CN117325480A - Control system for conveying, trimming and waste recycling of composite boards and control method thereof - Google Patents
Control system for conveying, trimming and waste recycling of composite boards and control method thereof Download PDFInfo
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- CN117325480A CN117325480A CN202311410832.6A CN202311410832A CN117325480A CN 117325480 A CN117325480 A CN 117325480A CN 202311410832 A CN202311410832 A CN 202311410832A CN 117325480 A CN117325480 A CN 117325480A
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- Prior art keywords
- feeding
- blanking
- conveying
- composite board
- control system
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- 239000002131 composite material Substances 0.000 title claims abstract description 87
- 238000009966 trimming Methods 0.000 title claims abstract description 32
- 238000004064 recycling Methods 0.000 title claims abstract description 20
- 239000002699 waste material Substances 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 94
- 238000005520 cutting process Methods 0.000 claims abstract description 72
- 238000012544 monitoring process Methods 0.000 claims abstract description 61
- 238000007599 discharging Methods 0.000 claims abstract description 56
- 238000003825 pressing Methods 0.000 claims abstract description 53
- 239000000463 material Substances 0.000 claims description 35
- 238000006073 displacement reaction Methods 0.000 claims description 34
- 230000003993 interaction Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000011084 recovery Methods 0.000 claims 8
- 230000001681 protective effect Effects 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000010008 shearing Methods 0.000 description 3
- 238000010923 batch production Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008054 signal transmission Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/02—Deburring or deflashing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
Abstract
The invention relates to the technical field of composite board processing, in particular to a control system and a control method for conveying, trimming and waste recycling of composite boards, wherein the control system comprises a feeding and discharging conveying system, a pressing and cutting system, a pushing system, a board position monitoring system and a hydraulic control system, and the feeding and discharging conveying system is connected with the pressing and cutting system through a power supply and signal input/output; the hydraulic control system controls the pressure cutting system through power supply and signal input/output; the plate position monitoring system is respectively connected with the feeding and discharging conveying system and the hydraulic control system through a power supply and signal input/output; the feeding and discharging conveying system comprises a feeding conveying mechanism and a discharging conveying mechanism; the feeding conveying mechanism and the discharging conveying mechanism are respectively positioned at the left side and the front side of the pressing and cutting system.
Description
Technical Field
The invention relates to the technical field of composite board processing, in particular to a control system and a control method for conveying, trimming and waste recycling of composite boards.
Background
The composite board is a board formed by combining two or more materials, and has the advantages of greatly improving the material performance on the basis of the prior art and meeting the use requirement. The control system and the control method for conveying, trimming and recycling the waste of the composite board provided by the invention can be applied to a composite board processing and forming production line to realize the automation of loading and unloading, trimming and recycling the waste; the invention can be also fused into a composite board batch production line, thereby improving the production efficiency.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a control system and a control method for conveying, trimming and waste recycling of composite boards.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the control system for conveying, trimming and recycling the waste of the composite board comprises a feeding and discharging conveying system, a pressing and cutting system and a pushing system, a board position monitoring system and a hydraulic control system, wherein the feeding and discharging conveying system is connected with the pressing and cutting system through a power supply and signal input/output; the hydraulic control system controls the pressure cutting system through power supply and signal input/output; the plate position monitoring system is respectively connected with the feeding and discharging conveying system and the hydraulic control system through a power supply and signal input/output; the feeding and discharging conveying system comprises a feeding conveying mechanism and a discharging conveying mechanism; the feeding conveying mechanism and the discharging conveying mechanism are respectively positioned at the left side and the front side of the pressing and cutting system; the press cutting system comprises an upright post, an upper cross beam, a press cutting mechanism positioned below the upper cross beam, a lower cross beam arranged below the press cutting mechanism and a press base positioned below the lower cross beam;
the pressing and cutting mechanism and the lower cross beam form a pressing and cutting space which works longitudinally, the pressing and cutting mechanism comprises a sliding block, and a tool apron is arranged in the middle of the bottom surface of the sliding block;
the feeding conveying mechanism comprises a feeding base platform, feeding racks with the same size and structure are respectively arranged at square angles corresponding to the feeding base platform, a first feeding guide rail is fixed on the feeding racks, and a second feeding guide rail which is parallel to the first feeding guide rail at a certain distance; a first feeding rotating shaft and a second feeding rotating shaft are arranged between the first feeding guide rail and the second feeding guide rail and are respectively connected between two end parts of the first feeding guide rail and the second feeding guide rail;
a feeding conveying belt is arranged between the first feeding rotating shaft and the second feeding rotating shaft, and is correspondingly flush with the workbench surface at the left side of the lower beam; the pushing system is positioned at the rear side of the lower cross beam and is correspondingly flush with the workbench surface at the rear side of the lower cross beam; a feeding driving mechanism for controlling feeding and conveying is arranged at the bottom of the feeding conveying belt; the pushing system is provided with a pushing cylinder connected with the piston rod, and the end part of the piston rod is provided with a pushing plate for pushing materials.
