CN117405467A - Full-automatic rock test piece manufacturing device - Google Patents
Full-automatic rock test piece manufacturing device Download PDFInfo
- Publication number
- CN117405467A CN117405467A CN202310461278.8A CN202310461278A CN117405467A CN 117405467 A CN117405467 A CN 117405467A CN 202310461278 A CN202310461278 A CN 202310461278A CN 117405467 A CN117405467 A CN 117405467A
- Authority
- CN
- China
- Prior art keywords
- stirring
- motor
- batching
- test piece
- mixing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011435 rock Substances 0.000 title claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 98
- 238000002156 mixing Methods 0.000 claims abstract description 59
- 238000005507 spraying Methods 0.000 claims abstract description 58
- 239000000463 material Substances 0.000 claims abstract description 32
- 210000000078 claw Anatomy 0.000 claims abstract description 12
- 238000003756 stirring Methods 0.000 claims description 121
- 238000005303 weighing Methods 0.000 claims description 22
- 230000001276 controlling effect Effects 0.000 claims description 13
- 238000002360 preparation method Methods 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 8
- 238000013329 compounding Methods 0.000 claims description 6
- 230000000875 corresponding effect Effects 0.000 claims description 2
- 239000004615 ingredient Substances 0.000 description 37
- 239000000945 filler Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000005056 compaction Methods 0.000 description 2
- 238000007605 air drying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
- G01G19/22—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for apportioning materials by weighing prior to mixing them
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/38—Diluting, dispersing or mixing samples
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/38—Diluting, dispersing or mixing samples
- G01N2001/386—Other diluting or mixing processes
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The invention discloses a full-automatic rock test piece manufacturing device, which belongs to the field of rock test piece manufacturing and comprises a device controller, a device table top, a batching motor, a batching bracket, a batching funnel, an electronic scale, a mixing motor, a mixing telescopic bracket, a mixing bowl, a mixing table top [, a mixing bracket, a mixing claw, a water spraying bracket, a water spraying shower head, a water spraying controller, a mixing motor, a hydraulic press, a vibration motor, a rock test piece die, a hydraulic rod, a mixing telescopic rod and a water spraying telescopic rod; when the device is used for manufacturing the rock test piece, the rock test piece can be automatically weighed, evenly mixed, water and stirred according to the set quality of each required material, and compacted, so that the rock test piece is manufactured integrally by fully automatic mixing and manufacturing, the labor intensity is saved, and the rock test piece manufacturing efficiency is improved.
Description
Technical Field
The invention relates to the technical field of rock sample preparation devices, in particular to a full-automatic rock sample preparation device.
Background
The batching of follow test piece when making the rock test piece at present, stirring are all manual preparation to the compaction, and not only inefficiency at the in-process of preparation still very physical demands, the inaccurate and inhomogeneous phenomenon of stirring of ratio still can appear in the in-process of batching and stirring to the artificial preparation rock test piece can be in the micronic dust environment, can cause harm on the health to the rock test piece producer in the past for a long time. Finally, in the process of manually compacting the rock test piece, the problems of insufficient local strength of the test piece, uneven appearance of the test piece and the like are caused by uneven stress of the test piece, and particularly the problems are more serious when rock test pieces are manufactured in a large scale.
Disclosure of Invention
The invention aims to solve the technical problem of providing the rock test piece manufacturing device which can fully automatically finish the preparation of a rock test piece and improve the working efficiency.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a full-automatic rock test piece manufacturing installation, includes the brace table, be provided with weighing device, stirring and water jet equipment, hydraulic means and controller on the brace table, weighing device is used for carrying out weighing processing to the required material of preparation rock test piece, and the material after weighing is given first agitating unit in stirring and the water jet equipment carries out stirring processing for the material for the batching misce bene, the material after the first agitating processing is transmitted to stirring and the water jet equipment in the water jet equipment, and water jet equipment carries out water spraying processing to the material, and the material after the water spraying processing is transmitted to stirring and another agitating unit department of water jet equipment, and this agitating unit is used for stirring the material after the water spraying processing, and the material after stirring again is transmitted to hydraulic means, hydraulic means is used for compressing processing to above-mentioned material, accomplishes the preparation of accomplishing the rock test piece, the controller is used for controlling weighing device, stirring and water jet equipment and hydraulic means carry out corresponding action.
