on the contoured plate 62, and the stopper 63 can limit the angle at which the contoured plate 62 swings. Specifically, the limiting member 63 is a vertical strut fixedly mounted on the profiled plate 62, and an adjusting bolt is arranged on the top of the limiting member 63 through threads, and the adjusting bolt can adjust the swinging angle of the profiled plate 62.

One end of the contour plate 62 is provided with a serrated material distributing part 64, the serrated material distributing part 64 is arranged in the second hopper 71 and is connected with the sizing device 7, and the serrated material distributing part 64 can block a part of polymer cement mortar, so that the polymer cement mortar on the rock wool core material is uniformly distributed, and the phenomenon that excessive polymer cement mortar is accumulated on the surface of a product to cause overflow of the rear end of the second hopper 71 is avoided. A shade, which is made of a flexible material, is provided between the second hopper 71 and the contoured plate 62. After the glass fiber mesh cloth is wrapped, the two sides of the bottom polymer cement mortar plastering layer are flat and have edges by being matched with the two lateral limiting plates 14 after being pressed by the contour plates 62.

The sizing device 7 is arranged on the conveying system 1, the sizing device 7 comprises an adjustable bracket 70 fixedly arranged on a conveying bracket 100, a second hopper 71 arranged on the adjustable bracket 70, a vibrator 72 arranged in the second hopper 71, a shaping piece 73 arranged on the conveying bracket 100 and a second grouting device 77 arranged above the second hopper 71, shaping holes matched with the appearance of a product are formed in the shaping piece 73, centering plates 74 are obliquely arranged on two sides of the shaping piece 73, and the two centering plates 74 are arranged in a horn shape and are convenient for centering of the product. Vibrator 72 is mounted by brackets to the ground or to a second grouting device 77. The second grouting device 77 adds the polymer cement mortar into the second hopper 71, forms a top polymer cement mortar plastering layer through the interval between the second hopper 71 and the conveying system 1, and performs shaping through the shaping piece 73, and the shaping hole performs secondary shaping on the outer side of the product. The connecting plates 75 are fixedly arranged on the two sides of the back of the second hopper 71 through welding, connecting holes are formed in the connecting plates 75, the connecting holes are long waist-shaped holes, the striker plates 76 are adjustably arranged on the two connecting plates 75 through the connecting holes, and the long waist-shaped connecting holes can facilitate the striker plates 76 to adjust the height positions and adapt to products with different thickness specifications. The dam 76 and the two connecting plates 75 form a via hole adapted to the shape of the product, which enables the product to be initially formed, i.e. the top surface and the two side surfaces are flat and have edges and corners. The adjustable bracket 70 includes a vertical adjusting member and a connecting support plate mounted on the vertical adjusting member, wherein one end of the connecting support plate is fixedly connected with the second hopper 71, the vertical adjusting member is a screw, a hand-operated turbine lifter or an electric push rod, and in this embodiment, the hand-operated turbine lifter is selected.

The cutting device 8 is arranged on the conveying system 1, the cutting device 8 comprises a cutting support 80, a horizontal driving assembly 81 fixedly arranged on the cutting support 80 through a fastener, a cutting assembly 82 arranged on the horizontal driving assembly 81 and a dust falling assembly 83, the horizontal driving assembly 81 drives the cutting assembly 82 to horizontally reciprocate to cut the rock wool composite board, and the dust falling assembly 83 absorbs powder generated by cutting. The cutting support 80 is arranged on the ground between the third conveyor 12 and the fourth conveyor 13. The horizontal driving assembly 81 comprises a horizontal driving motor 810 fixedly installed on the cutting support 80 through a fastener, a power sprocket 811 fixedly installed on the output end of the horizontal driving motor 810, a driven sprocket 812 rotatably installed on the cutting support 80 through a pin shaft, and a chain 813 connecting the power sprocket 811 with the driven sprocket 812, wherein the chain 813 is fixedly connected to the cutting assembly 82, when the horizontal driving motor 810 drives the power sprocket 811 to rotate, the chain 813 drives the cutting assembly 82 to horizontally move, and the horizontal driving assembly 81 can also be an air cylinder, a hydraulic cylinder or an electric push rod.