Further, the feeding driving mechanism comprises a shield, a first fixing plate and a second fixing plate, the shield is fixed with the first fixing plate through bolts, the first fixing plate and the second fixing plate are respectively fixed on the side edges of the first feeding guide rail and the second feeding guide rail, the first fixing plate and the second fixing plate are connected through a U-shaped groove shell, and a feeding driving motor is arranged in the U-shaped groove shell.
Further, the blanking conveying mechanism comprises a blanking base platform, a blanking frame, a blanking guide rail I, a blanking guide rail II, a first feeding rotating shaft, a second feeding rotating shaft, a feeding conveying belt and a feeding driving mechanism which are respectively corresponding to the feeding base platform, the blanking frame, the blanking guide rail I, the blanking guide rail II, the first blanking rotating shaft, the second blanking rotating shaft, the blanking conveying belt and the blanking driving mechanism, wherein a blanking driving motor is arranged in the blanking driving motor; side stoppers are respectively and correspondingly arranged on two side edge parts of the feeding conveyer belt and the discharging conveyer belt.
Further, the blanking conveyer belt is correspondingly flush with the workbench surface at the front side of the lower cross beam.
Further, the cutter holder is a square body integrally, the four sides of the bottom surface of the square body are provided with a transverse cutting blade and a longitudinal cutting blade which have the same length as the square side length, and an angle formed between the transverse cutting blade and the longitudinal cutting blade is a right angle.
Further, a material leakage opening is formed in the working table surface of the lower cross beam, and the press base is located below the material leakage opening.
Further, a material receiving opening is formed in the upper opening of the press base, a base door is arranged on the side face of the press base, and an outlet is formed in the base door and is a material outlet; an inclined chute is arranged between the material receiving port and the material discharging port.
Further, the plate position monitoring system comprises a first displacement monitoring sensor and a second displacement monitoring sensor; the first displacement monitoring sensor is in information interaction connection with the feeding driving motor through power supply and signal transmission;
the second displacement monitoring sensor is in information interaction connection with the blanking driving motor through power supply and signal transmission; the first displacement monitoring sensor is arranged at the working table surface of the lower cross beam and is used for monitoring the composite board on the working table surface; and the second displacement monitoring sensor is arranged on the blanking conveyor belt and used for monitoring the composite board on the blanking conveyor belt.
The control method for the composite board conveying, trimming and waste recycling control system comprises the following steps of:
s1, feeding: a feeding conveyer belt of the feeding conveying mechanism feeds the composite board to the workbench surface of the lower cross beam through a feeding driving motor;
s2, pressing and trimming: the hydraulic control system controls the pressing and cutting mechanism to press and cut the composite board
S3, pushing: a pushing plate in the pushing system pushes the trimmed composite board to a blanking conveying mechanism;
s4, blanking: the blanking conveying belt of the blanking conveying mechanism is driven to convey by a blanking driving motor;
s5, repeating the steps of S1-S4.
Further, in the step S1, when the composite board is conveyed onto the working table, the position monitoring system is further included for monitoring the required position of the composite board;
in the step S2, during pressing and trimming, a sheet position monitoring system is also included for giving instruction information to a hydraulic control system, and the hydraulic control system controls the pressing and cutting mechanism to slide downwards so that a longitudinal cutter and a transverse cutter in the pressing and cutting mechanism trim the composite sheet; after trimming, the hydraulic control system controls the pressing and cutting mechanism to ascend and return; in the step S3, after the composite board is trimmed and pushed, a displacement monitoring sensor I sends instruction information to a feeding driving motor of a feeding driving mechanism through a power supply and a signal, and the feeding driving motor controls a feeding conveyor belt to continuously convey the composite board; in the step S4, when the composite board is pushed onto the blanking conveyer belt by the pushing plate during blanking, when the displacement monitoring sensor II monitors that the blanking is in existence, the blanking driving motor is given instruction information, the blanking driving motor controls the blanking conveyer belt to convey the material plate, and when the blanking is conveyed, the blanking driving motor is given feedback instruction information, and the blanking conveyer belt is controlled to stop conveying.
Compared with the prior art, the invention has the advantages that:
the control system and the control method for conveying, trimming and waste recycling of the composite board provided by the invention can be applied to a composite board processing and forming production line to realize automation of loading, unloading, trimming and waste recycling; the invention can be also fused into a composite board batch production line, thereby improving the production efficiency.
Drawings
FIG. 1 is a flow chart of a frame construction of a control system for transporting, trimming and scrap recycling of composite boards according to the present invention;
FIG. 2 is a schematic perspective view of a control system for transporting, trimming and recycling waste materials of composite boards according to the present invention;
FIG. 3 is a side view of a press cutting system of the control system for transporting, trimming and scrap recycling of composite boards according to the present invention;
FIG. 4 is a schematic perspective view of a feeding conveyor mechanism of a control system for conveying, trimming and scrap recycling of composite boards according to the present invention;
fig. 5 is a schematic perspective view of a press base of a control system for conveying, trimming and scrap recycling of composite boards according to the present invention.
In the figure: 1-a feeding and discharging conveying system; 2-a pressing and cutting system; 3-pushing system; 4-a plate position monitoring system; 5-a hydraulic control system; 6-power and signal; 7-a feeding conveying mechanism; 8-a blanking conveying mechanism; 9-stand columns; 10-an upper cross beam; 11-a lower cross beam; 12-a press base; 13-a slider; 14-a loading base platform; 15-a feeding frame; 16-a first feeding guide rail; 17-a second feeding guide rail; 18-a first feeding rotating shaft; 19-a second feeding rotating shaft; 20-a feeding conveyer belt; 21-a feeding driving mechanism; 22-a shield; 23-fixing plate I; 26-a feeding driving motor; 27-a blanking base platform; 28-blanking frame; 29-blanking a guide rail I; 30-a second blanking guide rail; 31-a blanking conveying belt; 32-a material leakage port; 34-a base door; 35-a discharge hole; 36-displacement monitoring sensor one; 37-a second displacement monitoring sensor; 38-pushing plate; 39-knife holder; 40, a material receiving port; 41-side stops.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, a control system for conveying, trimming and recycling waste of composite boards comprises a feeding and discharging conveying system 1, a pressing and cutting system 2, a pushing system 3, a board position monitoring system 4 and a hydraulic control system 5, wherein the board position monitoring system 4 comprises a first displacement monitoring sensor 36 and a second displacement monitoring sensor 37 which are correspondingly arranged on the pressing and cutting system and at the feeding and discharging conveying system 1, and the specific layout in the whole system is that the feeding and discharging conveying system 1 is connected with the pressing and cutting system 2 through power supply and signal 6 input/output; secondly, the hydraulic control system 5 inputs/outputs the control pressure cutting system 2 through a power supply and a signal 6; thirdly, the plate position monitoring system 4 is respectively connected with the feeding and discharging conveying system 1 and the hydraulic control system 5 through the power supply and the input/output of the signal 6; in this embodiment, the feeding and discharging conveying system 1 includes a feeding conveying mechanism 7 and a discharging conveying mechanism 8; the feeding conveying mechanism 7 and the discharging conveying mechanism 8 are respectively arranged at the left side and the front side of the pressing and cutting system 2; the left side and the front side in the present embodiment are not limiting conditions in the present technical solution, but only facilitate a certain direction which can be clearly set in this embodiment, the orientations of the feeding conveying mechanism 7 and the discharging conveying mechanism 8 in the pressing and cutting system can be changed according to the requirements of the site or the working environment.
In embodiment 2, please continue to refer to fig. 3 in the drawings of the specification and fig. 2, the press cutting system 2 includes a vertical column 9, an upper beam 10, a press cutting mechanism below the upper beam 10, a lower beam 11 below the press cutting mechanism, and a press base 12 below the lower beam 11; the upper cross beam 10 in the embodiment is connected with the pressing and cutting mechanism through the stand columns 9, 4 stand columns 9 in the embodiment respectively pass through the upper cross beam 11, the pressing and cutting mechanism and the lower cross beam 11 body correspondingly to be assembled into the whole pressing and cutting system 2, in the embodiment, a pressing and cutting space which works longitudinally is formed between the pressing and cutting mechanism and the lower cross beam 11, and the pressing and cutting space is used for the pressing and cutting mechanism to descend to work; in this embodiment, please continue to refer to fig. 2, the pressing and cutting mechanism includes a slider 13, a knife holder 39 is disposed in the middle of the bottom surface of the slider 13, in this embodiment, the whole of the knife holder 39 is a square body, a transverse cutting blade and a longitudinal cutting blade with the same length as the square side are disposed on four sides of the bottom surface of the square body, and an angle formed between the transverse cutting blade and the longitudinal cutting blade is a right angle, wherein a longitudinal cutter of the knife holder 39 cuts the composite board, and a transverse cutter trims the composite board.
In embodiment 3, referring to fig. 2, based on embodiment 1, the feeding conveying mechanism 7 includes a feeding base platform 14, feeding frames 15 with the same size and structure are respectively disposed at four corners corresponding to the feeding base platform 14, a first feeding guide rail 16 is fixed on the feeding frames 15, and a second feeding guide rail 17 is parallel to the first feeding guide rail 16 at a certain distance; a first feeding rotating shaft 18 and a second feeding rotating shaft 19 are arranged between the first feeding guide rail 16 and the second feeding guide rail 17 and are respectively connected between two end parts of the first feeding guide rail 16 and the second feeding guide rail 17; a feeding conveyer belt 20 is arranged between the first feeding rotating shaft 18 and the second feeding rotating shaft 19, when the feeding conveyer belt 20 rotates through the first feeding rotating shaft 18 and the second feeding rotating shaft 19, the feeding conveyer belt is driven to carry out wheel turnover circulation transmission between the first feeding rotating shaft 18 and the second feeding rotating shaft 19, the feeding conveyer belt 20 is correspondingly flush with a working table surface on the left side of the lower cross beam 10, then the feeding conveyer belt 20 conveys the composite board on the working table surface of the cross beam 10, a first displacement monitoring sensor 36 is arranged on the working table surface of the lower cross beam, and a feeding driving mechanism 21 for controlling feeding conveying is arranged at the bottom of the feeding conveyer belt 20.
Embodiment 4, on the basis of embodiment 3 above, the feeding driving mechanism 21 includes a protecting cover 22, a first fixing plate 23, and a second fixing plate, where the protecting cover 22 is fixed to the first fixing plate 23 by bolts, the first fixing plate 23 and the second fixing plate are fixed to the sides of the first feeding guide rail 16 and the second feeding guide rail 17, the first fixing plate 23 and the second fixing plate are connected by a U-shaped slot housing, a feeding driving motor 26 is disposed in the U-shaped slot housing and used for driving and controlling the feeding conveyor belt 20, the protecting cover 22 is used for protecting the feeding driving motor 26 in the U-shaped slot housing in this embodiment, and the rollers of the feeding driving motor control the first feeding rotating shaft 18 and the second feeding rotating shaft 19 to rotate to drive the feeding conveyor belt wheel to turn over and circulate.
Embodiment 5, continuing on the basis of the above implementation, when the feeding conveyor belt 20 feeds the composite board on the working table of the lower beam 10, the composite board needs to be sheared and trimmed, and when the shearing and trimming are performed, the feeding conveyor belt 20 needs to stop feeding the board, and the specific operation process is as follows: 1. when the first displacement monitoring sensor 36 in the plate position monitoring system 4 monitors the composite plate on the table top, the first displacement monitoring sensor gives instruction information to the feeding driving motor 26 of the feeding driving mechanism 21 through the power supply and the signal 6, and the first displacement monitoring sensor is in information interaction connection with the feeding driving motor 26 through the power supply and the signal 6, so that the feeding driving motor 26 controls the feeding conveying belt to stop conveying the composite plate.
