CN117388168A - Guide block, guide assembly, guide module and six-face visual detection equipment - Google Patents
Guide block, guide assembly, guide module and six-face visual detection equipment Download PDFInfo
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- CN117388168A CN117388168A CN202311129896.9A CN202311129896A CN117388168A CN 117388168 A CN117388168 A CN 117388168A CN 202311129896 A CN202311129896 A CN 202311129896A CN 117388168 A CN117388168 A CN 117388168A
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- 238000001514 detection method Methods 0.000 title claims abstract description 39
- 230000000007 visual effect Effects 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 47
- 238000011179 visual inspection Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 12
- 238000004458 analytical method Methods 0.000 claims description 3
- 239000013307 optical fiber Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 27
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
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Abstract
The invention relates to the technical field of detection, in particular to element detection equipment. The invention provides a material guiding block, a material guiding assembly, a material guiding module and six-face visual detection equipment, wherein the material guiding module at least comprises: the device comprises a guide rail, a guide assembly, a turntable and a vacuum device; the guide assembly comprises a guide block, one end of the guide block is provided with an arc surface, the guide block is in point contact or line contact with the element through the arc surface, so that the element is guided, and compared with the prior art that the element is in surface contact with the guide block, the guide assembly has better guide effect on the element, and the element is uniformly distributed on the turntable.
Description
Technical Field
The invention relates to the technical field of detection, in particular to a guide block, a guide assembly, a guide module and six-sided visual detection equipment.
Background
After the production of the element is completed, the element is generally required to be subjected to visual detection to acquire information such as the size, the shape and the like of an electronic component, and detect whether flaws such as scratches, pits, oxidization and the like exist on the surface of the element so as to ensure the quality and the performance of the element. In the prior art, a visual detection device is generally provided with a blanking device, a rotary table, a lens detection device and a processing system, and elements move from the blanking device to the rotary table and sequentially pass through the lens detection device to be detected along with the movement of the rotary table. In the actual detection process, the elements are easy to skew when moving onto the turntable, the follow-up detection effect is affected, in the prior art, a guide block is often arranged between the blanking device and the turntable to guide the elements, but the guide effect is poor. Therefore, how to improve the position guiding effect of the elements and further make the elements uniformly distributed on the turntable is a problem to be discussed and solved.
Disclosure of Invention
The present application aims to solve at least one of the technical problems existing in the prior art. Therefore, the application provides a guide block, a guide assembly, a guide module and six-face visual detection equipment, so that the guide effect of the element is better.
In a first aspect, an embodiment of the present application provides a guide module for component alignment, a serial communication port, the guide module includes at least: the device comprises a guide rail, a guide assembly, a turntable and a vacuum device; the guide rail comprises a guide slot configured to receive the element; the guide rail is arranged to enable the element to be transferred along the guide rail to the turntable; the turntable is arranged to move the element on the turntable so that the element is in contact with the material guiding assembly; the material guiding assembly comprises a material guiding block, and a cambered surface is arranged in a partial area at one end of the material guiding block; the element is contacted with the guide assembly on the cambered surface; the guide block is in point contact or line contact with the element through the cambered surface so as to guide the element; and a vacuum groove is formed in one end, close to the turntable, of the guide block.
The material guide module of the embodiment of the first aspect of the application has at least the following beneficial effects: the guide module comprises a guide assembly, the guide assembly comprises a guide block, and one end of the guide block is provided with the cambered surface. The element, when in contact with the guide block, makes point or line contact with the arcuate surface of the guide block. Compared with the condition that elements and a material guiding module are in surface contact in the prior art, the resistance of the elements is reduced when the elements fall from the guide rail to the rotary table, the guiding effect on the elements is better, the elements are distributed on the rotary table more uniformly, and the guiding rate of the material guiding module is higher; and the material guiding module structure is simpler, and the cost is lower.
Further, the radius of the turntable passing through the center of the turntable and perpendicular to the length direction of the guide block intersects with the guide block at a point P, or a straight line perpendicular to one end surface of the guide block and passing through the center of the turntable intersects with one end surface of the guide block at the point P, and the distances between the point P and the two guide blocks are different. Specifically, a distance from a point P at which the guide block approaches the guide rail is smaller than a distance from a point P at which the guide block is away from the guide rail.
The element is righted under the action of the guide block from one end of the guide block, which is close to the guide rail, to a point P, and gradually moves away from the point P along with the turntable, so that the acting force of the guide block is gradually reduced and stably falls on the turntable.
Further, a gap is arranged between one end, close to the turntable, of the guide block and the turntable, and the vacuum groove is communicated with the gap.
The gap is a vacuum environment that prevents the element from being subjected to non-directional forces due to the flow of air within the gap, thereby creating unpredictable positional deviations.
Further, an electrostatic device is arranged at the bottom end of the rotary table, the electrostatic device is arranged opposite to the guide block, and the rotary table is clamped between the guide block and the electrostatic device.
The electrostatic device provides electrostatic attraction force, so that the element is subjected to downward electrostatic attraction force, and the possibility of position deviation of the element when the element rotates on the turntable is reduced.
In a second aspect, an embodiment of the present application provides a material guiding assembly, which is characterized in that the material guiding assembly at least includes: the device comprises a guide block, a base station and a position adjusting device; the base station comprises a base station first end and a base station second end; the first end of the base comprises a first base surface, a second base surface and a third base surface, wherein the second base surface is positioned between the first base surface and the third base surface; the second surface of the base and the third surface of the base form a base; the second end of the base comprises a second end surface of the base, and the second end surface of the base is opposite to the first surface of the base; the vertical distance between the first surface of the base and the second end surface of the base is larger than the vertical distance between the third surface of the base and the second end surface of the base; the guide block is positioned on the base and is contacted with the second surface of the base and the third surface of the base; one end of the guide block, which is far away from the second surface of the base station, comprises a fourth surface of the guide block, and the fourth surface of the guide block is an arc surface; the position adjusting device is arranged close to the second end face of the base station and is used for adjusting the contact position of the guide block and the element; the contact position of the guide block and the element is positioned on the cambered surface; the guide block is in point or line contact with the element to guide the element.
The material guide assembly of the embodiment of the second aspect of the application has at least the following beneficial effects: the guide assembly is provided with the guide block, the base platform and the position adjusting device, wherein the base formed by the second surface of the base platform and the third surface of the base platform is contacted with the surface of the guide block to form a vacuum structure, and the influence of equipment on the position of the element on the turntable is reduced. The fourth surface is arranged on the guide block, the fourth surface is an arc surface, and the element is in point contact or line contact with the arc surface, so that the resistance of the element from the guide block is small, and the guide effect is better. The position adjusting device is adjacent to the second end face of the base station, so that the position of the base station and the position of the guide block connected with the base station are adjusted, the guide effect of the guide block is adjusted, and the guide rate is improved.
Further, the position adjusting device comprises a first parallel plate, a first parallel shaft, a second parallel plate, a second parallel shaft and a bottom plate; the first parallel axis is located between the first parallel plate and the second parallel plate; the second parallel axis is located between the second parallel plate and the bottom plate; the first parallel shaft and the second parallel shaft are arranged in a non-parallel manner; the first parallel plate is rotatable about the first parallel axis and the second parallel plate is rotatable about the second parallel axis.
The first parallel shaft and the second parallel shaft define an adjustment direction of the position adjustment device.
Further, the position adjusting device comprises a first adjusting screw rod and a first pressure spring; a first groove is formed in one surface of the first parallel plate, which is close to the second plate, a second groove is formed in one surface of the second parallel plate, which is close to the first plate, and the second groove is arranged corresponding to the first groove; the first pressure spring is arranged in the first groove and the second groove, and the first adjusting screw rod passes through the first flat plate and the second flat plate and is arranged in the first pressure spring.
The first adjusting screw is matched with the first pressure spring to adjust an included angle between the first parallel plate and the second parallel plate, so that the first parallel plate rotates around the first parallel shaft, and the relative position of the guide block is adjusted.
Further, the position adjusting device comprises a second adjusting screw rod and a second pressure spring; a third groove is formed in one surface, close to the bottom plate, of the second parallel plate, a fourth groove is formed in one surface, close to the second flat plate, of the bottom plate, and the fourth groove is arranged corresponding to the third groove; the second pressure spring is arranged in the third groove and the fourth groove, and the second adjusting screw rod passes through the second flat plate and the bottom plate and is arranged in the second pressure spring.
The second adjusting screw is matched with the second pressure spring to adjust an included angle between the second parallel plate and the bottom plate, so that the second parallel plate rotates around the second parallel shaft, and the relative position of the guide block is adjusted.
Further, the position adjusting device comprises a first positioning screw rod and a second positioning screw rod; the first positioning screw rod penetrates through the first flat plate and is abutted with the second flat plate; the second positioning screw rod penetrates through the second flat plate and is abutted with the bottom plate.
The first positioning screw rod and the second positioning screw rod fix the relative positions of the first parallel plate, the second parallel plate and the bottom plate, so that the position movement in a larger range than the parallel plate is avoided when the adjusting screw rod is adjusted, and fine adjustment in a small range is realized.
Further, the first parallel axis and the second parallel axis are perpendicular to each other, so that the position adjusting device can perform 360-degree position adjustment.
In a third aspect, embodiments of the present application provide a guide block comprising at least: an upper surface, a lower surface, a first end, a second end face; the first end includes a first region, a second region, a third region, and a fourth region; the first region is disposed between the upper surface and the second region; the second region is disposed between the first region and the third region; the third region is disposed between the second region and the fourth region; the fourth region is disposed between the third region and the lower surface; the fourth area comprises a fourth surface, and the fourth surface is an arc surface; the guide block is in point contact or line contact with the element through the cambered surface so as to guide the element.
The guide block of the embodiment of the third aspect of the application has at least the following beneficial effects: the fourth surface of the guide block is a cambered surface, the guide block is in point contact or line contact with the element through the cambered surface, and unlike the prior art in which the element is in surface contact with the guide block, the guide block is in line contact or point contact with the element according to the scheme provided by the embodiment of the third aspect of the application, the resistance born by the element is smaller, and the position correcting effect is better.
Further, the radius of the cambered surface is 0.01-1mm.
Further, the lower surface is provided with a vacuum groove, and the vacuum groove is connected with the vacuum channel; the vacuum groove is arranged far away from the second end face.
Further, the first region includes a first surface, and an included angle between the first surface and the upper surface is greater than or equal to 180 ° and less than or equal to 270 °.
Further, the second region includes a second surface, and an included angle between the second surface and the first surface is greater than or equal to 180 ° and less than or equal to 270 °.
Further, the third region includes a third surface having an angle with the second surface of 180 ° or more and 270 ° or less.
Further, the first end further includes a fifth region; the fifth area comprises a fifth surface, and the fifth surface is an arc-shaped surface; the arcuate surfaces connect the upper surface, the first region, the second region, the third region, the fourth region, and the second end surface.
In a fourth aspect, an embodiment of the present application provides a six-sided visual inspection apparatus, including: the six-face visual detection device further comprises a frame, a storage and feeding system, a control system, a visual detection module, a discharging module and a computer system.
The six-sided visual inspection apparatus of the fourth aspect of the present application has at least the following advantageous effects: six visual detection equipment include the storage feed system the guide module the visual detection module, the storage feed system stores and provides the component, the guide module is right the component is right and will the component moves and carries out six visual detection on the carousel. The control system and the computer system control the operation process and store the detection data. The discharging module collects and classifies the elements which are detected, and six-face visual detection automation of the sub-elements is achieved.
Further, the rack is a rigid vertical cuboid frame body and is used for supporting and accommodating the material guide module, the material storage and feeding system, the control system, the visual detection module, the discharging module and the computer system; the storage feeding system, the guide rail, the guide block, the visual detection module and the discharging module are sequentially arranged at the periphery of the turntable; the storage feeding system is used for storing the element to be tested; the guide rail is capable of transferring the element onto the turntable; the visual detection module automatically triggers photographing according to the positioning control of the optical fiber sensor, and the discharging module automatically identifies and classifies and places qualified products, unqualified products and heavy measured products according to the analysis result of the computer system.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
FIG. 1 is a schematic view of a guide rail and a turntable in a detection device
FIG. 2 is a schematic perspective view of a guide block according to an embodiment of the present application
FIG. 3 is a schematic illustration of contact of an element rotating with a rotating disk with a guide block
FIG. 4 is a front view of a guide block according to one embodiment of the present application
FIG. 5 is an enlarged partial schematic view of the portion B of the deflector block of FIG. 4
FIG. 6 is a bottom view of a guide block according to one embodiment of the present application
FIG. 7 is a top view of a guide block according to one embodiment of the present application
Fig. 8 is a schematic perspective view of a guide assembly according to an embodiment of the present application
FIG. 9 is a top view of a guide assembly according to one embodiment of the present disclosure
FIG. 10 is a cross-sectional view of the guide assembly of FIG. 9 taken along the direction A-A
Fig. 11 is a schematic perspective view of a guiding assembly according to another embodiment of the present application
FIG. 12 is a schematic view of a material guiding module according to an embodiment of the present application
FIG. 13 is a schematic view of a partial structure of a material guiding module according to an embodiment of the present application
Fig. 14 is a schematic structural diagram of six-sided visual inspection apparatus according to an embodiment of the present application
Reference numerals
A material guiding module 1; a guide rail 11; a guide groove 111; a turntable 12; a vacuum device 13; a gap 14; a filter 15; a negative pressure display 16; a negative pressure regulator 17;
a material guiding component 2; a base 21; a base station first end 211; a base first surface 2111; a base station second surface 2112; a base third surface 2113; a base 2114; a base fourth surface 2115; a base station second end 212; a base second end face 2122; a position adjustment device 22; a first parallel plate 2211; a first parallel axis 2212; a second parallel plate 2213; a second parallel axis 2214; a bottom plate 2215; a first adjustment screw 2221; a first compression spring 2222; a second adjusting screw 2223; a second compression spring 2224; first groove 2225; a second groove 2226; third groove 2227; fourth groove 2228; a first positioning screw 2231; a second set screw 2232;
A guide block 3; an upper surface 31; a lower surface 32; a vacuum tank 321; a vacuum channel 322; a first end 33; a first region 331; a first surface 3311; a second region 332; a second surface 3321; a third region 333; a third surface 3331; a fourth region 334; a fourth surface 3341; a fifth region 335; a fifth surface 3351; a second end face 34; a first side 35; a second side 36;
a six-sided visual inspection device 4; a frame 41; a storage feed system 42;
element 5.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application will be further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the present application.