Cutting assembly 82 includes a mounting bracket 820, a cutting drive motor 821 fixedly mounted to mounting bracket 820 by a fastener, and a cutter disc 822 rotatably mounted to mounting bracket 820 by a pin, cutting drive motor 821 is in power connection with cutter disc 822 by a chain or belt drive assembly, and cutting is performed by rotating cutter disc 822 by cutting drive motor 821. The mounting bracket 820 is slidably mounted on the cutting bracket 80 by a slide rail and slider assembly, and the mounting bracket 820 is fixedly connected with the chain 813. In a preferred embodiment, an air tap is mounted on the mounting bracket 820, and the air tap is used for blowing and dedusting the sliding path (i.e., the sliding rail) of the horizontal driving assembly 81, so as to improve the service life of the rail.

The dust settling assembly 83 includes a dust cover 830 disposed on the cutting support 80 and a dust box 831 disposed below the cutting support 80, and the horizontal driving assembly 81 and the cutting assembly 82 are both disposed in the dust cover 830, thereby settling dust as a whole. The dust box 831 is connected to a dust collector, which absorbs the powder generated by cutting and performs dust fall. During operation, the periphery of the dust cover 831 is shielded by using cloth, so that dust settling capacity is improved.

The conveying system 1 is provided with a conveying device 9, and the conveying device 9 includes a multiple degree of freedom conveying device 90 and a gripping assembly 91 provided on the multiple degree of freedom conveying device 90, and in this embodiment, the multiple degree of freedom conveying device 90 is a six degree of freedom manipulator, although the multiple degree of freedom conveying device 90 may be a gantry, a three degree of freedom manipulator, or other devices capable of realizing conveying operations. The multi-degree-of-freedom carrying device 90 drives the grabbing component 91 to move so as to carry and stack.

The grabbing assembly 90 comprises a main supporting frame 910, supporting frames 911 installed on two sides of the main supporting frame 910, linear driving members 912 installed on the supporting frames 911 in an inclined mode, supporting plates 913 installed on the linear driving members 912 and a plurality of pins 914 fixedly installed on the supporting plates 913, wherein the two rows of pins 914 are arranged in a V shape and move obliquely and linearly to prick rock wool composite boards. In one embodiment, the linear driving member 912 is a cylinder or a hydraulic cylinder, in this embodiment, a cylinder is selected, two cylinders are obliquely arranged on each supporting frame 911, and a mechanical limiting piece is arranged on one side of the piston end of the cylinder to control the expansion and contraction amount of the cylinder.

The two support frames 911 are adjustably mounted on the left and right sides of the main support frame 910 through the connecting rods 915, the mounting interval between the main support frame 910 and the support frames 911 is adjusted through the connecting rods 915, the grabbing of products with different lengths can be adapted, and the two ends of the connecting rods 915 are fixedly connected with the support frames 911 and the main support frame 910 through bolts. A pressing plate 916 is fixedly arranged at the bottom of the supporting frame 911, a through hole matched with the contact pin 914 is arranged on the pressing plate 916, and the contact pin 914 passes through the through hole. Pins 914 are adjustably mounted on support plates 913 by fasteners, with a plurality of pins mounted on each support plate 913 being arranged linearly. During operation, the rock wool composite board is inserted into the two rows of pins 914 in an inclined mode, and as the two rows of pins 914 are inserted into the rock wool composite board in an inclined mode, the rock wool composite board has good grabbing stability, does not need an additional clamping device, and is simple and compact in structure and low in manufacturing cost.