In embodiment 6, based on embodiment 5, after the feeding driving motor 26 controls the feeding conveyor belt to stop conveying the composite board, the first displacement monitoring sensor 36 gives an instruction message to the hydraulic control system 5, the hydraulic control system 5 controls the pressing and cutting mechanism to slide down, so that the longitudinal cutter and the transverse cutter in the pressing and cutting mechanism cut the composite board and trim the composite board into required composite board blocks, after trimming, the hydraulic control system 5 controls the pressing and cutting mechanism to lift and return, and the pressing and cutting mechanism also comprises a hydraulic cylinder, and the hydraulic cylinder controls the sliding block 13 in the pressing and cutting mechanism to drive the operation of the cutter holder 39.
Embodiment 7, continuing in the process of the foundation of the embodiment, when the composite board is placed on the working table of the lower beam 11 during trimming, a material outlet 32 is formed in the working table, the material outlet 32 is in a shape like a Chinese character 'hui' in the embodiment, when the composite board is sheared, waste materials are leaked from the material outlet of the Chinese character 'hui' shape on the working table of the lower beam 11, a press base 12 is arranged below the material outlet 32, an opening of the press base 12 is set as a material receiving opening 35, the material receiving opening 35 receives the waste materials leaked from the material outlet 32, a base door 34 is arranged on the side surface of the press base 12, and an outlet is formed in the base door 34 as a material outlet 35; an inclined chute 33 is arranged between the material receiving port 40 and the material discharging port 35 to slide the waste materials to the position of the material discharging port 35.
In embodiment 8, on the basis of embodiment 6, after the slider 39 drives the tool apron 39 to return and rise, the pushing system starts pushing, and the pushing system 3 in this embodiment is located at the rear side of the lower beam 10 and is flush with the worktable surface at the rear side of the lower beam 10; the pushing system 3 is provided with a pushing cylinder connected with a piston rod, the end part of the piston rod is provided with a pushing plate 38 for pushing, the pushing plate 38 pushes the sheared and trimmed composite board blocks to the blanking conveying mechanism 8, and after the pushing is completed, the first displacement monitoring sensor 36 continuously sends instruction information to the feeding driving motor 21 of the feeding driving mechanism through a power supply and a signal 6 to inform the feeding driving motor 21 to control the feeding conveying belt 20 to continuously convey the composite board on the workbench surface of the lower cross beam 11.
Embodiment 9, on the basis of the above embodiment 8, please continue to refer to fig. 2, the discharging conveying mechanism 8 includes a discharging base platform 27, a discharging frame 28, a discharging guide rail one 29, a discharging guide rail two 30, a first discharging guide rail, a second discharging guide rail, a discharging guide rail 31, a discharging driving mechanism, wherein the discharging guide rail one 16, the feeding guide rail two 17, the first charging rotating shaft 18, the second charging rotating shaft 19, the feeding guide belt 20, and the charging driving mechanism 21 respectively correspond to the discharging base platform 27, the discharging guide rail one 29, the discharging guide rail two 30, the first discharging rotating shaft, the second discharging rotating shaft, the discharging guide belt 31, and the discharging driving mechanism, and the discharging driving motor is disposed in the discharging driving motor; side stoppers 41 are correspondingly arranged at two side edge portions of the feeding conveyor belt 20 and the discharging conveyor belt 31 respectively for stopping the deviation or the falling of the composite board in the conveying process, and the structure of the feeding conveyor belt is similar to that of the feeding conveyor belt 31 in the discharging driving mechanism, except that the driving motor is a discharging driving motor, and in the embodiment, the functions are different, and the discharging conveyor belt 31 is correspondingly flush with the workbench surface at the front side of the lower beam 11; and a second displacement monitoring sensor 37 is arranged on the blanking conveyer belt 31 of the blanking conveyer mechanism 8, when the composite board is pushed onto the blanking conveyer belt 31 by the pushing plate 38, the second displacement monitoring sensor 37 monitors that a material exists, the blanking conveyer belt 31 is controlled by the blanking driving motor to convey the material plate, and when the material is conveyed, the blanking conveyer belt 31 is controlled by the blanking driving motor to stop conveying.
