CN117355914A - 矩阵变压器 - Google Patents

矩阵变压器 Download PDF

Info

Publication number
CN117355914A
CN117355914A CN202280035903.6A CN202280035903A CN117355914A CN 117355914 A CN117355914 A CN 117355914A CN 202280035903 A CN202280035903 A CN 202280035903A CN 117355914 A CN117355914 A CN 117355914A
Authority
CN
China
Prior art keywords
magnetic
circuit board
matrix transformer
base body
plates
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202280035903.6A
Other languages
English (en)
Inventor
诺伯特·赫斯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kestar Automotive Electric Co ltd
Original Assignee
Kestar Automotive Electric Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kestar Automotive Electric Co ltd filed Critical Kestar Automotive Electric Co ltd
Publication of CN117355914A publication Critical patent/CN117355914A/zh
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/30Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
    • H01F27/306Fastening or mounting coils or windings on core, casing or other support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F38/00Adaptations of transformers or inductances for specific applications or functions
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/06Mounting, supporting or suspending transformers, reactors or choke coils not being of the signal type
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/08Cooling; Ventilating
    • H01F27/22Cooling by heat conduction through solid or powdered fillings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2804Printed windings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2823Wires
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2847Sheets; Strips
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/06Mounting, supporting or suspending transformers, reactors or choke coils not being of the signal type
    • H01F2027/065Mounting on printed circuit boards
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2804Printed windings
    • H01F2027/2819Planar transformers with printed windings, e.g. surrounded by two cores and to be mounted on printed circuit
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F38/00Adaptations of transformers or inductances for specific applications or functions
    • H01F2038/006Adaptations of transformers or inductances for specific applications or functions matrix transformer consisting of several interconnected individual transformers working as a whole

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Coils Or Transformers For Communication (AREA)

Abstract

本发明涉及一种矩阵变压器,该矩阵变压器由软磁材质的基体构成,所述基体贯穿至少一个电路板中的开口而构造封闭的磁回路,其中,所述基体具有多个被导电的线圈包围的磁芯,其中,所述基体具有两个在双侧平行于电路板的磁板,所述磁板将所述磁芯相连,其中,所述线圈通过恰当选择的卷绕方向而在所述磁板中分别构造至少一个无磁场的区域,并且其中,所述无磁场的区域内的至少一个磁板中引进有缺口,与冷却体相连的冷却塞贯穿所述缺口延伸直至所述电路板的表面。

Description

矩阵变压器
技术领域
本发明涉及一种矩阵变压器,该矩阵变压器由软磁材质的基体构成,所述基体贯穿至少一个电路板中的开口而构造封闭的磁回路,其中,基体具有多个被导电的线圈包围的磁芯,其中,基体具有两个在双侧平行于电路板的磁板,磁板将磁芯相连,其中,线圈通过恰当选择的卷绕方向而在磁板中分别构造至少一个无磁场的区域。
为了实现扁平的构形和可预测的热量导出,使用集成电路板的变压器。所述变压器由扁平的软磁材料、优选地由铁氧体构成,所述材料贯穿电路板的多个开口而构造封闭的磁回路,并且变压器还由通过电路板上的导体迹线形成的、包围铁氧体的线圈构成。
线圈同样可借助多个电路板构造,而非借助一个电路板构造。同样可将通过电导体形成的额外的线圈部件安装在该电路板上,所述电路板例如可由卷绕线或者经切割的金属板形成。
为了使电路板中所需的导体层数量保持在低位,通过导体迹线结构形成的线圈分布在多个设置在成行结构中与成列结构中的磁芯。通过线圈的恰当选择的围绕各个磁芯的卷绕方向,这一布置构造所谓的矩阵变压器。
US4665357A中描述了这样的矩阵变压器。
矩阵变压器所具有的优点在于,在矩阵变压器中,磁通部分地相互抵消,并且磁交变场引起的磁损同样减小。在此,通过对磁芯和卷绕方向的适当的设置来构造至少一个无磁场的区域。
发明内容
本发明的任务在于在矩阵变压器中实现改进的冷却和/或更高的电功率。
根据本发明,通过在无磁场的区域内的至少一个磁板中引进缺口、并且使与冷却体相连的冷却塞贯穿所述缺口延伸直至电路板的表面,来解决所述任务。
本发明基于的认识在于,无磁场的区域对于变压器的功能而言是不需要的,从而在那里能够省去磁性材料,并且借此能够将冷却体联接在变压器上。
附图说明
后文借助附图进一步展示并阐述本发明。图中:
图1示出根据本发明的矩阵变压器的截面图,
图2示出矩阵变压器的原理性构造,
图3示出根据图2的矩阵变压器的流向,
图4示出具有用于冷却塞的开口的磁板的实施方式。
具体实施方式
图2示意性地示出了矩阵变压器的原理性构造。所述矩阵变压器由软磁材质的基体1构成,所述基体贯穿至少一个电路板的至少两个开口而构造封闭的磁回路。
图2专门示出了由铁氧体材料构成的四个圆柱状磁芯2,所述磁芯并排地以两行和两列设置,其中,并排而立的磁芯2分别具有相同的间距。分别通过磁板5、6封闭所述磁芯2的下端面和上端面。在此,一个或多个磁芯2与所述磁板5、6中的一个磁板同样可一体式地实施。
围绕着所述磁芯2,示意性地分别示出电导体的多个线圈4。通过多层的电路板的导体迹线构造这些线圈4。为了更清楚展示,所述电路板自身未在图2中绘出,但在图1中作为配有附图标记3的对象示出。
图3通过绘出的箭头释明了围绕所述磁芯2的线圈中的电流方向7以及由此产生的磁通方向8。可看出的是,围绕着相邻设置的磁芯2的所述线圈分别具有相反的电流方向7。由此产生了这里示例性示出的上磁板6的边缘区域中的绘出的磁通方向8。
所述磁通8在所述上磁板和下磁板5、6的中央区域9中几乎完全抵消,从而所述上磁板和下磁板5、6的中央区域9基本上没有磁场。因为所述磁板5、6的中央区域9分别对变压器的功能没有贡献,所以同样可去掉该中央区域而不会有损所述变压器的功能。
如图4简略示出的那样,借此例如可将圆形的缺口10引进所述下磁板5的中部。借此还以有利的方式节省铁氧体材料。
如图1所示,此处纯粹示例性地与实心的冷却体11一体式相连的冷却塞12可置入所述缺口10中。所述冷却塞12被引导直至所述电路板3的表面,并且在那里构造冷却面13。因为所述冷却塞12被引导通过所述磁板5的无磁通的区域,所以该冷却塞能够以有利的方式无问题地由金属构成。
以这种方式能够实现对矩阵变压器的非常有效率的冷却,借此尤其同样可提高所述变压器的功率。
附图标记列表
1 (软磁的)基体
2 磁芯
3 电路板
4 线圈
5 (下)磁板
6 (上)磁板
7 电流方向
8 磁通方向
9 中央区域(无磁场的区域)
10 缺口
11 冷却体
12 冷却塞
13 冷却面

Claims (4)

1.一种矩阵变压器,
其由软磁材质的基体(1)构成,所述基体贯穿至少一个电路板(3)中的开口而构造封闭的磁回路,
其中,所述基体(1)具有多个被导电的线圈(4)包围的磁芯(2),
其中,所述基体(1)具有两个在双侧平行于电路板(3)的磁板(5、6),所述磁板将所述磁芯(2)相连,
其中,所述线圈(4)通过恰当选择的卷绕方向而在所述磁板(5、6)中分别构造至少一个无磁场的区域(9),
其特征在于,
所述无磁场的区域(9)内的至少一个磁板(5、6)中引进有缺口(10),与冷却体(11)相连的冷却塞(12)贯穿所述缺口延伸直至所述电路板(3)的表面。
2.根据权利要求1所述的矩阵变压器,其特征在于,所述磁芯(2)和所述磁板(5、6)是通过铁氧体构造的。
3.根据权利要求1所述的矩阵变压器,其特征在于,所述线圈(4)是通过所述电路板(3)的导体迹线构造的。
4.根据权利要求1或3所述的矩阵变压器,其特征在于,所述线圈(4)至少部分地通过安装在所述电路板(3)上的卷绕线或者经切割的金属板形成。
CN202280035903.6A 2021-06-17 2022-06-07 矩阵变压器 Pending CN117355914A (zh)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102021003119.9 2021-06-17
DE102021003119.9A DE102021003119A1 (de) 2021-06-17 2021-06-17 Matrixtransformator
PCT/EP2022/065333 WO2022263221A1 (de) 2021-06-17 2022-06-07 Matrixtransformator

Publications (1)

Publication Number Publication Date
CN117355914A true CN117355914A (zh) 2024-01-05

Family

ID=82308223

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202280035903.6A Pending CN117355914A (zh) 2021-06-17 2022-06-07 矩阵变压器

Country Status (5)

Country Link
US (1) US20240047128A1 (zh)
EP (1) EP4356405A1 (zh)
CN (1) CN117355914A (zh)
DE (1) DE102021003119A1 (zh)
WO (1) WO2022263221A1 (zh)

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4665357A (en) 1984-04-23 1987-05-12 Edward Herbert Flat matrix transformer
US5479146A (en) 1993-07-21 1995-12-26 Fmtt, Inc. Pot core matrix transformer having improved heat rejection
WO2015142961A1 (en) * 2014-03-19 2015-09-24 Rompower Energy Systems Inc. Magnetic structures for low leakage inductance and very high efficiency
US10074474B2 (en) 2016-05-13 2018-09-11 Enphase Energy, Inc. Matrix planar transformer
US10910140B2 (en) * 2017-02-03 2021-02-02 Virginia Tech Intellectual Properties, Inc. Matrix transformer and winding structure

Also Published As

Publication number Publication date
EP4356405A1 (de) 2024-04-24
DE102021003119A1 (de) 2022-12-22
US20240047128A1 (en) 2024-02-08
WO2022263221A1 (de) 2022-12-22

Similar Documents

Publication Publication Date Title
RU2662798C2 (ru) Линейное электромагнитное устройство
JP5105178B2 (ja) コイル部品
EP3432326B1 (en) Transformer and power supply apparatus including the same
US20160240305A1 (en) Coil component
EP3288047A1 (en) Resonant high current density transformer with improved structure
US4641118A (en) Electromagnet and electromagnetic valve coil assemblies
US6933826B2 (en) Method of manufacturing discrete electronic components
US5315280A (en) Bobbin for electrical windings
JP2012038941A (ja) トランス
EP2787515B1 (en) Inductor gap spacer
KR101187489B1 (ko) 멀티 트랜스포머 및 이를 제조하는 방법
US4937546A (en) Ring-core transformer
CN115413361A (zh) 变压器和包括该变压器的平板显示装置
KR102145338B1 (ko) 환형 자기력 장치
WO2018012760A1 (ko) 공통 권선 평면 트랜스포머
CN117355914A (zh) 矩阵变压器
US7295095B2 (en) Electric component and method of producing the same
US20220189687A1 (en) Leakage transformer
EP2477196B1 (en) Building-block-combined-type high power transformer
JPH038311A (ja) 積層型トランス
KR102352174B1 (ko) 코일 부품
KR20190014727A (ko) 듀얼 코어 평면 트랜스포머
JP4021746B2 (ja) 電源装置用コイル部品の基板実装構造
US20220285069A1 (en) Base and transformer device including the same
JP3647133B2 (ja) インダクタンス素子

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination