CN117383129B - Automatic tree-grouping equipment management system and method based on Internet of things - Google Patents

Automatic tree-grouping equipment management system and method based on Internet of things Download PDF

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Publication number
CN117383129B
CN117383129B CN202311345708.6A CN202311345708A CN117383129B CN 117383129 B CN117383129 B CN 117383129B CN 202311345708 A CN202311345708 A CN 202311345708A CN 117383129 B CN117383129 B CN 117383129B
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China
Prior art keywords
warehouse
layer
elevator
tree
machine
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CN117383129A (en
Inventor
李绍初
梁学森
莫北全
盘华钊
潘智勇
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Guangdong Hunter Valley Precision Casting Technology Co ltd
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Guangdong Hunter Valley Precision Casting Technology Co ltd
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Priority to CN202311345708.6A priority Critical patent/CN117383129B/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical
    • B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C7/00—Patterns; Manufacture thereof so far as not provided for in other classes
    • B22C7/02—Lost patterns
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical
    • B65G1/0485—Check-in, check-out devices
    • G—PHYSICS
    • G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16Y—INFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
    • G16Y10/00—Economic sectors
    • G16Y10/25—Manufacturing
    • G—PHYSICS
    • G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16Y—INFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
    • G16Y20/00—Information sensed or collected by the things
    • G16Y20/20—Information sensed or collected by the things relating to the thing itself
    • G—PHYSICS
    • G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16Y—INFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
    • G16Y40/00—IoT characterised by the purpose of the information processing
    • G16Y40/10—Detection; Monitoring
    • G—PHYSICS
    • G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16Y—INFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
    • G16Y40/00—IoT characterised by the purpose of the information processing
    • G16Y40/30—Control
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention discloses an automatic tree-assembling equipment management system based on the Internet of things, which comprises a control system, a wax injection machine and a die head machine which are arranged on a first layer, a robot which is arranged on a second layer, a carrying plate which is arranged on a third layer, a storage warehouse which is arranged on a fourth layer to a tenth layer, a feeding lifting table and a tree-assembling lifting table which are arranged between the first layer and the second layer, a warehouse-in lifting machine and a warehouse-out lifting machine which are arranged between the third layer and the tenth layer, wherein the wax injection machine, the die head machine, the robot, the feeding lifting table, the tree-assembling lifting table, the warehouse-in lifting machine and the warehouse-out lifting machine are all connected with the control system to realize communication; the first layer is equipped with the material board that is used for bearing wax matrix and the die head that wax injection machine and die head machine correspond the production, and the material board that the material was placed is transported to the second floor to feeding elevating platform and completion material, and the robot takes out wax matrix and die head in order to carry out the group tree operation from the material board, and the group tree elevating platform is used for transporting the material board that takes out the material and send into the group tree elevating platform to the first layer.

Description

Automatic tree-grouping equipment management system and method based on Internet of things
Technical Field
The invention relates to the technical field of casting processes, in particular to an automatic tree-grouping equipment management system and method based on the Internet of things.
Background
The tree assembly is a process belonging to wax injection (molding) workshops, namely, qualified wax models (subjected to a quality inspection process) are assembled on a die head to manufacture a complete tree assembly system, namely a tree string. The control points needed to be noted in tree assembly are numerous, such as the spacing of workpieces, the inclination of workpieces, the tree assembly method and strength, etc., because the tree assembly process may affect the later processes of shell making, dewaxing, casting, cutting, etc.
At present, devices related to existing tree grouping procedures are often arranged on the same horizontal plane to perform cooperative work, for example, patent application number is 202111548153.6, and patent name is China patent application of an automatic tree grouping system and a tree grouping method.
Disclosure of Invention
The invention aims to provide an automatic tree-grouping equipment management system and method based on the Internet of things, which can effectively solve the technical problems in the prior art.
On one hand, the embodiment of the application discloses an automatic tree-assembling equipment management system based on the Internet of things, which comprises a control system, a wax injection machine and a die head machine which are arranged on a first layer, a robot which is arranged on a second layer, a carrying plate which is arranged on a third layer, a storage warehouse which is arranged on a fourth layer to a tenth layer, a feeding lifting table and a tree-assembling lifting table which are reciprocated between the first layer and the second layer, and a warehouse-in lifting machine and a warehouse-out lifting machine which are reciprocated from the third layer to the tenth layer, wherein the wax injection machine, the die head machine, the robot, the feeding lifting table, the tree-assembling lifting table, the warehouse-in lifting machine and the warehouse-out lifting machine are all connected with the control system to realize communication;
the first layer is provided with a material plate for bearing a wax pattern and a die head which are correspondingly produced by the wax injection machine and the die head machine, the material plate which is fed into the material lifting table and is placed by the material is conveyed to the second layer by the material lifting table, the robot takes out the wax pattern and the die head from the material plate to perform tree grouping operation, and the tree grouping lifting table is used for conveying the material plate which is taken out and is fed into the tree grouping lifting table to the first layer;
The robot is provided with equidistant sliding tables, and the equidistant sliding tables reciprocate between the set clamping positions and the set tree assembling positions in the tree assembling operation process to cooperate with the robot to execute clamping actions and tree assembling actions, so that tree assembling is completed to obtain a tree assembling finished product;
the memory bank comprises 7N memory bits arranged in the fourth layer to the tenth layer, wherein N is the number of the memory bits arranged in each layer; the warehouse-in lifting machine is used for conveying the third layer of carrying board to the storage position of the selected corresponding layer so as to realize automatic board-in process;
when the warehousing operation is required to be executed, a storage position with an empty current state is selected after the style of a finished warehousing product is set, a carrying plate on the selected storage position is transmitted to the ex-warehouse elevator, the carrying plate is transmitted to a third layer through the ex-warehouse elevator and enters the ex-warehouse elevator, after a material frame carrying a group tree finished product is placed on the carrying plate and a warehousing completion instruction is received, the carrying plate is transmitted to a corresponding layer through the ex-warehouse elevator and is transmitted to the selected storage position, and the current state of the selected storage position is correspondingly changed from the empty state to the style of the set finished warehousing product;
when the ex-warehouse operation is required to be executed, a storage position with the current state being the corresponding style is selected based on the style of the ex-warehouse finished product, a carrying board on the selected storage position is transmitted to the ex-warehouse elevator, the carrying board is transmitted to a third layer through the ex-warehouse elevator and stays in a specified material taking area, after a material frame carrying the group tree finished product on the carrying board is taken down and an ex-warehouse completion instruction is received, the carrying board is transmitted to the warehousing elevator and is transmitted to the original storage position through the warehousing elevator, and the current state of the original storage position is correspondingly changed from the corresponding style to be empty.
