CN117368308A - Full-automatic vortex flow detection equipment for cylindrical roller - Google Patents
Full-automatic vortex flow detection equipment for cylindrical roller Download PDFInfo
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- CN117368308A CN117368308A CN202311332445.5A CN202311332445A CN117368308A CN 117368308 A CN117368308 A CN 117368308A CN 202311332445 A CN202311332445 A CN 202311332445A CN 117368308 A CN117368308 A CN 117368308A
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- 238000001514 detection method Methods 0.000 title claims abstract description 133
- 239000000523 sample Substances 0.000 claims description 40
- 230000001360 synchronised effect Effects 0.000 claims description 29
- 230000002093 peripheral effect Effects 0.000 claims description 26
- 241000239290 Araneae Species 0.000 claims description 25
- 238000012360 testing method Methods 0.000 claims description 18
- 238000007599 discharging Methods 0.000 claims description 15
- 230000003028 elevating effect Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 238000006073 displacement reaction Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 239000004020 conductor Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/90—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws using eddy currents
- G01N27/9006—Details, e.g. in the structure or functioning of sensors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/90—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws using eddy currents
- G01N27/9093—Arrangements for supporting the sensor; Combinations of eddy-current sensors and auxiliary arrangements for marking or for rejecting
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- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
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- Analytical Chemistry (AREA)
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- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
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- Pathology (AREA)
- Rollers For Roller Conveyors For Transfer (AREA)
Abstract
The utility model relates to a full-automatic vortex detection equipment of cylindrical roller belongs to vortex detection technical field, and it includes the mount table, it is provided with a plurality of first pivots to rotate on the mount table, a plurality of first pivots are parallel to each other, be provided with a plurality of rotation wheels in the first pivot, be provided with on the mount table and be used for driving a plurality of first pivot pivoted drive assembly simultaneously, cylindrical roller is located two between the adjacent first pivot and the rotation wheel supports cylindrical roller, a plurality of rotation wheel is the same direction rotation and drives cylindrical roller rotation under drive assembly's drive, be provided with on the mount table and be used for transmitting cylindrical roller to two adjacent conveyer between the first pivot, be provided with the detection device who is used for carrying out vortex detection to cylindrical roller's terminal surface and global in the mount table. The application has the effect that the end face of the cylindrical roller can be detected.
Description
Technical Field
The application relates to the technical field of eddy current testing, in particular to full-automatic eddy current testing equipment for cylindrical rollers.
Background
Eddy current inspection refers to a nondestructive inspection method that utilizes the principle of electromagnetic induction to nondestructively evaluate certain properties of conductive materials and their workpieces, or to find defects, by measuring the changes in induced eddy currents within the inspected workpiece. In industrial production, eddy current detection is one of the main means for controlling the quality of various metal materials, a few nonmetallic conductive materials such as graphite and carbon fiber composite materials and products thereof, and plays an important role in the technical field of nondestructive detection.
The cylindrical roller bearing is a radial rolling bearing with cylindrical rollers, belongs to a separation type bearing, is very convenient to install and detach, can bear larger radial load and is used in high-speed running occasions, and the quality of the rollers directly influences the reliability and service life of the bearing.
For the above related art, when detecting the cylindrical roller, a general eddy current detecting device generally needs to clamp two ends of the cylindrical roller and drive the cylindrical roller to rotate, so that the end face of the cylindrical roller cannot be detected.
Disclosure of Invention
In order to realize detecting the terminal surface of cylindrical roller, this application provides a full-automatic vortex flow detection equipment of cylindrical roller.
The application provides a full-automatic vortex flow detection equipment of cylindrical roller adopts following technical scheme:
the utility model provides a full-automatic vortex detection equipment of cylindrical roller, includes the mount table, the rotation is provided with a plurality of first pivots on the mount table, a plurality of first pivots are parallel to each other, be provided with a plurality of rotation wheels in the first pivot, be provided with on the mount table and be used for driving a plurality of first pivot pivoted drive assembly simultaneously, cylindrical roller is located two between the adjacent first pivot and the rotation wheel is supporting cylindrical roller, a plurality of rotation wheels is rotated and is driven cylindrical roller rotation in the same direction under first drive assembly's drive, be provided with on the mount table and be used for transmitting cylindrical roller to two adjacent conveyer between the first pivot, be provided with in the mount table and be used for carrying out vortex detection's detection device to cylindrical roller's terminal surface and global.
Through adopting above-mentioned technical scheme, place cylindrical roller on conveyer, conveyer conveys cylindrical roller to between two adjacent first pivots, and drive assembly drives the rotation wheel and rotates to realize cylindrical roller and rotate between two first pivots, need not to carry out the centre gripping to cylindrical roller, make detection device detect cylindrical roller's two terminal surfaces and global simultaneously.
Optionally, the drive assembly includes first motor, first motor sets up on the mount table, every first pivot all is connected with first from the driving wheel, it is provided with a plurality of first synchronizing wheels to rotate on the mount table, the drive shaft of first motor is provided with first action wheel, a plurality of first from the driving wheel, a plurality of first synchronizing wheel with first action wheel is provided with first hold-in range jointly.
Through adopting above-mentioned technical scheme, first motor drives first action wheel and rotates, and first action wheel drives first hold-in range transmission, makes a plurality of first follow driving wheel can carry out the syntropy simultaneously and rotate to make a plurality of first pivots can drive the rotor and carry out the syntropy simultaneously and rotate.
Optionally, the conveying device comprises a lifting assembly, the lifting assembly is arranged on the mounting table, a discharging station plate for placing the detected cylindrical rollers is arranged on the mounting table, the discharging station plate is provided with a plurality of first grooves, the lifting assembly is connected with a supporting assembly, the supporting assembly penetrates through the position between the adjacent rotating wheels, and the supporting assembly penetrates through the first grooves;
the support assembly is provided with a sliding rail assembly, the sliding rail assembly passes through the position between the adjacent driving wheels, the sliding rail assembly passes through the first groove, the sliding rail assembly is provided with a plurality of conveying plates in a sliding manner, and the conveying plates are provided with a station groove to be detected and a station groove to be detected;
The support assembly is provided with a conveying assembly for driving the conveying plate to slide on the sliding rail assembly, and the conveying assembly can drive the conveying plate to slide through the space between the adjacent rotating wheels and the first groove.
By adopting the technical scheme, a group of cylindrical rollers to be detected are placed on a plurality of station grooves to be detected one by one, the lifting assembly drives the supporting assembly to ascend, the sliding rail assembly and the conveying plate are positioned above the first rotating shafts, then the conveying assembly drives the conveying plate to move on the sliding rail assembly, the conveying plate moves the cylindrical rollers to the positions above the plurality of first rotating shafts, at the moment, each station groove to be detected is positioned between two corresponding first rotating shafts, then the lifting assembly drives the supporting assembly to descend, at the moment, the cylindrical rollers are separated from the station grooves to be detected and are positioned between adjacent rotating wheels, and one cylindrical roller is placed between every two first rotating shafts, so that the cylindrical rollers are conveyed to the positions between two adjacent first rotating shafts for detection;
when detecting, the conveying component drives the conveying board to reset, then place another group of cylindrical rollers to be detected on waiting to examine the station groove, after former group cylindrical rollers detects the completion, lifting unit drives supporting component again and rises, at this moment, the cylindrical rollers that detect the completion are located and detect the station inslot, conveying component removes the cylindrical rollers that wait to detect to the top of a plurality of first pivots again, the conveying board drives the cylindrical rollers that detect the completion and removes to ejection of compact station board top this moment, lifting unit drives supporting component again and descends, the cylindrical rollers that make wait to detect are located between the adjacent first pivots, simultaneously, detect the cylindrical rollers that complete and fall on ejection of compact station board, through repeating above-mentioned operation, can realize that a plurality of cylindrical rollers detect simultaneously, and will carry out the ejection of compact to the cylindrical rollers that detect the completion simultaneously, detection efficiency has been improved.
Optionally, the lifting component includes the area lock cylinder, area lock cylinder is connected with the elevating platform, the supporting component includes the support diaphragm, the support diaphragm with the elevating platform is connected, be provided with on the support diaphragm and wait to examine the station backup pad, wait to examine the station backup pad and be located the backup pad diaphragm is kept away from the one end of ejection of compact station board, be provided with a plurality of detection station backup pads on the support diaphragm, a plurality of detection station backup pads are followed the width direction parallel arrangement of support diaphragm, a plurality of second recesses have been seted up to the detection station backup pad, first pivot passes a plurality of detection station backup pads and be located a plurality of second recesses of same row, detection station backup pad is kept away from wait to examine the one end of station backup pad and pass a plurality of ejection of compact station board and be located a plurality of same row in the first recess.
Through adopting above-mentioned technical scheme, take lock cylinder to drive elevating platform and go up and down, the elevating platform drives and supports the diaphragm and go up and down to realized the lift of movable plate, a plurality of detection station backup pads cooperation wait to examine the station backup pad, make slide rail assembly pass first pivot and ejection of compact station board simultaneously and obtain supporting, the setting of second recess has avoided detecting the station backup pad and has collided first pivot in-process that rises, makes detection work go on smoothly.
Optionally, the slide rail subassembly includes a plurality of first slide rails, and is a plurality of first slide rail all sets up wait to examine in the station backup pad, every detect and be provided with a plurality of second slide rails in the station backup pad, the second slide rail sets up between two adjacent first pivots, detect the station backup pad and keep away from wait to examine the one end of station backup pad and be provided with the third slide rail, the third slide rail passes first recess, the transfer plate slides and sets up in same line first slide rail the second slide rail with on the third slide rail.
Through adopting above-mentioned technical scheme, under the initial state of transfer plate, first slide rail and second slide rail are led and are supported the transfer plate, when the transfer plate carries out cylindrical roller censorship and ejection of compact, the transfer plate removes on second slide rail and the third slide rail for can play support and guide effect to the transfer plate all the time at the in-process of work, make detection work can go on smoothly.
Optionally, the conveying subassembly includes the second hold-in range, the second hold-in range with conveying board one end is connected, the second hold-in range winds extremely support the diaphragm below, the conveying board other end is connected with the haulage rope, a plurality of the haulage rope winds extremely support the diaphragm below, the second hold-in range with a plurality of the haulage rope passes through the connecting piece and is connected, be provided with the second motor on the support diaphragm, the second motor drive the second hold-in range transmission.
Through adopting above-mentioned technical scheme, the second synchronous belt drive of second motor corotation for the transfer plate removes to second slide rail and third slide rail under the pulling of haulage rope, and when the transfer plate reset, the second motor is reversed, makes second synchronous belt pulling transfer plate remove to first slide rail and second slide rail.
Optionally, the detection device comprises two first moving plates, the first moving plates are slidably arranged on the mounting table, a plurality of first rotating shafts are located between the two first moving plates, a first servo driving unit for driving the first moving plates to be close to or far away from the first rotating shafts is arranged on the mounting table, a second servo driving unit is arranged on the mounting table, the second servo driving unit is connected with a first lifting plate, a plurality of end face detection probes are arranged on the first lifting plate, and the end face detection probes are located between two adjacent first rotating shafts;
the mounting table is provided with a third servo driving unit, the third servo driving unit is connected with a second lifting plate, the second lifting plate is provided with a fourth servo driving unit, the fourth servo driving unit is connected with a second moving plate, the second moving plate is provided with a plurality of peripheral surface detection probes, the peripheral surface detection probes are located between two adjacent first rotating shafts, and the fourth servo driving unit drives the second moving plate to move along the length direction of the first rotating shafts.
By adopting the technical scheme, the first servo driving unit drives the first movable plate to be close to the first rotating shaft, so that the first movable plate drives the end face detection probe to be close to the cylindrical roller to be detected, and then the second servo driving unit drives the first lifting plate to lift, thereby realizing the lifting of the end face detection probe, being convenient for adjusting the positions of the end face detection probe and the end face of the cylindrical roller, and the end face detection probe can detect the end face of the cylindrical roller which rolls after the positions are adjusted;
the third servo driving unit drives the second lifting plate to lift, so that the second lifting plate drives the peripheral surface detection probe to be close to or far away from the cylindrical roller, the positions of the peripheral surface detection probe and the peripheral surface of the cylindrical roller are convenient to adjust, and then the fourth servo driving unit drives the second moving plate to move, so that the second moving plate drives the peripheral surface detection probe to move along the length direction of the cylindrical roller, and the comprehensive detection of the peripheral surface of the cylindrical roller is realized;
by adjusting the positions of the end face detection probe and the peripheral surface detection probe, the detection of the cylindrical rollers with different specifications can be realized.
