CN117399597A - Vacuum cabin - Google Patents
Vacuum cabin Download PDFInfo
- Publication number
- CN117399597A CN117399597A CN202310867848.3A CN202310867848A CN117399597A CN 117399597 A CN117399597 A CN 117399597A CN 202310867848 A CN202310867848 A CN 202310867848A CN 117399597 A CN117399597 A CN 117399597A
- Authority
- CN
- China
- Prior art keywords
- vacuum
- container
- cabin
- tank
- tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000012528 membrane Substances 0.000 claims abstract description 31
- 238000005266 casting Methods 0.000 claims abstract description 27
- 238000007789 sealing Methods 0.000 claims description 13
- 239000000498 cooling water Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000004512 die casting Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/06—Vacuum casting, i.e. making use of vacuum to fill the mould
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a vacuum cabin, which comprises a casting push rod, a container, an upper vacuum cabin film shell, a lower vacuum cabin film shell and a vacuum tank, wherein the casting push rod is arranged on the container; a pouring valve is arranged at the end part of the pouring push rod; the bottom end of the container is connected with the pouring valve and the top end of the upper membrane shell of the vacuum cabin; the top end of the upper membrane shell of the vacuum cabin is connected with a container, a container vacuum tube and a vacuum tube branch tube of the vacuum tank; the top end of the lower membrane shell of the vacuum cabin is connected with a vacuum tube branch pipe of the vacuum tank; the left end of the vacuum tank is connected with a vacuum tube of the vacuum tank. The vacuum cabin is not limited by the tonnage of the die casting machine and the influence of a working table surface, and can be suitable for manufacturing dies and products of various varieties and products. The casting time for manufacturing the mould can be greatly shortened in the aspect of the mould, the development period can be greatly shortened, and the development cost is saved.
Description
Technical Field
The invention relates to the field of vacuum negative pressure casting, in particular to a vacuum cabin.
Background
At present, 24000 casting enterprises exist in China, and compared with developed countries, the quantity of the casting enterprises in China is large, the degree of specialization is low, the degree of intensification is low, and the labor productivity is low. The average annual output of each person in China is 10 tons, and the individual labor productivity is 30 tons. The U.S. and Germany are 46 to 60 tons, and the Japanese is 60 to 85 tons, with the difference being evident. The average annual production of castings per factory in China is more than 500 tons, the U.S. is 4280 tons, the Germany is 4300 tons, and the Japanese production is up to 4700 tons, and the yield is several times that of China. The foundry industry in China is currently in a development stage, along with the development of the foundry industry in China, the requirements of more and more automobile enterprises in the development of the foundry industry are also being changed, and in order to reduce the process and labor costs, the requirements of the automobile industry are gradually transiting from a part production mode to an integral part production mode.
The traditional vacuum negative pressure equipment is easily affected by the table top and tonnage of the machine table, and has certain limitation.
Disclosure of Invention
In view of the foregoing, it is an object of the present invention to provide a vacuum chamber to solve the problems in the prior art.
In order to achieve the above object, the technical scheme of the present invention is as follows:
the vacuum cabin is characterized by comprising a casting push rod, a container, an upper vacuum cabin film shell, a lower vacuum cabin film shell and a vacuum tank;
the end part of the casting push rod is provided with a casting valve;
the left end of the container is connected with a container vacuum tube;
the upper film shell of the vacuum cabin is used for installing an upper die of a product die, and the top end of the upper film shell of the vacuum cabin is connected with a container, a container vacuum tube and a vacuum tube branch tube of the vacuum tank;
the lower vacuum chamber film shell is used for installing a lower product die, and the top end of the lower vacuum chamber film shell is connected with a vacuum tube branch pipe of the vacuum tank;
the left end of the vacuum tank is connected with a vacuum tube of the vacuum tank.
In the preferred scheme of the invention, a container vacuum valve is arranged in a container vacuum tube connected with the left end of the container, one section of the container vacuum tube is connected with the container, and one end of the container vacuum tube is connected with the top end of the upper film shell of the vacuum cabin.
In the preferred scheme of the invention, a vacuum tank valve is arranged in a vacuum tank vacuum tube connected with the left end of the vacuum tank, and four vacuum tank vacuum branch pipes are respectively connected with the top end of an upper membrane shell of the vacuum cabin and the top end of a lower membrane shell of the vacuum cabin.
In the preferred scheme of the invention, the top end of the lower membrane shell of the vacuum cabin is connected with a vacuum tube branch pipe of the vacuum tank, and the top end of the lower membrane shell of the vacuum cabin is provided with a sealing ring.
In the preferred scheme of the invention, the top end of the upper membrane shell of the vacuum cabin is respectively connected with the bottom end of the container, one end of the vacuum tube of the container and one end of the vacuum tube branch pipe of the vacuum tank, the outer surface of the upper membrane shell of the vacuum cabin is provided with an annular rectangular section water tank and a cooling water pipe of the lower membrane shell, and the bottom end of the upper membrane shell of the vacuum cabin is provided with a sealing ring.