As an improvement of the above scheme, the ex-warehouse elevator is further used for conveying the carrier boards in the storage positions of the selected storage layer to the third layer so as to realize an automatic board-out process; and if the current value of the number of the automatic boards is equal to the set value of the number of the automatic boards or the currently selected storage layer does not have the carrier board, terminating the automatic board discharging process.
As an improvement of the above scheme, when the warehouse-in elevator transfers the third layer of carrying board to the storage position of the selected storage layer to realize the automatic board entering process, it is detected whether the selected storage layer is full of boards, and if so, the automatic board entering process is terminated.
As an improvement of the above scheme, the automatic tree-organizing device management system based on the internet of things further comprises a position information acquisition device for respectively acquiring the positions of the warehouse-in elevator and the warehouse-out elevator, on the premise that the operation origin is already defined softly, the warehouse-in elevator or the warehouse-out elevator is moved to a designated position, then the position information acquisition device is started to acquire the current position of the mobile warehouse-in elevator or the warehouse-out elevator, and the corresponding storage layer is defined softly according to the current position information of the mobile warehouse-in elevator or the warehouse-out elevator.
As an improvement of the above scheme, the automatic tree-assembling equipment management system based on the internet of things further comprises a production monitoring device for monitoring the working states and production data of the wax injection machine and the die head machine in real time, and when the production monitoring device calculates that the number of workpieces currently produced by the wax injection machine/the die head machine is equal to the number of preset workpieces, the working of the wax injection machine/the die head machine is stopped to enable the wax injection machine/the die head machine to enter a standby state.
On the other hand, the embodiment of the application discloses an automatic tree group equipment management method based on the internet of things, which comprises the following steps:
producing a corresponding wax model and a corresponding die head by a wax injection machine and a corresponding die head machine which are arranged on the first layer;
the wax pattern and the die head are carried by a material plate and are sent to a feeding lifting platform, the material plate is transported to a second layer by the feeding lifting platform,
controlling a robot arranged on a second layer to take out a wax pattern and a die head from the material plate so as to perform tree-assembling operation, and conveying the material plate which is taken out and sent into the tree-assembling lifting platform to the first layer through the tree-assembling lifting platform; the robot is provided with an equidistant sliding table, and the equidistant sliding table moves back and forth between the set clamping position and the set tree assembling position in the tree assembling operation process to execute clamping action and tree assembling action by matching with the robot, so that tree assembling is completed to obtain a tree assembling finished product;
When the warehousing operation is required to be executed, a storage position with an empty current state is selected after the style of a finished warehousing product is set, a carrying plate on the selected storage position is transmitted to an ex-warehouse elevator, the carrying plate is transmitted to a third layer through the ex-warehouse elevator and enters the ex-warehouse elevator, after a material frame carrying a tree finished product is placed on the carrying plate and a warehousing completion instruction is received, the carrying plate is transmitted to a corresponding layer through the ex-warehouse elevator and is transmitted to the selected storage position, and the current state of the selected storage position is correspondingly changed from empty to the style of the set finished warehousing product; the memory bank comprises 7N memory bits arranged in the fourth layer to the tenth layer, wherein N is the number of the memory bits arranged in each layer; the third layer is provided with a carrying plate and is transmitted to a storage position of the selected corresponding layer through the warehouse-in lifting machine so as to realize automatic plate entering flow;
when the ex-warehouse operation is required to be executed, a storage position with the current state being the corresponding style is selected based on the style of the ex-warehouse finished product, a carrying board on the selected storage position is transmitted to the ex-warehouse elevator, the carrying board is transmitted to a third layer through the ex-warehouse elevator and stays in a specified material taking area, after a material frame carrying the group tree finished product on the carrying board is taken down and an ex-warehouse completion instruction is received, the carrying board is transmitted to the warehousing elevator and is transmitted to the original storage position through the warehousing elevator, and the current state of the original storage position is correspondingly changed from the corresponding style to be empty.
As an improvement of the scheme, the automatic board discharging process further comprises the step of conveying the carrier boards in the storage positions of the selected storage layers to the third layer through the warehouse-out lifting machine; and if the number of the current automatic board discharging number is equal to the set number of the automatic board discharging number or the currently selected storage layer does not have the carrying board, terminating the automatic board discharging flow.
As an improvement of the above scheme, when the loading board of the third layer is transferred to the storage position of the selected storage layer by the warehouse-in lifting machine to realize the automatic board entering process, whether the selected storage layer is full of boards is detected, and if full of boards is detected, the automatic board entering process is terminated.
As an improvement of the above solution, the method further includes: on the premise that the operation origin is already softly defined, the movable warehouse-in elevator or the warehouse-out elevator reaches a designated position, and then a position information acquisition device is started to acquire the current position of the movable warehouse-in elevator or the warehouse-out elevator, and the movable warehouse-in elevator or the warehouse-out elevator is softly defined into a corresponding storage layer according to the current position information of the movable warehouse-in elevator or the warehouse-out elevator.
As an improvement of the above solution, the method further includes: when the number of the workpieces currently produced by the wax injection machine/die head machine is equal to the number of the preset workpieces through production monitoring equipment for monitoring the working states and the production data of the wax injection machine and the die head machine in real time, stopping the working of the wax injection machine/die head machine to enable the wax injection machine/die head machine to enter a standby state.
