CN117399528A - Coiling equipment is used in spring production - Google Patents
Coiling equipment is used in spring production Download PDFInfo
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- CN117399528A CN117399528A CN202311711125.0A CN202311711125A CN117399528A CN 117399528 A CN117399528 A CN 117399528A CN 202311711125 A CN202311711125 A CN 202311711125A CN 117399528 A CN117399528 A CN 117399528A
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- Prior art keywords
- fixedly connected
- rigid coupling
- ring
- coiling
- rod
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000004804 winding Methods 0.000 claims abstract description 93
- 238000011084 recovery Methods 0.000 claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 230000008878 coupling Effects 0.000 claims description 26
- 238000010168 coupling process Methods 0.000 claims description 26
- 238000005859 coupling reaction Methods 0.000 claims description 26
- 238000001914 filtration Methods 0.000 claims description 10
- 238000007790 scraping Methods 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 4
- 230000002146 bilateral effect Effects 0.000 claims description 2
- 239000011148 porous material Substances 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims 6
- 230000006978 adaptation Effects 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 19
- 230000008569 process Effects 0.000 abstract description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 32
- 229910052742 iron Inorganic materials 0.000 description 16
- 238000009434 installation Methods 0.000 description 7
- 238000012545 processing Methods 0.000 description 7
- 238000013461 design Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000004064 recycling Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 229910000639 Spring steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
- B21F3/02—Coiling wire into particular forms helically
- B21F3/04—Coiling wire into particular forms helically externally on a mandrel or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
The invention belongs to the technical field of spring coiling, in particular to coiling equipment for spring production; the automatic winding device comprises a base, a winding moving seat and a guide mechanism, wherein the base is connected with the winding moving seat in a sliding manner, a winding roller is fixed on the winding moving seat, the guide mechanism is fixedly arranged on one side of the base, a recovery box is fixedly connected to one side of the base, which is far away from the winding moving seat, the top end of the recovery box is connected with a fixed ring in a sliding manner, the inner side of the fixed ring is rotationally connected with a mounting ring, and the inner side of the mounting ring is rotationally connected with a rotating disc; according to the invention, through the adjustment and positioning of the L-shaped calipers, the workpiece can be clamped and fixed directly at the end part of the workpiece through the L-shaped calipers after passing through the guide mechanism, so that the problem that a worker can loosen hands after holding the L-shaped calipers by hand to rotate along with the winding roller for a period of time when the traditional winding process starts is solved, and the problem that the worker holds the L-shaped calipers by hand when the winding roller rotates is effectively avoided.
Description
Technical Field
The invention belongs to the technical field of spring winding, and particularly relates to a winding device for spring production.
Background
A spring is a mechanical part that works with elasticity. Parts made of elastic materials deform under the action of external force, and the parts recover after the external force is removed; also referred to as a "spring". Is generally made of spring steel; the spring is of various kinds and is divided into spiral spring, plate spring, special spring, etc. Springs are generally manufactured by winding, and the winding process of the springs is generally divided into a cold winding method and a hot winding method.
In the prior art, the hot rolling processing technology of the spring generally refers to that after the processing raw materials of the spring are heated by a smelting furnace, the processing raw materials are sent to a winding device by a worker through a clamping jaw, after deviation correction is carried out through a guide wheel on a guide mechanism, the end part of a workpiece is fixed by another worker through a fixed clamping jaw, the end part of the workpiece can be attached to the surface of the winding roller, after preliminary positioning, the worker starts the winding device, so that the winding roller can slide to one side while rotating, the winding of the workpiece is realized, when the winding roller starts rotating, the worker generally needs to hold the clamping jaw by hand for a period of time after rotating along with the winding roller, the situation that the worker holds the clamping jaw by hand during rotating along with the winding roller is caused, in addition, the winding roller needs to always press the end part of the workpiece to rotate along with the winding roller until the workpiece is formed, after the worker finishes the operation of the hand clamping jaw, the clamping jaw is loosened, and the phenomenon that the clamping jaw can loose during the following rotation occurs.
To this end, the invention provides a coiling device for spring production.
Disclosure of Invention
In order to overcome the defects in the prior art, when a winding roller starts to rotate, a worker generally needs to hold a caliper by hand to rotate along with the winding roller for a period of time before the operator can loose hands, so that the condition that the operation of the worker holds the caliper by hand is inconvenient when the winding roller rotates can occur.
The technical scheme adopted for solving the technical problems is as follows: the invention discloses coiling equipment for spring production, which comprises a base, a coiling moving seat and a guide mechanism, wherein the base is connected with the coiling moving seat in a sliding manner, a first handwheel is fixedly connected to the outer side of the coiling moving seat, the guide mechanism is fixedly arranged on one side of the base, a recovery box is fixedly connected to one side of the base, which is far away from the coiling moving seat, the top end of the recovery box is connected with a fixed ring in a sliding manner, an installation ring is rotatably connected to the inner side of the fixed ring, a rotating disc is rotatably connected to the inner side of the installation ring, a braking locking assembly is arranged between the installation ring and the rotating disc, a fixed frame is fixedly connected to one side, which is far away from the coiling roller, of the fixed ring, a rotating rod is fixedly connected to the outer side of the fixed frame, a threaded rod is in threaded connection with the threaded rod, one end, which is far away from the coiling roller, of the threaded rod is fixedly connected to the outer side of the rotating rod, of the threaded rod is fixedly connected with a second handwheel, the other end of the threaded rod is rotatably connected with an adjusting sleeve, a caliper is rotatably connected to the other end of the threaded rod, a limiting assembly is arranged between the adjusting sleeve and the rotating disc, a positioning block is fixedly connected with the L-shaped positioning block, the L-shaped positioning block is fixedly connected to the L-shaped positioning block, and is fixedly provided with a positioning groove.
