CN117401440A - Transfer machine for crystals - Google Patents
Transfer machine for crystals Download PDFInfo
- Publication number
- CN117401440A CN117401440A CN202311717788.3A CN202311717788A CN117401440A CN 117401440 A CN117401440 A CN 117401440A CN 202311717788 A CN202311717788 A CN 202311717788A CN 117401440 A CN117401440 A CN 117401440A
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- China
- Prior art keywords
- plate
- crystals
- tray
- frame
- taking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000013078 crystal Substances 0.000 title claims abstract description 132
- 238000012546 transfer Methods 0.000 title claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 141
- 238000007599 discharging Methods 0.000 claims abstract description 49
- 238000000429 assembly Methods 0.000 claims abstract description 11
- 230000000712 assembly Effects 0.000 claims abstract description 11
- 238000001514 detection method Methods 0.000 claims description 44
- 238000011084 recovery Methods 0.000 claims description 31
- 238000003860 storage Methods 0.000 claims description 17
- 230000008859 change Effects 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000010924 continuous production Methods 0.000 abstract description 2
- 239000013307 optical fiber Substances 0.000 description 8
- 238000003825 pressing Methods 0.000 description 7
- 230000002950 deficient Effects 0.000 description 3
- 238000010606 normalization Methods 0.000 description 3
- 238000002407 reforming Methods 0.000 description 3
- 238000012937 correction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/915—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rotary movements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/917—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/918—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
Abstract
The invention relates to the technical field of crystal production, in particular to a transfer machine for crystals, which comprises: a frame; the hopper discharging mechanism is arranged on the frame and used for supplying crystals; the basket lifting mechanism comprises a plurality of discharging plates, and crystals are placed on the discharging plates; the material tray taking and placing mechanism is used for taking and placing the material plate; the indexing disc mechanism corresponds to the hopper discharging mechanism and the charging disc taking and placing mechanism and comprises an indexing disc which is arranged on the frame and can be adjusted in a rotating way and a plurality of suction nozzle assemblies which are arranged on the indexing disc and are adjustable in height, and the suction nozzle assemblies are used for sucking crystals; and the correcting mechanism is arranged on the frame and corresponds to the suction nozzle assembly and is used for adjusting the position of the crystal. The invention provides a transfer machine for crystals, which can be used for continuous production, and improves the production efficiency and the service life of the transfer machine.
Description
Technical Field
The invention relates to the technical field of crystal production, in particular to a transfer machine for crystals.
Background
The existing transfer equipment mainly adopts linear transfer, and the efficiency of the equipment is not high when the equipment is carried back and forth due to overlong linear travel, and the machine table of the transfer machine becomes unstable due to frequent start and stop of a transfer shaft, so that the service life of the equipment is seriously influenced.
Disclosure of Invention
The present invention is directed to solving at least one of the technical problems existing in the related art. Therefore, the invention provides the transfer machine for the crystals, so that the transfer machine can carry out continuous production, and the production efficiency and the service life of the transfer machine are improved.
The invention provides a transfer machine for crystals, comprising:
a frame;
the hopper discharging mechanism is arranged on the frame and used for supplying crystals;
the basket mechanism comprises a plurality of discharging plates, and crystals are arranged on the discharging plates;
the tray taking and placing mechanism is used for taking and placing the discharging plate;
the indexing disc mechanism corresponds to the hopper discharging mechanism and the charging disc taking and placing mechanism, and comprises an indexing disc which is installed on the frame and can be adjusted in a rotating mode and a plurality of suction nozzle assemblies which are installed on the indexing disc and are adjustable in height, and the suction nozzle assemblies are used for sucking crystals;
and the resetting mechanism is arranged on the frame and corresponds to the suction nozzle assembly, and is used for adjusting the position of the crystal.
The invention further improves a transfer machine for crystals, which is characterized in that the basket lifting mechanism comprises:
the first driving motor is arranged on the rack and is provided with a rotating shaft which extends along the vertical direction and has adjustable height;
the basket is arranged at the top of the rotating shaft, an outlet is formed in one side face of the basket, a detection hole is formed in the other side face of the basket along the height direction, a plurality of placing grooves are formed in the inner side wall of the basket at intervals along the height direction, and the discharging plates are arranged in the placing grooves in a sliding mode;
the vertical rod is arranged on the frame and corresponds to the basket, a first sensor is arranged on the vertical rod in a sliding mode, the first sensor corresponds to the detection hole, the first sensor is connected with the first driving motor, and the first sensor is connected with the charging tray taking and placing mechanism.
The invention further improves a transfer machine for crystals, which is characterized in that the tray taking and placing mechanism comprises:
a first mount fixed to the frame and corresponding to the basket mechanism, the first mount extending in a first direction;
the first sliding plate is arranged at the top of the first mounting seat in a sliding manner along the first direction;
the second installation seat is fixed on the top of the first sliding plate and extends along a second direction, the second direction is perpendicular to the first direction, and the second direction is parallel to the extending direction of the placing groove;
the second sliding plate is arranged on the second mounting seat in a sliding manner along a second direction;
the tray taking assembly is arranged on the second sliding plate and used for taking and placing the discharging plate.