The further technical proposal is that: the weighing device comprises a batching motor, a batching support, a batching funnel and an electronic scale, wherein the batching motor is located on one side of the supporting table, the batching support is connected to the power output end of the batching motor, a plurality of batching funnels are arranged on the batching support at intervals, the electronic scale is arranged on the lower side of the batching support, the batching funnels can move to the upper side of the electronic scale under the driving of the batching motor, and the electronic scale is used for weighing materials.
The further technical proposal is that: the stirring and water spraying device comprises a mixing motor, a power output end of the mixing motor is connected with a mixing telescopic bracket, each branch of the mixing telescopic bracket is provided with a stirring bowl, and the stirring bowl can move to the upper part of the electronic scale under the driving of the mixing motor; two agitating unit are located by the flexible support of compounding, be provided with a water jet equipment between two agitating unit, the stirring bowl is in under the drive of compounding motor can move agitating unit and water jet equipment's below carries out stirring processing and water spray processing to the material in the stirring bowl respectively.
The further technical proposal is that: the stirring device comprises a stirring telescopic rod, two stirring brackets are arranged on the stirring telescopic rod, a stirring motor is arranged on the stirring bracket at the upper side, a stirring claw is arranged on the stirring motor, the stirring motor is used for driving the stirring claw to stir materials in a stirring bowl, and a stirring controller is used for controlling the stirring motor and the stirring telescopic rod to act.
The further technical proposal is that: the water spraying device comprises a water spraying telescopic rod, a water spraying support is arranged on the water spraying telescopic rod, a water spraying shower head is fixed on the water spraying support, and a water spraying controller is used for controlling the water spraying telescopic rod and the water spraying shower head to act.
The further technical proposal is that: the hydraulic device comprises a hydraulic motor, a power output end of the hydraulic motor is connected with a hydraulic machine, a hydraulic rod of the hydraulic machine is located above a rock test piece die, a vibration motor is arranged on the outer side of the rock test piece die, and the rock test piece die is fixed with the supporting table.
The beneficial effects of adopting above-mentioned technical scheme to produce lie in: the device can provide a workbench for simultaneously completing the weighing, mixing, quantitative water spraying, stirring and compacting of the ingredients of the rock test piece; the motor is used for controlling the rotation of the support, so that the timing and fixed-angle rotation of the support can be realized, the purposes that ingredients accurately reach the automatic weighing of each workbench, the ingredients are uniformly stirred, water is sprayed quantitatively, the ingredients are automatically stirred and compacted are achieved, and the ingredients and manufacturing efficiency of the rock test piece are greatly improved.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic view of an apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic view of a stirring device in an embodiment of the present invention;
FIG. 3 is a schematic view of a water spraying device in the apparatus according to the embodiment of the present invention;
FIG. 4 is a schematic view of the structure of a hydraulic device in the device according to the embodiment of the invention;
FIG. 5 is a schematic view of a rock specimen mold in an apparatus according to an embodiment of the present invention;
wherein: 1. a controller; 2. a support table; 3. a batching motor; 4. a batching bracket; 5. a dispensing hopper; 6. an electronic scale; 7. a mixing motor; 8. a material mixing telescopic bracket; 9. a stirring bowl; 10. a material mixing table top; 11. a stirring bracket; 12. stirring claws; 13. a water spraying bracket; 14. spraying water onto the shower head; 15. a water spray controller; 16. a stirring motor; 17. a hydraulic motor; 18. a hydraulic press; 19. a vibration motor; 20. rock test piece mould; 21. a hydraulic rod; 22. a stirring telescopic rod; 23. a water spraying telescopic rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present invention is not limited to the specific embodiments disclosed below.
As shown in fig. 1 to 5, the embodiment of the invention discloses a full-automatic batching and rock specimen manufacturing device, which comprises a controller 1, a supporting table 2, a batching motor 3, a batching bracket 4, a batching funnel 5, an electronic scale 6, a mixing motor 7, a mixing telescopic bracket 8, a stirring bowl 9, a mixing table top 10, a stirring bracket 11, a stirring claw 12, a water spraying bracket 13, a water spraying shower 14, a water spraying controller 15, a stirring motor 16, a hydraulic motor 17, a hydraulic press 18, a vibration motor 19, a rock specimen mold 20, a hydraulic rod 21, a stirring telescopic rod 22 and a water spraying telescopic rod 23.
The controller 1 is arranged at one corner of the supporting table 2 and used for controlling batching and manufacturing rock test pieces, the batching motor 3 is arranged on the supporting table 2, the batching bracket 4 is arranged on the batching motor 3, four batching funnels 5 are arranged on the batching bracket 4, and the batching funnels can rotate to different positions under the driving of the batching motor 3 and the batching bracket 4; the mixing motor 7 is arranged on the supporting table 2, the mixing telescopic brackets 8 are arranged on the mixing motor 7, the four mixing telescopic brackets 8 can be respectively provided with a mixing bowl 9, a mixing table top 10 is arranged on each mixing table, and the mixing bracket 11 and the water spraying bracket 13 are arranged on the supporting table 2; the stirring bracket 11, the stirring motor 16 and the stirring claw 12 are matched to uniformly stir ingredients; water can be added into the ingredients by matching the water spraying bracket 13, the water spraying controller 15 and the water spraying shower 14;
the stirred ingredients can be poured into a rock test piece mould 20 through a mixing telescopic bracket 8, the poured ingredients are vibrated and leveled by a vibration motor 19, and the ingredients are compacted to manufacture a rock test piece under the cooperation of a hydraulic motor 17 and a hydraulic press 18; the batching weighing workbench, the mixing workbench, the water spraying workbench and the stirring workbench of the full-automatic batching and rock test piece manufacturing device are arranged clockwise by taking the rotating shaft of the mixing motor 7 as the circle center, and the batching weighing workbench is positioned right below the batching funnel 5; the hydraulic workbench of the full-automatic batching and rock test piece manufacturing device is on the same straight line with the stirring workbench along the mixing telescopic bracket 8; the electronic scale 6 is positioned on the batching weighing workbench and is used for controlling the quality of the scattered and discharged materials of the batching funnel 5.
Further, as shown in fig. 1, the weighing device comprises a batching motor 3, a batching support 4, a batching funnel 5 and an electronic scale 6, wherein the batching motor 3 is located on one side of the supporting table 2, the batching support 4 is connected to the power output end of the batching motor 3, a plurality of batching funnels 5 are arranged on the batching support 4 at intervals, the electronic scale 6 is arranged on the lower side of the batching support 4, and the batching funnels 5 can move to the upper side of the electronic scale 6 under the driving of the batching motor 3, and the electronic scale 6 is used for weighing materials.
Further, as shown in fig. 1, the stirring and water spraying device comprises a mixing motor 7, a power output end of the mixing motor 7 is connected with a mixing telescopic bracket 8, each branch of the mixing telescopic bracket 8 is provided with a stirring bowl 9, and the stirring bowl 9 can move to the upper part of the electronic scale 6 under the driving of the mixing motor 7; two agitating unit are located by compounding telescopic bracket 8, be provided with a water jet equipment between two agitating unit, stirring bowl 9 can move to agitating unit and water jet equipment's below under the drive of compounding motor 7, agitating unit and water jet equipment carry out stirring processing and water spray processing to the material in the stirring bowl respectively.
Further, as shown in fig. 2, the stirring device includes a stirring telescopic rod 22, two stirring brackets 11 are provided on the stirring telescopic rod 22, a stirring motor 16 is provided on the stirring bracket 11 located at the upper side, a stirring claw 12 is provided on the stirring motor 16, the stirring motor 16 is used for driving the stirring claw 12 to stir the material in the stirring bowl 9, and a stirring controller is used for controlling the stirring motor 16 and the stirring telescopic rod 22 to act.
Further, as shown in fig. 3, the water spraying device includes a water spraying telescopic rod 23, a water spraying bracket 13 is disposed on the water spraying telescopic rod 23, a water spraying shower 14 is fixed on the water spraying bracket 13, and a water spraying controller 15 is used for controlling the water spraying telescopic rod 23 and the water spraying shower 14 to act.
Further, as shown in fig. 4-5, the hydraulic device includes a hydraulic motor 17, a power output end of the hydraulic motor 17 is connected with a hydraulic press 18, a hydraulic rod 21 of the hydraulic press 18 is located above a rock test piece mold 20, a vibration motor 19 is disposed on an outer side of the rock test piece mold 20, and the rock test piece mold 20 is fixed with the support table 2.