In the description of the present application, it should be understood that references to orientation descriptions, such as upper, lower, front, rear, left, right, X, Y, Z, etc., are based on the orientation or positional relationship shown in the drawings, are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application.
In the description of the present application, the meaning of a number is more than one, the following, the inner etc. are understood to include the present number. If first, second, etc. are described for the purpose of distinguishing between technical features only and not necessarily for the purpose of indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of technical features indicated.
In the description of the present application, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present application can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical solution.
In the description of the present application, a description with reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing embodiments of the present application only and is not intended to be limiting of the present application.
With the rapid development of electronic technology and application fields thereof, the requirements on the reliability and accuracy of element identification and detection are higher and higher. Counter element
Such as capacitance, resistance, etc., it is often necessary to receive the component through a feed member, transfer the component to a turntable through a transfer member such as a rail, and then the component is moved with the turntable and inspected and sorted, etc.
FIG. 1 is a schematic view of a guide rail and a turntable in a detection device. Referring to fig. 1, the guide rail is generally disposed above the turntable 12 (Z-axis) with a height difference from the turntable 12 and is inclined with respect to the turntable 12 so that the component 5 placed on the guide rail 11 is transferred along the guide rail 11 by its own weight. In order to further increase the transfer efficiency, the guide rail 11 is also arranged to be able to vibrate, so that the element 5 placed on the guide rail 11 is transferred to the turntable by means of gravity while being vibrated by the guide rail 11.
In this way, the components 5 are transferred from the guide rail 11 to the turntable 12, and it is difficult to make the components 5 placed neatly and uniformly. For facilitating the subsequent detection, the position of each component 5 falling onto the turntable 12 needs to be adjusted, i.e. each component 5 is guided, so that each component 5 to be detected is placed on the turntable 12 in a satisfactory manner.
In the technical scheme, the guide block 3 guides the element 5 falling onto the turntable.
An embodiment of the present application provides a guide assembly 2 including a guide block 3, not only can guide an element 5 on a turntable 12, but also can adjust the position and angle of the guide block 3 to guide an element 5 or different scenes accurately.
The utility model also provides a guide module 1 including guide subassembly 2, not only can lead and be suitable for the scene of not using to component 5, can also cooperate other parts of module, improves the operating efficiency who leads.
Embodiments of the present application will be described in detail below with reference to the drawings attached to the specification.
The embodiment of the application provides a guide block 3, guide subassembly 2, guide module 1 and six visual detection equipment 4, through set up the cambered surface on guide block 3, improves guide block 3, guide subassembly 2 to the guide effect of element 5.
Embodiments of the present application are further described below with reference to the accompanying drawings.
An embodiment of the first aspect of the present application provides a guide block 3, and referring to fig. 2, a schematic perspective view of a guide block provided in an embodiment of the present application is provided. The guide block 3 comprises: an upper surface 31, a lower surface 32 opposite the upper surface 31, a first end 33, and a second end opposite the first end 33, the second end having a second end surface 34 disposed thereon.
In one embodiment, the first end 33 includes a first region 331, a second region 332, a third region 333, and a fourth region 334. The first region 331 is disposed between the upper surface 31 and the second region 332, i.e., one side of the first region 331 is adjacent to the upper surface 31 and the other side is adjacent to the second region 332. The second region 332 is disposed between the first region 331 and the third region 333, that is, one side of the second region 332 is adjacent to the first region 331 and the other side is adjacent to the third region 333. The third region 333 is disposed between the second region 332 and the fourth region 334, i.e., one side of the third region 333 is adjacent to the second region 332 and the other side is adjacent to the fourth region 334. The fourth region 334 is disposed between the third region 333 and the lower surface 32, i.e., one side of the fourth region 334 is adjacent to the third region 334 and the other side is adjacent to the lower surface 32.
It will be appreciated that the first region 331, the second region 332, the third region 333, and the fourth region 334 are contiguous in sequence, forming the first end 33 of the guide block 3. The upper surface 31, first region 331, second region 332, third region 333, fourth region 334, lower surface 32, and second end surface 34 of the guide block are connected in sequence.
Fourth region 334 includes fourth surface 3341.
In one embodiment, the fourth surface 3341 may be curved. When the element 5 is transferred from the guide rail 11 to the turntable 12, the element 5 rotates along with the turntable 12 and contacts with the cambered surface of the guide block 3, so that the element 5 is guided.
For easy understanding, the following describes the alignment process of the components 5, that is, the process of adjusting the positions of the components 5 transferred to the turntable 12 to achieve uniform alignment.
The element 5 on the rail 11 is transferred to the turntable 12 under the effect of the vibration of the rail 11 and its own weight. In operation, the turntable 12 remains rotated. When the element 5 is transferred to the turntable 12, the element 5 is moved with the rotation of the turntable 12 by means of friction between the element 5 and the turntable 12. When the element 5 is moved into contact with the block 3, the element 5 on the turntable 12 is displaced by the reaction of the block 3, since the block 3 is fixedly arranged and the turntable 12 is continuously rotated. I.e. the element 5 is pushed back against the guide block 3, and is positioned opposite the turntable 12, thereby achieving the guiding of the element 5. The elements 5 transferred onto the turntable 12 are guided by the guide blocks 3, so that the ordered arrangement of the elements 5 is realized.
In one embodiment, the element 5 is in line contact with the arcuate surface of the guide block 3 during rotation with the turntable 12, thereby effecting alignment of the element 5.
In another embodiment, the element 5 is in point contact with the cambered surface of the guide block 3 during rotation along with the turntable 12, so that the element 5 is guided.
FIG. 3 is a schematic illustration of the contacting of an element rotating with a rotating disk with a guide block. Referring to fig. 3, the element 5 is in line or point contact with the fourth surface 3341 of the guide block 3. At this point, the element 5 is subjected to a thrust force F at the contact line/point. The element 5 is subjected to a thrust force F to change its position, thereby achieving alignment. By means of the above-mentioned mode, the element 5 is guided, the element 5 is intersected with the guide block 3 in the prior art to form surface contact, in the embodiment, the acting force of the guide block 3 when the element 5 moves on the turntable 12 is smaller, and the guiding effect is more accurate.
Referring to fig. 4, a front view of a guide block is provided in accordance with an embodiment of the present application, in some embodiments, the first region 331 includes a first surface 3311, the second region 332 includes a second surface 3321, and the third region 333 includes a third surface 3331.
In some embodiments, the first surface 3311 makes an angle with the upper surface 31 of 180 ° or more and 270 ° or less.
In some embodiments, the second surface 3321 includes an angle of 180 ° or more and 270 ° or less with the first surface 3311.
In some embodiments, the third surface 3331 forms an angle with the second surface 3311 of 180 ° or more and 270 ° or less.
It will be appreciated that the first surface 3311 forms an angle α with the upper surface 31 of 180 ° or more and 270 ° or less; an included angle β is formed between the second surface 3321 and the first surface 3311, the included angle β is 180 ° or more and 270 ° or less, and an included angle γ is formed between the third surface 3331 and the second surface 3311, the included angle γ is 180 ° or more and 270 ° or less. The upper surface 31 forms an included angle with the first surface 3311, the second surface 3321, and the third surface 3331, respectively. The various regions of the first end 33 of the guide block 3 may be angled differently to accommodate the contact of the differently sized elements 5 with the guide block 3.
The extension lines of the third surface 3331 and the lower surface 32 form an included angle θ, and the included angle θ is 60 ° or more and 75 ° or less. Fig. 5 is an enlarged partial schematic view of the portion B of the guide block of fig. 4. Referring to fig. 5, a fourth surface 3341 is disposed between the third surface 3331 and the lower surface 32. An extension of the third surface 3331 forms an angle θ with an extension of the lower surface 32. By the above arrangement, the third region 333 of the guide block 3 is inclined toward the second end face 34 side, and a space is formed in the Z-axis direction of the lower surface 32, so that the third region 333 is prevented from contacting the element 5, and the guiding effect is prevented from being affected.
In one embodiment, the angle α between the first surface 3311 and the upper surface 31 is 210 °; the angle β between the second surface 3321 and the first surface 3311 is 240 °; the angle γ between the third surface 3331 and the second surface 3311 is 210 °; the angle θ between the third surface 3331 and the lower surface 32 is 60 °. The upper surface 31 and the first surface 3311, the first surface 3311 and the second surface 3321, the second surface 3321 and the third surface 3331, and the third surface 3331 and the lower surface 32 form an included angle therebetween. The second area 332 and the third area 333 of the guide block 3 are concave towards the second end face 34, a avoidance space is formed in the Z-axis direction of the lower surface 32, the first area 331 and the second area 332 are prevented from being contacted with the element 5, and the guiding effect is prevented from being influenced.
Referring to fig. 5, fourth region 334 of guide block 3 includes a fourth surface 3341, fourth surface 3341 being arcuate.
In one embodiment, the arcuate surface comprises a line of contact of the element 5, the line of contact of the element 5 consisting of a collection of points on the arcuate surface furthest from the second end surface 34 and extending from a first side 35 of the guide block 3 to a second side 36 opposite the first side 35. More specifically, the element 5 contact line extends from the fifth region 335 of the guide block 3 to the second side 36 opposite the fifth region 335.
In some application scenarios, the contact point of element 5 with guide block 3 is located on the element 5 contact line. The element 5 is in line or point contact with the guide block 3. Because the size and weight of the element 5 to be measured are small, the element 5 is easily displaced greatly due to the action of external force, and the element 5 is deviated from the expected position. By the mode, the friction force (reverse thrust) from the guide block 3 received by the element 5 is smaller than the surface contact, the position of the element is adjusted more accurately, and the guide effect is better.
In some embodiments, the radius of the arc may be selected to be 0.01-1mm.
In a preferred embodiment, the radius of the arc is 0.05mm. When the radius of the cambered surface is set to be 0.05mm, the contact between the element 5 and the cambered surface of the fourth area 3341 of the guide block 3 can be ensured, the line contact or the point contact between the element 5 and the cambered surface can be realized, the element 5 is ensured to receive the reverse thrust of a certain size of the guide block 3, and the accurate adjustment of the position of the element 5 is further realized.
Referring to fig. 6, in a bottom view of a guide block provided in an embodiment of the present application, in some embodiments, a vacuum groove 321 and a vacuum channel 322 are provided on a lower surface 32 of the guide block 3, and the vacuum groove 321 is in communication with the vacuum channel 322.
In some embodiments, the vacuum channel 322 is connected with the vacuum device 13, and the vacuum device 13 cooperates with the vacuum channel 322 and the vacuum groove 321 to realize the vacuumizing effect. When the vacuum device 13 is started, the vacuum groove 321 is communicated with the vacuum channel 322, so that the vacuum environment is formed near the vacuum groove 321 on the lower surface 32 of the guide block 3, the gas flow near the lower surface 32 of the guide block 3 is reduced, and the influence on the position movement of the element 5 is further reduced.
Fig. 7 is a top view of a guide block according to an embodiment of the present disclosure, and referring to fig. 7, in some embodiments, the first end 33 of the guide block 3 further includes a fifth region 335, where the fifth region 335 connects the first side 35 with the first region 331, the second region 332, the third region 333, and the fourth region 334, respectively. Fifth region 335 includes a fifth surface 3351, fifth surface 3351 being arcuate. The arcuate surfaces connect the upper surface 31, the first surface 3311, the second surface 3321, the third surface 3331, the fourth surface 3341, and the first side 35, respectively. It will be appreciated that the fifth surface 3351 is arcuate and the elements 5, moving along the Y-axis from the second side 36 of the block 3 to the first side 35 of the block 3, gradually slow down and gradually leave the block 3, evenly distributed on the rotatable disk 12, and move with the rotatable disk 12. The fifth region 335 is provided with an arcuate surface to reduce the force of the guide block to which the element 53 is subjected as it moves to the fifth region 335, the velocity of the element 5 relative to the turntable 12 gradually tending to 0, the element 5 falling smoothly onto the turntable 12, following the rotation of the turntable 12.
Fig. 8 is a schematic perspective view of a guide assembly provided in an embodiment of the present application, referring to fig. 8, a guide assembly 2 provided in an embodiment according to a second aspect of the present application, where the guide assembly 2 includes: a guide block 3, a base 21 for fixing the guide block 3, and a position adjusting device 22 for carrying the base 21 and adjusting the position of the guide block 3. The abutment 21 includes an abutment first end 211 and an abutment second end 212 disposed opposite the abutment first end 211. The abutment first end 211 includes an abutment first surface 2111, an abutment second surface 2112, and an abutment third surface 2113. Wherein the abutment second surface 2112 is located between the abutment first surface 2111 and the abutment third surface 2113, i.e., one side of the abutment second surface 2112 abuts the abutment first surface 2111 and the other side of the abutment second surface 2112 abuts the abutment third surface 2113. The abutment second surface 2112 and the abutment third surface 2113 form a base 2114, and the guide block 3 can be disposed in the base 2114, i.e., the second end surface 34 of the guide block 3 is in contact with the abutment second surface 2112 and the lower surface 32 of the guide block 3 is in contact with the abutment third surface 2113. The abutment second end 212 includes an abutment second end face 2122, the abutment second end face 2122 being connected to the position adjustment device 22. The guide block 3 is connected by a base 21 and a position adjusting device 22 to control the positional relationship of the guide block 3 relative to the turntable 12 and ensure that the guide block 3 remains stable in position during operation.
The abutment first surface 2111 is a greater vertical distance from the abutment second end face 2122 than the abutment third surface 2113 is from the abutment second end face 2122. It will be appreciated that the abutment first surface 2111 and the abutment third surface 2113 form a height differential in the vertical direction that forms a step down at the abutment first end 211 and that the abutment second surface 2112 connects the abutment first surface 2111 and the abutment third surface 2113. The abutment second surface 2112 and the abutment third surface 2113 form a base 2114 on which the guide block 3 is placed, the second end face 34 of the guide block 3 being in contact with the abutment second surface 2112 and the lower surface 32 being in contact with the abutment third surface 2113 being disposed in the base 2114.
In some embodiments, a fourth abutment surface 2115 is also provided between the first abutment surface 2111 and the second abutment surface 2112, i.e., one side of the fourth abutment surface 2115 abuts the first abutment surface 2111 and the other side abuts the second abutment surface 2112. The abutment fourth surface 2115 and the abutment first surface 2111 adjoin one another at a distance from the base 2114, and the abutment second surface 2112 adjoin one another at a distance from the base 2114, it being understood that the abutment fourth surface 2115 is sloped. The abutment fourth surface 2115 provides clearance for the guide block 3 when assembled on the base 2114, facilitating installation and securement of the guide block 3.
The guide block 3 is disposed on the base 2114 and is disposed in contact with the base second surface 2112 and the base third surface 2113. The tight contact between the guide block 3 and the second surface 2112 and the third surface 2113 of the base, that is, the vacuum is formed between the second end surface 34 of the guide block 3 and the second surface 2112 of the base, and between the lower surface 32 of the guide block 3 and the third surface 2113 of the base, so as to prevent the guide block 3 from shaking during operation, and the magnitude and direction of the force provided by the guide block 3 to the element 5 are not uniform, thereby affecting the guiding effect of the element 5.
The end of the guide block 3 remote from the abutment second surface 2112 includes a first end 33 of the guide block 3, the first end 33 including a fourth region 334. The fourth region 334 includes a fourth surface 3341, and the fourth surface 3341 is an arc surface. The arc surface comprises an element 5 contact line, which element 5 contact line consists of a collection of points on the arc surface furthest from the second end surface 34 and extends from a first side 35 of the guide block 3 to a second side 36 opposite the first side 35. More specifically, the element 5 contact line extends from the fifth region 335 of the guide block 3 to the second side 36 opposite the fifth region 335.
In some application scenarios, the contact point of element 5 with guide block 3 is located on the element 5 contact line. The element 5 is in line or point contact with the guide block 3. Because the size and weight of the element 5 to be measured are small, the element 5 is easily displaced greatly due to the action of external force, and the element 5 is deviated from the expected position. By the mode, the friction force (reverse thrust) from the guide block 3 received by the element 5 is smaller than the surface contact, the position of the element is adjusted more accurately, and the guide effect is better.
A position adjustment device 22 is provided adjacent to the abutment second end face 2122, the position adjustment device 22 being operable to adjust the abutment 21 to which it is connected and the guide block 3 to which the abutment 21 is connected. And thus the position of the contact line of the adjusting element 5 with respect to the guide rail 11 and the turntable 12. The element 5 falling down from the guide rail 11 to the turntable 12 is brought into contact with the guide block 3 at the line of contact with the element 5, and the amount and direction of the force applied to the guide block 3 by the element 5 is further adjusted.
In some embodiments, the position adjustment device 22 includes a first parallel plate 2211, a first parallel shaft 2212, a second parallel plate 2213, a second parallel shaft 2214, and a bottom plate 2215. The first parallel axis 2212 is located between the first parallel plate 2211 and the second parallel plate 2213, and the second parallel axis 2214 is located between the second parallel plate 2213 and the bottom plate 2215. A distance is provided between the first parallel plate 2211 and the second parallel plate 2213, and the first parallel plate 2211 and the second parallel plate 2213 are rotatable about a first parallel axis 2212. A space is provided between the second parallel plate 2213 and the bottom plate 2215, and the second parallel plate 2213 and the bottom plate 2215 can rotate around the first parallel shaft 2212. The first parallel plate 2211, the second parallel plate 2213 and the bottom plate 2215 are stacked, the first parallel shaft 2212 and the second parallel shaft 2214 are arranged in a crossing mode, multi-angle position adjustment of the position adjusting device 22 is achieved, and further multi-angle adjustment of the position of the guide block 3 is achieved.
In some embodiments, the first parallel axis 2212 and the second parallel axis 2214 are disposed perpendicular to each other, and the first parallel axis 2212 and the second parallel axis 2214 define an adjustment direction of the position adjustment device 22, which is adjustable within a 360 ° range.
In some embodiments, the first parallel axis 2212 is disposed parallel to the Y axis and the second parallel axis 2214 is disposed parallel to the X axis. The first parallel plate 2211 is rotatable about a first parallel axis 2212, i.e., the first parallel plate 2211 is rotatable about a Y-axis. The second parallel plate 2213 is rotatable about a second parallel axis 2214, i.e. the second parallel plate 2213 is rotatable about the X-axis. Further allowing the guide block 3 to be rotated about the Y-axis or the X-axis, respectively, to adjust the gap between the guide block 3 and the turntable 12 such that the lower surface 32 of the guide block 3 is parallel to the plane of the turntable 12. Because of the small size of the element 5, any minor position or deviation in size during operation will affect the guiding effect of the guide block 3, and the position adjusting device 22 is arranged to adjust the position of the guide block 3 to meet the working requirements.
Fig. 9 is a top view of a guide assembly provided in an embodiment of the present application, and referring to fig. 9, in some embodiments, the guide block 3 is fixed in the base 2114 of the base 21, and the base 21 is fixed on one side of the position adjusting device 22. The position adjustment device 22 further includes a first adjustment screw 2221, a second adjustment screw 2223, a first positioning screw 2231, and a second positioning screw 2232, where the first adjustment screw 2221, the second adjustment screw 2223, the first positioning screw 2231, and the second positioning screw 2232 are disposed through the first parallel plate 2211. The position of the guide block 3 can be adjusted by adjusting the position relationship among the first parallel plate 2211, the second parallel plate 2213 and the bottom plate 2215, and the guide block 3 is adjusted to a proper position so as to achieve the optimal guide effect.