In the preferred scheme of the invention, the left end of the vacuum tank is connected with a vacuum tank vacuum tube, and a vacuum tank valve is arranged in the vacuum tank vacuum tube.
The invention utilizes the vacuum negative pressure principle which is more advanced than the traditional vacuum negative pressure technology, has wider application range and more diversity of products.
The invention is not limited by the tonnage of the die casting machine and the influence of the working table surface, and can be suitable for the manufacture of dies and products with various varieties and products.
The invention can greatly shorten the casting time of the die in the aspect of the die, can greatly shorten the development period and save the development cost.
The features of the present invention will be apparent from the following detailed description of the preferred embodiments, taken in conjunction with the accompanying drawings.
Drawings
Fig. 1 is an overall axial schematic view of a vacuum chamber.
FIG. 2 is a top view of the casting pushrod, container and upper membrane shell of the vacuum chamber in its entirety.
Fig. 3 is an enlarged schematic view of a portion of fig. 2.
Fig. 4 is a bottom view of the upper membrane shell of the vacuum chamber.
Fig. 5 is a top view of the lower membrane shell of the vacuum chamber.
Wherein 1-1 is a casting valve, 3 is a container vacuum tube, 3-1 is a container vacuum valve, 4-1, 4-3, 4-5, 4-7 is an annular rectangular section water tank, 4-2, 4-4, 4-6, 4-8 is a lower film shell cooling water pipe, 4-9 is a vacuum cabin upper film shell sealing ring, 5-1 is a vacuum cabin lower film shell sealing ring, 7 is a vacuum tank vacuum tube, 7-1 is a vacuum tank valve, and 7-2, 7-3, 7-4, 7-5 are vacuum tank vacuum tube branch pipes.
Detailed Description
The technical scheme of the present invention will be described below with reference to the accompanying drawings. It will be apparent that the described embodiments are only some, but not all, of the implementations of the present application; and the structures shown in the drawings are merely schematic and do not represent a physical object. It is intended that all other embodiments obtained by those skilled in the art based on these embodiments of the present invention fall within the scope of the present application.
It is noted that the term "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other identical or equivalent elements in a process, method, article, or apparatus that comprises the element.
The terms "upper", "lower", "inner", "outer", and the like do not constitute absolute spatial relationship limitations, but rather are a concept of relative position. As will be appreciated by those skilled in the art.
Referring to fig. 1, an overall axial schematic diagram of a vacuum chamber mainly comprises a casting push rod 1, a container 2, an upper vacuum chamber membrane shell 4, a lower vacuum chamber membrane shell 5 and a vacuum tank 6; the details of each part are as follows:
casting pushrod 1
The bottom of the casting push rod 1 is provided with the casting valve 1-1, the casting valve 1-1 is combined with the container 2, when feeding is required to flow into the die, the casting valve 1-1 is opened by controlling the casting push rod 1, the feeding can flow into the die, and the feeding can be effectively controlled to flow into the die.
Container 2
The bottom end of the container 2 is connected with the container casting valve 1-1, the left end is connected with the container vacuum tube 3, one end of the container vacuum tube 3 is connected with the container 2, the other end is connected with the top end of the upper membrane shell 4 of the vacuum cabin, the container vacuum tube 3 is internally provided with the container vacuum valve 3-1, the container vacuum valve 3-1 can control the pressure relief of the vacuum cabin, when the vacuum cabin needs to form a negative pressure state, the container vacuum valve 3-1 is closed, and when the vacuum cabin needs to relieve the pressure, the container vacuum valve 3-1 is opened to relieve the pressure.
Vacuum chamber upper film shell 4
Referring to fig. 1, 2 and 3, the top of the upper vacuum chamber film shell 4 is connected with a casting valve 1-1, a container vacuum tube 3 and vacuum tank vacuum tube branch pipes 7-2 and 7-3, the upper vacuum chamber film shell 4 can be provided with an upper product mould, the casting valve 1-1 controls the feed to flow into the upper vacuum chamber film shell 4, and the container vacuum tube 3 controls the vacuum chamber to leak.
The vacuum tank vacuum tube branch pipes 7-2 and 7-3 can control the vacuum cabin to form negative pressure, the bottom surface of the upper film shell 4 of the vacuum cabin is provided with 4 annular rectangular section water tanks 4-1, 4-3, 4-5, 4-7 and 4 lower film shell cooling water pipes 4-2, 4-4, 4-6 and 4-8, the cooling of the feeding can be accelerated, the forming time of the feeding in a product die is shortened, and the production efficiency is improved.
