CN117399814A - Workshop plate cutting and blanking conveying system and conveying method - Google Patents
Workshop plate cutting and blanking conveying system and conveying method Download PDFInfo
- Publication number
- CN117399814A CN117399814A CN202311461600.3A CN202311461600A CN117399814A CN 117399814 A CN117399814 A CN 117399814A CN 202311461600 A CN202311461600 A CN 202311461600A CN 117399814 A CN117399814 A CN 117399814A
- Authority
- CN
- China
- Prior art keywords
- conveying
- cutting
- truss
- plate
- finished product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 94
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000003698 laser cutting Methods 0.000 claims abstract description 46
- 238000012546 transfer Methods 0.000 claims abstract description 31
- 239000002699 waste material Substances 0.000 claims description 44
- 238000007599 discharging Methods 0.000 claims description 40
- 239000002994 raw material Substances 0.000 claims description 37
- 238000004064 recycling Methods 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 10
- 238000011084 recovery Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 description 6
- 241000252254 Catostomidae Species 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000012840 feeding operation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001962 electrophoresis Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention provides a workshop plate cutting and blanking conveying system and a conveying method, which belong to the technical field of workshop conveyor systems and comprise a plate vertical warehouse, a plurality of groups of laser cutters, a plurality of groups of finished product conveying tracks, a first conveying truss and a second conveying truss; the multiple groups of laser cutting machines are arranged at intervals; the multiple groups of finished product conveying tracks are respectively arranged between two adjacent groups of laser cutting machines and extend in the direction away from the laser cutting machines; the extension end of the finished product conveying track is provided with a part library; the first conveying truss is arranged above the cutting side of the laser cutting machine; the first conveying truss is provided with a first manipulator which moves along a first direction, and the second conveying truss is erected above the part library; the second conveying truss is provided with a second manipulator which moves along the first direction, and the conveying system is adopted in the conveying method. The workshop plate cutting and blanking conveying system and the conveying method provided by the invention can reasonably utilize the workshop space and improve the transfer efficiency of the raw plate and the finished plate.
Description
Technical Field
The invention belongs to the technical field of workshop conveyor systems, and particularly relates to a workshop plate cutting and blanking conveying system and a workshop plate cutting and blanking conveying method.
Background
The workshop often needs to process panel or section bar through laser cutting technique to, need put things in good order to the suitable position after cutting is accomplished and store, and transport panel or section bar after cutting to next production process in processing, consequently need set up workshop conveying system and transport raw materials panel and finished product panel.
In the existing workshop conveying system, a plurality of groups of manipulators are arranged on a group of supporting trusses to convey the plates in loading and unloading modes, when a plurality of groups of cutting machines are arranged, the conveying paths are increased, the conveying efficiency is low, the space of a workshop cannot be effectively utilized, and large-scale and automatic production is difficult to realize.
Disclosure of Invention
The invention aims to provide a workshop plate cutting and blanking conveying system and a conveying method, and aims to solve the technical problems that the existing workshop conveying system is low in conveying efficiency and poor in space utilization and cannot adapt to mass production due to unreasonable arrangement.
In order to achieve the above purpose, the invention adopts the following technical scheme:
in a first aspect, the present application provides a workshop sheet cutting blanking conveying system, comprising:
a plurality of layers of raw material plates are stacked up and down in the plate vertical warehouse;
the plurality of groups of laser cutting machines are distributed in parallel with the plate vertical warehouse, and the plurality of groups of laser cutting machines are distributed at intervals along the parallel direction; defining a plurality of groups of interval directions of the laser cutting machines as a first direction, and defining a direction perpendicular to the first direction as a second direction;
a plurality of groups of finished product conveying tracks; one finished product conveying track is arranged between every two adjacent groups of laser cutting machines, and extends along the second direction in a direction away from the laser cutting machines; the extension end of the finished product conveying track is provided with a part library, and the part library is used for storing finished product plates after cutting;
the first conveying truss is arranged above the cutting side of the laser cutting machine; the first conveying truss is provided with a first manipulator moving along the first direction, and the first manipulator is used for transferring the raw material plates from the plate vertical warehouse to the laser cutting machine for cutting and conveying the finished product plates to the finished product conveying track; and
the second conveying truss is erected above the part library; the second conveying truss is provided with a second manipulator moving along the first direction, and the second manipulator is used for transferring the finished plate into the part warehouse, and is stacked up and down to form a stacking structure.