Optionally, be provided with fifth servo drive unit on the first movable plate, fifth servo drive unit is connected with the third lifter plate, rotate on the third lifter plate and be provided with a plurality of pinch rollers, pinch roller and the cylinder roller terminal surface point contact of detection.
Through adopting above-mentioned technical scheme, the fifth servo drive unit drives the third lifter plate and removes, makes the third lifter plate drive the pinch roller and removes, realizes adjusting the position of pinch roller, then first servo drive unit drives first movable plate and removes, and first movable plate drives pinch roller and cylindrical roller terminal surface point contact, realizes that pinch roller position all can be adjusted according to roller type and size, makes cylindrical roller be located the central point of first pivot to avoid cylindrical roller to produce longitudinal displacement when detecting.
Optionally, one side of the mounting table is connected with a feeding conveyor, the section bar rack is connected with a degaussing machine, the feeding conveyor passes through the degaussing machine, and a first spider robot for grabbing cylindrical rollers from the feeding conveyor to the conveying device is arranged in the section bar rack;
one side of the mounting table, which is far away from the feeding conveyor, is provided with an OK conveyor, an end surface NG conveyor and a peripheral surface NG conveyor, and a second spider robot for grabbing and discharging cylindrical rollers from the conveyor is arranged in the section bar rack.
Through adopting above-mentioned technical scheme, snatch the cylinder roller to the feeding conveyer, the feeding conveyer conveys the cylinder roller to the mount table, then first spider robot snatchs the cylinder roller to conveyer, wait to detect the completion back, qualified cylinder roller is snatched to OK conveyer by the second spider robot, transport out the mount table by OK conveyer, the unqualified cylinder roller of terminal surface is snatched to terminal surface NG conveyer by the second spider robot, transport out the mount table by terminal surface NG conveyer, the unqualified cylinder roller of global is snatched to terminal surface NG conveyer by the second spider robot, transport out the mount table by terminal surface NG conveyer, realize sieving qualified cylinder roller and unqualified cylinder roller, first spider robot and second spider robot snatch fast, can realize running to a plurality of cylinder rollers fast.
Optionally, a standard part station seat is arranged in the section bar frame, and a detection workpiece for checking whether the detection device is qualified is placed on the standard part station seat.
Through adopting above-mentioned technical scheme, peripheral face test probe and terminal surface test probe detect after the operation work for a period of time, will detect the work piece and put between adjacent first pivot and detect, detect the work piece and be the standard part to the realization is to peripheral face test probe and terminal surface test probe's detection sensitivity and precision check-up, in order to conveniently discover equipment problem and in time maintain and guarantee the accuracy that the cylindrical roller detected.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the cylindrical rollers are placed on the conveying device, the conveying device conveys the cylindrical rollers between two adjacent first rotating shafts, and the driving assembly drives the rotating wheels to rotate, so that the cylindrical rollers can rotate between the two first rotating shafts, clamping of the cylindrical rollers is not needed, and the detecting device can detect two end faces and the peripheral face of the cylindrical rollers at the same time;
2. the first moving plate drives the pinch roller to be in point contact with the end surface of the cylindrical roller, so that the position of the pinch roller can be adjusted according to the type and the size of the roller, the cylindrical roller is positioned at the center of the first rotating shaft, and the longitudinal displacement of the cylindrical roller during detection is avoided;
3. By adjusting the positions of the end face detection probe and the peripheral surface detection probe, the detection of the cylindrical rollers with different specifications can be realized.
4 when detecting, place a set of cylinder roller that waits to detect on waiting to examine the station groove, after preceding a set of cylinder roller detects the completion, lifting unit drives supporting component and rises, at this moment, the cylinder roller that detects the completion is located and detects the station inslot, conveying component removes the cylinder roller that waits to detect to the top of a plurality of first pivots, the conveying board drives the cylinder roller that detects the completion and removes to ejection of compact station board top this moment, lifting unit drives supporting component and descends for the cylinder roller that waits to detect is located between the adjacent first pivots, simultaneously, detect the cylinder roller that completes and fall on ejection of compact station board, through repeating above-mentioned operation, can realize that a plurality of cylinder rollers transport simultaneously on detection device detects, and simultaneously carry out the ejection of compact to a plurality of cylinder rollers that detect the completion, detection and transfer efficiency have been improved.
Drawings
Fig. 1 is a schematic overall structure of an embodiment of the present application.
Fig. 2 is a schematic structural diagram of an embodiment of the present application for embodying a first spider robot and a second spider robot.
Fig. 3 is a schematic structural diagram of a conveying device according to an embodiment of the present application.
Fig. 4 is an enlarged schematic view of the portion a in fig. 3.
Fig. 5 is an enlarged schematic view of a portion B in fig. 3.
Fig. 6 is a schematic structural diagram of an embodiment of the present application for embodying a driving assembly.
Fig. 7 is an enlarged schematic view of a portion C in fig. 6.
Fig. 8 is an enlarged schematic view of a portion D in fig. 6.
Fig. 9 is a schematic structural diagram of a lifting assembly according to an embodiment of the present application.
Fig. 10 is an enlarged schematic view of the portion E in fig. 6.
Fig. 11 is a schematic diagram of a connector structure according to an embodiment of the present application.
Fig. 12 is an enlarged schematic view of the portion F in fig. 11.
Fig. 13 is a schematic structural diagram of a detection device according to an embodiment of the present application.
Fig. 14 is an enlarged schematic view of a portion G in fig. 13.
FIG. 15 is an enlarged schematic view of portion H of FIG. 13
Reference numerals illustrate: 1. a mounting table; 11. a section bar frame; 12. a mounting frame; 13. a feed conveyor; 14. a demagnetizing machine; 15. a standard part station seat; 16. detecting a workpiece; 17. a first mounting plate; 18. a second mounting plate; 19. an OK transmitter; 110. an end NG conveyor; 111. a circumferential surface NG conveyor; 112. a first spider robot; 113. a second spider robot; 2. a first rotating shaft; 21. a rotating wheel; 22. a drive assembly; 221. a first motor; 222. a first drive wheel; 23. a first synchronizing wheel; 24. a first driven wheel; 25. a first synchronization belt; 3. a transfer device; 31. a lifting assembly; 311. a cylinder with a lock; 312. a third mounting plate; 313. a lifting table; 32. a support assembly; 321. a supporting cross plate; 322. a station support plate to be inspected; 323. detecting a station supporting plate; 324. a second groove; 33. a slide rail assembly; 331. a first slide rail; 332. a second slide rail; 333. a third slide rail; 34. a transfer plate; 341. a station groove to be inspected; 342. detecting a station groove; 35. a transfer assembly; 351. a second timing belt; 352. a first fixed toothed plate; 353. a second rotating shaft; 354. a second driven wheel; 355. a traction rope; 356. a connecting piece; 357. a second fixed toothed plate; 358. a second motor; 359. a second driving wheel; 360. a second synchronizing wheel; 361. a third timing belt; 4. a discharge station plate; 41. a first groove; 5. a detection device; 51. a fourth mounting plate; 52. a first moving plate; 521. a first servo drive unit; 53. a second servo driving unit; 54. a fifth servo driving unit; 55. a first lifting plate; 56. a micrometer displacement table; 57. an end face detection probe; 58. a third lifting plate; 59. a connecting rod; 510. a pinch roller; 511. a fifth mounting plate; 512. a third servo driving unit; 513. a second lifting plate; 514. a fourth servo driving unit; 515. a second moving plate; 516. a connecting plate; 517. and a peripheral surface detection probe.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-15.
The embodiment of the application discloses full-automatic vortex detection equipment for cylindrical rollers.
As shown in fig. 1, the full-automatic eddy current testing apparatus for cylindrical rollers comprises a mounting table 1, wherein the mounting table 1 is covered with a section bar frame 11, openings are formed at two ends of the section bar frame 11, a mounting frame 12 is arranged at one end of the section bar frame 11, two feeding conveyors 13 and four demagnetizing machines 14 are arranged on the mounting frame 12, each feeding conveyor 13 passes through two demagnetizing machines 14 in the same row, and one end of each feeding conveyor 13 penetrating into the section bar frame 11 is arranged on the mounting table 1.
As shown in fig. 2, two standard component station bases 15 are fixed at one end of the mounting table 1, which is close to the feeding conveyor 13, and a detection workpiece 16 is placed on each standard component station base 15, wherein the detection workpiece 16 is a standard cylindrical roller.
As shown in fig. 3 and 4, two first mounting plates 17 are fixed on the mounting table 1, the two first mounting plates 17 are connected with five first rotating shafts 2 in a co-rotation manner, the five first rotating shafts 2 are arranged in parallel at equal intervals along the length direction of the mounting table 1, six rotating wheels 21 are fixedly arranged on each first rotating shaft 2 in a penetrating manner, the rotating wheels 21 are arranged in six rows and six columns, and spaces are reserved between the rotating wheels 21 of two adjacent rows and the rotating wheels 21 of two adjacent columns. One of the first mounting plates 17 is provided with a driving assembly 22 for driving the five first rotating shafts 2 to simultaneously rotate in the same direction.
The mounting table 1 is provided with a conveying device 3 for simultaneously conveying four cylindrical rollers to be detected between corresponding adjacent two rows of rotating wheels 21 respectively, and simultaneously conveying out the four cylindrical rollers detected between the adjacent rotating wheels 21 from the first rotating shaft 2.
As shown in fig. 4 and 5, two second mounting plates 18 are mounted on the mounting table 1, four discharge station plates 4 are jointly mounted between the two second mounting plates 18, five first grooves 41 are formed in each discharge station plate 4, the first grooves 41 are formed along the length direction of the mounting table 1, the first grooves 41 on the four discharge station plates 4 are arranged in five rows, the first grooves 41 of each row are mutually communicated, and the space between every two adjacent rows of rotating wheels 21 corresponds to and is communicated with one row of the first grooves 41.
As shown in fig. 3, the mounting table 1 is provided with a detection device 5 for simultaneously detecting the end surfaces and the peripheral surfaces of the four cylindrical rollers.
As shown in fig. 2 and 3, two OK conveyors 19 are mounted on the end of the mounting table 1 remote from the feed conveyor 13, the two OK conveyors 19 extend from the profile frame 11, an end surface NG conveyor 110 and a peripheral surface NG conveyor 111 are mounted on the mounting table 1, and one ends of the end surface NG conveyor 110 and the peripheral surface NG conveyor 111 each extend out of the profile frame 11.
The top of the profile frame 11 is provided with a first spider robot 112 for gripping cylindrical rollers from the feed conveyor 13 to the conveyor 3, and the top of the profile frame 11 is also provided with a second spider robot 113 for gripping cylindrical rollers from the conveyor 3. The first spider robot 112 and the second spider robot 113 are each provided with a finger cylinder for sandwiching the cylindrical roller.
The surfaces of the feed conveyor 13, the OK conveyor 19, the end surface NG conveyor 110, the peripheral surface NG conveyor 111, and the rotating wheels 21 are coated with polyurethane material, thereby reducing wear of the cylindrical rollers during the feeding process.
When the eddy current detection of the cylindrical roller is carried out, the cylindrical roller which is produced and manufactured is transmitted into the feeding conveyor 13, and in the process that the cylindrical roller is transmitted into the profile frame 11, the demagnetizer 14 carries out demagnetizing treatment on the cylindrical roller so as to reduce the influence on the detection.
The cylindrical rollers introduced into the profile frame 11 are grasped by the first spider robot 112 to the transfer device 3, and the transfer device 3 transfers the four cylindrical rollers to between five rows of rotating wheels 21, with one cylindrical roller placed between each two rows of adjacent rotating wheels 21.
The driving assembly 22 drives two adjacent rows of rotating wheels 21 to rotate in the same direction and drives the cylindrical rollers to rotate, and the detection device 5 detects the end faces and the peripheral faces of the cylindrical rollers.
After the detection is completed, the conveying device 3 transfers the four detected cylindrical rollers from the five rows of rotating wheels 21 to the four discharging station plates 4 at the same time, one cylindrical roller is placed on each discharging station plate 4, and the other four cylindrical rollers to be detected are transferred between the five rows of rotating wheels 21. Then, the second spider robot 113 grabs the qualified cylindrical rollers from the discharge station plate 4 to the OK conveyor 19, the profile frame 11 is carried out by the OK conveyor 19, the second spider robot 113 grabs the cylindrical rollers whose end faces are not qualified by detection from the discharge station plate 4 to the end face NG conveyor 110, grabs the cylindrical rollers whose peripheral faces are not qualified by detection to the peripheral face NG conveyor 111, and carries the unqualified cylindrical rollers out of the profile frame 11 by the end face NG conveyor 110 and the peripheral face NG conveyor 111. The detection device has the advantages that the detection device 5 is used for simultaneously detecting a plurality of cylindrical rollers, and the discharge of the cylindrical rollers after the detection is performed simultaneously, so that the detection and transport efficiency is improved.
After the detection device 5 operates for a certain time, the detection workpiece 16 is placed between the adjacent first rotating shafts 2 for detection, so that the detection sensitivity and the detection accuracy of the detection device 5 are verified, equipment problems can be found conveniently, and the detection accuracy of the cylindrical roller can be maintained and ensured in time.
As shown in fig. 4, 6 and 7, the driving assembly 22 includes a first motor 221, the first motor 221 is installed on the mounting table 1, a driving shaft of the first motor 221 is rotationally connected with the first mounting plate 17, a first driving wheel 222 is sleeved and fixed on the driving shaft of the first motor 221, a plurality of first synchronous wheels 23 are rotationally connected on the first mounting plate 17, a first driven wheel 24 is sleeved and fixed at one end of each first rotating shaft 2, each first synchronous wheel 23 is located between two adjacent first driven wheels 24, and the first synchronous wheels 23 are located below the first driven wheels 24. The first driven pulley 24, the first synchronizing pulley 23 and the first driving pulley 222 are wound with a first synchronizing belt 25 together, and the first synchronizing belt 25 is stretched.
The first motor 221 drives the first driving wheel 222 to rotate, the first driving wheel 222 drives the first synchronous belt 25 to drive, so that a plurality of first driven wheels 24 can simultaneously rotate in the same direction, the first synchronous wheel 23 plays a role in guiding the first synchronous belt 25, the contact area between the first synchronous belt 25 and the first driven wheels 24 is increased, the first driven wheels 24 can stably rotate, and a plurality of first rotating shafts 2 can drive the rotating wheels 21 to simultaneously rotate in the same direction.
As shown in fig. 8, 9 and 10, the conveyor 3 includes a lifting assembly 31, the lifting assembly 31 is disposed in the mounting table 1, the lifting assembly 31 is connected with a supporting assembly 32, and the supporting assembly 32 passes through a space between two adjacent rows of rotating wheels 21 and the first grooves 41 of the same row. The support assembly 32 supports thereon a slide rail assembly 33, and the slide rail assembly 33 passes through the space between two adjacent rows of rotating wheels 21 and the first grooves 41 of the same row.
Five conveying plates 34 are slidably arranged on the sliding rail assembly 33, four station grooves 341 to be detected and four detection station grooves 342 for placing cylindrical rollers are formed in each conveying plate 34 along the length direction of each conveying plate 34, and a conveying assembly 35 is mounted on the supporting assembly 32.
The first spider robot 112 grabs four cylindrical rollers to be detected and respectively places the cylindrical rollers on the four station slots 341 to be detected, the lifting assembly 31 drives the supporting assembly 32 to ascend, the conveying plate 34 is located above the first rotating shaft 2, then the conveying assembly 35 drives the conveying plate 34 to move on the sliding rail assembly 33, the station slots 341 to be detected of the conveying plate 34 are located between two adjacent rows of rotating wheels 21, and therefore the cylindrical rollers to be detected are located above the five first rotating shafts 2, and at the moment, each cylindrical roller to be detected is located between two corresponding rows of rotating wheels 21. Then the lifting assembly 31 drives the supporting assembly 32 to descend, and at the moment, the cylindrical rollers are separated from the station groove 341 to be detected and are positioned between two adjacent rows of rotating wheels 21, so that the cylindrical rollers are conveyed between the two adjacent rows of rotating wheels 21 for detection;
during detection, the conveying assembly 35 drives the conveying plate 34 to reset, so that the detection station groove 342 is located between two adjacent rows of rotating wheels 21 again, then four other cylindrical rollers to be detected are placed on the detection station groove 341, after detection of the first four cylindrical rollers is completed, the lifting assembly 31 drives the supporting assembly 32 to lift again, and at the moment, the detected cylindrical rollers are located in the detection station groove 342.
The conveying component 35 drives the conveying plate 34 to move, the conveying plate 34 moves the cylindrical rollers to be detected to the positions above the corresponding two rows of adjacent rotating wheels 21 again, at this time, the conveying plate 34 drives the cylindrical rollers to be detected to move to the positions above the discharging station plate 4, the lifting component 31 drives the supporting component 32 to descend again, the cylindrical rollers to be detected are located between the two adjacent rows of rotating wheels 21, meanwhile, the cylindrical rollers to be detected fall on the discharging station plate 4, the four cylindrical rollers can be conveyed to the positions between the rotating wheels 21 to be detected simultaneously through repeating the operation, and the four cylindrical rollers to be detected are discharged simultaneously, so that the detection efficiency is improved.
As shown in fig. 9, the lifting assembly 31 includes a locking cylinder 311, a third mounting plate 312 is mounted in the mounting table 1, the locking cylinder 311 is fixedly mounted at the bottom of the third mounting plate 312, a piston rod of the locking cylinder 311 is fixedly connected with a lifting table 313, the bottom of the lifting table 313 is located in the mounting table 1, and the top of the lifting table 313 extends out of the mounting table 1.
As shown in fig. 8 and 10, the support assembly 32 includes a support cross plate 321, the support cross plate 321 is connected to the top of the lifting table 313, the support cross plate 321 is disposed along the length direction of the mounting table 1, and the support cross plate 321 passes between the two first mounting plates 17 and the two second mounting plates 18.
The transverse supporting plate 321 is fixedly provided with a station supporting plate 322 to be detected, the station supporting plate 322 to be detected is positioned at one end of the transverse supporting plate 321 far away from the discharging station plate 4, and the width of the station supporting plate 322 to be detected is the same as that of the transverse supporting plate 321.
Five detection station support plates 323 are fixed on the support transverse plate 321, the five detection station support plates 323 are arranged in parallel along the width direction of the support transverse plate 321, each detection station support plate 323 is spliced with the station support plate 322 to be detected, and the detection station support plates 323 pass through the first grooves 41 in the same row from between two adjacent rows of rotating wheels 21. Five second grooves 324 are formed in each detection station support plate 323, and the first rotating shaft 2 and the second grooves 324 are located in the corresponding second grooves 324.
The sliding rail assembly 33 includes five first sliding rails 331, and the five first sliding rails 331 are arranged in parallel along the width of the station support plate 322 to be inspected and fixed on the top of the station support plate 322 to be inspected. Six second slide rails 332 are fixed on each detection station support plate 323, and the second grooves 324 are located between two adjacent second slide rails 332. The second slide rail 332 close to the support plate to be inspected is spliced with the first slide rail 331 in the same row. A third slide rail 333 is installed at one end of each detection station support plate 323 far away from the station support plate 322 to be detected, and the third slide rail 333 is spliced with the second slide rail 332 close to the third slide rail 333. The conveying plate 34 is supported on the first slide rail 331 and the second slide rail 332 in an initial state, and after the conveying plate 34 transfers the detected cylindrical rollers to the discharging station plate 4, the conveying plate 34 is supported on the second slide rail 332 and the third slide rail 333, so that the conveying plate 34 is kept supported and guided at all times, and the detection work can be smoothly carried out.
As shown in fig. 10, the conveying assembly 35 comprises two second synchronous belts 351, one end of the conveying plate 34, which is close to the feeding conveyor 13, is fixed with two first fixed toothed plates 352, each of the two first fixed toothed plates 352 is connected with one second synchronous belt 351, the supporting transverse plate 321 is rotatably connected with a second rotating shaft 353, two second driven wheels 354 are fixedly arranged on the second rotating shaft 353 in a penetrating manner, and each of the two second synchronous belts 351 bypasses one second driven wheel 354 and winds below the supporting transverse plate 321;
as shown in fig. 8, 11 and 12, the two second synchronous belts 351 are connected with five traction ropes 355 through the connecting piece 356, the connecting piece 356 is a second fixed toothed plate 357, the five second traction ropes 355 are wound from below the supporting transverse plate 321 to above the third sliding rail 333, and the five second traction ropes 355 respectively pass through one row of the first grooves 41 and are connected with one end of the conveying plate 34 far away from the first fixed toothed plate 352. The supporting transverse plate 321 is fixedly provided with a second motor 358, a driving shaft of the second motor 358 is fixedly provided with a second driving wheel 359, the second rotating shaft 353 is fixedly provided with a second synchronizing wheel 360, the second synchronizing wheel 360 and the second driving wheel 359 are jointly wound with a third synchronizing belt 361, and the third synchronizing belt 361 is tightly arranged.
The first spider robot 112 grabs four cylindrical rollers to be detected and respectively places the cylindrical rollers on four station slots 341 to be detected, the locking cylinder 311 drives the lifting platform 313 to lift, and the lifting platform 313 drives the supporting transverse plate 321 to lift, so that the lifting of the conveying plate 34 is realized, and the conveying plate 34 is positioned above the first rotating shaft 2.
Then the second motor 358 drives the second driving wheel 359 to rotate, the third synchronous belt 361 drives the second synchronous wheel 360 to rotate, so that the second rotating shaft 353 and the second driven wheel 354 rotate, transmission of the second synchronous belt 351 is realized, the second synchronous belt 351 pulls the pulling rope 355, the conveying plate 34 moves to the second sliding rail 332 and the third sliding rail 333 under the pulling of the pulling rope 355, and the station groove 341 to be detected and the cylindrical rollers of the conveying plate 34 are positioned between the corresponding two adjacent rows of rotating wheels 21.
Then the cylinder 311 with the lock drives the lifting platform 313 to descend, the lifting platform 313 drives the supporting transverse plate 321 to descend, and at the moment, the cylindrical rollers are separated from the station groove 341 to be detected and supported by two adjacent rows of rotating wheels 21, so that the cylindrical rollers are conveyed between the two adjacent rows of rotating wheels 21 to be detected;
during detection, the second motor 358 is reversed to enable the second synchronous belt 351 to pull the conveying plate 34 to move to the first sliding rail 331 and the second sliding rail 332, so that the conveying plate 34 is reset, and the detection station groove 342 is located between two adjacent rows of rotating wheels 21.
The other four cylindrical rollers to be detected are placed on the station groove 341 to be detected, after the detection of the first four cylindrical rollers is completed, the cylinder 311 with the lock drives the lifting table 313 and the supporting transverse plate 321 to ascend again, and at this time, the detected cylindrical rollers are located in the station groove 342 to be detected.
The second motor 358 drives the second synchronous belt 351 again to drive, the transfer plate 34 moves the cylindrical roller to be detected to the upper side of the corresponding two rows of adjacent rotating wheels 21 again, at this time, the transfer plate 34 drives the cylindrical roller to be detected to move to the upper side of the discharging station plate 4, the cylinder 311 with the lock drives the supporting transverse plate 321 to descend again, the cylindrical roller to be detected is located between the two adjacent rows of rotating wheels 21, meanwhile, the cylindrical roller to be detected falls on the discharging station plate 4, and by repeating the operation, the four cylindrical rollers can be simultaneously transferred to the position between the rotating wheels 21 to be detected, and the four cylindrical rollers to be detected are discharged simultaneously, so that the detection efficiency is improved.
As shown in fig. 13, 14 and 15, the detecting device 5 includes two fourth mounting plates 51, the two fourth mounting plates 51 are mounted on the mounting table 1, the two first mounting plates 17 are located between the two fourth mounting plates 51, the two fourth mounting plates 51 are slidably provided with a first moving plate 52, the first moving plate 52 is a plate, the first moving plate 52 is opened upwards, the mounting table 1 is provided with a first servo driving unit 521, a nut block of the first servo driving unit 521 is connected with the first moving plate 52, and the first servo driving unit 521 drives the first moving plate 52 to approach or separate from the first mounting plate 17.
The second servo drive unit 53 and the fifth servo drive unit 54 are respectively installed on the two sides of the first moving plate 52, the first lifting plate 55 is fixedly connected with the nut blocks of the second servo drive unit 53, the first lifting plate 55 is an L-shaped plate, the first lifting plate 55 is connected with four micrometer displacement tables 56, an end face detection probe 57 is fixed on each micrometer displacement table 56, and the end face detection probe 57 is located between two adjacent rows of rotating wheels 21. The nut piece fixedly connected with third lifter plate 58 of fifth servo drive unit 54, third lifter plate 58 is the L template, and third lifter plate 58 is connected with four connecting rods 59, and connecting rod 59 is located the below of terminal surface detection probe 57, and the one end that connecting rod 59 kept away from third lifter plate 58 rotates and is connected with pinch roller 510. During detection, the pinch roller 510 is in point contact with the end surface of the cylindrical roller.
The mounting table 1 is provided with a fifth mounting plate 511, the fifth mounting plate 511 is located on one side of a second mounting plate 18, the fifth mounting plate 511 is fixedly provided with a third servo driving unit 512, a nut block of the third servo driving unit 512 is fixedly connected with a second lifting plate 513, the second lifting plate 513 is fixedly connected with a fourth servo driving unit 514, a nut block of the fourth servo driving unit 514 is fixedly connected with a second movable plate 515, a connecting plate 516 is fixed on the second movable plate 515, the connecting plate 516 is an L-shaped plate, four micrometer displacement tables 56 are mounted on the connecting plate 516, and a peripheral surface detection probe 517 is fixed on each micrometer displacement table 56.
Before the detection, the fifth servo driving unit 54 drives the third lifting plate 58 to lift the cylindrical roller, so as to adjust the position of the pinch roller 510 according to the type and the size of the cylindrical roller, and then the first servo driving unit 521 drives the first moving plate 52 to approach the first rotating shaft 2, so that the fifth servo driving unit 54 drives the third lifting plate 58 and the connecting plate 516 to approach the cylindrical roller, and the pinch roller 510 contacts the end surface of the cylindrical roller at a point.
Meanwhile, the first moving plate 52 drives the end face detection probe 57 to approach the cylindrical roller to be detected, then the second servo driving unit 53 drives the first lifting plate 55 to lift, and the first lifting plate 55 drives the four micrometer displacement tables 56 to lift, so that the lifting of the end face detection probe 57 is realized, the positions of the end face detection probe 57 and the end face of the cylindrical roller are convenient to adjust, and after the positions are adjusted, the end face detection probe 57 can detect the end face of the cylindrical roller which rolls;
the third servo driving unit 512 drives the second lifting plate 513 to lift, so that the second lifting plate 513 drives the fourth servo driving unit 514 to lift, the fourth servo driving unit 514 drives the second moving plate 515 and the connecting plate 516 to lift, so that the circumferential surface detection probes 517 are close to or far away from the cylindrical rollers, the circumferential surface detection probes 517 are convenient to adjust and position of the circumferential surfaces of the cylindrical rollers, then the fourth servo driving unit 514 drives the second moving plate 515 to move, and the second moving plate 515 drives the circumferential surface detection probes 517 to move along the length direction of the cylindrical rollers, so that the circumferential surface of the cylindrical rollers is comprehensively detected;
Through the position adjustment to terminal surface test probe 57 and global test probe 517, can realize detecting the cylindrical roller of different specifications to realize that pinch roller 510 position can be adjusted according to roller type and size, make cylindrical roller be located the central position of two first pivot 2, and avoid cylindrical roller to produce longitudinal displacement when detecting.
In this application, "row" means a lateral arrangement, and "column" means a longitudinal arrangement.
The first servo driving unit 521, the second servo driving unit 53, the third servo driving unit 512, the fourth servo driving unit 514 and the fifth servo driving unit 54 in the embodiment of the present application are all common screw structures, and the screws are driven to rotate by motors.
The implementation principle of the embodiment of the application is as follows: the first spider robot 112 grabs four cylindrical rollers onto the to-be-detected station groove 341 of the conveying plate 34, the locking cylinder 311 drives the supporting transverse plate 321 and the conveying plate 34 to ascend, then the second motor 358 drives the second synchronous belt 351 to drive, the conveying plate 34 drives the four cylindrical rollers to be located above the five first rotating shafts 2, each cylindrical roller is located between two adjacent first rotating shafts 2, then the locking cylinder 311 drives the conveying plate 34 to descend, the cylindrical rollers fall between two adjacent rows of rotating wheels 21, and the second motor 358 drives the second synchronous belt 351 again to pull the conveying plate 34 to reset. The first motor 221 drives the five first rotating shafts 2 to simultaneously rotate in the same direction, the end face detection probes 57 and the peripheral face detection probes 517 simultaneously perform eddy current detection on the four cylindrical rollers, after detection is completed, the conveying plate 34 is lifted and moved again, the four cylindrical rollers after detection are transferred and fall on the discharging station plate 4, and meanwhile, the other four cylindrical rollers to be detected are transferred between the rotating wheels 21 for detection. Finally, the second spider robot 113 sorts and grabs the unqualified cylindrical rollers to the end surface NG conveyor 110 and the peripheral surface NG conveyor 111, and grabs the qualified cylindrical rollers to the OK conveyor 19, so that the simultaneous transportation detection of a plurality of cylindrical rollers is realized, the simultaneous discharge of a plurality of detected cylindrical rollers is realized, and the detection and transportation efficiency is improved.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (10)
1. A full-automatic vortex detection equipment of cylindrical roller, its characterized in that: including mount table (1), it is provided with a plurality of first pivots (2) to rotate on mount table (1), a plurality of first pivots (2) are parallel to each other, be provided with a plurality of rotor (21) on first pivots (2), be provided with on mount table (1) and be used for driving a plurality of first pivots (2) pivoted drive assembly (22) simultaneously, cylindrical roller is located two between adjacent first pivots (2) and rotor (21) are supporting cylindrical roller, a plurality of rotor (21) are rotated and are driven cylindrical roller rotation by the drive of drive assembly (22) the syntropy, be provided with on mount table (1) and be used for transmitting cylindrical roller to two adjacent conveyer (3) between first pivots (2), be provided with in mount table (1) and be used for carrying out eddy current detection's detection device (5) to cylindrical roller's terminal surface and global.
2. The full-automatic eddy current testing equipment for cylindrical rollers according to claim 1, wherein: the driving assembly (22) comprises a first motor (221), the first motor (221) is arranged on the mounting table (1), each first rotating shaft (2) is connected with a first driven wheel (24), a plurality of first synchronous wheels (23) are rotatably arranged on the mounting table (1), a first driving wheel (222) is arranged on a driving shaft of the first motor (221), and a plurality of first driven wheels (24), a plurality of first synchronous wheels (23) and the first driving wheel (222) are jointly provided with a first synchronous belt (25).
3. The full-automatic eddy current testing equipment for cylindrical rollers according to claim 1, wherein: the conveying device (3) comprises a lifting assembly (31), the lifting assembly (31) is arranged on the mounting table (1), a discharging station plate (4) for placing the detected cylindrical rollers is arranged on the mounting table (1), a plurality of first grooves (41) are formed in the discharging station plate (4), the lifting assembly (31) is connected with a supporting assembly (32), the supporting assembly (32) penetrates through the position between the adjacent rotating wheels (21), and the supporting assembly (32) penetrates through the first grooves (41);
the automatic detection device is characterized in that a sliding rail assembly (33) is arranged on the supporting assembly (32), the sliding rail assembly (33) penetrates through the position between the adjacent rotating wheels (21), the sliding rail assembly (33) penetrates through the first groove (41), a plurality of conveying plates (34) are slidably arranged on the sliding rail assembly (33), and a station groove (341) to be detected and a station groove (342) to be detected are formed in the conveying plates (34);
the support assembly (32) is provided with a conveying assembly (35) for driving the conveying plate (34) to slide on the sliding rail assembly (33), and the conveying assembly (35) can drive the conveying plate (34) to slide through the space between the adjacent rotating wheels (21) and the first groove (41).
4. The full-automatic eddy current testing apparatus for cylindrical rollers according to claim 3, wherein: lifting component (31) are including taking lock cylinder (311), take lock cylinder (311) to be connected with elevating platform (313), supporting component (32) are including supporting diaphragm (321), support diaphragm (321) with elevating platform (313) are connected, be provided with on supporting diaphragm (321) and wait to examine station support board (322), wait to examine station support board (322) to be located support diaphragm (321) are kept away from the one end of ejection of compact station board (4), be provided with a plurality of detection station support board (323) on supporting diaphragm (321), a plurality of detection station support board (323) are followed supporting diaphragm (321) width direction parallel arrangement, a plurality of second recess (324) have been seted up to detection station support board (323), a plurality of detection station support board (323) and be located a plurality of second recess (324) of same row are passed in first pivot (2), detection station support board (323) are kept away from wait to examine one end of station support board (322) and pass ejection of compact board (4) and be located a plurality of first recess (41) of same row.
5. The full-automatic eddy current testing equipment for cylindrical rollers according to claim 4, wherein: the slide rail assembly (33) comprises a plurality of first slide rails (331), the first slide rails (331) are all arranged on the station support plate (322) to be detected, a plurality of second slide rails (332) are arranged on each station support plate (323), the second slide rails (332) are arranged between two adjacent first rotating shafts (2), one end of each station support plate (323) away from the station support plate (322) to be detected is provided with a third slide rail (333), the third slide rails (333) penetrate through the first grooves (41), and the conveying plates (34) are arranged on the first slide rails (331), the second slide rails (332) and the third slide rails (333) in the same row in a sliding mode.
6. The full-automatic eddy current testing equipment for cylindrical rollers according to claim 4, wherein: the conveying assembly (35) comprises a second synchronous belt (351), the second synchronous belt (351) is connected with one end of the conveying plate (34), the second synchronous belt (351) is wound to the lower portion of the supporting transverse plate (321), the other end of the conveying plate (34) is connected with a traction rope (355), a plurality of traction ropes (355) are wound to the lower portion of the supporting transverse plate (321), the second synchronous belt (351) is connected with a plurality of traction ropes (355) through connecting pieces (356), a second motor (358) is arranged on the supporting transverse plate (321), and the second motor (358) drives the second synchronous belt (351) to drive.
7. The full-automatic eddy current testing equipment for cylindrical rollers according to claim 1, wherein: the detection device (5) comprises two first movable plates (52), the first movable plates (52) are slidably arranged on the mounting table (1), a plurality of first rotating shafts (2) are positioned between the two first movable plates (52), a first servo driving unit (521) for driving the first movable plates (52) to be close to or far away from the first rotating shafts (2) is arranged on the mounting table (1), a second servo driving unit (53) is arranged on the mounting table (1), the second servo driving unit (53) is connected with a first lifting plate (55), the first lifting plate (55) is provided with a plurality of end face detection probes (57), and the end face detection probes (57) are positioned between the two adjacent first rotating shafts (2);
Be provided with third servo drive unit (512) on mount table (1), third servo drive unit (512) are connected with second lifter plate (513), second lifter plate (513) are provided with fourth servo drive unit (514), fourth servo drive unit (514) are connected with second movable plate (515), second movable plate (515) are provided with a plurality of global detection probes (517), global detection probes (517) are located adjacent two between first pivot (2), fourth servo drive unit (514) drive second movable plate (515) are along the length direction of first pivot (2) removes.
8. The full-automatic eddy current testing apparatus for cylindrical rollers as claimed in claim 7, wherein: be provided with fifth servo drive unit (54) on first movable plate (52), fifth servo drive unit (54) are connected with third lifter plate (58), rotate on third lifter plate (58) and be provided with a plurality of pinch rollers (510), pinch roller (510) are with the cylinder roller terminal surface point contact of detection.
9. The full-automatic eddy current testing equipment for cylindrical rollers according to claim 1, wherein: one side of the mounting table (1) is connected with a feeding conveyor (13), the profile frame (11) is connected with a demagnetizing machine (14), the feeding conveyor (13) penetrates through the demagnetizing machine (14), and a first spider robot (112) for grabbing cylindrical rollers from the feeding conveyor (13) to the conveying device (3) is arranged in the profile frame (11);
One side of the mounting table (1) far away from the feeding conveyor (13) is provided with an OK conveyor (19), an end surface NG conveyor (110) and a peripheral surface NG conveyor (111), and a second spider robot (113) for grabbing and discharging cylindrical rollers from the conveyor (3) is arranged in the section bar rack (11).
10. The full-automatic eddy current testing equipment for cylindrical rollers according to claim 1, wherein: a standard part station seat (15) is arranged in the section bar frame (11), and a detection workpiece (16) for checking whether the detection device (5) is qualified or not is placed on the standard part station seat (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311332445.5A CN117368308A (en) | 2023-10-14 | 2023-10-14 | Full-automatic vortex flow detection equipment for cylindrical roller |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311332445.5A CN117368308A (en) | 2023-10-14 | 2023-10-14 | Full-automatic vortex flow detection equipment for cylindrical roller |
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| CN117368308A true CN117368308A (en) | 2024-01-09 |
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| CN202311332445.5A Pending CN117368308A (en) | 2023-10-14 | 2023-10-14 | Full-automatic vortex flow detection equipment for cylindrical roller |
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