Fig. 10 is a cross-sectional view of the guide assembly of fig. 9 taken along the direction A-A, and referring to fig. 10, in some embodiments, the position adjustment device 22 includes a first adjustment screw 2221, a first compression spring 2222. A first groove 2225 is provided in a side of the first parallel plate 2211 adjacent to the second parallel plate 2213, and a second groove 2226 is provided in a side of the second parallel plate 2213 adjacent to the first parallel plate 2211, the second groove 2226 being provided corresponding to the first groove 2225. It will be appreciated that the first groove 2225 forms a receiving space in the first parallel plate 2211, and the second groove 2226 forms a receiving space in the second parallel plate 2213, and the receiving spaces are disposed opposite to each other to form a space for receiving the first compression spring 2222. The first compression spring 2222 is disposed in a space formed by the first groove 2225 and the second groove 2226. The first adjusting screw 2221 is disposed in the first compression spring 2222 through the first parallel plate 2211 and the second parallel plate 2213. The first adjusting screw 2221 is screwed to compress or loosen the first compression spring 2222, so as to adjust the distance between the first groove 2225 and the second groove 2226, thereby adjusting the included angle between the first parallel plate 2211 and the second parallel plate 2213, so that the first parallel plate 2211 rotates around the first parallel axis 2212, that is, the first parallel plate 2211 rotates around the Y axis, and further, the position of the guide block 3 is adjusted.
In some embodiments, the position adjustment device 22 further includes a second adjustment screw 2223, a second compression spring 2224. A third groove 2227 is formed in the side, close to the bottom plate 2215, of the second parallel plate 2213, and a fourth groove 2228 is formed in the side, close to the second parallel plate 2213, of the bottom plate 2215, and the fourth groove 2228 is arranged corresponding to the third groove 2227. It is understood that the third groove 2227 forms a receiving space in the second parallel plate 2213, the fourth groove 2228 forms a receiving space in the bottom plate 2215, and the two receiving spaces are disposed opposite to each other to form a space for receiving the second compression spring 2224. The second compression spring 2224 is disposed in a space formed by the third groove 2227 and the fourth groove 2228, and the second adjusting screw 2223 is disposed in the second compression spring 2224 through the second parallel plate 2213 and the bottom plate 2215. The second adjusting screw 2223 is screwed to compress or loosen the second compression spring 2224, so as to adjust the distance between the third groove 2227 and the fourth groove 2228, thereby adjusting the included angle between the second parallel plate 2213 and the bottom plate 2215, so that the second parallel plate 2213 rotates around the second parallel axis 2214, that is, the second parallel plate 2213 rotates around the X axis, and thus the position of the guide block 3 is adjusted.
In some embodiments, the position adjustment device 22 includes a first positioning screw 2231, a second positioning screw 2232; the first positioning screw 2231 passes through the first parallel plate 2211 and abuts the second parallel plate 2213. It will be appreciated that the first positioning screw 2231 secures the first parallel plate 2211 and the second parallel plate 2213 from large displacements between the first parallel plate 2211 and the second parallel plate 2213. The second positioning screw 2232 passes through the second parallel plate 2213 and abuts against the bottom plate 2215; it will be appreciated that second set screw 2232 secures second parallel plate 2213 and base plate 2215 from substantial displacement between second parallel plate 2213 and base plate 2215.
The small size of the component 5 to be measured has any minor position or deviation during operation of the guide block 3 which affects its guiding effect, so that it is desirable to be able to adjust the position of the guide block 3 within a minor range. The first adjusting screw 2221, the first pressure spring 2222, the second adjusting screw 2223, the second pressure spring 2224, the first positioning screw 2231 and the second positioning screw 2232 realize fine adjustment on the positions of the first parallel plate 2211, the second parallel plate 2113 and the bottom plate 2215, and further realize fine adjustment on the position of the guide block 3.
After the adjustment is completed, the air flow in the vacuum gap 14 is checked for uniformity to see if the position adjustment device 22 is properly adjusted.
Fig. 11 is a schematic perspective view of a material guiding assembly 2 according to another embodiment of the present application, and referring to fig. 11, in some embodiments, the material guiding assembly 2 further includes a vacuum device 13, where the vacuum device 13 is in communication with a vacuum channel 322, and the vacuum device 13 includes a filter 15, a negative pressure display 16, and a negative pressure regulator 17. Wherein the filter 15 filters the foreign matters in the air to prevent the foreign matters in the air from affecting the vacuuming effect, the negative pressure regulator 17 adjusts the negative pressure value, and the negative pressure display 16 displays the negative pressure value adjusted by the negative pressure regulator 17 so that the operator can set a proper positive and negative pressure. The vacuum device 13 is communicated with a vacuum channel 322, and the vacuum channel 322 is communicated with a vacuum groove 321 arranged on the lower surface 32 of the guide block 3. When the vacuum means 13 is turned on, a vacuum is formed around the vacuum groove 321 in the lower surface 32 of the guide block 3 and provides suction to the element 5 towards the guide block 3, accelerating the movement of the element 5 towards the guide block 3. Further, the guide block 3 is in contact with the element 5 to guide the element 5.
Fig. 12 is a schematic structural diagram of a guiding module provided in an embodiment of the present application, and referring to fig. 12, a guiding module 1 provided in an embodiment of a third aspect of the present application, where the guiding module 1 is used for guiding a correcting element 5, and includes: the device comprises a guide rail 11, a material guiding assembly 2, a rotary table 12 and a vacuum device 13. The guide rail 11 comprises a guide groove 111, which guide groove 111 carries the component 5, i.e. said guide groove 111 is able to receive the component 5. The guide rail 11 is arranged to enable the element 5 to move along the guide rail 11 to the turntable 12. The element 5 moves in the guide groove 111 continuously towards the turntable along with the vibration of the guide rail 11 and the self gravity, and finally falls on the turntable 12. The turntable 12 is arranged to rotate the element 5 on the turntable 12, the element 5 rotating with the turntable 12 into contact with the material guiding assembly 2. The guide assembly 2 comprises a guide block 3, the guide block 3 being provided with a second end face 34, a first end 33 opposite to the second end face 34, the first end 33 comprising a fourth zone 334, the fourth zone 334 being provided with an arc face. The arc surface comprises an element 5 contact line, which element 5 contact line consists of a collection of points on the arc surface furthest from the second end surface 34 and extends from a first side 35 of the guide block 3 to a second side 36 opposite the first side 35. More specifically, the element 5 contact line extends from the fifth region 335 of the guide block 3 to the second side 36 opposite the fifth region 335.
In some application scenarios, the contact point of element 5 with guide block 3 is located on the element 5 contact line. The element 5 is in line or point contact with the guide block 3. Because the size and weight of the element 5 to be measured are small, the element 5 is easily displaced greatly due to the action of external force, and the element 5 is deviated from the expected position. By the mode, the friction force (reverse thrust) from the guide block 3 received by the element 5 is smaller than the surface contact, the position of the element is adjusted more accurately, and the guide effect is better.