In one possible implementation manner, each group of finished product conveying tracks comprises two finished product conveying tracks adjacently arranged along the first direction, and each finished product conveying track correspondingly receives a group of cut products of the laser cutting machine; two second conveying trusses are adjacently arranged along the second direction, each second conveying truss corresponds to one of the finished product conveying tracks, and each second conveying truss is provided with a group of second manipulators for transferring the corresponding finished product plates on the finished product conveying tracks to the part library.
In one possible implementation, the first conveying truss is provided with:
the discharging table is arranged at the discharging side of the plate vertical warehouse and is used for receiving the raw material plates in the plate vertical warehouse;
the plurality of groups of cutting tables are correspondingly arranged on the cutting sides of the plurality of groups of laser cutting machines and are arranged at intervals along the first direction with the discharging tables; and a group of finished product conveying tracks are clamped between two adjacent groups of cutting tables;
the first manipulator is used for conveying the raw material plates on the discharging table to the cutting table; the first manipulator is also used for conveying the finished plate on the cutting table to the finished conveying track.
In some embodiments, two discharge tables are adjacently arranged along the first direction, wherein the discharge table near the cutting table is defined as a first discharge table, and the other discharge table is defined as a second discharge table;
the end part of the first discharging table, which is close to the laser cutting machine, is provided with a group of plate standing libraries, and the side part of the second discharging table, which is far away from the first discharging table, is provided with a group of plate standing libraries.
In one possible implementation manner, the workshop board cutting and blanking conveying system further includes:
the waste recycling rail is arranged below the first conveying truss and extends to one side of the laser cutting machine along the second direction;
the waste discharging manipulator is arranged on the first conveying truss in a sliding manner along the first direction; the waste discharging manipulator is used for conveying waste plates to the waste recycling rail; and
and the waste groove is arranged at the extending end of the waste recycling rail and is arranged at the opposite side of the laser cutting machine.
Illustratively, a section of the waste recycling rail extending beyond the first conveying truss is disposed obliquely to the direction of the waste chute.
In one possible implementation manner, the finished product conveying track is provided with a cutting detection assembly, the cutting detection assembly is arranged between the first conveying truss and the second conveying truss, and the cutting detection module is used for detecting deformation conditions of the finished product plate material: and a double-layer exchange skip is arranged on one side of the part library along the first direction and is used for transporting the finished plate with unqualified deformation out of the part library.
In a possible implementation manner, an output rail is further arranged in the part library in a penetrating manner, the output rail is arranged on one side of the finished product conveying rail, and the output rail extends out of the lower part of the second conveying truss along the second direction; and a transfer trolley for transferring the finished plate from the part warehouse to the next process is arranged on the output rail.
In some embodiments, a third manipulator is further disposed on the second conveying truss, and the third manipulator is configured to transfer the stacking structure in the parts warehouse to the transfer trolley.
Compared with the prior art, the scheme disclosed by the embodiment of the application has the advantages that the raw material plate is cut through the laser cutting machines, the first conveying trusses are arranged on one side of a plurality of groups of laser cutting machines which are arranged at intervals, the feeding operation of the plurality of groups of laser cutting machines can be respectively realized through the first mechanical arm, and a group of product conveying tracks are arranged on the cutting sides of every two adjacent groups of laser cutting machines, so that finished product plates cut by the corresponding groups of laser cutting machines can be transported out in time; the first conveying truss and the second conveying truss are communicated through the finished product conveying track, so that the finished product plates are transported to a part warehouse through the second manipulator; according to the conveying device, the first conveying trusses and the second conveying trusses are arranged at intervals along the extending direction of the finished product conveying track, the feeding and discharging cutting process of the raw material plates and the warehousing sorting process of the finished product plates can be separated, the workshop space is reasonably utilized, and the conveying efficiency of the raw material plates and the finished product plates is improved.
In a second aspect, the present application further provides a conveying method, where the workshop board cutting and blanking conveying system is adopted; the conveying method comprises the following steps:
s1, discharging the raw material plates to the position below the first conveying truss by the plate vertical warehouse;
s2, conveying the raw material plate to a cutting side of the laser cutting machine by the first manipulator for cutting;
s3, the first manipulator transfers the cut finished plate to the finished conveying track;
s4, conveying the finished plate to the position below the second conveying truss by the finished conveying rail;
s5, transferring the finished plate into the part warehouse by the second manipulator, and stacking the finished plate into the stacking structure.
The conveying method has the advantages that due to the adoption of the workshop plate cutting and blanking conveying system, the workshop plate cutting and blanking conveying system has all the advantages that the feeding and blanking cutting process of the raw plate and the warehousing and sorting process of the finished plate can be separated, so that the workshop space is reasonably utilized, and the transfer efficiency of the raw plate and the finished plate is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments or the description of the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of a feeding and discharging structure of a raw material plate of a workshop plate cutting and discharging conveying system according to an embodiment of the invention;
fig. 2 is a schematic diagram of a finished board warehouse entry structure of a workshop board cutting and blanking conveying system provided by an embodiment of the invention.
In the figure:
1. standing a plate; 11. a first discharge table; 12. a second discharging table;
2. a laser cutting machine; 21. a cutting table;
3. a finished product conveying rail;
4. a first conveying truss; 41. a first manipulator; 42. a waste blanking manipulator;
5. a second conveying truss; 51. a second manipulator; 52. a third manipulator;
6. a parts library; 61. double-layer exchange skip car; 62. a placing rack;
7. a waste recycling rail;
8. a waste tank;
9. a cut detection assembly;
10. an output track; 101. and a transfer trolley.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
It will be understood that when an element is referred to as being "disposed on" another element, it can be directly on the other element or be indirectly on the other element. It is to be understood that the terms "length," "width," "upper," "lower," "front," "rear," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate describing the present invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
The terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a number" is two or more, unless explicitly defined otherwise.
For ease of understanding, the direction indicated by arrow a in the drawings is taken as a first direction, and the direction indicated by arrow B is taken as a second direction.
Referring to fig. 1 and 2, a workshop board cutting and blanking conveying system provided by the invention will now be described. The workshop plate cutting and blanking conveying system comprises a plate vertical warehouse 1, a plurality of groups of laser cutters 2, a plurality of groups of finished product conveying rails 3, a first conveying truss 4 and a second conveying truss 5; a plurality of layers of raw material plates are stacked up and down in the plate vertical warehouse 1; the plurality of groups of laser cutters 2 are distributed in parallel with the plate vertical warehouse 1, and the plurality of groups of laser cutters 2 are arranged at intervals along the parallel direction; defining the interval direction of the plurality of groups of laser cutters 2 as a first direction, and defining the direction perpendicular to the first direction as a second direction; a finished product conveying track 3 is arranged between every two adjacent groups of laser cutters 2, and the finished product conveying track 3 extends along a second direction in a direction away from the laser cutters 2; the extension end of the finished product conveying track 3 is provided with a part warehouse 6, and the part warehouse 6 is used for storing finished product plates which are cut; the first conveying truss 4 is arranged above the cutting side of the laser cutting machine 2; the first conveying truss 4 is provided with a first manipulator 41 moving along a first direction, and the first manipulator 41 is used for transferring raw material plates from the plate vertical warehouse 1 to the laser cutting machine 2 for cutting and conveying finished product plates to the finished product conveying track 3; the second conveying truss 5 is erected above the part library 6; the second conveying truss 5 is provided with a second manipulator 51 moving along the first direction, and the second manipulator 51 is used for transferring the finished plate into the part warehouse 6, and is stacked up and down to form a stacking structure.
Specifically, the track frames of the first conveying truss 4 and the track frames of the second conveying truss 5 are formed by welding steel pipes, and are obtained after vibration aging treatment. The gantry beams of the second conveying truss Liang Hedi and the second conveying truss 5 of the first conveying truss 4 are connected with the corresponding supporting legs through adjusting bolts, so that the levelness of the gantry beams can be conveniently adjusted.
The first manipulator 41 is driven by a servo motor through a precision speed reducer, is provided with a high-speed mute linear guide rail and can slide on the first conveying truss 4 along a first direction; the size of the maximum grabbed plate reaches 9 m 1.5 m, and the rated bearing capacity is 1000kg. The main body of the first manipulator 41 is formed by integrally welding a high-strength steel supported steel pipe and a high-quality steel plate and performing vibration stress relief treatment, and is processed by a large numerical control planer type milling machine, so that the high-strength steel pipe has the advantages of good rigidity and high precision.
Optionally, a synchronous balance cylinder is additionally arranged on the lifting mechanism on the first manipulator 41, so that the stability of the first manipulator 41 during high-speed lifting is improved, and the vibration problem during the movement of the lifting mechanism is avoided.
Further, the first manipulator 41 includes a first sliding frame, a first connecting frame, a plurality of groups of electric permanent magnet suction cups and a servo motor control assembly; the first sliding frame is connected to the first conveying truss 4 in a sliding manner along the first direction; the bottom of the first connecting frame is provided with four groups of electric permanent magnetic suckers at intervals along a first direction, and each group of electric permanent magnetic suckers comprises a plurality of electric permanent magnetic suckers which are arranged at intervals along a second direction; the first connecting frame is also provided with the servo motor control assembly, and the private clothes motor control assembly is connected with the electric permanent magnet sucker through the electric permanent magnet driver and is used for controlling the suction force of the electric permanent magnet sucker.
The second robot 51 may adopt the same structure as the first robot 41 to transfer and sort the finished sheet.
The raw material plate entering and exiting plate vertical warehouse 1 is driven by a servo motor through a speed reducer, and has high running speed and high positioning precision.
Compared with the prior art, the workshop plate cutting and blanking conveying system provided by the invention has the advantages that the raw material plates are cut through the laser cutters 2, the first conveying trusses 4 are arranged on one side of the plurality of groups of laser cutters 2 which are arranged at intervals, the feeding operation of the plurality of groups of laser cutters 2 can be realized through the first mechanical arm 41, and the cutting sides of every two adjacent groups of laser cutters 2 are provided with the component conveying tracks 3, so that finished product plates cut by the corresponding groups of laser cutters 2 can be transported out in time; the first conveying truss 4 and the second conveying truss 5 are communicated through the finished product conveying track 3, so that finished product plates are transported into the part warehouse 6 through the second manipulator 51; the first conveying truss 4 and the second conveying truss 5 are arranged at intervals along the extending direction of the finished product conveying track 3, and the feeding and discharging cutting process of the raw material plates and the warehousing sorting process of the finished product plates can be separated, so that workshop space is reasonably utilized, and the transfer efficiency of the raw material plates and the finished product plates is improved.
Referring to fig. 1, in some possible embodiments, each component product conveying track 3 includes two product conveying tracks 3 disposed adjacent to each other along the first direction, each product conveying track 3 correspondingly receiving a cut product of a group of laser cutters 2; two second conveying trusses 5 are adjacently arranged along the second direction, each second conveying truss 5 corresponds to one of the finished product conveying rails 3, and each second conveying truss 5 is provided with a group of second manipulators 51 for transferring the corresponding finished product plates on the finished product conveying rails 3 into the part warehouse 6.
Two finished product conveying tracks 3 are correspondingly arranged, so that each finished product conveying track 3 correspondingly conveys a group of finished product plates of the laser cutting machine 2; and through setting up two sets of second conveying trusses 5 to two finished product conveying tracks 3 of correspondence, in order to pass through the finished product panel of second manipulator 51 pertinence on the finished product conveying track 3 of correspondence and transport in the part storehouse 6, thereby improve conveying efficiency.
Alternatively, when four laser cutting machines 2 are arranged at intervals, two groups of finished product conveying tracks 3 are arranged, at this time, a group of finished product conveying tracks 3 is clamped between two adjacent laser cutting machines 2, each group of finished product conveying tracks 3 corresponds to 2, and two finished product conveying tracks 3 respectively correspond to one laser cutting machine 2.
Referring to fig. 1, in some possible embodiments, an outfeed stage and a plurality of cutting stages 21 are disposed below the first conveying truss 4; the discharging table is arranged at the discharging side of the plate vertical warehouse 1 and is used for receiving raw material plates in the plate vertical warehouse 1; the plurality of groups of cutting tables 21 are correspondingly arranged on the cutting sides of the plurality of groups of laser cutting machines 2 and are arranged at intervals along the first direction with the discharging tables; and a group of product conveying rails 3 are arranged between two adjacent groups of cutting tables 21; wherein, the first manipulator 41 is used for conveying the raw material plate on the discharging table to the cutting table 21; the first robot 41 is also used to transfer the finished sheet material on the cutting table 21 onto the finished transfer rail 3.
By placing the discharge table and the cutting table 21 under the first conveying truss 4 and positioning the finished product conveying rail 3 between the cutting tables 21, the finished product conveying rail 3 is extended to the lower side of the first conveying truss 4 accordingly, so that the first robot 41 moves between the discharge table, the cutting table 21 and the finished product conveying rail 3, so that the transfer of the raw material sheet material and the finished product sheet material is completed.
Referring to fig. 1, in some embodiments, two discharge tables are disposed adjacent to each other along a first direction, and the discharge table adjacent to the cutting table 21 is defined as a first discharge table 11, and the other is defined as a second discharge table 12; wherein, the tip that first ejection of compact platform 11 is close to laser cutting machine 2 is equipped with a set of panel and stands storehouse 1, and the lateral part that second ejection of compact platform 12 kept away from first ejection of compact platform 11 is equipped with a set of panel and stands storehouse 1.
Through setting up two sets of ejection of compact platforms to set up the tip and the side at ejection of compact platform with panel upright storehouse 1 corresponds, with the raw materials panel transfer to the ejection of compact bench that corresponds in two sets of panel upright storehouse 1 simultaneously, improve ejection of compact speed and efficiency.
The outer sides of the plate vertical warehouse 1 far away from the finished product conveying track 3 along the first direction are provided with a feeding table and a lifter for realizing warehouse entry and feeding operation of raw material plates; and the board stock 1 can also output the raw board to the discharging table by the lifting device so that the first robot 41 clamps the raw board from the discharging table to the cutting table 21.
Referring to fig. 1, in some possible embodiments, the shop floor cutting blanking conveying system further includes a finished product recycling rail, a scrap blanking robot 42, and a scrap chute 8; the waste recycling rail 7 is arranged below the first conveying truss 4 and extends to one side of the laser cutting machine 2 along the second direction; the waste discharging manipulator 42 is arranged on the first conveying truss 4 in a sliding manner along the first direction; the waste discharging manipulator 42 is used for conveying the waste plates on the discharging table to the waste recycling rail 7; the scrap box receptacle 8 is provided at the extended end of the scrap recycling rail 7 and is positioned on the opposite side of the laser cutter 2.
Specifically, when the raw material board provided by the board vertical warehouse 1 does not meet the cutting requirement, the waste material blanking manipulator 42 is used for transferring the unqualified raw material board from the discharging table to the waste material recovery rail 7, and transferring the unqualified raw material board into the waste material tank 8 through the waste material recovery rail 7.
Alternatively, the waste material blanking manipulator 42 adopts a mode that a plurality of groups of inserting rods are arranged at intervals through a full-servo driving structure, and is combined with an electrophoresis washing sucker blanking structure to synchronously blanking the cut long-side waste material and short-side waste material onto the waste material recovery track 7. Specifically, at least two groups of electric permanent magnet suckers are arranged at intervals along the second direction at the fork material end of the waste material discharging manipulator 42, and a plurality of inserting rods are arranged at intervals along the second direction at two sides of each group of electric permanent magnet suckers for realizing the simultaneous discharging of long-side waste materials and short-side waste materials.
Referring to fig. 1, an exemplary waste recycling rail 7 extends beyond the first conveying truss 4 and is inclined toward the waste chute 8.
By arranging the waste recycling rail 7 obliquely, unqualified raw material plates can fall into the waste tank 8 under the action of dead weight so as to be recycled.
Referring to fig. 1 or 2, in some possible embodiments, the finished product conveying track 3 is provided with a cutting detection assembly, and the cutting detection assembly is disposed between the first conveying truss 4 and the second conveying truss 5, and the cutting detection module is used for detecting deformation condition of the finished product board: one side of the parts warehouse 6 along the first direction is provided with a double-layer exchange skip 61, and the double-layer exchange skip 61 is used for transporting the unqualified finished plates out of the parts warehouse 6.
By providing the cutting monitoring assembly 9, the deformation degree of the product is detected when the finished plate is transported on the finished conveying track 3, so that the deformed qualified product and unqualified product are determined, the qualified product is stacked on the placing frame 62 of the part warehouse 6 by the second manipulator 51, and the unqualified product is transported to the double-layer exchange skip 61.
Optionally, rust removing and preventing devices can be further arranged on two sides of the finished product conveying track 3, so that rust removing operation of finished product plates is achieved, and workshop space is reasonably utilized.
Referring to fig. 2, in some possible embodiments, an output rail 10 is further disposed in the part library 6 in a penetrating manner, the output rail 10 is disposed on one side of the finished product conveying rail 3, and the output rail 10 extends below the second conveying truss 5 along the second direction; the output rail 10 is provided with a transfer trolley 101 for transferring the finished board from the component warehouse 6 to the next process.