Embodiment 10, a control method for a composite board conveying, deburring and scrap recycling control system, including a conveying control system for composite boards as described in any one of the above, is characterized in that the method includes the steps of:
step one, feeding: the feeding conveyer belt 20 of the feeding conveyer mechanism 7 feeds the composite board to the workbench surface of the lower beam 11 through the feeding driving motor 21; when the composite board is conveyed to the working table, the composite board position monitoring system 4 is used for monitoring the position where the composite board is positioned, and when a first displacement monitoring sensor 36 in the board position monitoring system 4 monitors the composite board on the working table, the first displacement monitoring sensor 36 gives instruction information to a feeding driving motor of the feeding driving mechanism through a power supply and a signal, and the feeding driving motor controls a feeding conveying belt to stop conveying;
step two, pressing and trimming: the hydraulic control system 5 controls the pressing and cutting mechanism to press and cut the composite board, and when the composite board is pressed and cut, the hydraulic control system also comprises a command information for the hydraulic control system 5 by the board position monitoring system 4, and the hydraulic control system 5 controls the pressing and cutting mechanism to slide downwards so that a longitudinal cutter and a transverse cutter in the pressing and cutting mechanism cut the composite board; after trimming, the hydraulic control system 5 controls the lifting return stroke of the pressing and cutting mechanism
Step three, pushing: a pushing plate 38 in the pushing system pushes the trimmed composite board to the blanking conveying mechanism 8; in the process, after the trimmed composite board is pushed, the first displacement monitoring sensor 36 gives instruction information to the feeding driving motor 21 of the feeding driving mechanism through the power supply and the signal 6, and the feeding driving motor 21 controls the feeding conveying belt 20 to continuously convey the composite board;
and step four, blanking: the blanking conveying belt 31 of the blanking conveying mechanism 8 is driven to convey by a blanking driving motor; when the composite board is pushed onto the blanking conveyer belt 31 by the pushing plate 38 during blanking, when the displacement monitoring sensor II 37 monitors that the blanking is in existence, the blanking driving motor is given instruction information, the blanking driving motor controls the blanking conveyer belt 31 to convey the board, when the blanking is conveyed, the blanking driving motor is given feedback instruction information, the blanking conveyer belt 31 is controlled to stop conveying,
and step five, after one flow is finished, repeating the step one to step four, so that the production line for conveying and shearing and trimming composite boards in batches is achieved, and in addition, the displacement monitoring sensor one 36 and the displacement monitoring sensor two 37 in the embodiment have the beneficial effects that the feeding conveying mechanism 7 and the discharging conveying mechanism 7 can be conveyed along with each other, and the conveying is stopped when the shearing and trimming are carried out in the system and the conveying line does not have a material board, so that the consumption of electric energy is avoided, and the beneficial effect of saving energy is achieved in a certain sense.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (10)
1. The utility model provides a control system for composite board carries, deburring and waste recovery, includes material loading and unloading conveying system (1), presses cutting system (2), pushing system (3), panel position monitoring system (4), hydraulic control system (5), its characterized in that: the feeding and discharging conveying system (1) is connected with the pressing and cutting system (2) through a power supply and signal (6) input/output; the hydraulic control system (5) inputs/outputs a control pressure cutting system (2) through a power supply and a signal (6); the plate position monitoring system (4) is respectively connected with the feeding and discharging conveying system (1) and the hydraulic control system (5) through power supply and signal (6) input/output; the feeding and discharging conveying system (1) comprises a feeding conveying mechanism (7) and a discharging conveying mechanism (8); the feeding conveying mechanism (7) and the discharging conveying mechanism (8) are respectively positioned at the left side and the front side of the pressing and cutting system (2);
the pressing and cutting system (2) comprises an upright post (9), an upper cross beam (10), a pressing and cutting mechanism positioned below the upper cross beam (10), a lower cross beam (11) arranged below the pressing and cutting mechanism, and a press base (12) positioned below the lower cross beam (11);
a pressing and cutting space which works longitudinally is formed between the pressing and cutting mechanism and the lower cross beam (11), the pressing and cutting mechanism comprises a sliding block (13), and a cutter holder (39) is arranged in the middle of the bottom surface of the sliding block (13);
the feeding conveying mechanism (7) comprises a feeding base platform (14), feeding frames (15) with the same size and structure are respectively arranged at square angles corresponding to the feeding base platform (14), a first feeding guide rail (16) is fixed on the feeding frames (15), and a second feeding guide rail (17) which is spaced from the first feeding guide rail (16) by a certain distance and is parallel to the first feeding guide rail; a first feeding rotating shaft (18) and a second feeding rotating shaft (19) are arranged between the first feeding guide rail (16) and the second feeding guide rail (17) and are respectively connected between two end parts of the first feeding guide rail (16) and the second feeding guide rail (17);
a feeding conveying belt (20) is arranged between the first feeding rotating shaft (18) and the second feeding rotating shaft (19), and the feeding conveying belt (20) is correspondingly flush with a workbench surface on the left side of the lower cross beam (10); the pushing system (3) is positioned at the rear side of the lower cross beam (10) and is correspondingly flush with the workbench surface at the rear side of the lower cross beam (10); a feeding driving mechanism (21) for controlling feeding and conveying is arranged at the bottom of the feeding conveying belt (20); the pushing system (3) is provided with a pushing cylinder connected with a piston rod, and the end part of the piston rod is provided with a pushing plate (38) for pushing materials.
2. A control system for composite board transportation, deburring and scrap recovery as claimed in claim 1, wherein: the feeding driving mechanism (21) comprises a protective cover (22), a first fixing plate (23) and a second fixing plate, wherein the protective cover (22) is fixed with the first fixing plate (23) through bolts, the first fixing plate (23) and the second fixing plate are respectively fixed on the side edges of the first feeding guide rail (16) and the second feeding guide rail (17), the first fixing plate (23) and the second fixing plate are connected through a U-shaped groove shell, and a feeding driving motor (26) is arranged in the U-shaped groove shell.
3. A control system for composite board transportation, deburring and scrap recovery as claimed in claim 1, wherein: the blanking conveying mechanism (8) comprises a blanking base platform (27), a blanking frame (28), a blanking guide rail I (29), a blanking guide rail II (30), a first blanking rotating shaft, a second blanking rotating shaft, a blanking conveying belt (31) and a blanking driving mechanism, wherein the blanking base platform (27), the blanking frame (28), the blanking guide rail I (29), the blanking guide rail II (30), the first blanking rotating shaft, the second blanking rotating shaft, the blanking conveying belt (31) and the blanking driving mechanism are respectively corresponding to the first feeding rotating shaft (18), the second feeding rotating shaft (19), the feeding conveying belt (20) and the feeding driving mechanism (21), and the blanking driving motor is arranged in the blanking driving motor; side stoppers (41) are respectively and correspondingly arranged at the two side edge parts of the feeding conveyer belt (20) and the discharging conveyer belt (31).
4. A control system for composite board transportation, deburring and scrap recovery as claimed in claim 7, wherein: the blanking conveying belt (31) is correspondingly flush with the workbench surface at the front side of the lower cross beam (11).
5. A control system for composite board transportation, deburring and scrap recovery as claimed in claim 1, wherein: the cutter holder (39) is integrally a square body, the four sides of the bottom surface of the square body are provided with a transverse cutting blade and a longitudinal cutting blade which have the same length as the square side length, and the angle formed between the transverse cutting blade and the longitudinal cutting blade is a right angle.
6. A control system for composite board transportation, deburring and scrap recovery as claimed in claim 4, wherein: the workbench surface of the lower cross beam (11) is provided with a material leakage opening (32), and the press base (12) is positioned below the material leakage opening (32).
7. A control system for composite board transportation, deburring and scrap recovery as claimed in claim 6, wherein: the upper opening of the press base (12) is provided with a material receiving port (40), the side surface of the press base (12) is provided with a base door (34), and the base door (34) is provided with an outlet which is a material outlet (35); an inclined chute (33) is arranged between the material receiving opening (40) and the material discharging opening (35).
8. A control system for composite board transportation, deburring and scrap recovery as claimed in claim 4, wherein: the plate position monitoring system (4) comprises a first displacement monitoring sensor (36) and a second displacement monitoring sensor (37); the first displacement monitoring sensor (36) is in information interaction connection with the feeding driving motor (21) through power supply and signal (6) transmission;
the second displacement monitoring sensor (37) is in information interaction connection with the blanking driving motor through power supply and signal (6) transmission; the first displacement monitoring sensor (36) is arranged at the working table surface of the lower cross beam (11) and is used for monitoring the composite board on the working table surface; and the second displacement monitoring sensor (37) is arranged on the blanking conveyer belt (31) and is used for monitoring the composite board on the blanking conveyer belt (31).
9. A control method for a composite board conveying, trimming and waste recycling control system, comprising a conveying control system for composite boards according to any one of the preceding claims 1 to 8, characterized in that the method comprises the steps of:
s1, feeding: a feeding conveying belt (20) of the feeding conveying mechanism (7) feeds the composite board to the workbench surface of the lower cross beam (11) through a feeding driving motor (21);
s2, pressing and trimming: the hydraulic control system (5) controls the pressing and cutting mechanism to press and cut the composite board
S3, pushing: a pushing plate (38) in the pushing system pushes the trimmed composite board to a blanking conveying mechanism (8);
s4, blanking: a blanking conveying belt (31) of the blanking conveying mechanism (8) is driven to convey by a blanking driving motor;
s5, repeating the steps of S1-S4.
10. The control method for the composite board conveying, trimming and waste recycling control system according to claim 9, wherein in S1, when the composite board is conveyed onto the table surface, the control method further comprises the step of monitoring the required position of the composite board by the board position monitoring system (4);
in the step S2, during pressing and trimming, a sheet position monitoring system (4) is also included for giving instruction information to a hydraulic control system (5), and the hydraulic control system (5) controls the pressing and cutting mechanism to slide downwards so that a longitudinal cutter and a transverse cutter in the pressing and cutting mechanism trim the composite sheet; after trimming, the hydraulic control system (5) controls the pressing and cutting mechanism to ascend and return;
in the step S3, after the composite board is trimmed and pushed, a first displacement monitoring sensor (36) gives instruction information to a feeding driving motor (21) of a feeding driving mechanism through a power supply and a signal (6), and the feeding driving motor (21) controls a feeding conveying belt (20) of the feeding driving motor to continuously convey the composite board;
in the step S4, when the composite board is pushed onto the blanking conveyer belt (31) by the pushing plate (38) during blanking, when the displacement monitoring sensor two (37) monitors that the blanking is on, the blanking driving motor is given instruction information, the blanking driving motor controls the blanking conveyer belt (31) to convey the board, and when the blanking is conveyed, the blanking driving motor is given instruction information fed back, and the blanking conveyer belt (31) is controlled to stop conveying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311410832.6A CN117325480A (en) | 2023-10-28 | 2023-10-28 | Control system for conveying, trimming and waste recycling of composite boards and control method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311410832.6A CN117325480A (en) | 2023-10-28 | 2023-10-28 | Control system for conveying, trimming and waste recycling of composite boards and control method thereof |
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| Publication Number | Publication Date |
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| CN117325480A true CN117325480A (en) | 2024-01-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311410832.6A Pending CN117325480A (en) | 2023-10-28 | 2023-10-28 | Control system for conveying, trimming and waste recycling of composite boards and control method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117687371A (en) * | 2024-02-01 | 2024-03-12 | 成都正西机器人有限公司 | Combined composite material production line and control system and control method thereof |
| CN117687371B (en) * | 2024-02-01 | 2024-04-19 | 成都正西机器人有限公司 | Combined composite material production line and control system and control method thereof |
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2023
- 2023-10-28 CN CN202311410832.6A patent/CN117325480A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117687371A (en) * | 2024-02-01 | 2024-03-12 | 成都正西机器人有限公司 | Combined composite material production line and control system and control method thereof |
| CN117687371B (en) * | 2024-02-01 | 2024-04-19 | 成都正西机器人有限公司 | Combined composite material production line and control system and control method thereof |
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