The invention further improves a transfer machine for crystals, which comprises:
a tray taking bottom plate fixed on the top surface of the second sliding plate;
the tray taking positioning plate is fixed at the top of the tray taking bottom plate and is provided with holes;
a support plate secured to a side of the second mount proximate the rim;
two support rods fixed on the support plate along the second direction and positioned below the tray taking and positioning plate;
a plurality of cylinders which are fixed on the tray taking bottom plate and have adjustable heights;
the tray taking support plates are fixed at the top ends of the cylinders and correspond to the holes;
the first tray hooking pin is arranged at the top of the tray taking supporting plate and connected with the air cylinder, is positioned at the side part of the tray taking positioning plate, which is close to the supporting plate, and is used for connecting the discharging plate;
the second tray hooking pin is arranged at the top of the tray taking supporting plate and connected with the air cylinder, is positioned in the hole and is used for being connected with the discharging plate.
The invention further improves the transfer machine for crystals, wherein the indexing disc mechanism comprises a second driving motor fixed on the frame and a first air pressure component arranged on the frame, the indexing disc is connected with the second driving motor in a driving way, and the suction nozzle component is connected with the first air pressure component;
the suction nozzle assembly includes:
the suction nozzle supporting unit is fixed on the index plate and provided with a mounting hole extending along the height direction;
the gas path pipeline is inserted into the mounting hole;
the mouth is arranged at the bottom end of the gas path pipeline and is used for sucking crystals;
the head is connected to the top end of the gas path pipeline and is connected to the first air pressure assembly.
The invention further improves the transfer machine for crystals, which comprises a pressing mechanism fixed on the frame at intervals, wherein the pressing mechanism corresponds to the tray taking and placing mechanism, the correcting mechanism and the hopper discharging mechanism;
the pushing mechanism comprises a third driving motor fixed on the frame and a first guide plate in driving connection with the third driving motor;
the second guide plate is arranged on the first guide plate in a sliding manner along the height direction;
the lower pressure head is arranged on the second guide plate and driven by the third driving motor to drive the first guide plate and the second guide plate to move downwards, so that the lower pressure head is driven to move downwards, and the lower pressure head presses the suction nozzle assembly downwards.
The transfer machine for crystals is further improved in that the transfer machine for crystals further comprises a first detection mechanism and/or a second detection mechanism which are fixed on the frame;
the first detection mechanism is positioned below the suction nozzle assembly and is used for detecting the position of the crystal;
the second detection mechanism is located at the tops of the tray picking and placing mechanism and the basket mechanism and is used for detecting whether crystals are qualified or not.
The invention further improves a transfer machine for crystals, which is characterized in that the righting mechanism comprises:
a righting support unit mounted to the frame;
the crystal can be placed on the correcting and carrying platform, and the suction nozzle assembly corresponds to the correcting and carrying platform;
a plurality of clamping jaws connected to the righting bearing platform;
the fourth driving motor is arranged on the correcting supporting unit, the correcting receiving platform is in driving connection with the fourth driving motor, and the correcting receiving platform is driven to rotate by the fourth driving motor so as to change the position of crystals;
and the fifth driving motor is arranged on the righting supporting unit, the clamping jaw is connected with the fifth driving motor in a driving way, and the clamping jaw is driven to rotate by the fifth driving motor, so that the clamping jaw clamps crystals placed on the righting supporting platform.
The invention further improves a transfer machine for crystals, which is characterized in that the hopper discharging mechanism comprises:
a hopper supporting unit which is installed on the frame and has adjustable height;
the storage box is arranged at the top of the hopper supporting unit, and a discharge hole is formed in the side part of the storage box;
the suction nozzle assembly is arranged on the side part of the storage box and corresponds to the discharge plate;
and the second air pressure component is arranged on the rack and connected with the storage box.
The transfer machine for crystals is further improved in that the transfer machine for crystals also comprises a recovery mechanism arranged on the frame and used for recovering unqualified crystals;
the recovery mechanism includes:
a recovery base fixed to the frame;
a recovery box mounted to the recovery base;
and the guide cylinder is arranged on the recovery base and positioned at the top of the recovery box.
According to the transfer machine for crystals, the hopper discharging mechanism, the basket mechanism, the material disc taking and placing mechanism and the correcting mechanism are circularly divided, and further, the circular dividing disc mechanism is arranged in the middle of the hopper discharging mechanism, the basket mechanism, the material disc taking and placing mechanism and the correcting mechanism, so that crystals can be conveniently transferred, a series of detection and position adjustment can be performed in the transfer process of the crystals, the subsequent treatment of the crystals is facilitated, and the production efficiency of the crystals is improved.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
In order to more clearly illustrate the invention or the technical solutions of the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the invention, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a perspective view of a transfer machine for crystals of the present invention.
Fig. 2 is a top view of the transfer machine for crystals of the present invention.
FIG. 3 is a schematic view of a hopper discharge mechanism in the transfer machine for crystals of the present invention.
Fig. 4 is a schematic view of an indexing disk mechanism for use in the crystal transfer machine of the present invention.
Fig. 5 is a schematic view of a pressing mechanism in the transfer machine for crystals of the present invention.
FIG. 6 is a schematic diagram of a normalization mechanism in the transfer machine for crystals of the present invention.