The following takes a rock test piece manufacturing process as an example, and the specific working process of the invention is given:
firstly, adding ingredients required for manufacturing a rock test piece into an ingredient funnel 5, adding water required for mixing the ingredients into a water spraying controller, and setting the quality of each required ingredient and water in the controller 1. Starting a start button of the controller 1, starting an ingredient motor 3 to work, controlling the ingredient bracket 4 to rotate, rotating an ingredient funnel 5 to an ingredient workbench, scattering ingredients into a stirring bowl 9 of the ingredient workbench, controlling the mass of the ingredients scattered by the ingredient funnel by the electronic scale 6, when the mass of the first ingredient scattered reaches the set mass of the controller 1, operating the ingredient motor 3 again, rotating the ingredient funnel 5 with the next ingredient to the ingredient workbench, performing the material scattering operation again, and weighing after all ingredients are scattered;
the mixing motor 7 starts to work to control the mixing telescopic bracket 8 to rotate 90 degrees anticlockwise, the mixing bowl 9 is rotated to the mixing workbench, the controller 1 controls the mixing telescopic rod 22 to enable the mixing bracket 11 to reach a proper height, and at the moment, the mixing motor 16 is started and matched with the mixing claw 12 to uniformly mix different ingredients of the mixing bowl 9 of the mixing workbench; after the ingredients are uniformly mixed, the controller 1 firstly controls the stirring telescopic rod 22 to rise, then controls the mixing motor 7 to rotate the mixing telescopic bracket 8 anticlockwise by 90 degrees, and rotates the stirring bowl 9 to the water spraying workbench, the controller 1 controls the water spraying telescopic rod 23 to enable the water spraying bracket 13 to reach a proper height, and at the moment, the water spraying controller 15 starts to spray water from the water spraying shower 14 according to the water quantity set by the controller 1 and adds the water into the stirring bowl 9;
after the water is added, the controller 1 controls the water spraying telescopic rod 23 to rise, then controls the mixing motor 7 to rotate the mixing telescopic bracket 8 anticlockwise by 90 degrees, and rotates the stirring bowl 9 to the stirring workbench, the controller 1 controls the stirring telescopic rod 22 to enable the stirring bracket 11 to reach a proper height, at the moment, the stirring motor 16 is started and matched with the stirring claw 12 to stir the ingredients after the water is added to the stirring bowl 9 of the stirring workbench again, and the ingredients and the water are fully stirred; after the rock test piece ingredients are manufactured, the controller 1 controls the length of the stirring telescopic rod 22 for the first time, the stirring bowl 9 is conveyed to the position above the rock test piece die 20 of the hydraulic workbench, the ingredients are scattered into the rock test piece die 20 for the first time, the controller 1 controls the stirring telescopic rod 22 to retract for the first time, and the vibration motor 19 is controlled for the first time to vibrate the filled ingredients to be level;
after the filler is leveled, the hydraulic motor 17 starts to work to enable the hydraulic rod 21 to downwards compact the filler in the rock test piece mould 20, after the first compaction is finished, the hydraulic rod 21 is retracted, the controller 1 controls the length of the stirring telescopic rod 22 to convey the stirring bowl 9 to the position above the rock test piece mould 20 of the hydraulic workbench for the second time, the ingredients are scattered into the rock test piece mould 20 for the second time, the controller 1 controls the stirring telescopic rod 22 to retract for the second time, and the controller 1 controls the vibration motor 19 to vibrate the filled ingredients to be leveled for the second time; after the filler is leveled, the hydraulic motor 17 starts to work so that the hydraulic rod 21 compacts the filler in the rock test piece mould 20 downwards; repeating the steps until the rock test piece is manufactured for the fourth time, taking the rock test piece mould 20 off the hydraulic workbench after the manufacturing is completed, and opening the rock test piece mould 20 after a period of air drying to obtain a rock test piece, and replacing the rock test piece mould 20 with a new rock test piece mould 20 until the hydraulic workbench can repeatedly prepare a large number of rock test pieces.
Claims (8)
1. A full-automatic rock test piece manufacturing device, its characterized in that: including brace table (2), be provided with weighing device, stirring and water jet equipment, hydraulic means and controller (1) on brace table (2), weighing device is used for carrying out weighing treatment to the required material of preparation rock test piece, and the material after weighing is given one agitating unit in stirring and water jet equipment carries out stirring treatment for the material for the batching misce bene, the material after stirring treatment for the first time is transmitted to stirring and water jet equipment in the water jet equipment, and water jet equipment carries out water spray treatment to the material, and the material after water spray treatment is transmitted to stirring and another agitating unit department of water jet equipment, and this agitating unit is used for stirring the material after water spray treatment, and the material after stirring again is transmitted to hydraulic means, hydraulic means is used for compressing treatment to above-mentioned material, accomplishes the preparation of accomplishing the rock test piece, controller (1) are used for controlling weighing device, stirring and water jet equipment and hydraulic means carry out corresponding action.
2. The fully automated rock specimen making apparatus of claim 1, wherein: the weighing device comprises a batching motor (3), a batching support (4), a batching funnel (5) and an electronic scale (6), wherein the batching motor (3) is located on one side of a supporting table (2), the batching support (4) is connected to a power output end of the batching motor (3), a plurality of batching funnels (5) are arranged on the batching support (4) at intervals, an electronic scale (6) is arranged on the downside of the batching support (4), and the batching funnels (5) can move to the upper side of the electronic scale (6) under the driving of the batching motor (3), and the electronic scale (6) is used for weighing materials.
3. The fully automated rock specimen making apparatus of claim 2, wherein: the four proportioning hoppers (5) are fixed on the proportioning bracket (4) at equal intervals in a circumferential shape.
4. The fully automated rock specimen making apparatus of claim 2, wherein: the stirring and water spraying device comprises a mixing motor (7), a power output end of the mixing motor (7) is connected with a mixing telescopic bracket (8), each branch of the mixing telescopic bracket (8) is provided with a stirring bowl (9), and the stirring bowl (9) can move to the upper part of the electronic scale (6) under the driving of the mixing motor (7); two agitating unit are located by compounding telescopic bracket (8), be provided with a water jet equipment between two agitating unit, stirring bowl (9) are in can move under the drive of compounding motor (7) agitating unit and water jet equipment's below, agitating unit and water jet equipment carry out stirring processing and water spray processing to the material in the stirring bowl respectively.
5. The fully automated rock specimen making apparatus of claim 4, wherein: the stirring device comprises a stirring telescopic rod (22), two stirring brackets (11) are arranged on the stirring telescopic rod (22), a stirring motor (16) is arranged on the stirring bracket (11) positioned on the upper side, a stirring claw (12) is arranged on the stirring motor (16), the stirring motor (16) is used for driving the stirring claw (12) to stir materials in a stirring bowl (9), and a stirring controller is used for controlling the stirring motor (16) and the stirring telescopic rod (22) to act.
6. The fully automated rock specimen making apparatus of claim 4, wherein: the water spraying device comprises a water spraying telescopic rod (23), a water spraying support (13) is arranged on the water spraying telescopic rod (23), a water spraying shower head (14) is fixed on the water spraying support (13), and a water spraying controller (15) is used for controlling the water spraying telescopic rod (23) and the water spraying shower head (14) to act.
7. The fully automated rock specimen making apparatus of claim 4, wherein: the stirring bowls (9) are arranged on the mixing telescopic supports (8) at equal intervals in a circumferential shape.
8. The fully automated rock specimen making apparatus of claim 1, wherein: the hydraulic device comprises a hydraulic motor (17), a power output end of the hydraulic motor (17) is connected with a hydraulic machine (18), a hydraulic rod (21) of the hydraulic machine (18) is located above a rock test piece die (20), a vibration motor (19) is arranged on the outer side of the rock test piece die (20), and the rock test piece die (20) is fixed with the supporting table (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310461278.8A CN117405467A (en) | 2023-04-26 | 2023-04-26 | Full-automatic rock test piece manufacturing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310461278.8A CN117405467A (en) | 2023-04-26 | 2023-04-26 | Full-automatic rock test piece manufacturing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117405467A true CN117405467A (en) | 2024-01-16 |
Family
ID=89491455
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310461278.8A Pending CN117405467A (en) | 2023-04-26 | 2023-04-26 | Full-automatic rock test piece manufacturing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117405467A (en) |
-
2023
- 2023-04-26 CN CN202310461278.8A patent/CN117405467A/en active Pending
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