CN117388605A - Method and system for testing wireless charging module - Google Patents

Method and system for testing wireless charging module Download PDF

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Publication number
CN117388605A
CN117388605A CN202311284946.0A CN202311284946A CN117388605A CN 117388605 A CN117388605 A CN 117388605A CN 202311284946 A CN202311284946 A CN 202311284946A CN 117388605 A CN117388605 A CN 117388605A
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CN
China
Prior art keywords
load
wireless charging
charging module
signal data
real
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CN202311284946.0A
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Chinese (zh)
Inventor
吴佩申
张军伟
赵万通
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Shanghai Xinyao Electronics Co Ltd
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Shanghai Xinyao Electronics Co Ltd
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Priority to CN202311284946.0A priority Critical patent/CN117388605A/en
Publication of CN117388605A publication Critical patent/CN117388605A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/00032Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries characterised by data exchange
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

The invention relates to a method and a system for testing a wireless charging module. The method comprises the following steps: placing a wireless charging module to be tested in a module test area; placing a load to be charged in a load placing area; at the control unit, controlling the robotic arm to grasp the load at the load placement area so as to move the load over the wireless charging module such that a center of the load is aligned with a center of the wireless charging module; and controlling the mechanical arm to drive the load to move above the wireless charging module, and collecting real-time signal data of the wireless charging module so as to determine the performance of the wireless charging module based on the real-time signal data. The invention can improve the testing efficiency and the testing accuracy aiming at the wireless charging module, and can simulate the working condition of the wireless charging module after being actually installed more truly.

Description

Method and system for testing wireless charging module
Technical Field
The present invention relates generally to the field of wireless charging testing technology, and in particular, to a method and system for testing a wireless charging module.
Background
The wireless charging module needs to be tested for performance before being installed to simulate the actual charging effect of the wireless charging module on a load (such as a mobile phone). The conventional method for testing a wireless charging module mainly comprises the following steps: a plurality of test points are marked on the charging module to be tested in a manual mode, and the load to be charged is manually held for testing on each test point, so that the wireless charging module is tested. The scheme for testing the wireless charging module is extremely dependent on manual operation, so that the manual operation is high in labor cost, low in testing efficiency and poor in accuracy, and the actual working condition of the wireless charging module after being actually installed cannot be simulated.
In summary, the conventional method for testing a wireless charging module has the following disadvantages: the labor cost is high, the testing efficiency is low, the accuracy is poor, and the real working condition of the wireless charging module after being actually installed is difficult to simulate.
Disclosure of Invention
The invention provides a method and a system for testing a wireless charging module, which can improve the testing efficiency and the testing accuracy and simulate the working condition of the wireless charging module after being actually installed more truly.
According to a first aspect of the present invention, there is provided a method for testing a wireless charging module, comprising: placing a wireless charging module to be tested in a module test area; placing a load to be charged in a load placing area; at the control unit, controlling the robotic arm to grasp the load at the load placement area so as to move the load over the wireless charging module such that a center of the load is aligned with a center of the wireless charging module; and controlling the mechanical arm to drive the load to move above the wireless charging module, and collecting real-time signal data of the wireless charging module so as to determine the performance of the wireless charging module based on the real-time signal data.
In some embodiments, controlling the robotic arm to grasp the load at the load placement region comprises: determining profile data of the load, and determining a center of the load based on the profile data of the load; and controlling the mechanical arm to grab the load based on the center of the load.
In some embodiments, controlling the robotic arm to grasp the load based on a center of the load comprises: controlling the mechanical arm to move to the upper part of the load, so that the sucker of the mechanical arm is positioned right above the center of the load; the control mechanical arm adsorbs the load via the sucking disc, wherein the sucking disc adsorbs in the upper surface of load, the position that corresponds with the center of load.
In some embodiments, controlling the robotic arm to move the load over the wireless charging module includes: dividing a plurality of matrix blocks aiming at the wireless charging module to control the mechanical arm to drive the load to traverse the corresponding position above each matrix block; for each matrix block, controlling the mechanical arm to adjust the relative position of the load and the matrix block, wherein the relative position of the load and the matrix block comprises: the area of overlap of the load and the matrix block in the vertical direction, and the height of the load relative to the matrix block.