When the material guiding module 1 of the embodiment is used, the turntable 12 rotates at a constant speed in the direction of the material guiding block 3 by the guide rail 11, and the elements 5 fall onto the turntable 12 from the guide groove 111 of the guide rail 11 and move towards the material guiding block 3, and are sequentially arranged on the turntable 12. The lower surface 32 of the guide block 3 is provided with a vacuum groove 321, the vacuum groove 321 is communicated with a vacuum device 13, the vacuum device 13 provides an attractive force for the element 5 towards the guide block 3, and the power-assisted element 5 moves towards the direction of the guide block and is close to the guide block 3 for further position correction. The guide block 3 is provided with an arc surface, and the element 5 is in point contact or line contact with the arc surface of the guide block 3. The elements 5 are pushed by the guide rail 11, fall on the turntable 12 and rotate along with the turntable 12, and are uniformly distributed on the turntable 12 at intervals and in order under the combined action of the falling frequency of the guide blocks 3 and the rotation frequency of the turntable 12. The guide module 1 has higher guide rate, simpler structure and lower cost.
Referring to fig. 6, the guide block 3 is provided with a vacuum channel 322, and the lower surface 32 of the guide block 3 is provided with a vacuum groove 321 adjacent to one end of the turntable 12. The vacuum device 13 is communicated with a vacuum channel 322, and the vacuum channel 322 is communicated with a vacuum groove 321 arranged on the lower surface 32 of the guide block 3. When the vacuum means 13 is turned on, a vacuum is formed around the vacuum groove 321 in the lower surface 32 of the guide block 3 and provides suction to the element 5 towards the guide block 3, accelerating the movement of the element 5 towards the guide block 3. Further, the guide block 3 is in contact with the element 5 to guide the element 5.
Fig. 13 is a schematic view of a partial structure of a material guiding module according to an embodiment of the present application, referring to fig. 13, in some embodiments, a gap 14 is disposed between one end of a material guiding block 3, which is close to a turntable 12, and the turntable 12, a vacuum groove 321 is disposed on a lower surface 32 of the material guiding block 3, one end of the vacuum groove 321 is communicated with the gap 14, and the other end of the vacuum groove 321 is communicated with a vacuum channel 322 disposed on the material guiding block 3. The vacuum device 13 is connected with the vacuum groove 321 through the vacuum channel 322, so that the gap 14 between the turntable 12 and the guide block 3 is in a vacuum state, and the phenomenon that gas flows through the gap 14 and provides an unidentified force to the element 5 is avoided, so that unpredictable position deviation of the element 5 is generated, and the position correcting effect of the element 5 is affected. At the same time, the vacuum device 13 provides a suction force of the element 5 towards the guide block 3, accelerating the movement of the element 5 in the direction of the guide block 3. Further, the guide block 3 is in contact with the element 5 to guide the element 5.
Referring to fig. 12, in the guide block provided in an embodiment of the present application, a radius of the turntable 12 of the guide block 3 perpendicular to a length direction of the guide block 3 passing through a center of the turntable 12 intersects the guide block 3 at a point P, or a straight line perpendicular to an end surface of the guide and passing through a center of the turntable intersects an end surface of the guide block at a point P. The distance from the side of the guide block 3 near the guide rail 11 to the point P, i.e. the distance from the second side 36 of the guide block 3 to the point P along the Y-axis, is smaller than the distance from the side of the guide block 3 remote from the guide rail 11 to the point P, i.e. the distance from the first side 35 of the guide block 3 to the point P along the Y-axis. The difference in the distance from point P in the Y-axis direction of the guide block 3 causes the reaction forces exerted by the elements 5 on different sections of the guide block 3 to be different in magnitude, facilitating uniform arrangement of the guide block 3 on the turntable 12. The element 5 is guided in its position on the turntable 12 by the action of the material guide block 3 during its movement from the front side of the material guide block 3 to the point P. After the element 5 passes the point P, the guide block 3 moves to the rear side, the effect of the guide block 3 on the element 5 is reduced, the element 5 stably falls on the turntable 12, and the elements are uniformly distributed on the turntable 12.
In some embodiments the distance from the end of the guide block 3 near the guide rail 11 to the point P, i.e. the distance from the second side 36 of the guide block 3 to the point P along the Y-axis, is greater than the distance from the end of the guide block 3 away from the guide rail 11 to the point P, i.e. the distance from the first side 35 of the guide block 3 to the point P along the Y-axis. The difference in the distance from point P in the Y-axis direction of the guide block 3 causes the reaction forces exerted by the elements 5 on different sections of the guide block 3 to be different in magnitude, facilitating uniform arrangement of the guide block 3 on the turntable 12. The element 5 is guided in its position on the turntable 12 by the action of the material guide block 3 during its movement from the front end of the material guide block 3 to the point P. After the element 5 passes the point P, the guide block 3 moves to the rear end, the effect of the guide block 3 on the element 5 is reduced, the element 5 stably falls on the turntable 12, and the elements are uniformly distributed on the turntable 12.
In some embodiments, the bottom end of the turntable 12 is provided with an electrostatic device, which is disposed opposite the guide block 3, and the turntable 12 is sandwiched between the guide block 3 and the electrostatic device. The electrostatic device provides electrostatic attraction force to enable the element 5 to be subjected to downward electrostatic attraction force, so that the possibility of position deviation of the element 5 when the element rotates on the turntable 12 is reduced.
Fig. 14 is a schematic structural diagram of a six-sided visual inspection apparatus according to an embodiment of the present application, and referring to fig. 14 and 12, a six-sided visual inspection apparatus 4 according to a fourth aspect of the present application is provided, where the six-sided visual inspection apparatus 4 includes: the guide block 3 according to any one of the embodiments of the first aspect of the present invention, the guide assembly 2 according to any one of the embodiments of the second aspect of the present invention, and the guide module 1 according to any one of the embodiments of the third aspect of the present invention. The six-face visual inspection device 4 further comprises a frame 41, a storage and feeding system 42, a control system, a visual inspection module, a discharging module and a computer system. The storage feeding system 42 provides the components 5, and the components 5 are transferred to the rotary table 12 through the guide rail 11 on the guide module 1, are subjected to position guide by the acting force of the guide blocks 3 on the guide module 2, and are uniformly distributed on the rotary table 12. The uniformly arranged elements 5 rotate along with the turntable 12 and move to the visual detection module to carry out six-face visual detection. The control system is matched with the computer system to control the detection process and store the detection data. The outfeed module collects and sorts the elements 5 that complete the test.
In some embodiments, the frame 41 is a rigid vertical cuboid frame that supports and houses the lead module 1, the stock feed system 42, the control system, the visual detection module, the discharge module, and the computer system. The storage feeding system 42, the guide rail 11, the guide block 3, the visual detection module and the discharging module are sequentially arranged on the periphery of the rotary table 12. The storage and feeding system 42 achieves storage of the components 5, and the storage and feeding system 42 is connected with the guide rail 11 to convey the components 5 onto the turntable 12. The visual detection module automatically triggers photographing according to the positioning control of the optical fiber sensor, and the discharging module automatically identifies and classifies and places qualified products, unqualified products and heavy measured products according to the analysis result of the computer system. The six-sided visual inspection device realizes full-automatic six-sided visual inspection of the element 5.