Preferably, the brake locking assembly comprises a brake block, a connecting plate, a limiting rod and a threaded disc, wherein the threaded disc is arranged on one side, deviating from a winding roller, of the rotating disc, the threaded disc is in threaded connection with a mounting ring, limiting grooves are symmetrically formed in the threaded disc, the limiting rod is connected in a sliding mode in the limiting grooves, the limiting rod is in a T shape, the inner side end of the limiting rod is fixedly connected with the connecting plate, the connecting plate is fixedly connected with the brake block, a cavity is formed in the mounting ring, the outer side of the rotating disc is an arc surface, the cavity of the mounting ring is matched with the rotating disc, the brake block is in sliding connection with the inner cavity of the mounting ring, the first operating rod is fixedly connected on the outer side wall of the mounting ring, and the second operating rod is fixedly connected on the outer side wall of the threaded disc.
Preferably, a second magnetic ring is embedded in the mounting ring, a first magnetic ring is fixedly connected to one side, away from the threaded disc, of the rotating disc, the first magnetic ring is attracted with the magnetic pole of the joint surface of the second magnetic ring, a first spring is fixedly connected to the inner wall of the mounting ring, and the other end of the first spring is fixedly connected with the brake block.
Preferably, the inner cavity of the adjusting sleeve is rotationally connected with a screw rod, the other end of the screw rod extends to the outer side of the adjusting sleeve to be fixedly connected with the hand wheel three, a connecting block is connected to the side wall of the adjusting sleeve in a sliding mode, one end of the connecting block is fixedly connected with the L-shaped caliper, the other end of the connecting block is fixedly connected with a screw sleeve, and the screw sleeve is in threaded connection with the screw rod.
Preferably, the limiting component comprises a support plate and a support rod, one side of the rotating disc, which is close to the winding roller, is symmetrically and fixedly connected with the support plate, support rods are fixedly connected to the outer walls of the two sides of the adjusting sleeve, the support rods are in sliding connection with the support plate, and the support rods are of a T shape.
Preferably, a dial is inlaid on one side of the mounting ring, which is close to the winding roller, and a pointer is fixedly connected on one side of the rotating disk, which is close to the winding roller, and is L-shaped and is matched with the dial.
Preferably, the bilateral symmetry rigid coupling of solid fixed ring has the bracing piece, the top sliding connection of bracing piece and collection box, be equipped with the filter frame in the inner chamber of collection box, the inner chamber bottom of filter frame is the arc, and the filter hole has evenly been seted up to the bottom of filter frame.
Preferably, the bottom rigid coupling of filter frame has the guide rail, the guide rail is the slope form, one the inboard rigid coupling of bracing piece has the mounting bracket, the rigid coupling has the guide block on the mounting bracket, the guide block is the U type, guide block and guide rail sliding connection, the arc wall has all been seted up to the inner wall both sides of collection box, sliding connection has the slider in the arc wall, the outer wall rigid coupling of slider and filter frame, the rigid coupling has the spring III between the inner wall of slider and arc wall.
Preferably, the bottom of filter frame evenly rigid coupling has a set of lug, the lug is parallel with the guide rail, the rigid coupling has fixed sleeve on the mounting bracket, sliding connection has the telescopic link in the fixed sleeve's the inner chamber, the top of telescopic link extends to the outside of fixed sleeve and laminates with the bottom of filter frame mutually, and the top rigid coupling of telescopic link has the vibrations ball, rigid coupling has the spring second between the bottom of telescopic link and the fixed sleeve's the inner wall.
Preferably, the bottom of mounting bracket rigid coupling has the scraper blade, the scraper blade is laminated mutually with the inner chamber of collection box.
The beneficial effects of the invention are as follows:
1. according to the coiling equipment for spring production, through the adjustment and positioning of the L-shaped calipers, the workpiece can be clamped and fixed at the end part of the workpiece through the L-shaped calipers after passing through the guide mechanism, the problem that a worker can loosen after holding the L-shaped calipers by hand to rotate along with the coiling roller for a period of time when the traditional coiling process begins is solved, the problem that the worker holds the L-shaped calipers inconveniently in operation when the coiling roller rotates is effectively avoided, the L-shaped calipers can always follow rotation in the process of rotating and coiling the coiling roller through the structure, and the phenomenon that the L-shaped calipers are easy to loose and fall off in the process of rotating along with the coiling roller after the worker loosens the fixing of the L-shaped calipers in the traditional coiling process is avoided.