Vacuum chamber lower film shell 5
Referring to fig. 1, 4 and 5, a sealing ring 5-1 is arranged at the top end of a vacuum chamber lower membrane shell 5, a sealing ring 4-9 is arranged at the bottom end of a vacuum chamber upper membrane shell 4, the vacuum chamber upper and lower membrane shells can form a completely closed space through the sealing ring 4-9 and the sealing ring 5-1, the tightness of the whole structure is strong, the top end of the vacuum chamber lower membrane shell 5 is connected with vacuum tube branch pipes 7-4 and 7-5 of a vacuum tank, and a negative pressure state can be controlled to be formed in the vacuum chamber lower membrane shell.
Vacuum tank 6
The left end of the vacuum tank 6 is connected with a vacuum tank vacuum tube 7, a vacuum tank valve 7-1 is arranged in the vacuum tank vacuum tube 7, and 4 vacuum tank vacuum tube branch tubes 7-2, 7-3, 7-4 and 7-5 are also arranged at the same time, wherein one ends of the vacuum tank vacuum tube branch tubes 7-2 and 7-3 are connected with the top end of the upper vacuum tank shell 4, one ends of the vacuum tank vacuum tube branch tubes 7-4 and 7-5 are connected with the top end of the lower vacuum tank shell 5, and one ends of the vacuum tank vacuum tube branch tubes 7-4 and 7-5 are connected with the vacuum tank vacuum tube 7, so that the pressure in the vacuum tank is controlled by controlling the vacuum tank valve 7-1.
The vacuum cabin comprises the following operation steps:
the upper die of the product die is mounted on the upper film shell 4 of the vacuum chamber, the lower die of the product die is mounted on the lower film shell 5 of the vacuum chamber, and the upper film shell 4 of the vacuum chamber and the lower film shell 5 of the vacuum chamber are tightly connected with the sealing ring 5-1 through the sealing ring 4-9, so that a closed space is formed.
Closing the container sealing valve 1-1, the container vacuum valve 3-1 and the vacuum tank valve 7-1, and pumping the vacuum tank 6 to-0.1 MPa.
And (3) feeding materials flow into the container 2, the casting valve 1-1 is opened, feeding materials flow into an upper product mold in the upper vacuum chamber film shell 4 and a lower product mold in the lower vacuum chamber film shell 5 from the container 2, and after feeding materials flow into the molds, the casting valve 1-1 is closed.
And (3) opening a vacuum tank valve 7-1 to vacuumize the vacuum cabin, closing the vacuum machine after vacuumizing the vacuum cabin to-0.03 MPa, and opening a container vacuum valve 3-1 to depressurize the vacuum cabin.
5. And taking out the part after casting is completed.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The vacuum cabin is characterized by comprising a casting push rod, a container, an upper vacuum cabin film shell, a lower vacuum cabin film shell and a vacuum tank;
a pouring valve is arranged at the end part of the pouring push rod;
the bottom end of the container is connected with the pouring valve and the top end of the upper membrane shell of the vacuum cabin;
the top end of the upper membrane shell of the vacuum cabin is connected with a container, a container vacuum tube and a vacuum tube branch tube of the vacuum tank;
the top end of the lower membrane shell of the vacuum cabin is connected with a vacuum tube branch pipe of the vacuum tank;
the left end of the vacuum tank is connected with a vacuum tube of the vacuum tank.
2. The vacuum chamber of claim 1, wherein the bottom end of the container is connected to a pouring valve, the left end of the container is connected to one end of a container vacuum tube, and the container vacuum tube is internally provided with a container vacuum valve.
3. The vacuum chamber of claim 1, wherein the top end of the upper membrane shell of the vacuum chamber is respectively connected with the bottom end of the container, one end of the vacuum tube of the container and one end of the vacuum tube branch pipe of the vacuum tank, the outer surface of the upper membrane shell of the vacuum chamber is provided with a water tank with a rectangular annular cross section and a cooling water pipe of the lower membrane shell, and the bottom end of the upper membrane shell of the vacuum chamber is provided with a sealing ring.
4. The vacuum chamber of claim 1, wherein the top end of the lower vacuum chamber membrane shell is connected with a vacuum tube branch pipe of the vacuum tank, and a sealing ring is arranged at the top end of the lower vacuum chamber membrane shell.
5. The vacuum chamber of claim 1, wherein the left end of the vacuum tank is connected to a vacuum tank tube, and a vacuum tank valve is disposed in the vacuum tank tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310867848.3A CN117399597A (en) | 2023-07-16 | 2023-07-16 | Vacuum cabin |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310867848.3A CN117399597A (en) | 2023-07-16 | 2023-07-16 | Vacuum cabin |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117399597A true CN117399597A (en) | 2024-01-16 |
Family
ID=89489707
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310867848.3A Pending CN117399597A (en) | 2023-07-16 | 2023-07-16 | Vacuum cabin |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117399597A (en) |
-
2023
- 2023-07-16 CN CN202310867848.3A patent/CN117399597A/en active Pending
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