Compared with the prior art, the automatic tree-assembling equipment management system based on the Internet of things comprises a control system, a wax injection machine and a die head machine which are arranged on a first layer, a robot which is arranged on a second layer, a carrying plate which is arranged on a third layer, a storage warehouse which is arranged on a fourth layer to a tenth layer, a feeding lifting table and a tree-assembling lifting table which are reciprocated between the first layer and the second layer, and a warehouse-in lifting machine and a warehouse-out lifting machine which are reciprocated between the third layer and the tenth layer, wherein the wax injection machine, the die head machine, the robot, the feeding lifting table, the tree-assembling lifting table, the warehouse-in lifting machine and the warehouse-out lifting machine are all connected with the control system to realize communication; the first layer is provided with a material plate for bearing a wax pattern and a die head which are correspondingly produced by the wax injection machine and the die head machine, the material plate which is fed into the material lifting table and is placed by the material is conveyed to the second layer by the material lifting table, the robot takes out the wax pattern and the die head from the material plate to perform tree grouping operation, and the tree grouping lifting table is used for conveying the material plate which is taken out and is fed into the tree grouping lifting table to the first layer; the robot is provided with equidistant sliding tables, and the equidistant sliding tables reciprocate between the set clamping positions and the set tree assembling positions in the tree assembling operation process to cooperate with the robot to execute clamping actions and tree assembling actions, so that tree assembling is completed to obtain a tree assembling finished product; the memory bank comprises 7N memory bits arranged in the fourth layer to the tenth layer, wherein N is the number of the memory bits arranged in each layer; the warehouse-in lifting machine is used for conveying the third layer of carrying board to the storage position of the selected corresponding layer so as to realize automatic board-in process; when the warehousing operation is required to be executed, a storage position with an empty current state is selected after the style of a finished warehousing product is set, a carrying plate on the selected storage position is transmitted to the ex-warehouse elevator, the carrying plate is transmitted to a third layer through the ex-warehouse elevator and enters the ex-warehouse elevator, after a material frame carrying a group tree finished product is placed on the carrying plate and a warehousing completion instruction is received, the carrying plate is transmitted to a corresponding layer through the ex-warehouse elevator and is transmitted to the selected storage position, and the current state of the selected storage position is correspondingly changed from the empty state to the style of the set finished warehousing product; when the ex-warehouse operation is required to be executed, a storage position with the current state being the corresponding style is selected based on the style of the ex-warehouse finished product, a carrying board on the selected storage position is transmitted to the ex-warehouse elevator, the carrying board is transmitted to a third layer through the ex-warehouse elevator and stays in a specified material taking area, after a material frame carrying the group tree finished product on the carrying board is taken down and an ex-warehouse completion instruction is received, the carrying board is transmitted to the warehousing elevator and is transmitted to the original storage position through the warehousing elevator, and the current state of the original storage position is correspondingly changed from the corresponding style to be empty. Therefore, the automatic tree grouping equipment management system based on the Internet of things provided by the embodiment of the invention realizes the cooperative work of all the equipment and the warehouse in and out of the tree grouping finished product by arranging the multi-layer operation platform on the three-dimensional space, so that the occupied area is effectively reduced, the space cost is saved, and the tree grouping efficiency can be effectively improved.
Drawings
In order to more clearly illustrate the technical solutions of the present invention, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a block diagram of an automatic tree device management system based on the internet of things according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of a control interface (home page) of a control system of an automatic tree-grouping device management system based on the internet of things according to an embodiment of the present invention.
Fig. 3 is a schematic diagram of a "two-layer tree feeding control interface" that is provided in an embodiment of the present invention and is entered by clicking the first page "two-layer" function key shown in fig. 2.
Fig. 4 is a schematic diagram of a three-to-ten-layer manual control interface entered by clicking the thirty-layer function key of the home page shown in fig. 2 according to an embodiment of the present invention.
Fig. 5 is a schematic diagram of an "in-out elevator control interface" provided in an embodiment of the present invention, which is entered by clicking the "elevator" function key of the top page shown in fig. 2.
Fig. 6 is a schematic diagram of an "access elevator position information obtaining interface" provided in an embodiment of the present invention by clicking a "right icon" in the upper right corner of the "access elevator control interface" shown in fig. 5.
Fig. 7 is a schematic diagram of a "repository control interface" entered by clicking the "thirty-layer" and "repository" function keys of the top page shown in fig. 2 according to an embodiment of the present invention.
Fig. 8 is a schematic diagram of a "intelligent repository scheduling control interface" that is provided in an embodiment of the present invention and is entered by clicking a "repository scheduling" function key of the top page shown in fig. 2.
Fig. 9 is a schematic diagram of an "in-out board motor control interface of an in-out hoist" entered by clicking the "in-out" function key of the top page shown in fig. 2 according to an embodiment of the present invention.
Fig. 10 is a schematic diagram of an "equidistant sliding table control interface" entered by clicking the "equidistant" function key of the front page shown in fig. 2 according to an embodiment of the present invention.
Fig. 11 is a schematic diagram of a "robot communication control interface" entered by clicking a "communication" function key of the home page shown in fig. 2 according to an embodiment of the present invention.
Fig. 12 is a schematic diagram of a "wax injection machine die head machine production data control interface" entered by clicking a "data" function key of the top page shown in fig. 2 according to an embodiment of the present invention.
Fig. 13 is a flow chart of an automatic tree device management method based on the internet of things according to an embodiment of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, the embodiment of the invention provides an automatic tree-grouping equipment management system based on the internet of things, which comprises a control system 1, a wax injection machine 2 and a die head machine 3 which are arranged on a first layer, a robot 4 which is arranged on a second layer, a carrying plate 101 which is arranged on a third layer, a storage warehouse 5 which is arranged on a fourth layer to a tenth layer, a feeding lifting table 6 and a tree-grouping lifting table 7 which are arranged between the first layer and the second layer, a warehouse-in lifting machine 8 and a warehouse-out lifting machine 9 which are arranged between the third layer and the tenth layer, wherein the wax injection machine 2, the die head machine 3, the robot 4, the feeding lifting table 6, the tree-grouping lifting table 7, the warehouse-in lifting machine 8 and the warehouse-out lifting machine 9 are all connected with the control system 1 to realize communication.
Specifically, the first layer is provided with a material plate 102 for bearing wax patterns and dies produced by the wax injection machine 2 and the die head machine 3, the material plate 102 for feeding the material to the material lifting table 6 and completing the placement of the material is conveyed to the second layer, the robot takes out the wax patterns and dies from the material plate 102 for tree assembly operation, and the tree assembly lifting table 7 is used for conveying the material taken out and conveyed into the material plate of the tree assembly lifting table to the first layer.