2. According to the winding equipment for spring production, when the fixing ring drives the supporting rod to slide on the recovery box, the installation frame drives the guide block to slide along the guide rail, the filter frame rotates to one side of the installation frame due to the inclined design of the guide rail, and the formed workpiece rolls in the filter frame due to the arc design of the bottom of the filter frame, so that scrap iron on the surface of the workpiece can be conveniently accelerated to fall off.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a cross-sectional view of the invention at a retaining ring;
FIG. 3 is a partial exploded view of the mounting ring of the present invention;
FIG. 4 is a partial exploded view of the present invention at the rotor disc;
FIG. 5 is a partial schematic view of the dial of the present invention;
FIG. 6 is a first cross-sectional view of the present invention at the recovery tank;
FIG. 7 is an exploded view of the filter frame and mounting bracket of the present invention;
FIG. 8 is a second cross-sectional view of the present invention at the recovery tank;
in the figure: 1. a base; 2. winding a movable seat; 3. a guide mechanism; 4. winding a roller; 5. a recovery box; 6. a fixing ring; 7. a mounting ring; 8. a rotating disc; 9. a fixing frame; 10. a rotating lever; 11. a first hand wheel; 12. a threaded rod; 13. a second hand wheel; 14. an adjustment sleeve; 15. a screw rod; 16. a hand wheel III; 17. a silk sleeve; 18. a connecting block; 19. an L-shaped caliper; 20. a positioning groove; 21. a positioning block; 22. a support plate; 23. a support rod; 24. a first magnetic ring; 25. a second magnetic ring; 26. a brake block; 27. a first spring; 28. a connecting plate; 29. a limit rod; 30. a threaded disc; 31. a limit groove; 32. a first operating lever; 33. a second operating lever; 34. a dial; 35. a pointer; 36. a support rod; 37. a filter frame; 38. a guide rail; 39. a bump; 40. a mounting frame; 41. a guide block; 42. a scraper; 43. a fixed sleeve; 44. a second spring; 45. a telescopic rod; 46. a slide block; 47. and a third spring.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1-8, the winding device for spring production in the embodiment of the invention comprises a base 1, a winding moving seat 2 and a guide mechanism 3, wherein the base 1 is connected with the winding moving seat 2 in a sliding manner, a winding roller 4 is fixedly arranged on the winding moving seat 2, one side of the base 1 is fixedly provided with the guide mechanism 3, one side of the base 1, which is far away from the winding moving seat 2, is fixedly connected with a recovery box 5, the top end of the recovery box 5 is connected with a fixed ring 6 in a sliding manner, the inner side of the fixed ring 6 is connected with a mounting ring 7 in a rotating manner, the inner side of the mounting ring 7 is connected with a rotating disc 8 in a rotating manner, a braking locking assembly is arranged between the mounting ring 7 and the rotating disc 8, one side of the fixed ring 6, which is far away from the winding roller 4, is fixedly connected with a fixed frame 9, a rotating rod 10 is fixedly connected with the rotating frame 9 in the rotating manner, one end of the rotating rod 10, which is far away from the winding roller 4, is fixedly connected with a hand wheel 11, the rotating rod 10 is fixedly connected with the outer side of the fixed frame 9, one end of the rotating rod 12, which is far away from the winding roller 4, is fixedly connected with a hand wheel 13, the other end 12, the rotating rod 12 is fixedly connected with the other end of the rotating rod 12, the rotating rod is provided with a caliper positioning sleeve 14, and the positioning sleeve 19, the positioning sleeve is provided with positioning sleeve 19, and positioning sleeve 19, positioning sleeve 19 is fixedly provided with positioning sleeve 20, and positioning sleeve 21, and positioning sleeve 20; before winding a workpiece, the position of the L-shaped caliper 19 needs to be adjusted to be below the winding roller 4 during operation, so that the workpiece can be directly contacted with the L-shaped caliper 19 after passing through the guide mechanism 3, when the L-shaped caliper 19 is adjusted, the locking state between the rotating disc 8 and the mounting ring 7 is released through the brake locking assembly, at the moment, a worker can rotate the rotating rod 10 and the rotating disc 8 together by rotating the first hand wheel 11 under the condition of fixing the mounting ring 7, and because of the limiting assembly arranged between the rotating disc 8 and the adjusting sleeve 14, the adjusting sleeve 14 and the L-shaped caliper 19 rotate along with the rotating rod until the L-shaped caliper 19 rotates to be at the lowest of the winding roller 4, at the moment, the worker operates the brake locking assembly while fixing the mounting ring 7 and the rotating disc 8, so that the rotating disc 8 and the mounting ring 7 are locked again, and then, the staff rotates the hand wheel two 13 while fixing the hand wheel one 11, make the threaded rod 12 drive the adjusting sleeve 14 to slide, until the locating block 21 on the L-shaped caliper 19 is attached to the locating slot 20 on the winding roller 4, realize the preliminary location of the L-shaped caliper 19, the end of the subsequent work piece can be directly clamped and fixed through the L-shaped caliper 19 after passing through the guide mechanism 3, solve the problem that the staff can loosen after holding the L-shaped caliper 19 to rotate along with the winding roller 4 for a period of time with hands when the traditional winding process begins, effectively avoid the inconvenient operation of the staff holding the L-shaped caliper 19 when the winding roller 4 rotates, and can make the winding roller 4 always follow rotation in the process of rotating the winding process through the structure, avoid the problem that the staff can loosen the fixing of the L-shaped caliper 19 when the traditional winding process, the L-shaped calipers 19 are easy to loose and fall off in the process of following the rotation of the winding roller 4, after the L-shaped calipers 19 are adjusted, a worker directly contacts the L-shaped calipers 19 after guiding and rectifying by the guiding mechanism 3 and is fixed by the L-shaped calipers 19, after the end part of the workpiece is fixed, the worker starts the winding moving seat 2, the winding roller 4 starts to slide to one side of the recovery box 5 while rotating, because of the matching of the positioning block 21 and the positioning groove 20, the L-shaped calipers 19 rotate along with the winding roller 4, the adjusting sleeve 14, the rotating disc 8 and the mounting ring 7 are driven to rotate together, the fixing ring 6 slides along the top of the recovery box 5 until the workpiece is wound, when the winding moving seat 2 retreats, the worker can loosen the L-shaped calipers 19 and take the workpiece off the winding roller 4 through an external auxiliary tool, the workpiece directly falls into the recovery box 5, and the workpiece is convenient for the worker to recover the machined and molded workpiece.