Claims (18)
1. The utility model provides a guide module for the component is led, its characterized in that, guide module includes at least: the device comprises a guide rail, a guide assembly, a turntable and a vacuum device;
the guide rail comprises a guide groove which is arranged to be capable of accommodating an element;
the guide rail is arranged to enable the element to be transferred along the guide rail to the turntable;
the turntable is arranged to move the element on the turntable so that the element is in contact with the material guiding assembly;
The material guiding assembly comprises a material guiding block, and a cambered surface is arranged in a partial area at one end of the material guiding block; the element is contacted with the guide assembly on the cambered surface;
the guide block is in point contact or line contact with the element through the cambered surface so as to guide the element;
and a vacuum groove is formed in one end, close to the turntable, of the guide block, and the vacuum groove is connected with the vacuum device.
2. The guide module of claim 1, wherein: a straight line perpendicular to one end face of the guide block and passing through the center of the turntable intersects one end face of the guide block at a point P; the distance between the point P and the two guide blocks is different.
3. The guide module of claim 2, wherein: and a gap is formed between one end, close to the turntable, of the guide block and the turntable, and the vacuum groove is communicated with the gap.
4. A guide assembly, characterized in that the guide assembly comprises at least: the device comprises a guide block, a base station and a position adjusting device;
the base station comprises a base station first end and a base station second end;
the first end of the base comprises a first base surface, a second base surface and a third base surface, wherein the second base surface is positioned between the first base surface and the third base surface; the second surface of the base and the third surface of the base form a base;
The second end of the base comprises a second end surface of the base, and the second end surface of the base is opposite to the first surface of the base;
the vertical distance between the first surface of the base and the second end surface of the base is larger than the vertical distance between the third surface of the base and the second end surface of the base;
the guide block is positioned on the base and is contacted with the second surface of the base and the third surface of the base;
one end of the guide block, which is far away from the second surface of the base station, comprises a fourth surface of the guide block, and the fourth surface of the guide block is an arc surface;
the position adjusting device is arranged close to the second end face of the base station and is used for adjusting the contact position of the guide block and the element;
the contact position of the guide block and the element is positioned on the cambered surface;
the guide block is in point or line contact with the element to guide the element.
5. The guide assembly of claim 4, wherein: the position adjusting device comprises a first parallel plate, a first parallel shaft, a second parallel plate, a second parallel shaft and a bottom plate;
the first parallel axis is located between the first parallel plate and the second parallel plate;
The second parallel axis is located between the second parallel plate and the bottom plate;
the first parallel shaft and the second parallel shaft are arranged in a non-parallel manner;
the first parallel plate is rotatable about the first parallel axis and the second parallel plate is rotatable about the second parallel axis.
6. The guide assembly of claim 5, wherein: the position adjusting device comprises a first adjusting screw rod and a first pressure spring;
a first groove is formed in one surface of the first parallel plate, which is close to the second plate, a second groove is formed in one surface of the second parallel plate, which is close to the first plate, and the second groove is arranged corresponding to the first groove;
the first pressure spring is arranged in the first groove and the second groove, and the first adjusting screw rod passes through the first flat plate and the second flat plate and is arranged in the first pressure spring.
7. The guide assembly of claim 5 or 6, wherein: the position adjusting device comprises a second adjusting screw rod and a second pressure spring;
a third groove is formed in one surface, close to the bottom plate, of the second parallel plate, a fourth groove is formed in one surface, close to the second flat plate, of the bottom plate, and the fourth groove is arranged corresponding to the third groove;
The second pressure spring is arranged in the third groove and the fourth groove, and the second adjusting screw rod passes through the second flat plate and the bottom plate and is arranged in the second pressure spring.
8. The guide assembly of claim 6 or 7, wherein: the position adjusting device comprises a first positioning screw rod and a second positioning screw rod;
the first positioning screw rod penetrates through the first flat plate and is abutted with the second flat plate;
the second positioning screw rod penetrates through the second flat plate and is abutted with the bottom plate.
9. The guide assembly of claim 8, wherein: the first parallel axis and the second parallel axis are perpendicular to each other.
10. A guide block, wherein the guide block comprises at least: an upper surface, a lower surface, a first end, a second end face;
the first end includes a first region, a second region, a third region, and a fourth region;
the first region is disposed between the upper surface and the second region;
the second region is disposed between the first region and the third region;
the third region is disposed between the second region and the fourth region; the fourth region is disposed between the third region and the lower surface;
The fourth area comprises a fourth surface, and the fourth surface is an arc surface;
the guide block is in point contact or line contact with the element through the cambered surface so as to guide the element.
11. The guide block of claim 10, wherein: the radius of the cambered surface is 0.01-1mm.
12. The guide block of claim 10, wherein: the lower surface is provided with a vacuum groove, and the vacuum groove is connected with the vacuum channel;
the vacuum groove is arranged far away from the second end face.
13. The guide block according to any one of claims 10 to 12, wherein: the first region includes a first surface, and an included angle between the first surface and the upper surface is 180 ° or more and 270 ° or less.
14. The guide block according to any one of claims 10 to 12, wherein: the second region includes a second surface having an angle of 180 ° or more and 270 ° or less with the first surface.
15. The guide block according to any one of claims 10 to 12, wherein: the third region includes a third surface having an angle of 180 ° or more and 270 ° or less with the second surface.
16. The guide block of claim 10, wherein: the first end further includes a fifth region; the fifth area comprises a fifth surface, and the fifth surface is an arc-shaped surface; the arcuate surfaces connect the upper surface, the first region, the second region, the third region, the fourth region, and the second end surface.
17. A six-sided visual inspection apparatus, characterized in that it comprises at least: the material guiding module according to any one of claims 1 to 3, wherein the six-sided visual inspection device further comprises a frame, a material storage and feeding system, a control system, a visual inspection module, a material discharging module and a computer system.
18. The six-sided visual inspection apparatus of claim 17, wherein: the rack is a rigid vertical cuboid frame body and is used for supporting and accommodating the material guide module, the material storage and feeding system, the control system, the visual detection module, the discharging module and the computer system; the storage feeding system, the guide rail, the guide block, the visual detection module and the discharging module are sequentially arranged at the periphery of the turntable; the storage feeding system is used for storing the element to be tested; the guide rail is capable of transferring the element onto the turntable; the visual detection module automatically triggers photographing according to the positioning control of the optical fiber sensor, and the discharging module automatically identifies and classifies and places qualified products, unqualified products and heavy measured products according to the analysis result of the computer system.
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JP2024000756U JP3246785U (en) | 2023-09-01 | 2024-03-13 | Guide block, guide assembly, guide module, and six-sided visual inspection device |
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