The next process is performed by providing an output track 10 to transfer the completed stack structure out of the parts library 6. Preferably, the transfer trolley 101 is an RGV trolley.
Referring to fig. 2, in some embodiments, a third manipulator 52 is further disposed on the second conveying truss 5, and the third manipulator 52 is configured to transfer the stacking structure in the parts library 6 to the transfer trolley 101.
By arranging the third manipulator 52 so as to transfer the finished plates of the stacking structure, preferably, the carrying capacity of the third manipulator 52 is 4 tons, so that simultaneous transfer of a plurality of groups of finished plates stacked up and down is realized, and the transfer efficiency is improved.
Specifically, the parts warehouse 6 includes a plurality of placing racks 62 symmetrically disposed on two sides of the finished product conveying track 3, and each placing rack 62 is provided with a stacking structure.
The application also provides a conveying method, and the workshop plate cutting and blanking conveying system is adopted; the conveying method comprises the following steps:
s1, discharging a raw material plate to the lower part of a first conveying truss 4 by a plate vertical warehouse 1;
s2, conveying the raw material plate to a cutting side of the laser cutting machine 2 by a first manipulator 41 for cutting;
s3, transferring the cut finished plate to a finished conveying track 3 by a first manipulator 41;
s4, conveying the finished plate to the lower part of the second conveying truss 5 by the finished conveying rail 3;
s5, the second mechanical arm 51 transfers the finished plate into the part warehouse 6 and stacks the finished plate into a stacking structure.
Specifically, after step S1 is completed, the raw material board needs to be output to a discharge table through the board vertical warehouse 1; in addition, in the discharging process, if the raw material plates meet the cutting requirement, the waste material plates need to be transported to the waste recycling rail 7 by the waste material discharging manipulator 42; and in step S2, specifically, the first robot 41 conveys the raw material sheet to the cutting table 21 for cutting.
And, in step S4, when the finished board is transported on the finished transportation rail, the finished board after cutting is detected by the cutting detecting component to determine whether the deformation of the finished board is qualified, in step S5, the qualified products in the finished board are placed on the placing frame 62 of the part library 6 and stacked in a stacking structure, and the unqualified products in the finished board are placed on the double-layer exchange skip 61 so as to be transported to a designated position.
Further, after step S5 is completed, the finished sheet material of the stacking structure needs to be transferred to the transfer trolley 101 by the third manipulator 52 for processing of the next process.
The conveying method has the advantages that due to the adoption of the workshop plate cutting and blanking conveying system, the workshop plate cutting and blanking conveying system has all the advantages that the feeding and blanking cutting process of the raw plate and the warehousing and sorting process of the finished plate can be separated, so that the workshop space is reasonably utilized, and the transfer efficiency of the raw plate and the finished plate is improved.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (10)
1. Workshop panel cuts unloading conveying system, its characterized in that includes:
a plurality of layers of raw material plates are stacked up and down in the plate vertical warehouse;
the plurality of groups of laser cutting machines are distributed in parallel with the plate vertical warehouse, and the plurality of groups of laser cutting machines are distributed at intervals along the parallel direction; defining a plurality of groups of interval directions of the laser cutting machines as a first direction, and defining a direction perpendicular to the first direction as a second direction;
a plurality of groups of finished product conveying tracks; one finished product conveying track is arranged between every two adjacent groups of laser cutting machines, and extends along the second direction in a direction away from the laser cutting machines; the extension end of the finished product conveying track is provided with a part library, and the part library is used for storing finished product plates after cutting;
the first conveying truss is arranged above the cutting side of the laser cutting machine; the first conveying truss is provided with a first manipulator moving along the first direction, and the first manipulator is used for transferring the raw material plates from the plate vertical warehouse to the laser cutting machine for cutting and conveying the finished product plates to the finished product conveying track; and
the second conveying truss is erected above the part library; the second conveying truss is provided with a second manipulator moving along the first direction, and the second manipulator is used for transferring the finished plate into the part warehouse, and is stacked up and down to form a stacking structure.
2. The shop floor cutting blanking conveyor system according to claim 1, wherein each set of said product conveyor tracks includes two product conveyor tracks disposed adjacent in said first direction, each of said product conveyor tracks receiving a respective set of cut products from said laser cutters; two second conveying trusses are adjacently arranged along the second direction, each second conveying truss corresponds to one of the finished product conveying tracks, and each second conveying truss is provided with a group of second manipulators for transferring the corresponding finished product plates on the finished product conveying tracks to the part library.