The brake locking assembly comprises a brake block 26, a connecting plate 28, a limiting rod 29 and a threaded disc 30, wherein the threaded disc 30 is arranged on one side of the rotating disc 8, which is far away from the winding roller 4, the threaded disc 30 is in threaded connection with the mounting ring 7, limiting grooves 31 are symmetrically formed in the threaded disc 30, the limiting rod 29 is connected in a sliding manner in the limiting grooves 31, the limiting rod 29 is in a T shape, the inner side end of the limiting rod 29 is fixedly connected with the connecting plate 28, the connecting plate 28 is fixedly connected with the brake block 26, a cavity is formed in the mounting ring 7, the outer side of the rotating disc 8 is an arc surface, the cavity of the mounting ring 7 is matched with the rotating disc 8, the brake block 26 is in sliding connection with the inner cavity of the mounting ring 7, the brake block 26 is jointed with the arc surface of the rotating disc 8, a first operating lever 32 is fixedly connected on the outer side wall of the mounting ring 7, and a second operating lever 33 is fixedly connected on the outer side wall of the threaded disc 30; during operation, when the locking to the rotating disc 8 is released by the staff, the operating rod two 33 is rotated while the operating rod one 32 is fixed, so that the threaded disc 30 rotates outwards, the limiting rod 29 slides along the limiting groove 31, the two connecting plates 28 and the two brake blocks 26 are relatively far away under the driving of the limiting rod 29, the brake blocks 26 are separated from the rotating disc 8, the unlocking effect on the rotating disc 8 is achieved, the rotating disc 8 is driven to rotate by the staff through the rotating hand wheel one 11, when the rotating disc 8 is required to be locked, the threaded disc 30 rotates inwards, the limiting rod 29 drives the two brake blocks 26 to be relatively close to and attached to the rotating disc 8 under the action of the limiting groove 31, and the brake blocks 26 can be locked to the rotating disc 8 after being attached to the rotating disc 8 through the threaded connection mode between the threaded disc 30 and the mounting ring 7.
A second magnetic ring 25 is embedded in the mounting ring 7, a first magnetic ring 24 is fixedly connected to one side of the rotating disc 8, which is away from the threaded disc 30, the first magnetic ring 24 is attracted with the magnetic pole of the joint surface of the second magnetic ring 25, a first spring 27 is fixedly connected to the inner wall of the mounting ring 7, and the other end of the first spring 27 is fixedly connected with a brake block 26; during operation, through the magnetic attraction effect between the first magnetic ring 24 and the second magnetic ring 25, the rotating disc 8 can be preliminarily fixed relative to the mounting ring 7 under the action of no external force, the threaded connection effect between the threaded disc 30 and the mounting ring 7 is enhanced after the threaded disc 30 is rotationally fixed inwards through the first spring 27, the situation that the threaded disc 30 rotates to drive the brake block 26 to loosen is avoided, the elastic force exists between the threaded disc 30 and the mounting ring 7 through the first spring 27, the elastic force of the first spring 27 is far smaller than the locking force of the brake block 26 to the rotating disc 8, and therefore the existence of the first spring 27 is equivalent to the situation that an elastic gasket is additionally arranged between the threaded disc 30 and the mounting ring 7, and the thread loosening is avoided.
A screw rod 15 is rotationally connected in the inner cavity of the adjusting sleeve 14, the other end of the screw rod 15 extends to the outer side of the adjusting sleeve 14 and is fixedly connected with a hand wheel III 16, a connecting block 18 is slidingly connected to the side wall of the adjusting sleeve 14, one end of the connecting block 18 is fixedly connected with an L-shaped caliper 19, the other end of the connecting block 18 is fixedly connected with a screw sleeve 17, and the screw sleeve 17 is in threaded connection with the screw rod 15; during operation, the screw rod 15 is driven to rotate by rotating the hand wheel III 16, so that the wire sleeve 17 drives the L-shaped calipers 19 to slide up and down, and a worker can conveniently adjust the distance between the L-shaped calipers 19 and the winding roller 4 according to different processing requirements.
The limiting component comprises a support plate 22 and a support rod 23, wherein the support plate 22 is symmetrically and fixedly connected to one side of the rotating disc 8, which is close to the winding roller 4, the support rods 23 are fixedly connected to the outer walls of the two sides of the adjusting sleeve 14, the support rods 23 are in sliding connection with the support plate 22, and the support rods 23 are T-shaped; during operation, through the sliding fit of the support plate 22 and the support rod 23, when the staff rotates the threaded rod 12, the adjusting sleeve 14 cannot rotate together therewith, and when the winding roller 4 drives the adjusting sleeve 14 to rotate, the rotating disc 8 can be driven to rotate through the sliding fit of the support plate 22 and the support rod 23.
A dial 34 is embedded on one side of the mounting ring 7 close to the winding roller 4, a pointer 35 is fixedly connected on one side of the rotating disk 8 close to the winding roller 4, the pointer 35 is L-shaped, and the pointer 35 is matched with the dial 34; during operation, the position of the L-shaped caliper 19 can be accurately adjusted by matching the dial 34 arranged on the mounting ring 7 with the pointer 35 on the rotating disc 8.
The two sides of the fixed ring 6 are symmetrically and fixedly connected with support rods 36, the support rods 36 are in sliding connection with the top of the recovery box 5, a filter frame 37 is arranged in the inner cavity of the recovery box 5, the bottom of the inner cavity of the filter frame 37 is arc-shaped, and filter holes are uniformly formed in the bottom of the filter frame 37; during operation, when fashioned work piece drops from coiling roller 4, can directly fall in the filter frame 37, the work piece is in the heating and carries out the in-process of coiling, and the surface of work piece can produce one deck iron fillings, can filter the iron fillings that the work piece surface produced when dropping and filter frame 37 impact with the work piece through the filtration pore that is equipped with on the filter frame 37, and the later stage staff of being convenient for directly clear up the iron fillings.
The bottom of the filter frame 37 is fixedly connected with a guide rail 38, the guide rail 38 is inclined, the inner side of one support rod 36 is fixedly connected with a mounting frame 40, the mounting frame 40 is fixedly connected with a guide block 41, the guide block 41 is U-shaped, the guide block 41 is in sliding connection with the guide rail 38, both sides of the inner wall of the recovery box 5 are provided with arc grooves, a sliding block 46 is in sliding connection with the inside of the arc grooves, the sliding block 46 is fixedly connected with the outer wall of the filter frame 37, and a spring III 47 is fixedly connected between the sliding block 46 and the inner wall of the arc groove; when the filter frame is in operation, when the fixing ring 6 drives the supporting rod 36 to slide on the recovery box 5, the mounting frame 40 drives the guide block 41 to slide along the guide rail 38, and the filter frame 37 rotates to one side of the mounting frame 40 due to the inclined design of the guide rail 38, and formed workpieces roll in the filter frame 37 due to the arc design of the bottom of the filter frame 37, so that scrap iron on the surfaces of the workpieces can be conveniently and rapidly dropped.
The bottom of the filter frame 37 is uniformly and fixedly connected with a group of protruding blocks 39, the protruding blocks 39 are parallel to the guide rails 38, a fixing sleeve 43 is fixedly connected to the mounting frame 40, a telescopic rod 45 is slidably connected in an inner cavity of the fixing sleeve 43, the top end of the telescopic rod 45 extends to the outer side of the fixing sleeve 43 to be attached to the bottom of the filter frame 37, a vibrating ball is fixedly connected to the top end of the telescopic rod 45, and a second spring 44 is fixedly connected between the bottom end of the telescopic rod 45 and the inner wall of the fixing sleeve 43; when the guide block 41 slides along the guide rail 38 in operation, the vibration ball on the telescopic rod 45 on the fixed sleeve 43 is continuously contacted with the convex block 39 at the bottom of the filter frame 37, and the second spring 44 arranged in the fixed sleeve 43 is matched, so that the vibration ball can knock the bottom of the filter frame 37 when passing through the convex block 39, the falling of scrap iron on the surface of a workpiece can be further accelerated, and the scrap iron can be prevented from blocking the filter hole.
The bottom end of the mounting frame 40 is fixedly connected with a scraping plate 42, and the scraping plate 42 is attached to the inner cavity of the recovery box 5; when the scrap iron collecting device works, when the fixing ring 6 drives the supporting rod 36 to slide on the recycling bin 5, the installation frame 40 drives the scraping plate 42 to scrape and accumulate scrap iron in the recycling bin 5 to one side, and centralized processing of subsequent workers is facilitated.
The working principle is that before the work piece is wound, the position of the L-shaped calipers 19 needs to be adjusted to the lower part of the winding roller 4, so that the work piece can be directly contacted with the L-shaped calipers 19 after passing through the guide mechanism 3, when the L-shaped calipers 19 are adjusted, the locking state between the rotating disc 8 and the mounting ring 7 is released through the brake locking assembly, at the moment, a worker can rotate the rotating rod 10 and the rotating disc 8 together by rotating the first hand wheel 11 under the condition of fixing the mounting ring 7, and because of the limiting assembly arranged between the rotating disc 8 and the adjusting sleeve 14, the adjusting sleeve 14 and the L-shaped calipers 19 rotate along with the rotating rod until the L-shaped calipers 19 rotate to the lowest part of the winding roller 4, at the moment, the worker operates the brake locking assembly while fixing the mounting ring 7 and the rotating disc 8, so that the rotating disc 8 and the mounting ring 7 are locked again, and then, the staff again fixes the hand wheel I11 and rotates the hand wheel II 13 at the same time, so that the threaded rod 12 drives the adjusting sleeve 14 to slide until the positioning block 21 on the L-shaped calipers 19 is attached to the positioning groove 20 on the winding roller 4, the preliminary positioning of the L-shaped calipers 19 is realized, the end part of the workpiece can be directly clamped and fixed through the L-shaped calipers 19 after passing through the guide mechanism 3, the problem that the staff can loosen the hand after holding the L-shaped calipers 19 to rotate along with the winding roller 4 for a period of time when the traditional winding process begins is solved, the condition that the staff holds the L-shaped calipers 19 inconveniently when the winding roller 4 rotates is effectively avoided, the L-shaped calipers 19 can always follow the rotation in the process of rotating the winding roller 4 through the structure, the problem that the staff loosens the fixing of the L-shaped calipers 19 when the traditional winding process is avoided, the L-shaped calipers 19 are easy to loose and fall off in the process of following the rotation of the winding roller 4, after the L-shaped calipers 19 are adjusted, a worker guides and rectifies a heated workpiece through the guide mechanism 3, then directly contacts with the L-shaped calipers 19 and is fixed by the L-shaped calipers 19, after the end of the workpiece is fixed, the worker starts the winding moving seat 2, so that the winding roller 4 starts to slide to one side of the recovery box 5 while rotating, because of the cooperation of the positioning blocks 21 and the positioning grooves 20, the L-shaped calipers 19 rotate along with the winding roller 4, further drive the adjusting sleeve 14, the rotating disc 8 and the mounting ring 7 to rotate together, and enable the fixing ring 6 to slide along the top of the recovery box 5 until the workpiece is wound, when the winding moving seat 2 retreats, the worker can loosen the L-shaped calipers 19 and take the workpiece off the winding roller 4 through external auxiliary tools, the workpiece falls into the recovery box 5 directly, the workpiece is convenient for a worker to recover the machined and molded workpiece, when the worker releases the locking of the rotating disc 8, the operating rod II 33 is rotated while the operating rod I32 is fixed, the threaded disc 30 is rotated outwards, under the action of the limiting groove 31, the limiting rod 29 drives the connecting plate 28 and the brake block 26 to slide, the brake block 26 is separated from the rotating disc 8, the locking of the rotating disc 8 is released, the worker conveniently drives the rotating disc 8 to rotate through the rotating hand wheel I11, when the rotating disc 8 is required to be locked and fastened, the threaded disc 30 is rotated inwards in a reverse operation, the brake block 26 can realize the locking of the rotating disc 8 after being attached to the rotating disc 8 through the threaded connection mode between the threaded disc 30 and the mounting ring 7, the magnetic attraction effect between the magnetic ring I24 and the magnetic ring II 25 is realized, the rotary disc 8 can be initially fixed relative to the mounting ring 7 under the action of no external force, after the first spring 27 can be rotated and fixed inwards by the threaded disc 30, the threaded connection effect between the threaded disc 30 and the mounting ring 7 is enhanced, the threaded disc 30 is prevented from rotating to drive the brake block 26 to loosen, the screw rod 15 is driven to rotate by the rotating hand wheel III 16, the wire sleeve 17 drives the L-shaped clamp 19 to slide up and down, the distance between the L-shaped clamp 19 and the winding roller 4 is convenient for a worker to adjust according to different processing requirements, the adjusting sleeve 14 can not rotate along with the winding roller 12 through the sliding fit of the supporting plate 22 and the supporting rod 23, the rotary disc 8 can be driven to rotate through the sliding fit of the supporting plate 22 and the supporting rod 23 when the winding roller 4 drives the adjusting sleeve 14 to rotate, the dial 34 arranged on the mounting ring 7 is matched with the pointer 35 on the rotary disc 8, the position of the L-shaped caliper 19 can be accurately adjusted, when a formed workpiece falls from the winding roller 4, the workpiece can directly fall into the filter frame 37, a layer of scrap iron can be generated on the surface of the workpiece in the process of heating and winding the workpiece, the scrap iron generated on the surface of the workpiece when the workpiece falls and impacts the filter frame 37 can be filtered through the filtering holes formed in the filter frame 37, later workers can conveniently clean the scrap iron directly, when the fixing ring 6 drives the supporting rod 36 to slide on the recovery box 5, the mounting frame 40 drives the guide block 41 to slide along the guide rail 38, and because of the inclined design of the guide rail 38, the filter frame 37 rotates to one side of the mounting frame 40, and because of the arc design of the bottom of the filter frame 37, the formed workpiece rolls in the filter frame 37, the scrap iron on the surface of the workpiece is convenient to accelerate to fall off, when the guide block 41 slides along the guide rail 38, the vibration ball on the telescopic rod 45 on the fixed sleeve 43 is constantly contacted with the convex block 39 at the bottom of the filtering frame 37, and the second spring 44 arranged in the fixed sleeve 43 is matched, so that the vibration ball can knock the bottom of the filtering frame 37 when passing through the convex block 39, the falling of scrap iron on the surface of a workpiece can be further accelerated, the scrap iron can be prevented from blocking the filtering holes, when the fixed ring 6 drives the supporting rod 36 to slide on the recycling bin 5, the installation frame 40 drives the scraping plate 42 to scrape and stack the scrap iron in the recycling bin 5 to one side, and the centralized processing of subsequent workers is facilitated.
The front, rear, left, right, up and down are all based on fig. 1 in the drawings of the specification, the face of the device facing the observer is defined as front, the left side of the observer is defined as left, and so on, according to the viewing angle of the person.
In the description of the present invention, it should be understood that the terms "center," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the scope of the present invention.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A coiling equipment is used in spring production which characterized in that: including base (1), coiling remove seat (2) and guiding mechanism (3), sliding connection has coiling remove seat (2) on base (1), be fixed with coiling roller (4) on coiling remove seat (2), one side fixed mounting of base (1) has guiding mechanism (3), one side rigid coupling that coiling remove seat (2) was kept away from to base (1) has recovery case (5), the top sliding connection of recovery case (5) has solid fixed ring (6), the inboard rotation of solid fixed ring (6) is connected with collar (7), the inboard rotation of collar (7) is connected with rolling disc (8), be equipped with braking locking subassembly between collar (7) and rolling disc (8), one side rigid coupling that gu fixed ring (6) deviates from coiling roller (4) has mount (9), the rigid coupling has dwang (10) in rolling disc (8), one end that rolling roller (4) was kept away from to rolling roller (10) extends to the outside rigid coupling of mount (9) has a hand wheel (11), the inboard rotation of solid fixed ring (7) is connected with dwang (10), threaded connection screw thread (12), the utility model discloses a winding roller, including threaded rod (12), locating piece (21) and constant head tank (20) looks adaptation, threaded rod (12) deviate from the outside rigid coupling that winding roller (4) one end extends to dwang (10) has hand wheel two (13), the other end rotation of threaded rod (12) is connected with adjusting sleeve (14), be equipped with spacing subassembly between adjusting sleeve (14) and rolling disc (8), be equipped with L type calliper (19) on adjusting sleeve (14), L type calliper (19) laminate mutually with the terminal surface of winding roller (4), be equipped with constant head tank (20) on the terminal surface of winding roller (4), the rigid coupling has locating piece (21) on L type calliper (19), locating piece (21) and constant head tank (20) looks adaptation.
2. A coiling apparatus for producing springs as in claim 1, wherein: the brake locking assembly comprises a brake block (26), a connecting plate (28), a limiting rod (29) and a threaded disc (30), wherein the threaded disc (30) is arranged on one side, deviating from a winding roller (4), of the rotating disc (8), the threaded disc (30) is in threaded connection with a mounting ring (7), limiting grooves (31) are symmetrically formed in the threaded disc (30), the limiting rod (29) is connected in the limiting grooves (31) in a sliding mode, the limiting rod (29) is in a T shape, the inner side end of the limiting rod (29) is fixedly connected with the connecting plate (28), the connecting plate (28) is fixedly connected with the brake block (26), a cavity is formed in the mounting ring (7), the outer side of the rotating disc (8) is an arc surface, the cavity of the mounting ring (7) is matched with the rotating disc (8), the brake block (26) is in sliding connection with an inner cavity of the mounting ring (7), the arc surface of the rotating disc (8) is attached to the inner side wall of the mounting ring (7), the outer side wall of the mounting ring (7) is fixedly connected with a steering rod (32), and the steering rod (33) is fixedly connected with the outer side wall (33).
3. A coiling apparatus for producing springs as claimed in claim 2, wherein: the magnetic ring II (25) is embedded in the mounting ring (7), one side of the rotating disc (8) deviating from the threaded disc (30) is fixedly connected with the magnetic ring I (24), the magnetic poles of the joint surface of the magnetic ring I (24) and the magnetic ring II (25) are attracted, the spring I (27) is fixedly connected on the inner wall of the mounting ring (7), and the other end of the spring I (27) is fixedly connected with the brake block (26).
4. A coiling apparatus for producing springs as claimed in claim 3, wherein: the inner cavity of the adjusting sleeve (14) is rotationally connected with a screw rod (15), the other end of the screw rod (15) extends to the outer side of the adjusting sleeve (14) to be fixedly connected with a hand wheel III (16), a connecting block (18) is connected to the side wall of the adjusting sleeve (14) in a sliding mode, one end of the connecting block (18) is fixedly connected with an L-shaped clamp (19), the other end of the connecting block (18) is fixedly connected with a screw sleeve (17), and the screw sleeve (17) is in threaded connection with the screw rod (15).
5. The spring manufacturing coiling apparatus as recited in claim 4, wherein: the limiting assembly comprises a support plate (22) and a support rod (23), wherein the support plate (22) is symmetrically fixedly connected to one side, close to the winding roller (4), of the rotating disc (8), the support rods (23) are fixedly connected to the outer walls of the two sides of the adjusting sleeve (14), the support rods (23) are in sliding connection with the support plate (22), and the support rods (23) are in a T shape.
6. The spring manufacturing coiling apparatus as recited in claim 5, wherein: one side of the mounting ring (7) close to the winding roller (4) is inlaid with a dial (34), one side of the rotating disc (8) close to the winding roller (4) is fixedly connected with a pointer (35), the pointer (35) is L-shaped, and the pointer (35) is matched with the dial (34).
7. The spring manufacturing coiling apparatus as recited in claim 6, wherein: the utility model discloses a filter device, including fixed ring (6), filtering frame (37), bracing piece (36) have been fixed with to the bilateral symmetry of fixed ring (6), the top sliding connection of bracing piece (36) and collection box (5), be equipped with filtering frame (37) in the inner chamber of collection box (5), the inner chamber bottom of filtering frame (37) is the arc, and the filtration pore has evenly been seted up to the bottom of filtering frame (37).
8. The spring manufacturing coiling apparatus as recited in claim 7, wherein: the bottom rigid coupling of filter frame (37) has guide rail (38), guide rail (38) are the slope form, one the inboard rigid coupling of bracing piece (36) has mounting bracket (40), the rigid coupling has guide block (41) on mounting bracket (40), guide block (41) are the U type, guide block (41) and guide rail (38) sliding connection, the arc wall has all been seted up to the inner wall both sides of collection box (5), sliding connection has slider (46) in the arc wall, the outer wall rigid coupling of slider (46) and filter frame (37), the rigid coupling has spring III (47) between the inner wall of slider (46) and arc wall.
9. The spring manufacturing coiling apparatus as recited in claim 8, wherein: the bottom of filter frame (37) evenly rigid coupling has a set of lug (39), lug (39) are parallel with guide rail (38), the rigid coupling has fixed sleeve (43) on mounting bracket (40), sliding connection has telescopic link (45) in the inner chamber of fixed sleeve (43), the top of telescopic link (45) extends to the outside of fixed sleeve (43) and laminates with the bottom of filter frame (37) mutually, and the top rigid coupling of telescopic link (45) has the vibrations ball, rigid coupling has spring two (44) between the bottom of telescopic link (45) and the inner wall of fixed sleeve (43).
10. The coiling apparatus for producing springs as recited in claim 9, wherein: the bottom of the mounting frame (40) is fixedly connected with a scraping plate (42), and the scraping plate (42) is attached to the inner cavity of the recovery box (5).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311711125.0A CN117399528B (en) | 2023-12-13 | 2023-12-13 | Coiling equipment is used in spring production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311711125.0A CN117399528B (en) | 2023-12-13 | 2023-12-13 | Coiling equipment is used in spring production |
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| CN117399528B CN117399528B (en) | 2024-02-13 |
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| ITPN20040044A1 (en) * | 2004-06-15 | 2004-09-15 | Romeo Bordignon | MACHINE PERFECTED FOR THE PRODUCTION OF WIRE SPRINGS |
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| CN204050774U (en) * | 2014-10-09 | 2014-12-31 | 翟泳雄 | Novel magnetic rope pulling device |
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| DE212020000162U1 (en) * | 2020-09-01 | 2020-09-30 | Taicang Jinghong Intelligent Technology Co., Ltd | Steel tape winding device with adjustable distance |
| CN113042663A (en) * | 2021-03-19 | 2021-06-29 | 上海卡泽精密弹簧有限公司 | Spring production equipment and processing technology thereof |
| CN114082867A (en) * | 2021-11-12 | 2022-02-25 | 宁波市宇华电器有限公司 | Automatic wire winding equipment for multi-specification electric melting pipe core and using method thereof |
| CN219052745U (en) * | 2022-09-27 | 2023-05-23 | 重庆升澜机械制造有限公司 | Spring processing platform |
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2023
- 2023-12-13 CN CN202311711125.0A patent/CN117399528B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITPN20040044A1 (en) * | 2004-06-15 | 2004-09-15 | Romeo Bordignon | MACHINE PERFECTED FOR THE PRODUCTION OF WIRE SPRINGS |
| US20120312477A1 (en) * | 2010-09-14 | 2012-12-13 | United States Government, As Represented By The Secretary Of The Navy | Winder for Rectangular Cross-Section Wire |
| CN204050774U (en) * | 2014-10-09 | 2014-12-31 | 翟泳雄 | Novel magnetic rope pulling device |
| CN206854538U (en) * | 2017-07-06 | 2018-01-09 | 河南巨人起重机集团有限公司 | A kind of processing unit (plant) for the reinforcing bar conductor rope for being conveniently replaceable machining mould |
| DE212020000162U1 (en) * | 2020-09-01 | 2020-09-30 | Taicang Jinghong Intelligent Technology Co., Ltd | Steel tape winding device with adjustable distance |
| CN113042663A (en) * | 2021-03-19 | 2021-06-29 | 上海卡泽精密弹簧有限公司 | Spring production equipment and processing technology thereof |
| CN114082867A (en) * | 2021-11-12 | 2022-02-25 | 宁波市宇华电器有限公司 | Automatic wire winding equipment for multi-specification electric melting pipe core and using method thereof |
| CN219052745U (en) * | 2022-09-27 | 2023-05-23 | 重庆升澜机械制造有限公司 | Spring processing platform |
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| CN117399528B (en) | 2024-02-13 |
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