The robot 4 is provided with an equidistant sliding table 41, and the equidistant sliding table 41 moves back and forth between a set clamping position and a set tree position in the tree assembly operation process so as to cooperate with the robot 4 to execute clamping action and tree assembly action, thereby completing tree assembly to obtain a tree assembly finished product.
Further, the memory bank 5 includes 7N memory bits 501 provided in the fourth to tenth layers, where N is the number of memory bits provided in each layer, and in this embodiment, N is preferably 8.
The warehouse-in lifting machine 8 is used for conveying the third layer of carrier boards 101 to the storage position of the selected corresponding layer so as to realize automatic board entering process. It will be appreciated that when the third layer of carrier board 101 is transferred to the storage location of the selected storage layer by the warehouse-in elevator 8 to implement the automatic board entering process, it is detected whether the selected storage layer is already loaded with full boards, and if it is detected that full boards are already loaded, the automatic board entering process is terminated.
The unloading elevator 9 is configured to transport the carrier boards in the storage locations 501 of the selected storage tier to the third tier to implement an automatic board unloading process, and it can be understood that if the current number of automatic boards is equal to the set number of automatic boards or the currently selected storage tier does not have a carrier board, the automatic board unloading process is terminated.
Specifically, when the warehousing operation needs to be executed, a storage position 501 with an empty current state is selected after the style of a finished product to be warehoused is set, the carrying board 101 on the selected storage position is transmitted to the ex-warehouse elevator 9, the carrying board is transmitted to a third layer through the ex-warehouse elevator 9 and enters the warehousing elevator 8, after a material frame carrying the group tree finished product is placed on the carrying board 101 and a warehousing completion instruction is received, the carrying board is transmitted to a corresponding layer through the warehousing elevator 8 and is transmitted to the selected storage position 501, and the current state of the selected storage position 501 is correspondingly changed from empty to the style of the set finished product to be warehoused.
When the ex-warehouse operation needs to be executed, a storage position 501 with the current state corresponding to the style is selected based on the style of the ex-warehouse finished product, a carrying board on the selected storage position is transmitted to the ex-warehouse elevator 9, the carrying board is transmitted to a third layer through the ex-warehouse elevator 9 and stays in a designated material taking area, after a material frame carrying the group tree finished product on the carrying board 101 is taken down and an ex-warehouse completion instruction is received, the carrying board 101 is transmitted to the warehousing elevator 8 and is transmitted to the original storage position 501 through the warehousing elevator 8, and the current state of the original storage position 501 is correspondingly changed from the corresponding style to be empty.
As a preferred solution, the automatic tree-organizing device management system based on the internet of things further includes a position information acquiring device (not shown) that acquires the positions of the warehouse-in hoist 8 and the warehouse-out hoist 9 respectively, and on the premise that the operation origin is already defined softly, the warehouse-in hoist or the warehouse-out hoist is moved to a designated position, and then the position information acquiring device is started to acquire the current position of the warehouse-in hoist or the warehouse-out hoist, and the current position information of the warehouse-in hoist or the warehouse-out hoist is softly defined into a corresponding storage layer.
As a preferred solution, the automatic tree-assembling equipment management system based on the internet of things further includes a production monitoring device for monitoring the working states and production data of the wax injection machine 2 and the die head machine 3 in real time, and when the production monitoring device calculates that the number of workpieces currently produced by the wax injection machine 2/the die head machine 3 is equal to the number of preset workpieces, the working of the wax injection machine 2/the die head machine 3 is stopped to enable the wax injection machine 2/the die head machine 3 to enter a standby state.
It can be understood that, in this embodiment, the position of the control system is preferably set at a position that is favorable for the user to operate, and the user controls the implementation flow of the tree group service by operating the interface displayed by the control system 1 to set relevant data.
The detailed functional description of the control system 1 provided by the embodiment of the present invention will be described with reference to fig. 2 to 12, so as to further illustrate the implementation process and the working principle of the automatic tree-grouping device management system based on the internet of things provided by the present invention.
As shown in fig. 2, fig. 2 is a control interface (home page) of the control system 1 of the automatic tree-grouping device management system based on the internet of things, which is provided with 9 window switching function keys, the operating objects of the 6 window switching function keys of the two layers, the thirty layers, the hoister, the storage library, the library scheduling and the entering and exiting are all functions corresponding to a control system, the control object of the window switching function key with the identifier of the equidistance is an equidistant sliding table arranged on the robot, and the operating object of the window switching function key with the identifier of the data is a wax injection machine and a die head machine.
Clicking the first page 'two-layer' function key to enter the 'two-layer tree feeding control interface', as shown in figure 3. The two-layer tree material conveying layer is provided with two modes, namely an automatic mode and a manual mode, and the two modes can be switched through a mode option bar. The automatic mode is provided with six functional keys, namely 'one-layer starting', 'feeding plate feeding', 'feeding completion', 'two-layer starting', 'tree grouping feeding' and 'tree grouping completion'. The two function keys of the one-layer starting and the feeding plate are used for feeding the one-layer material plate into the feeding lifting table, and after the material is placed, the feeding plate can be conveyed to the two layers by clicking the function key of the feeding completion. The two-layer starting function key and the tree-assembling feeding function key are pressed down, so that the material plates in the two layers can be conveyed into the tree-assembling lifting platform, and the material plates in the tree-assembling lifting platform can be conveyed to the one layer by pressing down the tree-assembling finishing function key. Therefore, by clicking the six function keys, the feeding from the first layer to the second layer and the tree assembly operation flow can be completed. The manual mode is provided with 20 manual function starting keys, one function key corresponds to one functional component, clicking the keys can trigger starting of two layers of related functional components such as a layer of motor, a feeding lifting table cylinder and the like, and clicking the function key again can close the started functional component. The "scram" function key may be an emergency stop function that has been activated, whether in "automatic mode" or "manual mode".
Clicking the function key "thirty layers" of the home page, and entering the "three to ten layer manual control interface" is shown in fig. 4. The control interface is configured with 24 manual function actuation function keys, one for each feature. To manually activate these features, the "mode" tab must be first switched to "manual mode". The "scram" function key is used to emergency stop a feature that has been activated.
Clicking the 'elevator' function key in the home page to enter the 'in-out elevator control interface', wherein the interface is used for controlling the in-out elevator and the out-out elevator, and three modes are configured for controlling the out-out elevator and the in-out elevator, namely a manual mode, a single-layer moving mode and a continuous back-and-forth mode. Since the function control of the ex-warehouse elevator and the in-warehouse elevator is the same, only one of them will be described in terms of function.
Before the 'warehouse entry elevator' is started, the 'warehouse entry elevator' is enabled, and the specific operation is to press the 'warehouse entry enabling' function key.
In order to manually move the 'warehouse-in lifter', the 'warehouse-in lifter mode' option bar is switched to the 'manual mode', in addition, the 'set value' input function key in the 'warehouse-in manual pulse frequency' column is used for inputting the pulse frequency of the manual moving speed, and after inputting the value, the 'pulse parameter confirm' function key is also pressed, so that the 'set value' can be transmitted to the 'current value'. After all the devices are ready, the elevator can be moved upwards by pressing the 'warehouse-in ascending' function key, and can be moved downwards by pressing the 'warehouse-in descending' function key. In addition, in the manual mode, the operations of 'origin confirmation' and 'origin return' of the 'warehouse-in hoist' can be performed, the 'warehouse-in hoist' can automatically move to the operation origin after the 'warehouse-in origin' function key is pressed, then the 'warehouse-in hoist' can be softly defined after the 'warehouse-in hoist origin' function key is clicked, and the 'warehouse-in hoist' can automatically return to the operation origin when the 'warehouse-in hoist' is not positioned at any position of the operation origin after the operation origin is softly defined.
The single-layer moving mode can quickly move the warehouse-in hoister to a designated storage layer, firstly, the warehouse-in hoister mode option bar is switched to the single-layer moving mode, the pulse frequency of the single-layer moving speed is input by a 'set value' input function in a warehouse-in position pulse frequency column, the 'set value' is transmitted to the 'current value' by pressing a 'pulse parameter confirmation' function key, then the number of layers needing to be moved is selected in the single-layer moving layer number option bar, and finally, the warehouse-in hoister can be started by clicking the 'warehouse-in single-layer' function key, so that the warehouse-in hoister can be moved to the designated storage layer.
The warehouse-in hoister is set to be in a continuous reciprocating mode, and can move from bottom to top and then from top to bottom, so that the warehouse-in hoister can move up and down continuously. Firstly, setting a 'warehouse entry hoist mode' option column into a 'continuous round trip mode', inputting the pulse frequency of round trip movement by a 'set value' input function key in a 'warehouse entry round trip pulse frequency' column, pressing a 'pulse parameter confirmation' function key to transmit the 'set value' to a 'current value', and finally clicking a 'warehouse entry round trip' function key to start the 'warehouse entry hoist' to move up and down.
Pressing the right icon at the upper right corner of the warehouse-in and warehouse-out elevator control interface enters the warehouse-in and warehouse-out elevator position information acquisition interface, and the interface is used for softly defining four to ten layers of positions, as shown in fig. 6. Under the premise that the operation origin is already softly defined, manually moving the elevator to a designated position, entering the interface, turning on a 'warehouse-in elevator position acquisition switch', and softly defining the current position of the elevator into a corresponding 'storage layer' according to actual conditions.
Pressing the function key of the "repository" of the home page enters the "repository control interface", as shown in fig. 7, the "repository" sets three control modes, namely "four to ten layers of automatic board entering", "four to ten layers of automatic board exiting", and "four to ten layers of single board entering".
The automatic plate feeding mode of four to ten layers is started, the 'carrying plates' in the three layers can be automatically transmitted to the 'storage layers' selected in the 'setting the number of the automatic plate feeding layers' column through the 'warehouse-in lifting machine', before the carrying plates in the three layers are transmitted, the system can automatically detect whether the selected 'storage layers' are fully loaded, and if the carrying plates are fully loaded, the system can automatically terminate the 'storage warehouse' automatic plate feeding process. The automatic board entering function of the storage library is started, firstly, a 'material storage library mode setting' option bar is set to be in a 'four to ten-layer automatic board entering' mode, then a 'storage layer' to be board entering is selected from a 'setting automatic board entering layer number' column, and finally, a 'starting automatic board entering' function key is pressed.
The four to ten-layer automatic plate discharging mode is started, so that the carrying plates in the four to ten-layer storage layer can be automatically conveyed to the third layer. The method comprises the steps of starting a four-to-ten-layer automatic board discharging function, firstly setting a material storage library mode setting option bar to be a four-to-ten-layer automatic board discharging mode, then selecting a storage layer to be board discharged from the automatic board discharging option bar, and finally inputting the board discharging quantity in a digital input function key of setting the automatic board discharging quantity, and then pressing the automatic board discharging starting function key. When the value of the current automatic board discharging number is equal to the value of the set automatic board discharging number or the selected storage layer has no carrying board, the system automatically terminates the automatic board discharging process of the storage library.
The mode of operating the four-to-ten-layer single board entering is to feed the three-layer carrying boards into the four-to-ten-layer storage layer in a manual triggering mode, and only one carrying board can be transmitted each time. The method comprises the specific operation that firstly, a 'material storage library mode setting' option bar is set to be in a 'four-to-ten-layer single board entering' mode, then a 'storage layer' to be 'single board entering' is selected in the 'single board entering layer' option bar, finally, a 'starting single board exiting board' function key is pressed to feed the carrier boards in three layers into a 'warehouse-in lifting machine', and after a 'starting board delivering' function key is pressed, the 'warehouse-in lifting machine' automatically moves to the selected 'storage layer' to feed the carrier boards.
The intelligent scheduling control interface of the storage library is accessed by pressing the function key of the "library scheduling" of the home page, the interface can display the status information of 56 storage bits consisting of four to ten layers in real time, as shown in fig. 8, a "style" display column is configured from the fourth layer to the tenth layer, the display column consists of 8 function keys of "status display", 4 states are configured for each function key, namely "empty", "A", "B" and "C", respectively, in addition, the intelligent scheduling control interface can carry out the operations of "warehousing" and "ex-warehouse" on each storage bit, a "selection switch" is configured from the fourth layer to the tenth layer, and the storage bit can be selected by pressing the "selection switch" of a certain storage bit ".
The "repository on" function key is pressed to enable "repository" before the intelligent scheduling function of "repository" is started.
Compared with the ' warehouse entry ' operation, firstly, setting the style needing ' warehouse entry ' in the ' warehouse entry style selection ' option bar, configuring three styles, namely ' A style ', ' B style ' and ' C style ', setting the ' warehouse entry style ', pressing the ' warehouse entry opening ' function to open the ' warehouse entry ' operation function, finally pressing the related ' selection switch ' in the ' style ' column to select the ' storage position ', pressing the ' start ' function key, automatically transferring the ' carrying board ' on the ' storage position ' by the system after the operation on the interface is finished, firstly, transferring the ' carrying board ' into the ' warehouse exit hoister ', then transferring the ' carrying board ' into the third layer by the ' warehouse exit hoister ', then entering the ' warehouse entry hoister ', putting the ' carrying board ' into the ' carrying board ', finally pressing the ' warehouse entry completion ' button on the equipment, automatically moving the ' carrying board ' into the ' storage layer ', and transferring the ' carrying board ' into the ' storage layer ' after the ' warehouse entry operation of each layer is finished, and displaying the ' function ' in the ' display mode of the ' warehouse entry ' of the ' column of the ' at present ' display key.
For the operation of ' leaving warehouse ', firstly, a ' leaving warehouse opening ' function key is pressed, then a ' storage position ' is selected by pressing a ' selection switch ' related to a ' style ' column, finally, a ' start ' function key is pressed, after the operation on an interface is finished, a ' carrying plate ' on the ' storage position ' is automatically mobilized by a system, the ' carrying plate ' is sent into a ' leaving warehouse elevator ', the ' carrying plate ' is sent to a third layer by the ' leaving warehouse elevator ', when the ' carrying plate ' stays in a designated ' material taking area ', a ' material basket ' on the ' carrying plate ' is taken down, then a ' leaving warehouse ' button on the device is pressed, the ' carrying plate ' is transmitted into the ' entering warehouse elevator ', after the ' carrying plate ' reaches the ' entering warehouse elevator ', the ' carrying plate ' is automatically moved to the ' original ' storage layer ', and after the ' leaving warehouse ' operation is finished by the ' storing layer ', the ' state in the ' style ' column is displayed by the ' display function key.
Clicking the 'go out warehouse' function key of the front page can enter the 'go out warehouse elevator go out board motor control interface', the interface is used for controlling motors arranged in the ex-warehouse elevator and the in-warehouse elevator, as shown in figure 9, the option bar of the in-warehouse elevator mode selection is switched to the manual mode, then pressing the plate-out start of the warehouse-in elevator, rotating the motor in the warehouse-in elevator towards the plate-out direction, pressing the plate-in start of the warehouse-in elevator, rotating the motor towards the plate-in direction, and stopping the motor when the button is pressed again, so that the operation of the warehouse-out elevator is also performed.
The "equidistant" function key of the front page can be pressed to enter into the "equidistant sliding table control interface", and as shown in fig. 10, the interface is configured with two control modes, namely a "manual mode" and an "automatic mode", and the "enabling" function key is started first no matter which control mode is used.
When setting the manual mode, staff can control the equidistant slipway to perform the actions of opening and closing by pressing the manual opening and manual closing function keys on the interface. The manual mode of the equidistant sliding table is to be started, firstly, the option bar of the equidistant sliding table mode is set to be the manual mode, then the operation speed of the manual mode is input by the set value function key in the manual speed column, after the operation speed is set, the set value in the manual speed column is conveyed to the current value by pressing the parameter confirmation function key, and finally the equidistant sliding table can be moved by pressing the manual opening or manual closing function key.
When the automatic mode is set, the interface is configured with 4 function keys of single-step group tree, single-step clamping, test run and origin to control the equidistant slipway to complete the appointed action. Firstly setting the option bar of the equidistant slipway mode as an automatic mode, inputting data to be operated in the set value function keys of the 4 columns of the tree position, the clamping position, the automatic speed and the origin speed, and then pressing the parameter confirmation function key after the setting is finished to transmit the parameter of the set value to the current value. Finally, when the single-step tree group function key is pressed, the equidistant sliding table moves to the corresponding current value position in the tree group position column; when a single-step clamping function key is pressed, the equidistant sliding table moves to the position of the corresponding current value in the clamping position column; when the 'test run' function key is pressed, the 'equidistant sliding table' can move back and forth between a 'clamping position' and a 'tree group position'; when the original function key is pressed, the equidistant slipway is moved to the position of the original point limit.
Pressing the "communication" function key of the home page enters the "robot communication control interface", as shown in fig. 11, the interface can construct communication connection between the control system and the robot, so that they cooperate with each other to complete each flow of the automatic tree assembly. Before communication connection is established, the function keys of the 'host reset' and the 'slave reset' are pressed, system data are reset, then the function key of the 'communication enabling' is pressed, communication between the control system and the robot is opened, after communication is established, the robot is started, and the system can run according to the flow on the right side of the interface.
Clicking the "data" function key of the home page enters the "wax injection machine die head machine production data control interface" as shown in fig. 12. The interface can monitor the states and production data of the die head machine and the wax injection machine in real time, three status function keys are arranged in a column of the machine body status and used for displaying the current working states of the die head machine and the wax injection machine, three numerical display function keys are arranged in a column of the work count and used for displaying the number of workpieces currently produced by the die head machine and the wax injection machine, in addition, three numerical input function keys are arranged in a column of the count setting and used for setting the production numbers of the workpieces of the wax injection machine and the die head machine, and when the numerical value of the numerical display function key in the column of the work count is equal to the numerical value of the numerical input function key in the column of the count setting, the work of the die head machine and the wax injection machine is stopped and enters a standby state.
As shown in fig. 13, the embodiment of the application correspondingly discloses an automatic tree group equipment management method based on the internet of things, which includes the steps:
s1, producing a corresponding wax model and a corresponding die head through a wax injection machine and a die head machine which are arranged on a first layer;
s2, carrying the wax pattern and the die head through a material plate, conveying the wax pattern and the die head to a feeding lifting platform, conveying the material plate to a second layer through the feeding lifting platform,
s3, controlling a robot arranged on the second layer to take out the wax pattern and the die head from the material plate so as to perform tree-assembling operation, and conveying the material plate which is taken out and sent into the tree-assembling lifting platform to the first layer through the tree-assembling lifting platform; the robot is provided with an equidistant sliding table, and the equidistant sliding table moves back and forth between the set clamping position and the set tree assembling position in the tree assembling operation process to execute clamping action and tree assembling action by matching with the robot, so that tree assembling is completed to obtain a tree assembling finished product;
s4, when a warehousing operation is required to be executed, a storage position with an empty current state is selected after the style of a finished warehousing product is set, a carrying board on the selected storage position is transmitted to a delivery elevator, the carrying board is transmitted to a third layer through the delivery elevator and enters the warehousing elevator, after a material frame carrying a tree-assembled finished product is placed on the carrying board and a warehousing completion instruction is received, the carrying board is transmitted to a corresponding layer through the warehousing elevator and is transmitted to the selected storage position, and the current state of the selected storage position is correspondingly changed from empty to the style of the set finished warehousing product; the memory bank comprises 7N memory bits arranged in the fourth layer to the tenth layer, wherein N is the number of the memory bits arranged in each layer; the third layer is provided with a carrying plate and is transmitted to a storage position of the selected corresponding layer through the warehouse-in lifting machine so as to realize automatic plate entering flow;
S5, when the ex-warehouse operation is required to be executed, selecting a storage position with the current state being the corresponding style based on the style of the ex-warehouse finished product, transmitting a carrying plate on the selected storage position to the ex-warehouse elevator, transmitting the carrying plate to a third layer through the ex-warehouse elevator and staying in a designated material taking area, and transmitting the carrying plate to the warehouse-warehouse elevator and transmitting the carrying plate to the original storage position through the warehouse-warehouse elevator when a material frame carrying the group tree finished product on the carrying plate is taken down and an ex-warehouse completion instruction is received, wherein the current state of the original storage position is correspondingly changed from the corresponding style to be empty.
As an preferable solution, the method for managing an automatic tree group device based on the internet of things further includes an automatic board discharging process of conveying the carrier boards in the storage positions of the selected storage layers to the third layer through the warehouse-out elevator; and if the number of the current automatic board discharging number is equal to the set number of the automatic board discharging number or the currently selected storage layer does not have the carrying board, terminating the automatic board discharging flow.
In this embodiment, when the third layer of carrier board is transferred to the storage position of the selected storage layer by the warehouse-in elevator to realize the automatic board entering process, whether the selected storage layer is full of boards is detected, and if full of boards is detected, the automatic board entering process is terminated.
As an improvement scheme, the automatic tree group equipment management method based on the internet of things provided by the embodiment further includes: on the premise that the operation origin is already softly defined, the movable warehouse-in elevator or the warehouse-out elevator reaches a designated position, and then a position information acquisition device is started to acquire the current position of the movable warehouse-in elevator or the warehouse-out elevator, and the movable warehouse-in elevator or the warehouse-out elevator is softly defined into a corresponding storage layer according to the current position information of the movable warehouse-in elevator or the warehouse-out elevator.
As an improvement scheme, the automatic tree group equipment management method based on the internet of things provided by the embodiment further includes: when the number of the workpieces currently produced by the wax injection machine/die head machine is equal to the number of the preset workpieces through production monitoring equipment for monitoring the working states and the production data of the wax injection machine and the die head machine in real time, stopping the working of the wax injection machine/die head machine to enable the wax injection machine/die head machine to enter a standby state.
It can be understood that, the workflow and the working principle of the automatic tree-grouping device management method based on the internet of things provided in the embodiments of the present application may refer to the related content of the automatic tree-grouping device management system based on the internet of things in the above embodiments, which is not described herein again.
The foregoing disclosure is only illustrative of the preferred embodiments of the present invention and is not to be construed as limiting the scope of the invention, as it is understood by those skilled in the art that all or part of the above-described embodiments may be practiced without resorting to the equivalent thereof, which is intended to fall within the scope of the invention as defined by the appended claims.

Claims (10)

1. The automatic tree-assembling equipment management system based on the Internet of things is characterized by comprising a control system, a wax injection machine and a die head machine which are arranged on a first layer, a robot which is arranged on a second layer, a carrying plate which is arranged on a third layer, a storage warehouse which is arranged on a fourth layer to a tenth layer, a feeding lifting table and a tree-assembling lifting table which are arranged between the first layer and the second layer, and a warehouse-in lifting machine and a warehouse-out lifting machine which are arranged between the third layer and the tenth layer, wherein the wax injection machine, the die head machine, the robot, the feeding lifting table, the tree-assembling lifting table, the warehouse-in lifting machine and the warehouse-out lifting machine are all connected with the control system to realize communication;
the first layer is provided with a material plate for bearing a wax pattern and a die head which are correspondingly produced by the wax injection machine and the die head machine, the material plate which is fed into the material lifting table and is placed by the material is conveyed to the second layer by the material lifting table, the robot takes out the wax pattern and the die head from the material plate to perform tree grouping operation, and the tree grouping lifting table is used for conveying the material plate which is taken out and is fed into the tree grouping lifting table to the first layer;
The robot is provided with equidistant sliding tables, and the equidistant sliding tables reciprocate between the set clamping positions and the set tree assembling positions in the tree assembling operation process to cooperate with the robot to execute clamping actions and tree assembling actions, so that tree assembling is completed to obtain a tree assembling finished product;
the memory bank comprises 7N memory bits arranged in the fourth layer to the tenth layer, wherein N is the number of the memory bits arranged in each layer; the warehouse-in lifting machine is used for conveying the third layer of carrying board to the storage position of the selected corresponding layer so as to realize automatic board-in process;
when the warehousing operation is required to be executed, a storage position with an empty current state is selected after the style of a finished warehousing product is set, a carrying plate on the selected storage position is transmitted to the ex-warehouse elevator, the carrying plate is transmitted to a third layer through the ex-warehouse elevator and enters the ex-warehouse elevator, after a material frame carrying a group tree finished product is placed on the carrying plate and a warehousing completion instruction is received, the carrying plate is transmitted to a corresponding layer through the ex-warehouse elevator and is transmitted to the selected storage position, and the current state of the selected storage position is correspondingly changed from the empty state to the style of the set finished warehousing product;
when the ex-warehouse operation is required to be executed, a storage position with the current state being the corresponding style is selected based on the style of the ex-warehouse finished product, a carrying board on the selected storage position is transmitted to the ex-warehouse elevator, the carrying board is transmitted to a third layer through the ex-warehouse elevator and stays in a specified material taking area, after a material frame carrying the group tree finished product on the carrying board is taken down and an ex-warehouse completion instruction is received, the carrying board is transmitted to the warehousing elevator and is transmitted to the original storage position through the warehousing elevator, and the current state of the original storage position is correspondingly changed from the corresponding style to be empty.
2. The automatic tree assembly equipment management system based on the internet of things according to claim 1, wherein the ex-warehouse elevator is further configured to transport the carrier boards in the storage locations of the selected storage layer to a third layer to implement an automatic board-out process; and if the current value of the number of the automatic boards is equal to the set value of the number of the automatic boards or the currently selected storage layer does not have the carrier board, terminating the automatic board discharging process.
3. The system according to claim 1, wherein when the third layer of carrying boards is transferred to the storage position of the selected storage layer by the warehouse-in elevator to realize the automatic board entering process, whether the selected storage layer is full of boards is detected, and when the full of boards is detected, the automatic board entering process is terminated.
4. The automatic tree-organizing device management system based on the internet of things according to claim 1, further comprising a position information acquisition device for respectively acquiring the positions of the warehouse-in elevator and the warehouse-out elevator, wherein the warehouse-in elevator or the warehouse-out elevator is moved to a designated position on the premise that an operation origin is already defined softly, and then the position information acquisition device is started to acquire the current position of the warehouse-in elevator or the warehouse-out elevator, and the corresponding storage layer is defined softly according to the current position information of the warehouse-in elevator or the warehouse-out elevator.
5. The automatic tree-assembling equipment management system based on the internet of things according to claim 1, further comprising production monitoring equipment for monitoring the working states and production data of the wax injection machine and the die head machine in real time, wherein when the number of workpieces currently produced by the wax injection machine/the die head machine is calculated to be equal to the preset number of workpieces by the production monitoring equipment, the working of the wax injection machine/the die head machine is stopped to enable the wax injection machine/the die head machine to enter a standby state.
6. An automatic tree group equipment management method based on the Internet of things is characterized by comprising the following steps:
producing a corresponding wax model and a corresponding die head by a wax injection machine and a corresponding die head machine which are arranged on the first layer;
the wax pattern and the die head are carried by a material plate and are sent to a feeding lifting platform, the material plate is transported to a second layer by the feeding lifting platform,
controlling a robot arranged on a second layer to take out a wax pattern and a die head from the material plate so as to perform tree-assembling operation, and conveying the material plate which is taken out and sent into the tree-assembling lifting platform to the first layer through the tree-assembling lifting platform; the robot is provided with an equidistant sliding table, and the equidistant sliding table moves back and forth between the set clamping position and the set tree assembling position in the tree assembling operation process to execute clamping action and tree assembling action by matching with the robot, so that tree assembling is completed to obtain a tree assembling finished product;
When the warehousing operation is required to be executed, a storage position with an empty current state is selected after the style of a finished warehousing product is set, a carrying plate on the selected storage position is transmitted to an ex-warehouse elevator, the carrying plate is transmitted to a third layer through the ex-warehouse elevator and enters the ex-warehouse elevator, after a material frame carrying a tree finished product is placed on the carrying plate and a warehousing completion instruction is received, the carrying plate is transmitted to a corresponding layer through the ex-warehouse elevator and is transmitted to the selected storage position, and the current state of the selected storage position is correspondingly changed from empty to the style of the set finished warehousing product; the memory bank comprises 7N memory bits arranged in the fourth layer to the tenth layer, wherein N is the number of the memory bits arranged in each layer; the third layer is provided with a carrying plate and is transmitted to a storage position of the selected corresponding layer through the warehouse-in lifting machine so as to realize automatic plate entering flow;
when the ex-warehouse operation is required to be executed, a storage position with the current state being the corresponding style is selected based on the style of the ex-warehouse finished product, a carrying board on the selected storage position is transmitted to the ex-warehouse elevator, the carrying board is transmitted to a third layer through the ex-warehouse elevator and stays in a specified material taking area, after a material frame carrying the group tree finished product on the carrying board is taken down and an ex-warehouse completion instruction is received, the carrying board is transmitted to the warehousing elevator and is transmitted to the original storage position through the warehousing elevator, and the current state of the original storage position is correspondingly changed from the corresponding style to be empty.
7. The method for managing the automatic tree-organizing equipment based on the internet of things according to claim 6, further comprising an automatic board-out process of conveying the carrier boards in the storage positions of the selected storage layers to the third layer through the warehouse-out elevator; and if the number of the current automatic board discharging number is equal to the set number of the automatic board discharging number or the currently selected storage layer does not have the carrying board, terminating the automatic board discharging flow.
8. The method according to claim 6, wherein when the third layer of the loading board is transferred to the storage position of the selected storage layer by the warehouse-in elevator to realize the automatic board loading process, whether the selected storage layer is full of boards is detected, and if full of boards is detected, the automatic board loading process is terminated.
9. The method for automatically managing tree devices based on the internet of things according to claim 6, further comprising: on the premise that the operation origin is already softly defined, the movable warehouse-in elevator or the warehouse-out elevator reaches a designated position, and then a position information acquisition device is started to acquire the current position of the movable warehouse-in elevator or the warehouse-out elevator, and the movable warehouse-in elevator or the warehouse-out elevator is softly defined into a corresponding storage layer according to the current position information of the movable warehouse-in elevator or the warehouse-out elevator.
10. The method for automatically managing tree devices based on the internet of things according to claim 6, further comprising: when the number of the workpieces currently produced by the wax injection machine/die head machine is equal to the number of the preset workpieces through production monitoring equipment for monitoring the working states and the production data of the wax injection machine and the die head machine in real time, stopping the working of the wax injection machine/die head machine to enable the wax injection machine/die head machine to enter a standby state.
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