The method comprises the steps of sequentially arranging a bottom pulp feeding device 3, a glass fiber mesh packaging device 4, a two-way net rubbing device 5, a profiling device 6, a pulp feeding device 7, a cutting device 8 and a carrying device 9, paving a glass fiber mesh and a bottom film on a conveying system 1 by the glass fiber mesh feeding device 2, paving a bottom polymer cement mortar plastering layer through the bottom pulp feeding device 3, then manually paving a rock wool core material, packaging two ends of the glass fiber mesh on the top of the rock wool core material by the glass fiber mesh packaging device 4, rubbing the glass fiber mesh in the middle by the two-way net rubbing device 5, carrying out extrusion forming by the profiling device 6, enabling the end part of the bottom polymer cement mortar plastering layer to be flat and have edges and corners, paving a top film on the surface layer of the top polymer cement mortar plastering layer by the pulp feeding device 7, paving the top film by a support and a plastic film reel rotatably arranged on the support, pasting the film on the top polymer cement plastering layer by the support and driving the top polymer cement plastering layer to rotate by the conveying system 1, and finally carrying the top polymer cement plastering layer by the conveying system 8 to achieve automatic continuous paving by the movement of the conveying system 1, carrying the glass fiber mesh plastering layer to a specified length, carrying the cutting device and carrying the cutting device 9 to achieve the specified length, and carrying the specified composite board.

The above embodiments are only a few descriptions of the inventive concept and implementation, and are not limited thereto, and the technical solutions without substantial transformation remain within the scope of protection under the inventive concept.

Claims (10)

1. The utility model provides a rock wool composite sheet makes and production all-in-one, includes transmission system, its characterized in that: the glass fiber mesh feeding device is arranged on one end of the transmission system, lateral limiting plates are arranged on two sides of the transmission system in an adjustable mode, a sizing device, a glass fiber mesh covering device, a two-way mesh rubbing device, a profiling device, a sizing device, a cutting device and a carrying device are sequentially arranged on the transmission system, the glass fiber mesh feeding device lays glass fiber mesh on the transmission system, a bottom polymer cement mortar plastering layer is laid through the sizing device, then a rock wool core material is laid through the sizing device, two ends of the glass fiber mesh are wrapped on the top of the rock wool core material through the glass fiber mesh covering device, the glass fiber mesh is rubbed towards the middle through the two-way mesh rubbing device, extrusion forming is carried out through the profiling device, then a top polymer cement mortar plastering layer is laid through the sizing device, and finally the rock wool composite board is cut into a specified length through the cutting device and carried to a specified position through the carrying device.

2. The rock wool composite board manufacturing and production all-in-one machine of claim 1, wherein: the transmission system comprises a first transmission device, a second transmission device, a third transmission device and a fourth transmission device which are sequentially arranged, wherein the first transmission device, the second transmission device, the third transmission device and the fourth transmission device are respectively composed of a transmission bracket, a transmission shaft arranged on the transmission bracket and a transmission belt arranged on the transmission shaft, and the first transmission device, the second transmission device, the third transmission device and the fourth transmission device are in power connection through a chain transmission assembly; the surface layer of the conveyor belt in the second conveyor is provided with a number of protrusions.

3. The rock wool composite board manufacturing and production all-in-one machine according to claim 1 or 2, wherein: the glass fiber mesh cloth feeding device comprises a feeding bracket, a first rotating shaft and a second rotating shaft which are rotatably arranged on the feeding bracket, wherein a glass fiber mesh cloth scroll is arranged on the first rotating shaft, and a bottom film scroll is arranged on the second rotating shaft; a recoil roller assembly is arranged on the feeding bracket, and one end of the glass fiber mesh cloth and one end of the bottom film pass through the recoil roller assembly to be fed; and a pressing plate is also hinged on the feeding bracket, and one end of the pressing plate is pressed on the glass fiber mesh cloth scroll.

4. The rock wool composite board manufacturing and production all-in-one machine of claim 1, wherein: the sizing device comprises a first hopper and first grouting equipment, wherein the first hopper is adjustably arranged on the transmission system through a first adjusting component, the first grouting equipment is arranged on the first hopper, polymer cement mortar is added into the first hopper by the first grouting equipment, and a bottom polymer cement mortar plastering layer is formed through the interval between the first hopper and the transmission system; the horizontal section of the first hopper is in a trapezoid shape with a large front part and a small rear part.

5. The rock wool composite board manufacturing and production all-in-one machine of claim 1, 2 or 4, wherein: the glass fiber mesh cloth net wrapping device comprises a glass fiber mesh cloth supporting plate arranged on the lateral limiting plate, a net folding and pressing assembly arranged on the transmission system and a layering plate, wherein the glass fiber mesh cloth is upwards opened on the glass fiber mesh cloth supporting plate; the folding net pressing assembly comprises a first gantry bracket, a transverse bracket which is adjustably arranged on the first gantry bracket, a pressing roller which is adjustably arranged on the transverse bracket, an outer folding net roller which is arranged on the first gantry bracket and an inner folding net roller which is arranged on the transverse bracket, wherein a folding net gap is arranged between the outer folding net roller and the inner folding net roller, and two ends of the glass fiber mesh cloth pass through the folding net gap and are vertical or slightly inwards folded; the layering board comprises an upper supporting plate and a lower supporting plate which are vertically layered, and two ends of the glass fiber mesh cloth are respectively positioned on the upper supporting plate and the lower supporting plate.

6. The rock wool composite board manufacturing and production all-in-one machine according to claim 5, wherein: the bidirectional net rubbing device comprises one or more groups of net rubbing components, each net rubbing component comprises a second gantry bracket, a vertical adjusting component arranged on the second gantry bracket, a supporting transverse plate arranged on the vertical adjusting component, a driving mechanism fixedly arranged on the supporting transverse plate and two groups of net rubbing shafts arranged on the driving mechanism, and the driving mechanism drives the two groups of net rubbing shafts to relatively rotate so as to rub and squeeze glass fiber net cloth to the middle.

7. The rock wool composite board manufacturing and production all-in-one machine according to claim 1 or 5, wherein: the profiling device comprises a profiling bracket, a connecting piece arranged on the profiling bracket and a profiling plate rotatably arranged at one end of the connecting piece; one end of the contour plate is provided with a serrated material distributing part which is connected with the sizing and jacking device; the profiled plate is used for profiling the polymer cement mortar plastering layer at the bottom, so that the two sides of the profiled plate are flat and have edges and corners.

8. The rock wool composite board manufacturing and production all-in-one machine of claim 1, 2, 4 or 6, wherein: the sizing device comprises an adjustable bracket, a second hopper arranged on the adjustable bracket, a vibrator arranged in the second hopper, second grouting equipment arranged above the second hopper and a shaping piece arranged on the transmission system; the second grouting equipment is used for adding polymer cement mortar into the second hopper, forming a top polymer cement mortar plastering layer through the interval between the second hopper and the transmission system, and shaping through the shaping piece.

9. The rock wool composite board manufacturing and production all-in-one machine of claim 8, wherein: the cutting device comprises a horizontal driving assembly, a cutting assembly and a dust falling assembly, wherein the cutting assembly is arranged on the cutting support, the cutting assembly is arranged on the horizontal driving assembly, the horizontal driving assembly drives the cutting assembly to horizontally reciprocate to cut the rock wool composite board, and the dust falling assembly absorbs powder generated by cutting.

10. The rock wool composite board manufacturing and production all-in-one machine according to claim 1 or 9, wherein: the handling device comprises a multi-degree-of-freedom handling device and a grabbing component arranged on the multi-degree-of-freedom handling device, wherein the grabbing component comprises a main supporting frame, supporting frames arranged on two sides of the main supporting frame, linear driving members obliquely arranged on the supporting frames, a supporting plate arranged on the linear driving members and a plurality of contact pins arranged on the supporting plate, and the two rows of contact pins are arranged in a V shape and move obliquely and linearly to prick rock wool composite boards; the multi-degree-of-freedom carrying device drives the grabbing component to move to carry out carrying stacking.