Fig. 7 is an enlarged schematic view of the portion a in fig. 6.
FIG. 8 is a schematic view of a basket mechanism in the transfer machine for crystals of the present invention.
Fig. 9 is a schematic view of a tray pick-and-place mechanism in the transfer machine for crystals according to the present invention.
Fig. 10 is an enlarged schematic view of the tray picking assembly of the transfer machine for crystals of the present invention, wherein the support bars and support plates are omitted.
FIG. 11 is a schematic view of a first detection mechanism in the transfer machine for crystals of the present invention.
FIG. 12 is a schematic view of a second detection mechanism in the transfer machine for crystals of the present invention.
FIG. 13 is a schematic view of a recovery mechanism in a transfer machine for crystals of the present invention.
Reference numerals:
1. a frame; 11. a chassis base; 12. a frame support plate;
2. a hopper discharging mechanism; 21. a hopper control unit; 22. a hopper support unit; 23. a storage box; 24. a discharge plate; 25. a second pneumatic assembly;
3. an indexing disc mechanism; 31. a second driving motor; 32. an index plate; 33. a first pneumatic assembly; 331. an air pressure meter; 34. a suction nozzle assembly;
4. a pressing mechanism; 41. a mounting plate; 42. a third driving motor; 421. rotating the cam; 43. a first guide plate; 431. rotating the guide post; 44. a second guide plate; 45. a buffer assembly; 46. a lower pressure head;
5. a righting mechanism; 51. a fourth driving motor; 511. a driving wheel; 512. driven wheel; 52. a fifth driving motor; 521. a driven plate; 522. a driven rod; 53. a restoring support unit; 54. a rotating shaft; 55. a clamping jaw; 56. a connecting seat; 57. a return receiving platform; 58. a first optical fiber; 59. a second optical fiber;
6. a first detection mechanism; 61. a first detection support unit; 62. a first detection camera; 63. a first light source;
7. a basket lifting mechanism; 71. a first driving motor; 72. a screw rod; 73. basket stay bar; 74. a basket; 741. a placement groove; 742. a detection hole; 75. a discharging plate; 76. a vertical rod; 77. a first sensor; 78. basket supporting plates; 79. a top brace rod;
8. a tray taking and placing mechanism; 81. a first mount; 82. a first sliding plate; 83. a second mounting base; 84. a second sliding plate; 85. a take-off assembly; 851. a support plate; 852. a support rod; 853. taking a tray bottom plate; 854. taking a disc positioning plate; 855. taking a tray supporting plate; 856. a cylinder; 857. a first hook plate pin; 858. a second hook plate pin; 859. a pickup sensor;
9. a second detection mechanism; 91. a second detection support unit; 92. a second detection camera; 93. a second light source;
10. a recovery mechanism; 1001. recovering the base; 1002. recovering the sensor; 1003. a guide cylinder; 1004. and (5) recovering the box.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention. The following examples are illustrative of the invention but are not intended to limit the scope of the invention.
A transfer machine for crystals of the present invention is described below with reference to fig. 1 and 2, including:
a frame 1;
the hopper discharging mechanism 2 is arranged on the frame 1 and used for supplying crystals;
the basket mechanism 7, the basket mechanism 7 comprises a plurality of discharging plates 75, and crystals are placed on the discharging plates 75;
the tray taking and placing mechanism 8, the tray taking and placing mechanism 8 is used for taking and placing the material plate 75;
the indexing disc mechanism 3, the indexing disc mechanism 3 corresponds to the hopper discharging mechanism 2 and the charging disc taking and placing mechanism 8, the indexing disc mechanism 3 comprises an indexing disc 32 which is installed on the frame 1 and can be adjusted in a rotating way, and a plurality of suction nozzle assemblies 34 which are installed on the indexing disc 32 and are adjustable in height, and the suction nozzle assemblies 34 are used for sucking crystals;
and the correcting mechanism 5 is arranged on the frame and corresponds to the suction nozzle assembly 34, and is used for adjusting the position of the crystal.
In a preferred embodiment of the present invention for a crystal transfer machine, as shown in fig. 8, the basket mechanism 7 comprises:
a first driving motor 71 mounted to the frame, the first driving motor 71 having a rotation shaft extending in a vertical direction and having an adjustable height;
the basket 74 is arranged at the top of the rotating shaft, one side surface of the basket 74 is provided with an outlet, the other side surface of the basket 74 is provided with a detection hole 742 along the height direction, the inner side wall of the basket 74 is provided with a plurality of placing grooves 741 at intervals along the height direction, and the placing plates 75 are arranged in the placing grooves 741 in a sliding manner;
the vertical rod 76 which is vertically arranged on the frame and corresponds to the basket 74, the vertical rod 76 is provided with a first sensor 77 in a sliding manner, the first sensor 77 corresponds to the detection hole 742, the first sensor 77 is connected with the first driving motor 71, the first sensor 77 is connected with the tray taking and placing mechanism 8, the first driving motor 71 is driven to change the height of the basket 74 by moving the first sensor 77 to the position corresponding to the tray taking and placing mechanism 8 along the vertical rod 76, and accordingly the placing groove 741 corresponding to the first sensor 77 is changed, so that the first sensor 77 can detect whether the tray 75 at the corresponding placing groove 741 holds crystals and whether the tray 75 is placed or not, whether the tray 75 on the corresponding placing groove 741 can be placed back to the corresponding placing groove 741 is judged, or whether the tray taking and placing mechanism 8 is driven to take out the empty tray 75 is facilitated.
Specifically, as shown in fig. 8, the top of the rotation shaft is provided with a screw rod 72, the rotation shaft is connected with the screw rod 72 through a coupling, a jacking nut is screwed on the screw rod 72, a jacking rod 79 is further provided between the top of the first driving motor 71 and the frame bottom plate 11, the jacking rod 79 and the screw rod 72 are correspondingly provided, a basket supporting plate 78 is sleeved on the jacking rod 79, the jacking nut and the basket supporting plate 78 are fixedly connected through screws, a plurality of basket supporting rods 73 are provided on the basket supporting plate 78, a guide hole is provided on the frame bottom plate 11 corresponding to the basket supporting rod 73, the basket supporting rod 73 penetrates through the corresponding guide hole, the basket supporting rod 74 is fixed on the top end of the basket supporting rod 73, the first driving motor 71 drives the rotation shaft to rotate in the forward direction, so as to drive the screw rod 72 to move upwards, so as to push the jacking nut upwards, and drive the basket supporting rod 73 to move upwards, so as to drive the basket supporting rod 74 to lift, thereby change the position of a corresponding placement groove 741 corresponding to the first sensor 77, and drive the basket supporting rod 74 to rotate in the reverse direction, and drive the basket supporting rod 74 to move downwards, so as to drive the basket supporting rod 72 to move downwards.
Specifically, the top end of the basket supporting rod 73 can be fixedly connected with a basket placing plate, the basket 74 is placed on the basket placing plate, after crystals are placed on the placing plates 75 in the basket 74, workers can replace the basket 74 with the empty placing plates 75, and the shipping efficiency of the crystals is improved.
Preferably, a handle is provided on top of the rim 74 to facilitate lifting of the rim 74 by a worker.
Further, as shown in fig. 9 and 10, the tray pick-and-place mechanism 8 includes:
a first mount 81 fixed to the frame and corresponding to the basket mechanism 7, the first mount 81 extending in a first direction;
a first sliding plate 82 slidably provided on the top of the first mount 81 in a first direction;
a second mounting seat 83 fixed to the top of the first sliding plate 82 and extending in a second direction perpendicular to the first direction, the second direction being parallel to the extending direction of the placement groove 741;
a second sliding plate 84 slidably disposed along the second direction on the second mounting seat 83;
the tray taking assembly 85 is mounted on the second sliding plate 84, the tray taking assembly 85 is used for taking and placing the tray 75, the first sliding plate 82 slides along the first direction and the second sliding plate 84 slides along the second direction, so that the positions of the tray taking assembly 85 corresponding to the discharging plate 24 and the suction nozzle assembly 34 are changed, and the tray taking assembly 85 is convenient for taking and placing the tray 75 and placing the crystals by the suction nozzle assembly 34.
Specifically, as shown in fig. 9 and 10, the tray taking assembly 85 includes:
a tray-taking bottom plate 853 fixed to the top surface of the second slide plate 84;
a tray-taking positioning plate 854 fixed to the top of the tray-taking bottom plate 853, the tray-taking positioning plate 854 being provided with a hole corresponding to a position on the discharging plate 75 where the crystal is to be placed;
a support plate 851 secured to a side of the second mount 83 adjacent the rim 74;
the two support rods 852 fixed to the support plate 851 in the second direction and located below the tray-taking and positioning plate 854, the distance between the two support rods 852 is smaller than the width of the discharging plate 75, so that the discharging plate 75 can be stably placed on the two support rods 852;
a plurality of air cylinders 856 fixed to the tray-taking bottom plate 853 and having an adjustable height;
the tray taking support plates 855 fixed on the top ends of the cylinders 856 and corresponding to the holes extend through the cylinders 856 to lift the tray taking support plates 855 upwards, so that the tray taking support plates 855 push the tray discharging plates 75 to ascend, and the tray discharging plates 75 are clamped between the tray taking support plates 855 and the tray taking positioning plates 854;
the first tray pin 857 is arranged on the top of the tray taking support plate 855 and connected to the air cylinder 856, the first tray pin 857 is positioned on the side part of the tray taking positioning plate 854, which is close to the support plate 851, and the first tray pin 857 is used for connecting the first tray hole on the discharging plate 75;
the second tray pin 858 is disposed on top of the tray-taking tray 855 and connected to the cylinder 856, the second tray pin 858 is disposed in the hole, and the second tray pin 858 is connected to the second tray hole on the tray 75.
Specifically, the side portion of the discharging plate 75 away from the first sensor 77 is provided with a first hook plate hole, and the discharging plate 75 is moved along the second direction by the second sliding plate 84, so that the first hook plate pin 857 corresponds to the first hook plate hole, and the cylinder 856 pushes the first hook plate pin 857 to rise and penetrate through the first hook plate hole, so that the discharging plate 75 is connected to the tray taking support plate 855, and the discharging plate 75 is taken out from the basket 74 or placed in the basket 74 by sliding the second sliding plate 84 along the second direction.
Specifically, the side portion of the blanking plate 75, which is close to the first sensor 77, is provided with a second tray hooking hole, and the second tray hooking pin 858 is moved along the second direction by the second sliding plate 84, so that the second tray hooking pin 858 is pushed by the air cylinder 856 to rise and penetrate through the second tray hooking hole, so that the blanking plate 75 is connected to the tray taking support plate 855 and is located between the tray taking support plate 855 and the tray taking positioning plate 854, and the blanking plate 75 is clamped by the tray taking support plate 855 and the tray taking positioning plate 854 conveniently.
Preferably, a tray taking through hole is formed in the support plate 851 at a position corresponding to the tray taking support plate 855, so that the tray taking support plate 855 and the support plate 851 are prevented from interfering.
Preferably, the lateral part of getting a tray support plate 855 is provided with a getting tray sensing piece, and a getting tray position sensor is arranged on a getting tray bottom plate 853, so that the position of the getting tray sensing piece is sensed by the getting tray position sensor to identify the distance between the getting tray support plate 855 and a getting tray positioning plate 854, and the getting tray support plate 855 is conveniently moved to the lower position of the corresponding blanking plate 75, so that the blanking plate 75 placed on the supporting rod 852 is prevented from being collided.
Preferably, the tray taking support plate 855 is provided with a tray taking sensor 859, the tray taking sensor 859 is used for identifying the position of the tray taking support plate 75, so that the stability of the tray taking assembly 85 when the tray taking support plate 75 is taken is improved, the tray taking sensor 859 is also used for identifying the containing condition of crystals on the tray taking support plate 75, and the tray taking support plate 75 is convenient to replace.
Further, as shown in fig. 2 and 4, the indexing disk mechanism 3 includes a second driving motor 31 fixed to the frame and a first air pressure assembly 33 mounted to the frame, the indexing disk 32 is drivingly connected to the second driving motor 31, and the suction nozzle assembly 34 is connected to the first air pressure assembly 33;
the suction nozzle assembly 34 includes:
a suction nozzle supporting unit fixed to the index plate 32, the suction nozzle supporting unit being provided with a mounting hole extending in a height direction;
the gas path pipeline is inserted into the mounting hole;
a mouth part arranged at the bottom end of the air channel pipe, wherein the mouth part is used for sucking crystals;
the head part connected to the top end of the gas path pipeline is connected to the first air pressure component 33, and the first air pressure component 33 is used for controlling the mouth to suck or put down the crystal.
Preferably, eight nozzle assemblies 34 are spaced apart on the indexing disk 32.
Preferably, the first air pressure assembly 33 is provided with an air pressure meter 331 corresponding to each suction nozzle assembly 34, so as to control the suction nozzle assemblies 34 to transfer crystals.
Preferably, the top of the frame bottom plate 11 is provided with a frame support plate 12, the second driving motor 31 is connected to the frame support plate 12, and the first air pressure assembly 33 is connected to the frame support plate 12.
Further, as shown in fig. 4 and 5, the device also comprises a pushing mechanism 4 fixed on the frame at intervals, wherein the pushing mechanism 4 corresponds to the tray taking and placing mechanism 8, the rectifying mechanism 5 and the hopper discharging mechanism 2;
the pushing mechanism 4 comprises a third driving motor 42 fixed on the frame and a first guide plate 43 connected with the third driving motor 42 in a driving way;
the second guide plate 44 slidably provided in the height direction on the first guide plate 43;
the lower ram 46 mounted on the second guide plate 44 is driven by the third driving motor 42 to drive the first guide plate 43 to move downward, thereby driving the second guide plate 44 and the lower ram 46 to move downward, so that the lower ram 46 presses the nozzle assembly 34 downward.
Preferably, the pressing mechanism 4 is disposed on the frame support plate 12, and three pressing mechanisms 4 are disposed.
Specifically, the pushing mechanism 4 further includes a mounting plate 41 fixedly connected to the frame support plate 12, a third driving motor 42 is connected to the mounting plate 41, the third driving motor 42 has a rotating cam 421, a rotating guide post 431 is disposed on the first guide plate 43 corresponding to the rotating cam 421, and the rotating cam 421 is driven to rotate by the third driving motor 42, so that an edge of the rotating cam 421 regularly contacts the rotating guide post 431, thereby driving the rotating guide post 431 to regularly move up and down, and driving the first guide plate 43 to move up and down.
Preferably, a buffer component 45 is further arranged between the first guide plate 43 and the second guide plate 44, the buffer component 45 is utilized to provide a buffer acting force, the suction nozzle component 34 is prevented from being damaged when the lower pressure head 46 presses the suction nozzle component 34 downwards, the first guide plate 43 is driven by the third driving motor 42 to move downwards, the second guide plate 44 and the lower pressure head 46 are driven to move downwards, the lower pressure head 46 presses the suction nozzle component 34 downwards, the spring force of the buffer component 45 is larger than the spring force of the suction nozzle component 34, the suction nozzle component is pressed downwards, when the suction nozzle component 34 is pressed to the maximum extent, the buffer component 45 acts, even if the first guide plate 43 continues to slide downwards, the second guide plate 44 and the lower pressure head 46 do not continue to move downwards any more, and therefore the lower pressure head 46 and the suction nozzle component 34 are prevented from being damaged.
Further, as shown in fig. 1 and 2, the device further comprises a first detection mechanism 6 and/or a second detection mechanism 9 fixed on the frame;
the first detecting mechanism 6 is located below the suction nozzle assembly 34 and is used for detecting crystals;
a second detection mechanism 9 is located on top of the tray pick-and-place mechanism 8 and the basket mechanism 7 for detecting crystals placed on the discharge plate 75.
Specifically, as shown in fig. 11, the first detection mechanism 6 includes a first detection support unit 61 fixed to the chassis base plate 11, a first detection camera 62 fixed to the first detection support unit 61, and a first light source 63 fixed to the first detection support unit 61 and located above the first detection camera 62, by which the position of the crystal is detected by the first detection camera 62, the crystal is adjusted to a specified position by the convenient correction mechanism 5.
Specifically, as shown in fig. 12, the second detection mechanism 9 includes a second detection support unit 91 fixed to the rack support plate 12, a second detection camera 92 fixed to the second detection support unit 91, and a second light source 93 fixed to the second detection support unit 91 and located below the second detection camera 92, and through the second detection camera 92, whether the crystal is a qualified crystal is detected, so that the screening of the crystal is facilitated.
Further, as shown in fig. 13, the apparatus further comprises a recovery mechanism 10 mounted on the frame for recovering the failed crystals;
the recovery mechanism 10 includes:
a recovery base 1001 fixed to the frame;
a recovery box 1004 mounted to the recovery base 1001;
and a guide cylinder 1003 mounted on the recovery base 1001 and located at the top of the recovery box 1004, and when the second detection camera 92 detects that the crystal is a defective crystal, the corresponding suction nozzle assembly 34 is transferred to the upper side of the guide cylinder 1003, and the defective crystal is placed in the recovery box 1004.
Preferably, the side portion of the recovery base 1001 corresponding to the recovery box 1004 is provided with a recovery sensor 1002 for detecting the condition of the unqualified crystals collected by the recovery box 1004, so that the recovery box 1004 can be replaced by a worker conveniently, and the unqualified crystals are prevented from overflowing.
Further, as shown in fig. 6 and 7, the return mechanism 5 includes:
a return support unit 53 mounted to the frame;
a reforming receiving platform 57 mounted to the reforming support unit 53, on which a crystal can be placed, the suction nozzle assembly 34 corresponding to the reforming receiving platform 57;
a plurality of clamping jaws 55 connected to a righting receiving platform 57;
the fourth driving motor 51 is arranged on the rectifying support unit 53, the rectifying bearing platform 57 is in driving connection with the fourth driving motor 51, and the rectifying bearing platform 57 is driven to rotate by the fourth driving motor 51 so as to change the position of crystals;
the fifth driving motor 52 is installed on the righting support unit 53, the clamping jaw 55 is connected to the fifth driving motor 52 in a driving mode, and the clamping jaw 55 is driven to rotate through the fifth driving motor 52, so that the clamping jaw 55 clamps crystals placed on the righting support platform 57.
Specifically, as shown in fig. 6 and 7, the righting support unit 53 includes a first drive lever mounted to the chassis base plate 11, a first righting connection plate drivingly connected to the first drive lever and slidably provided to the chassis base plate 11, a second drive lever mounted to the first righting connection plate, a second righting connection plate drivingly connected to the second drive lever and slidably provided to the chassis base plate 11, and a righting side plate connected to the second righting connection plate, and the fourth drive motor 51 and the fifth drive motor 52 are connected to the righting side plate to preliminarily adjust the position of the righting receiving platform 57 by adjusting the position of the first righting connection plate relative to the chassis base plate 11 and the position of the second righting connection plate relative to the first righting connection plate.
Specifically, as shown in fig. 6 and 7, the fourth driving motor 51 is connected with a driving wheel 511, a connecting seat 56 is provided at the bottom of the righting and receiving platform 57, a clamping jaw 55 is connected to the connecting seat 56 through a rotating shaft 54, a driven wheel 512 is provided at the bottom of the connecting seat 56, the driving wheel 511 and the driven wheel 512 are connected through a crawler belt, the driving wheel 511 is driven to rotate by the fourth driving motor 51 so as to drive the driven wheel 512 to rotate, thereby driving the connecting seat 56 to rotate and driving the righting and receiving platform 57 to rotate, so that the position of crystals placed on the righting and receiving platform 57 is changed.
Specifically, as shown in fig. 6 and 7, the fifth driving motor 52 has a crankshaft, the side of the righting support platform is slidably provided with a driven plate 521, the driven plate 521 is connected to the crankshaft, the top of the driven plate 521 is provided with a driven rod 522, the driven rod 522 is arranged through the connecting seat 56, the clamping jaw 55 is connected to the driven rod 522, the fifth driving motor 52 is driven to drive the driven plate 521 to move upwards, thereby driving the driven rod 522 to move upwards, so as to drive the top end of the clamping jaw 55 to rotate in a direction away from the righting support platform 57, thereby loosening the crystal, and the fifth driving motor 52 is driven to drive the driven plate 521 to move downwards, thereby driving the driven rod 522 to move downwards, so as to drive the top end of the clamping jaw 55 to rotate in a direction close to the righting support platform 57, thereby clamping the crystal.
Specifically, as shown in fig. 6 and 7, the two sides of the connection seat 56 corresponding to the aligning and receiving platform 57 are further provided with a first optical fiber 58 and a second optical fiber 59, and whether the position of the crystal placed on the aligning and receiving platform 57 is taken away by the suction nozzle assembly 34 or not is identified through the first optical fiber 58 and the second optical fiber 59, that is, whether the residual material remains on the aligning and receiving platform 57 is detected.
Further, as shown in fig. 3, the hopper discharging mechanism 2 includes:
a hopper support unit 22 mounted to the frame and having an adjustable height;
the storage box 23 is arranged at the top of the hopper supporting unit 22, and a discharge hole is formed in the side part of the storage box 23;
a discharge plate 24 mounted at a side of the magazine 23 and corresponding to the discharge hole, and a suction nozzle assembly 34 corresponding to the discharge plate 24;
the second air pressure component 25 is arranged on the frame and connected with the storage box 23, and the air pressure in the storage box 23 is changed through the second air pressure component 25, so that crystals can be conveniently controlled to be vibrated out from the discharge hole.
Specifically, as shown in fig. 3, a hopper control unit 21 is further disposed on the chassis base plate 11, and the hopper control unit 21 is in control connection with the storage box 23 to control the vibration of the storage box 23, so as to vibrate the quartz crystal out of the discharge hole.
In the concrete implementation case of the transfer machine for crystals, a worker pours crystals into a storage box 23, and controls the storage box 23 to vibrate through a hopper control unit 21 so as to vibrate crystals to a discharge hole to a discharge plate 24;
the dividing disc 32 of the dividing disc mechanism 3 rotates to drive one of the suction nozzle assemblies 34 to rotate to the position corresponding to the discharge plate 24, and then the lower pressure head 46 of the lower pressing mechanism 4 of the corresponding hopper discharge mechanism 2 presses the corresponding suction nozzle assembly 34 downwards to absorb crystals, and then the dividing disc 32 drives the crystals to rotate above the first detection mechanism 6, the first detection camera 62 recognizes the position of the crystals and transmits the crystals to the normalization mechanism 5, and then the dividing disc 32 transfers the crystals to the normalization mechanism 5;
the suction nozzle assembly 34 places the crystal on the correcting receiving platform 57 of the correcting mechanism 5, the fifth driving motor 52 drives the clamping jaw 55 to clamp the crystal, the fourth driving motor 51 drives the correcting receiving platform 57 to rotate, when the first optical fiber 58 and the second optical fiber 59 detect that the crystal rotates to a designated position, the fourth driving motor 51 is controlled to stop, the fifth driving motor 52 controls the clamping jaw 55 to loosen the crystal, and the suction nozzle assembly 34 sucks the crystal;
the index plate 32 drives the crystal to rotate, the second detecting camera 92 of the second detecting mechanism 9 detects whether the crystal is a qualified crystal,
when the qualified crystals are detected, the crystals are transferred to the discharging plate 75 of the charging tray taking and placing mechanism 8, and when the charging tray sensor 859 of the charging tray taking and placing mechanism 8 detects that the discharging plate 75 is full of crystals, the charging tray assembly 85 is controlled to put the discharging plate 75 back into the basket 74 and replace the empty discharging plate 75;
when a defective crystal is detected, the crystal is transferred to the upper side of the recovery mechanism 10, and then the crystal is put into the recovery box 1004.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. A move and carry machine for crystal, characterized by comprising:
a frame;
the hopper discharging mechanism is arranged on the frame and used for supplying crystals;
the basket mechanism comprises a plurality of discharging plates, and crystals are arranged on the discharging plates;
the tray taking and placing mechanism is used for taking and placing the discharging plate;
the indexing disc mechanism corresponds to the hopper discharging mechanism and the charging disc taking and placing mechanism, and comprises an indexing disc which is installed on the frame and can be adjusted in a rotating mode and a plurality of suction nozzle assemblies which are installed on the indexing disc and are adjustable in height, and the suction nozzle assemblies are used for sucking crystals;
and the resetting mechanism is arranged on the frame and corresponds to the suction nozzle assembly, and is used for adjusting the position of the crystal.
2. The transfer for crystals as set forth in claim 1, wherein the basket mechanism comprises:
the first driving motor is arranged on the rack and is provided with a rotating shaft which extends along the vertical direction and has adjustable height;
the basket is arranged at the top of the rotating shaft, an outlet is formed in one side face of the basket, a detection hole is formed in the other side face of the basket along the height direction, a plurality of placing grooves are formed in the inner side wall of the basket at intervals along the height direction, and the discharging plates are arranged in the placing grooves in a sliding mode;
the vertical rod is arranged on the frame and corresponds to the basket, a first sensor is arranged on the vertical rod in a sliding mode, the first sensor corresponds to the detection hole, the first sensor is connected with the first driving motor, and the first sensor is connected with the charging tray taking and placing mechanism.
3. The transfer for crystals as set forth in claim 2, wherein the tray pick-and-place mechanism includes:
a first mount fixed to the frame and corresponding to the basket mechanism, the first mount extending in a first direction;
the first sliding plate is arranged at the top of the first mounting seat in a sliding manner along the first direction;
the second installation seat is fixed on the top of the first sliding plate and extends along a second direction, the second direction is perpendicular to the first direction, and the second direction is parallel to the extending direction of the placing groove;
the second sliding plate is arranged on the second mounting seat in a sliding manner along a second direction;
the tray taking assembly is arranged on the second sliding plate and used for taking and placing the discharging plate.
4. A transfer for crystals as set forth in claim 3 wherein the tray picking assembly comprises:
a tray taking bottom plate fixed on the top surface of the second sliding plate;
the tray taking positioning plate is fixed at the top of the tray taking bottom plate and is provided with holes;
a support plate secured to a side of the second mount proximate the rim;
two support rods fixed on the support plate along the second direction and positioned below the tray taking and positioning plate;
a plurality of cylinders which are fixed on the tray taking bottom plate and have adjustable heights;
the tray taking support plates are fixed at the top ends of the cylinders and correspond to the holes;
the first tray hooking pin is arranged at the top of the tray taking supporting plate and connected with the air cylinder, is positioned at the side part of the tray taking positioning plate, which is close to the supporting plate, and is used for connecting the discharging plate;
the second tray hooking pin is arranged at the top of the tray taking supporting plate and connected with the air cylinder, is positioned in the hole and is used for being connected with the discharging plate.
5. The transfer for crystals as set forth in claim 1, wherein the index disc mechanism includes a second drive motor fixed to the frame and a first pneumatic assembly mounted to the frame, the index disc being drivingly connected to the second drive motor, the suction nozzle assembly being connected to the first pneumatic assembly;
the suction nozzle assembly includes:
the suction nozzle supporting unit is fixed on the index plate and provided with a mounting hole extending along the height direction;
the gas path pipeline is inserted into the mounting hole;
the mouth is arranged at the bottom end of the gas path pipeline and is used for sucking crystals;
the head is connected to the top end of the gas path pipeline and is connected to the first air pressure assembly.
6. The transfer for crystals as set forth in claim 5, further comprising a hold-down mechanism fixed to the frame at intervals, the hold-down mechanism corresponding to the tray pick-and-place mechanism, the return mechanism, and the hopper discharge mechanism;
the pushing mechanism comprises a third driving motor fixed on the frame and a first guide plate in driving connection with the third driving motor;
the second guide plate is arranged on the first guide plate in a sliding manner along the height direction;
the lower pressure head is arranged on the second guide plate and driven by the third driving motor to drive the first guide plate and the second guide plate to move downwards, so that the lower pressure head is driven to move downwards, and the lower pressure head presses the suction nozzle assembly downwards.
7. The transfer for crystals of claim 1, further comprising a first detection mechanism and/or a second detection mechanism fixed to the frame;
the first detection mechanism is positioned below the suction nozzle assembly and is used for detecting the position of the crystal;
the second detection mechanism is located at the tops of the tray picking and placing mechanism and the basket mechanism and is used for detecting whether crystals are qualified or not.
8. The transfer for crystals as set forth in claim 1, wherein the righting mechanism includes:
a righting support unit mounted to the frame;
the crystal can be placed on the correcting and carrying platform, and the suction nozzle assembly corresponds to the correcting and carrying platform;
a plurality of clamping jaws connected to the righting bearing platform;
the fourth driving motor is arranged on the correcting supporting unit, the correcting receiving platform is in driving connection with the fourth driving motor, and the correcting receiving platform is driven to rotate by the fourth driving motor so as to change the position of crystals;
and the fifth driving motor is arranged on the righting supporting unit, the clamping jaw is connected with the fifth driving motor in a driving way, and the clamping jaw is driven to rotate by the fifth driving motor, so that the clamping jaw clamps crystals placed on the righting supporting platform.
9. The transfer for crystals as set forth in claim 1, wherein the hopper discharge mechanism includes:
a hopper supporting unit which is installed on the frame and has adjustable height;
the storage box is arranged at the top of the hopper supporting unit, and a discharge hole is formed in the side part of the storage box;
the suction nozzle assembly is arranged on the side part of the storage box and corresponds to the discharge plate;
and the second air pressure component is arranged on the rack and connected with the storage box.
10. The transfer for crystals as set forth in claim 1, further comprising a recovery mechanism mounted to the frame for recovering failed crystals;
the recovery mechanism includes:
a recovery base fixed to the frame;
a recovery box mounted to the recovery base;
and the guide cylinder is arranged on the recovery base and positioned at the top of the recovery box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311717788.3A CN117401440B (en) | 2023-12-14 | 2023-12-14 | Transfer machine for crystals |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311717788.3A CN117401440B (en) | 2023-12-14 | 2023-12-14 | Transfer machine for crystals |
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| CN117401440A true CN117401440A (en) | 2024-01-16 |
| CN117401440B CN117401440B (en) | 2024-03-01 |
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| CN117401440B (en) | 2024-03-01 |
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