In some embodiments, controlling the robotic arm to move the load over the wireless charging module includes: controlling the mechanical arm to drive the load to stay at the current test position for a threshold time so as to acquire real-time signal data of the wireless charging module; determining whether the acquired current signal data meets a threshold condition; and responding to the fact that the collected current signal data does not meet the threshold condition, controlling the mechanical arm to drive the load to be far away from the current test position, and then moving the load back to the current test position again so as to collect the real-time signal data of the wireless charging module again.
In some embodiments, the real-time signal data of the wireless charging module includes: one or more of an output power, an input voltage, an input current, an output voltage, an output current, an operating frequency, and a Q value of the wireless charging module.
In some embodiments, determining the performance of the wireless charging module based on the real-time signal data comprises: at the control unit, the charging efficiency of the wireless charging module is determined based at least on the position of the load relative to the wireless charging module and the acquired real-time signal data of the wireless charging module.
According to a second aspect of the present invention, there is provided a system for testing a wireless charging module, comprising: the module testing area is configured to place a wireless charging module to be tested; a load placement area configured to place a load to be charged; the mechanical arm is configured to grab the load and drive the load to move based on the instruction of the control unit; and a control unit for performing the steps of the method according to the first aspect of the invention.
In some embodiments, the system for testing a wireless charging module further comprises: and the signal acquisition unit is configured to acquire real-time signal data of the wireless charging module for each preset position of the load moving to the upper part of the wireless charging module.
In some embodiments, the control unit comprises: and a display unit configured to visually present the determined charging efficiency of the wireless charging module, the determined charging efficiency of the wireless charging module being determined by the control unit based at least on the position of the load relative to the wireless charging module and the acquired real-time signal data of the wireless charging module.
The summary is provided to introduce a selection of concepts in a simplified form that are further described below in the detailed description. This summary is not intended to identify key features or essential features of the invention, nor is it intended to be used to limit the scope of the invention.
Drawings
The above and other features, advantages and aspects of embodiments of the present invention will become more apparent by reference to the following detailed description when taken in conjunction with the accompanying drawings. In the drawings, the same or similar reference numerals denote the same or similar elements.
Fig. 1 shows a schematic top view of a system for testing a wireless charging module according to an embodiment of the invention.
Fig. 2 shows a flow chart of a method for testing a wireless charging module according to an embodiment of the invention.
Fig. 3 schematically shows a schematic diagram of an electronic device suitable for implementing an embodiment of the invention.
Detailed Description
Preferred embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. While the preferred embodiments of the present invention are illustrated in the drawings, it should be understood that the present invention may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
The term "comprising" and variations thereof as used herein means open ended, i.e., "including but not limited to. The term "or" means "and/or" unless specifically stated otherwise. The term "based on" means "based at least in part on". The terms "one example embodiment" and "one embodiment" mean "at least one example embodiment. The term "another embodiment" means "at least one additional embodiment". The terms "first," "second," and the like, may refer to different or the same object.
As described above, the conventional scheme for testing the wireless charging module is too dependent on manual operation, so that the manpower cost is high, the testing efficiency is low, the accuracy is poor, and the real working condition of the wireless charging module after the actual installation is difficult to simulate.
To at least partially address one or more of the above problems, as well as other potential problems, example embodiments of the present invention propose a solution for testing a wireless charging module. In the scheme, a wireless charging module to be tested is placed in a module testing area; placing a load to be charged in a load placing area; at the control unit, controlling the robotic arm to grasp the load at the load placement area so as to move the load over the wireless charging module such that a center of the load is aligned with a center of the wireless charging module; and controlling the mechanical arm to drive the load to move above the wireless charging module and collecting real-time signal data of the wireless charging module, so that the performance of the wireless charging module is determined based on the real-time signal data, the load can be accurately moved above the wireless charging module through the mechanical arm, the automation degree and the efficiency of a testing process for the wireless charging module are improved, the labor cost and the time cost are reduced, and the collected data based on the moving load of the mechanical arm are more accurate, so that the working condition of the wireless charging module after being actually installed can be obtained more truly.
A scheme for testing a wireless charging module according to an embodiment of the present invention will be described in detail with reference to fig. 1 to 2.
Fig. 1 shows a schematic top view of a system 100 for testing a wireless charging module according to an embodiment of the invention. It should be appreciated that system 100 may also include additional elements not shown, the scope of the invention being not limited in this respect.
As shown in fig. 1, the system 100 may include a control unit 110, a robotic arm 120, a module testing area 130, a load placement area 140, and a signal acquisition unit 150.
Regarding the module test area 130, it may be configured to place a wireless charging module to be tested. According to an embodiment of the present invention, the system 100 may further include a module power supply unit (not shown) electrically connected with the module test area 130 or integrated with the module test area 130 and configured to supply power to the wireless charging module placed at the module test area 130.
Regarding the load placement area 140, it may be configured to place a load to be charged.
With respect to a load, it may refer to a load to be charged that may be used to test a wireless charging module. According to an embodiment of the invention, the load comprises any load suitable for wireless charging, such as a cell phone, a watch, a headset, etc.
Regarding the signal acquisition unit 150, it may be configured to acquire real-time signal data of the wireless charging module by wired or wireless means. For example, the signal acquisition unit 150 may be connected to the wireless charging module through a serial port tool, so as to collect real-time signal data when the wireless charging module works in a wired manner; alternatively, the signal acquisition unit 150 may wirelessly acquire real-time signal data (e.g., communication data messages in space, etc.) of the wireless charging module while it is operating, for example, by a receiver such as sniffer. According to an embodiment of the present invention, the signal acquisition unit 150 may acquire real-time signal data of the wireless charging module by wired or wireless means, for example, for each predetermined position where the load moves above the wireless charging module.
With respect to the control unit 110, it may be used to perform the steps of the method for testing the wireless charging module. Specifically, according to an embodiment of the present invention, the control unit 110 may be configured to control the robotic arm 120 to grasp the load at the load placement area 140 in order to move the load over the wireless charging module such that the center of the load is aligned with the center of the wireless charging module; and controlling the mechanical arm 120 to drive the load to move above the wireless charging module, and collecting real-time signal data of the wireless charging module, so as to determine the performance of the wireless charging module based on the real-time signal data. In some embodiments, the control unit 110 may have one or more processing units, including dedicated processing units such as GPUs, FPGAs, ASICs, and the like, as well as general purpose processing units such as CPUs.
In still other embodiments, the control unit 110 may include a display unit 115 as shown in fig. 1, which may be configured to visually present the charging efficiency of the wireless charging module. Specifically, according to an embodiment of the present invention, the control unit 110 may be configured to receive data information acquired by the signal acquisition unit 150 of the system 100, to determine the charging efficiency of the wireless charging module based at least on real-time signal data acquired of the wireless charging module, the position data of the load relative to the wireless charging module, and to present the determined charging efficiency of the wireless charging module in a visual manner in the display unit 115.
Regarding the robot arm 120, it may be configured to grasp a load and move the load based on an instruction of the control unit 110. For example, the robotic arm 120 may be configured to grasp the load at the load placement region 140, move the load three-dimensionally over the wireless charging module, and the like based on instructions of the control unit 110.
A method for testing a wireless charging module according to an embodiment of the present invention will be described in detail below with reference to fig. 2. Fig. 2 shows a flow chart of a method 200 for testing a wireless charging module according to an embodiment of the invention. The method 200 may be performed by the system 100 as shown in fig. 1. It should be appreciated that method 200 may also include additional actions not shown and/or may omit actions shown, the scope of the invention being not limited in this respect.
In step 202, a wireless charging module to be tested is placed in a module test area.
According to an embodiment of the present invention, a wireless charging module to be tested may be placed in the module test area 130 of the system 100 as shown in fig. 1. For example, a wireless charging module to be tested may be placed on a designated carrier of the module test area 130.
In step 204, a load to be charged is placed in the load placement area.
According to an embodiment of the present invention, a load to be charged may be placed in the load placement area 140 of the system 100 as shown in fig. 1. For example, a load to be charged may be placed at a specified position of the load placement area 140. According to some embodiments of the present invention, the load placement area 140 may be marked with coordinates such as zero points to indicate the placement location of the load to be charged. For example, a specific angle of the load to be charged may be placed at the zero point coordinates in order for the robot arm to more accurately identify and grasp the load at the load placement area.
At step 206, the control unit controls the robotic arm to grasp the load at the load placement area in order to move the load over the wireless charging module such that the center of the load is aligned with the center of the wireless charging module.
According to an embodiment of the present invention, the robotic arm 120 may be controlled at the control unit 110 as shown in fig. 1 to grasp the load at the load placement area 140 in order to move the load over the wireless charging module such that the center of the load is aligned with the center of the wireless charging module. In some embodiments of the present invention, the robotic arm 120 may be controlled to grasp the load based on the center position of the load in order to more precisely align the center of the load with the center of the wireless charging module. Specifically, in the present invention, regarding the control of the robot arm 120 to grasp the load at the load placement area 140, it may further include: determining profile data of the load, and determining a center of the load based on the profile data of the load; and controlling the robot arm 120 to grasp the load based on the center of the load.
Regarding the profile data of the load, it is possible to obtain specific profile data of the load by, for example, directly inputting the load model by the user or measuring the load by means such as scanning, image recognition, or the like. For example, a correspondence table including a plurality of load models and corresponding profile data may be configured at the control unit 110. When the user inputs the load model, the control unit 110 may determine profile data of the current load based on the configured correspondence table; alternatively, the control unit 110 may measure the length of the load in each dimension, for example, the length of the load in the x-axis and the y-axis, in a scanning manner, such as for a load of which model determination is difficult or a non-standard size, thereby obtaining profile data of the current load.
According to an embodiment of the present invention, in response to determining profile data of a load, a center of the load may then be determined based on the determined profile data. For example, the center coordinates of the load may be calculated based on the length in each dimension of the load, such as the length in the x-axis and y-axis.
Regarding the control of the robotic arm 120 to grasp the load based on the center of the load, it may further include: controlling the mechanical arm 120 to move to the upper side of the load, so that the sucker of the mechanical arm 120 is positioned right above the center of the load; and controlling the robot arm 120 to suck the load via the suction cup, wherein the suction cup is sucked at a position of the upper surface of the load corresponding to the center of the load.
By determining the center of the load based on the profile data of the load and controlling the robot arm 120 to adsorb the load at a position on the upper surface of the load corresponding to the center of the load via the suction cup, the robot arm 120 can accurately grasp the center of the load, so that when the load is moved above the wireless charging module, the center of the load can be aligned with the center of the wireless charging module more accurately, and thus the path of movement of the subsequent load above the wireless charging module can be determined and controlled more accurately.
In step 208, the control unit controls the mechanical arm to drive the load to move above the wireless charging module, and collects real-time signal data of the wireless charging module, so as to determine performance of the wireless charging module based on the real-time signal data.
According to an embodiment of the present invention, at the control unit 110 shown in fig. 1, the control arm 120 drives the load to move in a horizontal direction and/or a vertical direction in a three-dimensional space above the wireless charging module, including: lateral movement in the x-axis direction, longitudinal movement in the y-axis direction, and vertical movement in the z-axis direction. In an embodiment of the present invention, the mechanical arm 120 may be controlled to drive the load to move in a three-dimensional space such as 150mm by 200mm by 100mm above the wireless charging module.
In some embodiments, according to the test requirement, a plurality of matrix blocks can be divided for the wireless charging module, so that the mechanical arm 120 can drive the load to move above the wireless charging module based on the divided matrix blocks, so as to collect real-time signal data at different positions of the wireless charging module. Specifically, regarding the control of the mechanical arm 120 to drive the load to move above the wireless charging module, the method may further include: dividing a plurality of matrix blocks for the wireless charging module to control the mechanical arm 120 to drive the load to traverse the corresponding position above each matrix block; for each matrix block, the control arm 120 adjusts the relative position of the load and matrix block.
As regards the matrix blocks, any suitable size matrix blocks may be used, for example, 1mm x 1mm or 2mm x 2mm matrix blocks, without limitation.
With respect to the relative position of the load and matrix blocks, it may include: the area of overlap of the load with the matrix block in the vertical direction, the height of the load relative to the matrix block, etc. According to the embodiment of the invention, for each matrix block, the mechanical arm 120 can be controlled to adjust the overlapping area of the load and the current matrix block in the vertical direction, the height of the load relative to the current matrix block and the like, so as to obtain real-time signal data of the wireless charging module for the load at different positions, thereby more comprehensively and truly simulating the working condition of the wireless charging module after the actual installation. In still other embodiments, for each matrix block, the mechanical arm 120 may be controlled to drive the load to move above the matrix block, so that the center of the load is aligned with the center of the matrix block, and then the relative position of the load and the matrix block is adjusted according to the test requirement.
According to an embodiment of the present invention, the control unit 110 may control the mechanical arm 120 to drive the load to traverse all the divided matrix blocks. Specifically, the mechanical arm 120 may be controlled to drive the load to move based on a preset path, where the path passes through all matrix blocks. For example, a path of the load movement may be set at the control unit 110 by inputting parameters including a moving step distance, an interval time, a charging height, etc., so that the robot arm 120 can move the load based on the set path based on an instruction of the control unit 110.
The moving step distance refers to the distance that the mechanical arm drives the load to move each time. According to an embodiment of the invention, the stride of movement may be related to the size of the matrix block. For example, for a 1mm by 1mm matrix block, the movement stride may be set to 1mm to enable the load to move through all matrix blocks.
By interval time, it is meant the residence time of the load above each matrix block.
With respect to the charging height, it refers to the height of the load in a vertical direction from the surface of the wireless charging module.
The real-time signal data of the wireless charging module refers to performance parameters, such as power, voltage, frequency, etc., for reflecting stable communication and power transmission between the wireless charging module and the load under the working state. Specifically, according to an embodiment of the present invention, the real-time signal data of the wireless charging module may include: one or more of output power, input voltage, input current, output voltage, output current, operating frequency, and Q value. The Q value reflects the power transmission efficiency between the wireless charging module and the load in the working state, namely the ratio of the actual transmission power between the wireless charging module and the load to the output power of the wireless charging module.
Regarding the acquisition of real-time signal data of the wireless charging module, it may be that the signal acquisition unit 150 as shown in fig. 1 acquires the real-time signal data of the wireless charging module through a wired or wireless manner. In some embodiments, the data signals generated as a result of the wireless charging module charging the load may be read in real-time by connecting, for example, a serial tool to the wireless charging module wired, e.g., by accessing the serial tool to a log (log) pin and a ground pin of the wireless charging module. In still other embodiments, a wireless receiver (such as sniffer) may be provided to receive a data signal such as a communication data message generated in space as a result of the wireless charging module charging the load, and then parameters related to power, voltage, frequency, etc. may be demodulated from the received data signal. The real working performance of the wireless charging module when charging is carried out on the load can be determined by collecting real-time signal data of the wireless charging module, so that the real working condition of the wireless charging module after being actually installed can be accurately simulated based on the collected real-time signal.
Regarding determining the performance of the wireless charging module based on the real-time signal data, it may include determining a charging efficiency of the wireless charging module based at least on a location of the load relative to the wireless charging module and the collected real-time signal data of the wireless charging module.
According to an embodiment of the present invention, each matrix block of the wireless charging module may be corresponding to real-time signal data acquired for the load when above the matrix block based on the position of the load relative to the wireless charging module and the acquired real-time signal data of the wireless charging module, such that each matrix block of the wireless charging module corresponds to corresponding signal data, so that charging efficiency at each matrix block of the wireless charging module can be visualized based on the signal data to be presented at a display unit 115 such as shown in fig. 1. For example, the charging power may be represented by a color. In one embodiment, the control unit 110 receives the real-time signal data collected by the signal collection unit 150 and demodulates the output power (RP power), the operating frequency (Freq), the input voltage (V IN ) And input current (I) IN ). The control unit 110 may then calculate the charging power η of each matrix block based on the following equation (1).
η=RP Power/(V IN *I IN ) (1)
Further, based on the calculated charging efficiency η of each matrix block, the charging power η of different degrees is represented by, for example, different colors or different shades of the same color for all matrix blocks of the wireless charging module on the display unit 115, so that the charging performance of each matrix block of the tested wireless charging module can be displayed by the display unit 115 so as to determine the optimal charging area of the wireless charging module. In some embodiments, based on the visualized wireless charging module presented at the display unit 115, it may be quickly determined, e.g., by color, whether the currently tested wireless charging module meets the test criteria.
According to an embodiment of the present invention, parameters related to error detection may also be input at the control unit 110 to enable retesting when real-time signal data of the wireless charging module is not acquired for a period of time. For example, a threshold time, a threshold condition, or the like for error detection may be input at the control unit 110.
With respect to the threshold condition, it may be that the real-time signal data collected is less than a predetermined value, or that no real-time signal data is collected.
Thus, according to an embodiment of the present invention, controlling the robotic arm 112 to move the load over the wireless charging module may further comprise: controlling the mechanical arm 112 to drive the load to stay at the current test position for a threshold time so as to acquire real-time signal data of the wireless charging module; determining whether the acquired current signal data meets a threshold condition; and in response to determining that the collected current signal data does not meet the threshold condition, controlling the mechanical arm 112 to drive the load to move away from the current test position, and then moving the load back to the current test position again so as to collect the real-time signal data of the wireless charging module again. For example, in one example, a threshold time of 10 seconds, a threshold condition of input power RP power of 0.5W or input current I may be input at the control unit 110 IN And is more than or equal to 100mA. The robotic arm 120 may then move the load over the wireless charging module based on instructions of the control unit 110 including the entered threshold time and threshold condition. For each test position, the mechanical arm 120 may drive the load to stay at the current test position for a threshold time to collect real-time signals of the wireless charging moduleAnd judging whether the acquired current signal data meets a threshold condition or not. If the collected current signal data does not meet the threshold condition, the mechanical arm 112 may drive the load to move back to the current test position after the load is far away from the current test position, so as to re-collect the real-time signal data of the wireless charging module. For example, in one example, if the output power (RP power), the operating frequency (Freq), the input voltage (V) are demodulated based on the received real-time signal data acquired by the signal acquisition unit 150 IN ) And input current (I) IN ) And the ratio of the two is 0, the fact that no real-time signal data is acquired for the current test position is indicated, and therefore it can be determined that the current signal data acquired for the current test position does not meet the threshold condition. In this case, the mechanical arm 112 may be controlled to drive the load to move away from and return to the current test position again, so as to re-collect the real-time signal data of the wireless charging module. If the collected current signal data meets the threshold condition, the mechanical arm 112 drives the load to the next test position.
According to the embodiment of the invention, in the example that the collected current signal data does not meet the threshold condition, the power input condition of the wireless charging module can be further detected, namely, whether the wireless charging module is in a normal working state is judged, so as to determine whether retesting is needed. For example, the input voltage and input current of the wireless charging module may be further demodulated from the collected real-time signal data to determine whether the wireless charging module is in a normal operating state. In an embodiment, if the input voltage demodulated from the collected real-time signal data is 9-16V and the input current is greater than 200mA, which indicates that the wireless charging module is in a normal working state, the control unit 110 determines that the real-time signal data is abnormally collected, and retests are required for the current test position. If the input voltage demodulated from the collected real-time signal data is not within the range of 9-16V or the input current is less than 200mA, which indicates that the wireless charging module is in an abnormal working state, the control unit 110 determines that the wireless charging module is abnormal, and may report errors, for example, by lighting a red light.
According to further embodiments of the present invention, to make the measured data more accurate, multiple sets of real-time signal data for the wireless charging module may be collected for each test location to which the load is moved, and based on the collected multiple sets of data, such as averaging, to determine the performance of the wireless charging module when the load is at that location. For example, an average value of three sets of signal data may be calculated based on the closest three sets of signal data among the sets of real-time signal data acquired during the test, so as to determine the charging efficiency based on the average value.
In summary, according to the scheme for testing the wireless charging module provided by the invention, the position of the load relative to the wireless charging module in the test process can be flexibly adjusted, so that the working condition of the wireless charging module after being actually installed can be more truly simulated, and an error detection and retest mechanism is configured, so that the test data of the wireless charging module is more accurate.
Fig. 3 schematically shows a step diagram of an electronic device 300 suitable for use in implementing an embodiment of the invention. The electronic device 300 may be a device for implementing the method 200 shown in fig. 2. As shown in fig. 3, the electronic device 300 includes a Central Processing Unit (CPU) 301 that can perform various suitable actions and processes in accordance with computer program instructions stored in a Read Only Memory (ROM) 302 or loaded from a storage unit 308 into a Random Access Memory (RAM) 303. In the RAM 303, various programs and data required for the operation of the electronic device 300 may also be stored. The CPU 301, ROM 302, and RAM 303 are connected to each other through a bus 304. An input/output (I/O) interface 305 is also connected to bus 304.
A number of components in the electronic device 300 are connected to the I/O interface, including: an input unit 306, an output unit 309, a storage unit 308, and a Central Processing Unit (CPU) 301 perform the respective methods and processes described above, for example, perform the method 200. For example, in some embodiments, the method 200 may be implemented as a computer software program stored on a machine-readable medium, such as the storage unit 308. In some embodiments, part or all of the computer program may be loaded and/or installed onto the electronic device 300 via the ROM 302 and/or the communication unit 309. One or more of the operations of the method 200 described above may be performed when the computer program is loaded into RAM 303 and executed by CPU 301. Alternatively, in other embodiments, CPU 301 may be configured to perform one or more actions of method 200 in any other suitable manner (e.g., by means of firmware).
It should be further appreciated that the present invention can be a method, apparatus, system, and/or computer program product. The computer program product may include a computer readable storage medium having computer readable program instructions embodied thereon for performing various aspects of the present invention.
The computer readable storage medium may be a tangible device that can hold and store instructions for use by an instruction execution device. The computer readable storage medium may be, for example, but not limited to, an electronic storage device, a magnetic storage device, an optical storage device, an electromagnetic storage device, a semiconductor storage device, or any suitable combination of the foregoing. More specific examples (a non-exhaustive list) of the computer-readable storage medium would include the following: portable computer disks, hard disks, random Access Memory (RAM), read-only memory (ROM), erasable programmable read-only memory (EPROM or flash memory), static Random Access Memory (SRAM), portable compact disk read-only memory (CD-ROM), digital Versatile Disks (DVD), memory sticks, floppy disks, mechanical coding devices, punch cards or in-groove structures such as punch cards or grooves having instructions stored thereon, and any suitable combination of the foregoing. Computer-readable storage media, as used herein, are not to be construed as transitory signals per se, such as radio waves or other freely propagating electromagnetic waves, electromagnetic waves propagating through waveguides or other transmission media (e.g., optical pulses through fiber optic cables), or electrical signals transmitted through wires.
The computer readable program instructions described herein may be downloaded from a computer readable storage medium to a respective computing/processing device or to an external computer or external storage device over a network, such as the internet, a local area network, a wide area network, and/or a wireless network. The network may include copper transmission cables, fiber optic transmissions, wireless transmissions, routers, firewalls, switches, gateway computers and/or edge servers. The network interface card or network interface in each computing/processing device receives computer readable program instructions from the network and forwards the computer readable program instructions for storage in a computer readable storage medium in the respective computing/processing device.
Computer program instructions for carrying out operations of the present invention may be assembly instructions, instruction Set Architecture (ISA) instructions, machine-related instructions, microcode, firmware instructions, state setting data, or source or object code written in any combination of one or more programming languages, including an object oriented programming language such as Smalltalk, c++ or the like and conventional procedural programming languages, such as the "C" programming language or similar programming languages. The computer readable program instructions may be executed entirely on the user's computer, partly on the user's computer, as a stand-alone software package, partly on the user's computer and partly on a remote computer or entirely on the remote computer or server. In the case of a remote computer, the remote computer may be connected to the user's computer through any kind of network, including a Local Area Network (LAN) or a Wide Area Network (WAN), or may be connected to an external computer (for example, through the Internet using an Internet service provider). In some embodiments, aspects of the present invention are implemented by personalizing electronic circuitry, such as programmable logic circuitry, field Programmable Gate Arrays (FPGAs), or Programmable Logic Arrays (PLAs), with state information for computer readable program instructions, which can execute the computer readable program instructions.
Various aspects of the present invention are described herein with reference to flowchart illustrations and/or step diagrams of methods, apparatus (systems) and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and/or step diagrams, and combinations of blocks in the flowchart illustrations and/or step diagrams, can be implemented by computer-readable program instructions.
These computer readable program instructions may be provided to a processor in a voice interaction device, a processing unit of a general purpose computer, special purpose computer, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processing unit of the computer or other programmable data processing apparatus, create means for implementing the functions/acts specified in the flowchart and/or step diagram step or steps. These computer-readable program instructions may also be stored in a computer-readable storage medium that can direct a computer, programmable data processing apparatus, and/or other devices to function in a particular manner, such that the computer-readable medium having the instructions stored therein includes an article of manufacture including instructions which implement the function/act specified in the flowchart and/or step diagram step or steps.
The computer readable program instructions may also be loaded onto a computer, other programmable data processing apparatus, or other devices to cause a series of operational steps to be performed on the computer, other programmable apparatus or other devices to produce a computer implemented process such that the instructions which execute on the computer, other programmable apparatus or other devices implement the functions/acts specified in the flowchart and/or step diagram block or blocks.
The flowcharts and step diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of devices, methods and computer program products according to various embodiments of the present invention. In this regard, each block of the flowchart or step diagrams may represent a module, segment, or portion of instructions, which comprises one or more executable instructions for implementing the specified logical function(s). In some alternative implementations, the functions noted in the steps may occur out of the order noted in the figures. For example, two consecutive steps may actually be performed substantially in parallel, and they may sometimes be performed in reverse order, depending on the function involved. It will also be noted that each step of the step diagrams and/or flowchart illustration, and combinations of steps in the step diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems which perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
The foregoing description of embodiments of the invention has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the various embodiments described. The terminology used herein was chosen in order to best explain the principles of the embodiments, the practical application, or the technical improvements in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.
The above is only an alternative embodiment of the present invention and is not intended to limit the present invention, and various modifications and variations will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A method for testing a wireless charging module, comprising:
placing a wireless charging module to be tested in a module test area;
placing a load to be charged in a load placing area;
at a control unit, controlling a robotic arm to grasp the load at the load placement area so as to move the load over the wireless charging module such that a center of the load is aligned with a center of the wireless charging module; and
and controlling the mechanical arm to drive the load to move above the wireless charging module, and collecting real-time signal data of the wireless charging module so as to determine the performance of the wireless charging module based on the real-time signal data.
2. The method of claim 1, wherein controlling a robotic arm to grasp the load at the load placement region comprises:
determining profile data of the load and determining a center of the load based on the profile data of the load; and
and controlling the mechanical arm to grab the load based on the center of the load.
3. The method of claim 2, wherein controlling the robotic arm to grasp the load based on a center of the load comprises:
controlling the mechanical arm to move above the load, so that a sucker of the mechanical arm is positioned right above the center of the load;
and controlling the mechanical arm to adsorb the load through the sucker, wherein the sucker is adsorbed on the upper surface of the load at a position corresponding to the center of the load.
4. The method of claim 1, wherein controlling the robotic arm to move the load over the wireless charging module comprises:
dividing a plurality of matrix blocks for the wireless charging module to control the mechanical arm to drive the load to traverse the corresponding position above each matrix block;
for each matrix block, controlling the mechanical arm to adjust the relative position of the load and the matrix block, wherein the relative position of the load and the matrix block comprises: an overlap area of the load and the matrix block in a vertical direction, and a height of the load with respect to the matrix block.
5. The method of claim 1, wherein controlling the robotic arm to move the load over the wireless charging module comprises:
controlling the mechanical arm to drive the load to stay at the current test position for a threshold time so as to acquire real-time signal data of the wireless charging module;
determining whether the acquired current signal data meets a threshold condition; and
and responding to the fact that the collected current signal data does not meet the threshold condition, controlling the mechanical arm to drive the load to be far away from the current test position, and then moving the load back to the current test position again so as to collect the real-time signal data of the wireless charging module again.
6. The method of claim 1, wherein the real-time signal data of the wireless charging module comprises: one or more of an output power, an input voltage, an input current, an output voltage, an output current, an operating frequency, and a Q value of the wireless charging module.
7. The method of claim 1, wherein determining the performance of a wireless charging module based on the real-time signal data comprises:
at a control unit, a charging efficiency of the wireless charging module is determined based at least on a position of the load relative to the wireless charging module and the acquired real-time signal data of the wireless charging module.
8. A system for testing a wireless charging module, comprising:
the module testing area is configured to place a wireless charging module to be tested;
a load placement area configured to place a load to be charged;
the mechanical arm is configured to grab the load and drive the load to move based on the instruction of the control unit; and
control unit for performing the steps of the method according to any one of claims 1 to 7.
9. The system of claim 8, further comprising:
and the signal acquisition unit is configured to acquire real-time signal data of the wireless charging module for each preset position of the load moving to the upper part of the wireless charging module.
10. The system of claim 9, wherein the control unit comprises: and a display unit configured to visually present the determined charging efficiency of the wireless charging module, the determined charging efficiency of the wireless charging module being determined by the control unit based at least on the position of the load relative to the wireless charging module and the acquired real-time signal data of the wireless charging module.
CN202311284946.0A 2023-09-28 2023-09-28 Method and system for testing wireless charging module Pending CN117388605A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311284946.0A CN117388605A (en) 2023-09-28 2023-09-28 Method and system for testing wireless charging module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311284946.0A CN117388605A (en) 2023-09-28 2023-09-28 Method and system for testing wireless charging module

Publications (1)

Publication Number Publication Date
CN117388605A true CN117388605A (en) 2024-01-12

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CN202311284946.0A Pending CN117388605A (en) 2023-09-28 2023-09-28 Method and system for testing wireless charging module

Country Status (1)

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