3. The shop floor cutting and blanking conveyor system according to claim 1, wherein the first conveyor truss is provided with:
the discharging table is arranged at the discharging side of the plate vertical warehouse and is used for receiving the raw material plates in the plate vertical warehouse;
the plurality of groups of cutting tables are correspondingly arranged on the cutting sides of the plurality of groups of laser cutting machines and are arranged at intervals along the first direction with the discharging tables; and a group of finished product conveying tracks are clamped between two adjacent groups of cutting tables;
the first manipulator is used for conveying the raw material plates on the discharging table to the cutting table; the first manipulator is also used for conveying the finished plate on the cutting table to the finished conveying track.
4. The shop floor cutting and blanking transfer system according to claim 3, wherein two of the discharge stations are arranged adjacent in the first direction, the discharge station being defined as a first discharge station and the other as a second discharge station;
the end part of the first discharging table, which is close to the laser cutting machine, is provided with a group of plate standing libraries, and the side part of the second discharging table, which is far away from the first discharging table, is provided with a group of plate standing libraries.
5. The shop floor cutting feed conveyor system as recited in claim 1, wherein the shop floor cutting feed conveyor system further comprises:
the waste recycling rail is arranged below the first conveying truss and extends to one side of the laser cutting machine along the second direction;
the waste discharging manipulator is arranged on the first conveying truss in a sliding manner along the first direction; the waste discharging manipulator is used for conveying waste plates to the waste recycling rail; and
and the waste groove is arranged at the extending end of the waste recycling rail and is arranged at the opposite side of the laser cutting machine.
6. The shop floor cutting blanking conveyor system according to claim 5, wherein a section of the waste recovery rail extending beyond the first conveyor truss is inclined towards the waste bin.
7. The shop front board cutting and blanking conveying system according to claim 1, wherein a cutting detection assembly is arranged on the finished product conveying track, the cutting detection assembly is arranged between the first conveying truss and the second conveying truss, and the cutting detection module is used for detecting deformation of the finished product board: and a double-layer exchange skip is arranged on one side of the part library along the first direction and is used for transporting the finished plate with unqualified deformation out of the part library.
8. The shop front plate cutting and blanking conveying system according to claim 1, wherein an output rail is further arranged in the part library in a penetrating manner, the output rail is arranged at one side of the finished product conveying rail, and the output rail extends out of the lower part of the second conveying truss along the second direction; and a transfer trolley for transferring the finished plate from the part warehouse to the next process is arranged on the output rail.
9. The shop floor cutting and blanking transfer system according to claim 8, wherein a third manipulator is further provided on the second transfer truss, the third manipulator being configured to transfer the stacking structure in the parts library to the transfer trolley.
10. Conveying method, characterized in that a workshop board cutting and blanking conveying system according to any one of claims 1-9 is used; the conveying method comprises the following steps:
s1, discharging the raw material plates to the position below the first conveying truss by the plate vertical warehouse;
s2, conveying the raw material plate to a cutting side of the laser cutting machine by the first manipulator for cutting;
s3, the first manipulator transfers the cut finished plate to the finished conveying track;
s4, conveying the finished plate to the position below the second conveying truss by the finished conveying rail;
s5, transferring the finished plate into the part warehouse by the second manipulator, and stacking the finished plate into the stacking structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311461600.3A CN117399814A (en) | 2023-11-06 | 2023-11-06 | Workshop plate cutting and blanking conveying system and conveying method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311461600.3A CN117399814A (en) | 2023-11-06 | 2023-11-06 | Workshop plate cutting and blanking conveying system and conveying method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117399814A true CN117399814A (en) | 2024-01-16 |
