CN107052126A - Fittings hydraulic formation equipment - Google Patents
Fittings hydraulic formation equipment Download PDFInfo
- Publication number
- CN107052126A CN107052126A CN201710248328.9A CN201710248328A CN107052126A CN 107052126 A CN107052126 A CN 107052126A CN 201710248328 A CN201710248328 A CN 201710248328A CN 107052126 A CN107052126 A CN 107052126A
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- China
- Prior art keywords
- pressure
- mould
- workpiece
- shaping
- axial
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/033—Deforming tubular bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/033—Deforming tubular bodies
- B21D26/035—Deforming tubular bodies including an additional treatment performed by fluid pressure, e.g. perforating
Abstract
The present invention provides a kind of fittings hydraulic formation equipment, including:Press apparatus, flood pattern, pressurize pressure relief system and coordinated control system and mould, the press apparatus are used to complete to provide power source to the positioning of workpiece, shaping, punching, taking-up for mould, are specifically to provide the external pressure of Workpiece shaping;The flood pattern is used to, to the bath of inside workpiece low pressure, exhaust, form water circulation;The pressurize pressure relief system keeps the hydraulic pressure of inside workpiece, workpiece is by inside water pressure and outside press pressure, shaping is completed under inside and outside dual-pressure, the present patent application instead of conventional high-tension water filling using low pressure, mesolow water filling, and equipment investment is small, production cost is low.
Description
Technical field
Present invention invention is related to the technique that a kind of Hydroforming reduced using volume carries out pipe fitting forming, covers
The metal tubes such as steel, aluminium, magnesium, and the plastic forming technology field of multiple tube that metal tube and high polymer material are combined.
Background technology
Pipe fitting internal high pressure forming technique is:The pressure produced using high-pressure fluid, is filled and serves as punch-pin inside pipe fitting A,
The outside mould steel B with shape of product serves as cavity plate, experience feeds intake, priming fluid, pressurization in mould closure, pipe fitting, while axle
Pipe fitting forming is completed to the axial pusher shaping of hydraulic cylinder and die sinking feeding several stages, wherein, according to product and the need of formability
Will, process successively has intersection.
Current common pipe fitting forming technique is the internal high pressure forming of the injection water under high pressure into pipe, inner high voltage process forming power
Greatly, it is generally interior to be pressed in 150-250MPa or so, therefore inner high voltage flood pattern equipment investment is huge, high processing costs, during shaping
Between it is long(30 seconds or so), limit the extensive use of part.
On the other hand, the relatively low punched pipefitting forming technique of processing cost, the stage casing for needing bend pipe, pipe fitting in workpiece has
Shape facility is needed in the case of shaping, and due to metal tube inner hollow, deformation during shaping is difficult to control to, usually with pressure
Machine, the fluctuation of pipe fitting raw material and mould state and fluctuate, it is difficult to meet the requirement of product stability.
The content of the invention
It is an object of the invention to provide a kind of low pressure water injection former, for the hydroforming of pipe fitting, reduction is produced into
Originally, in order to achieve the above object, using following fittings hydraulic formation equipment, fittings hydraulic formation equipment, including:Press apparatus,
Flood pattern, pressurize pressure relief system and coordinated control system and mould, the press apparatus include:Press top shoe, lower work
Make the axial cylinder hydraulic power system of platform, mould, die punching oil cylinder hydraulic power system, workpiece ejection and positioning in mould
With hydraulic pressure or/and pneumatic power system, complete to provide power source to the positioning of workpiece, shaping, punching, taking-up for mould;It is described
Flood pattern is connected by body with mould, and after workpiece positioning, before shaping, by mould, into workpiece, continuous infusion fluid is situated between
Matter simultaneously constitutes liquid circulation;The pressurize pressure relief system is connected by body with mould, in component shaping, punch process, is protected
Hold the rated pressure of liquid medium, and the real-time pressure release when actual liquid pressure medium exceeds rated pressure;The coordinated signals
System by with press apparatus, flood pattern, pressurize pressure relief system communication, workpiece positioning, shaping, punching, take out mistake
In journey the descending mould closure of workpiece, press top shoe, workpiece are sealed to workpiece positioning, to workpiece water filling, the axial cylinder action of mould
Interior liquid medium pressurize pressure release, the action of die punching hydraulic cylinder complete punching, the up mould opening of press top shoe, workpiece ejection
And continuous, the orderly completion of action such as take out, carry out programme-control.
It is preferred that, the press apparatus lower table is fixed, and top shoe is completed under the instruction of coordinated control system
Move up and down, and the hydraulic power specified is provided in the range of press rated pressure for mould, form mould in the vertical direction
To the external pressure needed for component shaping, the pressure of the operating pressure is 12-32MPa, and the top shoe operating pressure of formation is
300-5000 tons;The axial cylinder hydraulic power system of the mould of the press apparatus, is connected by the axial cylinder of body and mould,
It is that the axial cylinder of mould and its end socket sealing workpiece, axial supplement shaping etc. are provided axially under the instruction control of coordinated control system
Power, the pressure of the operating pressure is 12-32MPa, and the axial operating pressure of formation is 5-1000 tons;The mould of the press apparatus
Have punching oil cylinder hydraulic power system, be connected by body with die punching oil cylinder, controlled in the instruction of coordinated control system
Under, it is that die punching oil cylinder and its drift provide punching power, the pressure of the operating pressure is 12-32MPa, the punching work of formation
Make pressure for 0-600 tons;Workpiece ejection and positioning hydraulic pressure or/and pneumatic power system, lead in the mould of the press apparatus
Body and mould ejection oil cylinder or/and cylinders are crossed, is that mould is completed to workpiece under the instruction control of coordinated control system
Be positioned at ejection provide power, the operating pressure be 0.3-32MPa.
It is preferred that, the flood pattern is connected by body with mould, liquid circulation is formed, in the finger of coordinated control system
Under order control, contained gas in workpiece is emptied after workpiece positioning, before axial seal, formed 50-600L/Min flow and
0.4-2Mpa water injection pressure;After axial seal, before shaping, the sealing of 10-200L/Min flow and 0.4-50Mpa is formed
Posterior circle water pressure.
It is preferred that, the pressurize pressure relief system is made up of body, pressure sensor, overflow valve, is connected by body and mould
It is logical, form liquid circulation, under the instruction control of coordinated control system, after Work piece sealing, before shaping and punching complete, by
During fluid pressure is elevated in workpiece under the double constraints that liquid volume is incompressible and workpiece volume reduces, work as liquid
Pressurize is constant when pressure is not up to specified pressure, and when fluid pressure exceedes specified pressure, overflow valve is opened, pressure release to specified pressure
Power.
The beneficial effect that the present invention is invented:First carry out it is preforming obtain semi-finished product pipe fitting, to semifinished tube part carry out low pressure
Water filling simultaneously seals two-port, then carries out low pressure water injection to ensure inside pipe fitting pressure, and the application of external force is carried out using press apparatus,
Shaping is completed including semi-finished product pipe fitting under outer dual-pressure, present patent application instead of traditional height using low pressure, mesolow water filling
Pressure injection water, equipment investment is small, production cost is low.
Brief description of the drawings
Fig. 1 is the structural representation in present patent application on former;
Fig. 2 is a kind of schematic diagram of variable cross-section semi-finished product pipe fitting;
Fig. 3 is the sectional view in semi-finished product pipe fitting forming process in Fig. 2;
Fig. 4 is a kind of schematic diagram of uiform section semi-finished product pipe fitting;
Fig. 5 is the structural representation of stress inside and outside pipe fitting in Fig. 4 in semi-finished product pipe fitting forming process;
Fig. 6 is control system connection diagram of the invention of the present invention on former;
In figure, 1, semi-finished product pipe fitting;2nd, upper mould;3rd, lower mould;4th, flood pattern;5th, press top shoe;6th, end socket;7th, lower work
Platform;8th, axial cylinder;9th, pressure relief system;10th, mold inner punching mechanism;11st, material jacking mechanism;P represents the pressure of inside pipe fitting.
Embodiment
A kind of former is provided, as shown in figure 1, fittings hydraulic formation equipment, including:Mould, press apparatus, institute
State mould and include upper and lower mould;The press apparatus includes:Press apparatus, flood pattern, pressurize pressure relief system and connection
Autocontrol system, the press apparatus includes:The axial cylinder hydraulic power system of press top shoe, lower table, mould, mould
Workpiece ejection and positioning hydraulic pressure or/and pneumatic power system in punching oil cylinder hydraulic power system, mould, are that mould is completed
Power source is provided to the positioning of workpiece, shaping, punching, taking-up;The mould is used to place and CONWIP pipe fitting, institute
The upper and lower mould for stating mould is individually fixed in press top shoe, on lower table, and the press apparatus lower table is fixed not
Dynamic, top shoe is moved up and down, and provides the hydraulic power specified for mould in the range of press rated pressure, forms mould upper
Lower section is upwards to the external pressure needed for component shaping, and the pressure of the operating pressure is 12-32MPa, and the top shoe of formation works
Pressure is 300-5000 tons.
The coordinated control system by with press apparatus, flood pattern, pressurize pressure relief system communication, it is fixed in workpiece
To workpiece positioning, on workpiece water filling, the axial cylinder action sealing workpiece of mould, press during position, shaping, punching, taking-up
Liquid medium pressurize pressure release, the action of die punching hydraulic cylinder complete punching, press top shoe in slide block down mould closure, workpiece
Continuous, the orderly completion of action, progress programme-control such as up mould is opened, workpiece eject and taken out.
The flood pattern is connected by body with mould, after workpiece positioning, before shaping, is connected by mould into workpiece
Continuous infusion fluid medium simultaneously constitutes liquid circulation, is further, fixed in workpiece under the instruction control of coordinated control system
Contained gas in workpiece is emptied behind position, before axial seal, 50-600L/Min flow and 0.4-2Mpa quick low voltage note is formed
Water pressure, for carrying out quick low voltage water flowing inside semifinished tube part, the gas displacement of semi-finished product inside pipe fitting to be discharged;
After axial seal, before shaping, the mesolow water filling system of 10-200L/Min flow and 0.4-50Mpa sealing Posterior circle is formed
System water pressure, for injecting low pressure water after ferrule and in forming process into semi-finished product pipe fitting.
Further, flood pattern is an one way entrapped water system, if the pressure in semi-finished product pipe fitting is more than flood pattern
During the pressure of offer, the liquid in pipe can't flow back.
Further, axial seal is that workpiece two ends are sealed using two end sockets, and the end socket is installed on axial direction
On cylinder, push end socket using axial cylinder and seal semi-finished product pipe fitting end, be provided with water hole in the end socket, realize water filling
One way entrapped water of the system into pipe fitting, pressure release work, be specifically by one of water hole on mould end socket to half into
QC part internal injection low pressure water.
After water filling, the rated pressure of liquid medium is kept using pressure-retaining system, the pressurize pressure relief system is by body, pressure
Sensor, overflow valve composition, the pressurize pressure relief system is connected by body with mould, in component shaping, punch process, shape
Into liquid circulation, the rated pressure of liquid medium, and the real-time pressure release when actual liquid pressure medium exceeds rated pressure are kept,
Be further, coordinated control system instruction control under, after Work piece sealing, shaping and punching complete before, due to
During fluid pressure is elevated in workpiece under incompressible and the reduction of workpiece volume the double constraints of liquid volume, when liquid pressure
Pressurize is constant when power is not up to specified pressure to be adjusted on demand(Between 0-400MPa), when fluid pressure exceedes specified pressure
When overflow valve open, pressure release to specified pressure can close again less than setting value, it is ensured that the pressure in pipe will not be excessive too small.
Semi-finished product pipe fitting as shown in Figure 2,3, S1 are processed using the press apparatus shown in Fig. 1:Utilize 50-600L/
Min flow and 0.4-2Mpa low pressure water fast water injection system, will be partly to carrying out quick low voltage water flowing inside semifinished tube part
The gas displacement discharge of finished product inside pipe fitting;S2:The hydraulic cylinder of mould promotes mould envelope in the presence of press apparatus hydraulic power source
Head seals semi-finished product pipe fitting two ends;S3:There is water hole on mould end socket, flood pattern is by the water hole to semi-finished product inside pipe fitting
Inject 10-200L/Min flow and 0.4-50Mpa low pressure water;S4:Press slide is descending, and the upper mould of mould is slided in press
Moved downward under block effect until being closed with lower mould, to applying pressure outside semifinished tube part;S5:The high pressure positive system of press apparatus
System works, and keeps the pressure to inside pipe fitting in forming process, semi-finished product pipe fitting under the dual-pressure of interior external pressure into
Type;When liquid volume reduction causes internal pressure to raise and exceed the limit pressure set in pipe fitting, holding hydraulic pressure system valve
Open, the outflow of internal pressure liquid, pressure is maintained at setting peak value, at the same time under the dual-pressure of internal pressure and outer mold, pipe
Part completes shaping, obtains required workpiece.
It is preferred that, in S4, in semi-finished product pipe fitting forming process, inside pipe fitting uses packing pressure, and scope can be in 1-50MPa models
In enclosing, specific numerical value is carried according to the limiting pressure curve acted with press slide and/or the axial cylinder of mould acts linkage
It is preceding to set.
As shown in Figure 4,5, uiform section pipe fitting after preform is put into hydraulic die, is specifically placed in mould with
Between mould, shaped by fluid pressure work is carried out, forming step is as follows:S1:Air in low pressure water discharge pipe is rapidly injected into pipe fitting;
S2:The hydraulic cylinder of mould promotes mould end socket to seal semi-finished product pipe fitting two ends in the presence of press apparatus hydraulic power source;
S3:Press apparatus injects mesolow water P to the water hole of mould end socket, makes the pressure in pipe fitting between 1-50MPa;S4:Press
Slide block down, upper mould is moved downward under press slide effect, and is closed with lower mould;S5:The holding hydraulic pressure system of equipment
Work, packing pressure can in advance be set to join with press slide action and/or the axial cylinder action of mould in the range of 1 ~ 400mpa
Dynamic limiting pressure curve;When liquid in pipe volume, which reduces, causes internal pressure to raise and exceed the limit pressure set, pressurize
Hydraulic system valve is opened, and internal pressure liquid outflow, pressure is maintained at setting peak value, at the same time in pair of internal pressure and outer mold
Under weight power, pipe fitting completes shaping, obtains required workpiece.
Shaping to the uiform section pipe fitting shown in Fig. 4, the pipe fitting of required shaping is carried out after bend pipe and preform, preform
Pipe fitting is put into hydraulic die, as shown in figure 5, being placed between upper die and lower die, carries out shaped by fluid pressure work, forming step is such as
Under:S1:Air in low pressure water discharge pipe is rapidly injected into pipe fitting;S2:The hydraulic cylinder of mould is in press apparatus hydraulic power source
In the presence of, promote mould end socket to seal semi-finished product pipe fitting two ends;S3:Press apparatus is low into the water hole injection of mould end socket
Water P is pressed, makes the pressure in pipe fitting 1 between 1-50MPa;S4:High pressure pressure-retaining system is not enabled, and press slide is descending, on mould
Mould is moved downward under press slide effect, and is closed with lower mould, and liquid in pipe volume, which reduces, causes internal pressure to raise, and pipe fitting is completed
Shaping, obtains required workpiece.
Present patent application instead of traditional high pressure water injection using low pressure, mesolow water filling, saves cost, reduces and set
Standby investment, specific data such as following table:
Usual inner high voltage (RMB) | Low pressure molding(RMB) | |
Production line | 50000000 | 15000000 |
Production capacity(/ year) | 1000000 | 1000000 |
Single-piece price | 40-50 members | 15 yuan |
Mould takes | 100% | 60% |
The principle and its effect of above-described embodiment only illustrative present patent application, not for limitation present patent application.Appoint
What those skilled in the art all can without prejudice under the spirit and scope of present patent application, being modified above-described embodiment or
Change.Therefore, such as those of ordinary skill in the art without departing from the spirit and skill disclosed in present patent application
All equivalent modifications completed under art thought or change, the claim that should be asked by this patent are covered.
Claims (4)
1. fittings hydraulic formation equipment, including:Press apparatus, flood pattern, pressurize pressure relief system and coordinated control system and
Mould, it is characterised in that:The press apparatus includes:The axial cylinder hydraulic power system of press top shoe, lower table, mould
Workpiece ejection and positioning hydraulic pressure or/and pneumatic power system in system, die punching oil cylinder hydraulic power system, mould, be
Mould completes to provide power source to the positioning of workpiece, shaping, punching, taking-up;The flood pattern is connected by body with mould,
After workpiece positioning, before shaping, liquid circulation continuous infusion fluid medium and is constituted into workpiece by mould;The pressurize is let out
Pressure system is connected by body with mould, in component shaping, punch process, keeps the rated pressure of liquid medium, and when real
Real-time pressure release when border medium pressure liquid exceeds rated pressure;The coordinated control system by with press apparatus, flood pattern,
The communication of pressurize pressure relief system, to workpiece positioning, to workpiece water filling, mould during workpiece positioning, shaping, punching, taking-up
The axial cylinder action sealing workpiece of tool, the descending mould closure of press top shoe, liquid medium pressurize pressure release, die punching liquid in workpiece
Cylinder pressure action completes that the up mould of punching, press top shoe is opened, workpiece eject and taken out etc. and acts continuous, orderly completion,
Carry out programme-control.
2. former according to claim 1, it is characterised in that:The press apparatus lower table is fixed, on
Sliding block completes to move up and down under the instruction of coordinated control system, and provides what is specified in the range of press rated pressure for mould
Hydraulic power, forms mould in the vertical direction to the external pressure needed for component shaping, the pressure of the operating pressure is 12-
32MPa, the top shoe operating pressure of formation is 300-5000 tons;The axial cylinder hydraulic power system of the mould of the press apparatus
System, is connected by the axial cylinder of body and mould, under the instruction control of coordinated control system, is that the axial cylinder of mould and its end socket are close
Seal workpiece, axial supplement shaping etc. and axial power is provided, the pressure of the operating pressure is 12-32MPa, the axial direction work pressure of formation
Power is 5-1000 tons;The die punching oil cylinder hydraulic power system of the press apparatus, passes through body and die punching oil cylinder
It is connected, is that die punching oil cylinder and its drift provide punching power under the instruction control of coordinated control system, the operating pressure
Pressure be 12-32MPa, the punch work pressure of formation is 0-600 tons;Workpiece ejection is with determining in the mould of the press apparatus
Position hydraulic pressure or/and pneumatic power system, by body and mould ejection oil cylinder or/and cylinders, in coordinated control system
Instruction control under, for mould complete to workpiece be positioned at ejection power is provided, the operating pressure be 0.3-32MPa.
3. former according to claim 1, it is characterised in that:The flood pattern is connected by body with mould,
Liquid circulation is formed, under the instruction control of coordinated control system, is emptied after workpiece positioning, before axial seal contained in workpiece
Gas, forms 50-600L/Min flow and 0.4-2Mpa water injection pressure;After axial seal, before shaping, 10- is formed
200L/Min flow and 0.4-50Mpa sealing Posterior circle water pressure.
4. former according to claim 1, it is characterised in that:The pressurize pressure relief system is by pumping plant, body, pressure
Sensor, overflow valve, water tank etc. are constituted, and are connected by body with mould, liquid circulation are formed, in the instruction of coordinated control system
Under control, after Work piece sealing, before shaping and punching complete, double because liquid volume is incompressible and workpiece volume reduces
Weigh about during fluid pressure is elevated in workpiece under beam, when fluid pressure is not up to specified pressure, pressurize is constant, works as liquid
Overflow valve is opened when pressure exceedes specified pressure, pressure release to specified pressure.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710248328.9A CN107052126A (en) | 2017-04-17 | 2017-04-17 | Fittings hydraulic formation equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710248328.9A CN107052126A (en) | 2017-04-17 | 2017-04-17 | Fittings hydraulic formation equipment |
Publications (1)
Publication Number | Publication Date |
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CN107052126A true CN107052126A (en) | 2017-08-18 |
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ID=59600663
Family Applications (1)
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CN201710248328.9A Pending CN107052126A (en) | 2017-04-17 | 2017-04-17 | Fittings hydraulic formation equipment |
Country Status (1)
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CN (1) | CN107052126A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108326107A (en) * | 2017-12-31 | 2018-07-27 | 潍坊倍力汽车零部件有限公司 | Without liquid-filled shape tube hydraulic forming method and device |
CN111434408A (en) * | 2019-01-14 | 2020-07-21 | 无锡朗贤轻量化科技股份有限公司 | Flexible cross beam type spiral locking pipe fitting or sectional material hydraulic forming process |
CN111496056A (en) * | 2019-01-14 | 2020-08-07 | 无锡朗贤轻量化科技股份有限公司 | Hydraulic forming process for locking pipe fitting or profile by flexible cross beam type pull rod |
CN111496059A (en) * | 2019-01-14 | 2020-08-07 | 无锡朗贤轻量化科技股份有限公司 | Hydraulic forming process for locking pipe fitting or profile by flexible cross beam type oil cylinder |
CN112170610A (en) * | 2020-09-15 | 2021-01-05 | 安徽江淮汽车集团股份有限公司 | Liquid-filling forming die and liquid-filling forming method |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108326107A (en) * | 2017-12-31 | 2018-07-27 | 潍坊倍力汽车零部件有限公司 | Without liquid-filled shape tube hydraulic forming method and device |
CN108326107B (en) * | 2017-12-31 | 2019-10-29 | 潍坊倍力汽车零部件有限公司 | Without liquid-filled shape tube hydraulic forming method and device |
CN111434408A (en) * | 2019-01-14 | 2020-07-21 | 无锡朗贤轻量化科技股份有限公司 | Flexible cross beam type spiral locking pipe fitting or sectional material hydraulic forming process |
CN111496056A (en) * | 2019-01-14 | 2020-08-07 | 无锡朗贤轻量化科技股份有限公司 | Hydraulic forming process for locking pipe fitting or profile by flexible cross beam type pull rod |
CN111496059A (en) * | 2019-01-14 | 2020-08-07 | 无锡朗贤轻量化科技股份有限公司 | Hydraulic forming process for locking pipe fitting or profile by flexible cross beam type oil cylinder |
CN112170610A (en) * | 2020-09-15 | 2021-01-05 | 安徽江淮汽车集团股份有限公司 | Liquid-filling forming die and liquid-filling forming method |
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