Family
ID=89486917
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311461600.3A Pending CN117399814A (en) | 2023-11-06 | 2023-11-06 | Workshop plate cutting and blanking conveying system and conveying method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117399814A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103979274A (en) * | 2014-05-22 | 2014-08-13 | 江苏金方圆数控机床有限公司 | Laser cutting flexible manufacture system |
| CN104648931A (en) * | 2015-02-13 | 2015-05-27 | 维特罗伯特机械（苏州）有限公司 | Fully-automatic laser cutting production line |
| CN108326443A (en) * | 2017-05-27 | 2018-07-27 | 扬州恒佳自动化设备有限公司 | A kind of handling equipment of laser cutting machine band sorting function |
| CN114873124A (en) * | 2022-04-22 | 2022-08-09 | 武汉理工大学 | Laser processing automation control system and method |
| CN217224084U (en) * | 2021-12-25 | 2022-08-19 | 广东泰鼎自动化科技有限公司 | Automatic feeding machine for plate laser cutting and processing production line |
| CN217349303U (en) * | 2022-06-10 | 2022-09-02 | 沧州华智机械设备有限公司 | One-to-two crossed feeding and discharging system for three-dimensional material warehouse |
| CN117381209A (en) * | 2023-11-06 | 2024-01-12 | 沧州华智机械设备有限公司 | Laser cutting device and plate cutting and blanking system |
-
2023
- 2023-11-06 CN CN202311461600.3A patent/CN117399814A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103979274A (en) * | 2014-05-22 | 2014-08-13 | 江苏金方圆数控机床有限公司 | Laser cutting flexible manufacture system |
| CN104648931A (en) * | 2015-02-13 | 2015-05-27 | 维特罗伯特机械（苏州）有限公司 | Fully-automatic laser cutting production line |
| CN108326443A (en) * | 2017-05-27 | 2018-07-27 | 扬州恒佳自动化设备有限公司 | A kind of handling equipment of laser cutting machine band sorting function |
| CN217224084U (en) * | 2021-12-25 | 2022-08-19 | 广东泰鼎自动化科技有限公司 | Automatic feeding machine for plate laser cutting and processing production line |
| CN114873124A (en) * | 2022-04-22 | 2022-08-09 | 武汉理工大学 | Laser processing automation control system and method |
| CN217349303U (en) * | 2022-06-10 | 2022-09-02 | 沧州华智机械设备有限公司 | One-to-two crossed feeding and discharging system for three-dimensional material warehouse |
| CN117381209A (en) * | 2023-11-06 | 2024-01-12 | 沧州华智机械设备有限公司 | Laser cutting device and plate cutting and blanking system |
Non-Patent Citations (2)
| Title |
|---|
| "在华智有一款适合您的自动智能钣金产线", Retrieved from the Internet <URL:http://v.douyin.com/iNc1P8os/> * |
| "激光上下料", Retrieved from the Internet <URL:https：//v.douyin.com/iNcJJf5c/m@D.HljpQ:/07/27> * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113697513A (en) | Layered tray layered feeding device | |
| CN110884817A (en) | Automatic warehouse of transplanting of copper bar | |
| CN112875306B (en) | Automatic unloading pile up neatly mechanism of fluting | |
| CN215205664U (en) | Conveying device for vertically stacking boxes and boxing system | |
| CN214732773U (en) | Automatic unloading pile up neatly mechanism of fluting | |
| KR20070076369A (en) | Conveyance system | |
| CN117399814A (en) | Workshop plate cutting and blanking conveying system and conveying method | |
| CN218641943U (en) | Unstacking and arranging system and loading assembly line | |
| CN110329699A (en) | A kind of conveying device for the automatic balance piler of workpiece | |
| CN114435896A (en) | Repeated judgment caching equipment and repeated judgment caching method | |
| CN115352894A (en) | Continuous automatic feeding and receiving integrated equipment, operation method and production line | |
| CN218695180U (en) | Multilayer discharging device of automatic integrated multiseriate storehouse of adaptation panel beating cutting | |
| CN217224127U (en) | Panel material loading feed bin | |
| CN216735877U (en) | Material box supplying and collecting integrated machine | |
| CN219216707U (en) | High-efficient plank destacking loading attachment | |
| CA3110003A1 (en) | Palletising system and method for operating a palletising system | |
| CN218968242U (en) | Bag stacking machine capable of replacing tray | |
| CN220555580U (en) | Material receiving device of corrugated board processing equipment | |
| CN209866706U (en) | Automatic film-coating material receiving machine for vehicle-mounted laminated glass | |
| CN217263307U (en) | Automatic pile up neatly line of wood | |
| CN216613096U (en) | Feeding structure for shuttle machine | |
| CN217096933U (en) | Curtain wall production line | |
| CN215100475U (en) | Roller way type code-disassembling disc device | |
| CN220519412U (en) | Cache device | |
| CN220264420U (en) | Automatic tray feeding mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |