CN117322434A - Vertical immersed deep-fried dough stick frying system - Google Patents
Vertical immersed deep-fried dough stick frying system Download PDFInfo
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- CN117322434A CN117322434A CN202311518358.9A CN202311518358A CN117322434A CN 117322434 A CN117322434 A CN 117322434A CN 202311518358 A CN202311518358 A CN 202311518358A CN 117322434 A CN117322434 A CN 117322434A
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- 230000007246 mechanism Effects 0.000 claims abstract description 67
- 238000007654 immersion Methods 0.000 claims abstract description 22
- 238000012546 transfer Methods 0.000 claims abstract description 14
- 238000003756 stirring Methods 0.000 claims description 73
- 239000007788 liquid Substances 0.000 claims description 20
- 238000010438 heat treatment Methods 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 13
- 229910052802 copper Inorganic materials 0.000 claims description 13
- 239000010949 copper Substances 0.000 claims description 13
- 230000009471 action Effects 0.000 claims description 9
- 235000008429 bread Nutrition 0.000 claims description 4
- 238000005485 electric heating Methods 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 235000013305 food Nutrition 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 24
- 238000007599 discharging Methods 0.000 description 8
- 238000003825 pressing Methods 0.000 description 5
- 238000001914 filtration Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000737 periodic effect Effects 0.000 description 3
- 235000021152 breakfast Nutrition 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- FFRBMBIXVSCUFS-UHFFFAOYSA-N 2,4-dinitro-1-naphthol Chemical compound C1=CC=C2C(O)=C([N+]([O-])=O)C=C([N+]([O-])=O)C2=C1 FFRBMBIXVSCUFS-UHFFFAOYSA-N 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000005571 horizontal transmission Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000006233 lamp black Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000002277 temperature effect Effects 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B5/00—Baking apparatus for special goods; Other baking apparatus
- A21B5/08—Apparatus for baking in baking fat or oil, e.g. for making doughnuts
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B3/00—Parts or accessories of ovens
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Frying-Pans Or Fryers (AREA)
Abstract
The invention relates to the technical field of food equipment, in particular to a vertical immersion type deep-fried dough sticks frying system, which comprises a support frame supported on the ground, wherein a deep-fried dough sticks immersion frying unit is fixedly installed on the support frame, a vertical operation conveying device is installed at a frying cavity of the deep-fried dough sticks immersion frying unit and is used for periodically conveying green deep-fried dough sticks into the frying cavity and outwards conveying the deep-fried dough sticks out after the deep-fried dough sticks are fried, a deep-fried dough sticks receiving mechanism is arranged on one side of the deep-fried dough sticks immersion frying unit, and a power input end of the upper end of the vertical operation conveying device is connected with an output end of a power driving mechanism in a matched mode. The vertical immersed deep-fried dough stick frying system adopts a vertical transfer conveying mode to realize conveying and transferring of green deep-fried dough sticks and deep-fried dough stick finished products, has compact structure and small size, and greatly saves space in a store; can be applied to storefronts in narrow areas.
Description
Technical Field
The invention relates to the technical field of food equipment, in particular to a novel machine which is compact in structure and capable of reducing the frying cost of deep-fried dough sticks and improving the frying quality of deep-fried dough sticks, and particularly relates to a vertical immersed deep-fried dough stick frying system.
Background
The deep-fried dough sticks are old wheaten food, are long-strip hollow fried food, have crisp and tough mouthfeel, are one of the traditional breakfast in China, have crisp and tough mouthfeel, and are deeply favored by the common people.
At present, two modes exist for frying the deep-fried dough sticks, the first mode is purely manual frying, chopsticks are used for continuously overturning the deep-fried dough sticks, lampblack is smoked and choked, health is endangered, excessive labor force is consumed, and frying efficiency is too low.
The second is to use the existing deep-fried dough stick frying machine on the market, for example, in patent document with patent grant publication number CN201349462Y, a deep-fried dough stick frying machine is disclosed, the main structure of which comprises a bracket, an oil groove is supported on the bracket, the front part of the oil groove is provided with a feeding section, a feeding section conveying belt and a feeding section pressing and conveying net belt are longitudinally and horizontally arranged on the feeding section, the feeding section conveying belt and the feeding section pressing and conveying net belt are horizontally staggered, the feeding section conveying belt is positioned at the bottom of the oil groove, and the front part of the feeding section pressing and conveying net belt is positioned above the rear part of the feeding section conveying belt; the middle part of the oil groove is provided with a conveying section, a conveying press net is longitudinally and horizontally arranged on the conveying section, and the conveying press net is level with the height of a press net belt of the feeding section; the tail part of the oil groove is a discharging section, the discharging section is provided with a discharging conveying net belt, the front end of the discharging conveying net belt is lower than the tail end of the conveying press net, and the tail end of the discharging conveying net belt is inclined upwards to a discharging hole; the bottom of the oil groove is provided with a heating pipe.
As can be seen from the structure described in the above prior art patents, the deep-fried dough stick frying machine adopts a horizontal structure, and the deep-fried dough sticks are transferred and fried in the horizontal direction; however, this approach has the following drawbacks:
1. the horizontal structure can lead to the occupation area of the whole equipment to be large, and the limited activity space of breakfast shops is blocked.
2. The oil surface is wide, so that a large amount of heat is dissipated, energy is wasted, and the manufacturing cost of the deep-fried dough sticks is increased.
3. The oil level is much greater than that of a conventional fryer, so the cooking fume problem is more serious than that of a conventional fryer.
4. The deep-fried dough sticks are rolled continuously in the horizontal transmission frying process, have fluctuation and are seriously splashed, influence the environmental sanitation and are easy to scald.
5. The deep-fried dough sticks are not fried uniformly and have crisp surfaces due to untimely overturning in the process of rolling and overturning the deep-fried dough sticks.
Therefore, the invention optimizes, innovates and improves the problems existing in the deep-fried dough stick frying equipment in the prior art, so that the vertical immersed deep-fried dough stick frying system which has a compact structure and can reduce the deep-fried dough stick frying cost and improve the deep-fried dough stick frying quality is provided, and the problems existing in the prior art are better solved.
Disclosure of Invention
The invention aims to solve one of the technical problems, and adopts the following technical scheme: a vertical immersion deep-fried dough stick frying system comprises a supporting frame supported on the ground, a deep-fried dough stick immersion frying unit is fixedly installed on the supporting frame, a vertical operation conveying device is installed at a deep-frying cavity of the deep-fried dough stick immersion frying unit and used for periodically feeding green deep-fried dough sticks into the deep-frying cavity and outwards sending the green deep-fried dough sticks out after the deep-fried dough sticks are fried, a deep-fried dough stick receiving mechanism is arranged on one side of the deep-fried dough stick immersion frying unit, a power input end of the upper end of the vertical operation conveying device is connected with an output end of a power driving mechanism in a matched mode, the lower end of the inner side of the deep-fried dough stick receiving mechanism is installed on the supporting frame, and the lower portion of the vertical operation conveying device is immersed below the oil liquid level in the deep-frying cavity and the upper portion of the oil liquid level.
In any of the above schemes, preferably, the deep-fried dough sticks immersion frying unit comprises a frying box body fixedly installed on the supporting frame, the frying box body is internally provided with a frying cavity with an open top, oil is stored in the frying cavity, the liquid level of the oil submerges the lower part of the vertical operation conveying device, an electric heating type heating copper pipe is further installed in the frying cavity, the heating copper pipe is used for heating the oil in the interior, and the upper part of the heating copper pipe extends upwards and is respectively connected with the interior of an electric cabinet fixed on the supporting frame after penetrating out from the upper part of the rear side of the frying cavity.
In any of the above aspects, preferably, a temperature sensor is mounted on a lower side wall of the frying tank; and an oil drain ball valve is arranged at the bottom of the temperature sensor.
In any of the above schemes, preferably, the vertical operation conveying device comprises two horizontal positioning seats respectively fixedly installed at the tops of two sides of the frying box body, the inner ends of the horizontal positioning seats are respectively fixedly connected with the middle part of a transferring frame vertically arranged at the corresponding position, the two transferring frames are respectively arranged at the inner cutting symmetrical intervals of the frying cavity, a deep-fried dough stick receiving transferring mechanism is installed between the two transferring frames, the lower part of the deep-fried dough stick receiving transferring mechanism extends to the lower part of the oil liquid level, the power input end of the deep-fried dough stick receiving transferring mechanism penetrates through a rotating hole at the corresponding position of the upper part of the transferring frame at the outer side and is fixedly installed on the outer side wall of the upper part of the transferring frame at the current position, a deep-fried dough stick stirring mechanism is installed at the front side of the upper part of the transferring frame, and the upper driving output end of the deep-fried dough stick receiving transferring mechanism is connected with the power input end of the deep-fried dough stick stirring mechanism.
In any of the above schemes, preferably, the power driving mechanism includes a gear motor fixedly installed on an outer side wall of an upper portion of the transferring frame, and an output end of the gear motor is connected with an input end of the deep-fried dough stick receiving and transferring mechanism and is used for driving the deep-fried dough stick receiving and transferring mechanism to operate.
In any of the above schemes, preferably, the deep-fried dough sticks receiving and transferring mechanism comprises a sprocket driving shaft and a sprocket driven shaft which are horizontally arranged at the upper part and the lower part of the space between the two transferring racks from top to bottom, both ends of the sprocket driving shaft and both ends of the sprocket driven shaft are movably inserted into the transferring holes at the corresponding positions of the two transferring racks, driving sprockets and driven sprockets which are arranged in a coplanar manner are fixedly arranged on the outer side walls of the sprocket driving shaft and the sprocket driven shaft, the number of the driving sprockets and the driven sprockets is two, and each driving sprocket is matched and connected with the driven sprocket under the driving sprocket through a transferring chain;
the driven sprocket is located the oil liquid level below frying the intracavity portion, the drive sprocket is located the oil liquid level top, follows the circumference of transporting the chain evenly the interval is provided with a plurality of transport piece, each transport piece is equal fixed mounting in corresponding position department transport on the chain, works as power drive mechanism drives the sprocket drive shaft moves the time can drive two each transport piece on the chain is transported the action to green deep-fried dough sticks, deep-fried dough stick finished product completion transport.
In any of the above schemes, preferably, the conveying member includes a connecting plate seat fixedly installed on the transfer chain at two ends respectively at corresponding positions, the connecting plate seat is disposed along an inner and outer direction of the frying cavity, a plurality of conveying forks are fixedly installed on a side wall of the connecting plate seat at equal intervals along a length direction thereof in sequence, and oil filtering spaces are formed between the conveying forks.
In any of the above schemes, it is preferable that a stop side plate for limiting the fried bread stick in the frying process in the oil is fixedly installed at the lower part of each transferring frame, the bottom of the stop side plate is a semicircular surface, and the stop side plate is in a U-shaped structure and is fastened and fixed on the side walls at two sides of the lower part of the transferring frame through a U-shaped cavity.
In any of the above aspects, it is preferable that a plurality of through slots are provided on a surface of the outlet-stop side plate.
In any of the above schemes, preferably, the deep-fried dough sticks stirring mechanism comprises stirring support seats fixedly installed on the outer side wall of the upper part of the transferring frame at corresponding positions, a stirring rotating shaft is arranged between the two stirring support seats, two ends of the stirring rotating shaft movably penetrate through holes in the stirring support seats at corresponding positions, stirring fork rows are fixedly installed on the outer side wall of the middle part of the stirring rotating shaft respectively, and the outer ends of the stirring rotating shaft are connected with corresponding ends of the sprocket driving shaft in a matched manner through stirring transmission chain groups.
In any of the above schemes, preferably, the stirring fork is opposite to the running direction of the uppermost conveying member, and is used for stirring the deep-fried dough sticks supported on the conveying member and making the deep-fried dough sticks fall into the deep-fried dough sticks receiving mechanism when the stirring fork runs opposite to the uppermost conveying member.
In any of the above schemes, preferably, the operation of the material shifting fork and the operation of each conveying member are controlled by a single power by the driving operation of the same gear motor.
In any of the above schemes, preferably, the material stirring driving chain group comprises a material stirring driven sprocket fixedly mounted on the outer side wall of the outer end of the material stirring rotating shaft, and a material stirring driving sprocket fixedly mounted at the corresponding end of the sprocket driving shaft, wherein the material stirring driving sprocket and the material stirring driven sprocket are connected in a matched manner through a transmission reversing chain; the operation period of the material stirring fork is the same as the replacement period of two adjacent conveying pieces.
In any of the above schemes, preferably, the function of the kick-out driving chain set is as follows: firstly, a material stirring transmission chain group runs along with a chain wheel driving shaft to realize periodic rotary driving of a material stirring fork; secondly, reversing the running direction of the material shifting fork is realized and the material shifting fork is arranged opposite to the running direction of the corresponding conveying piece; thirdly, the frequency of the driving fork operation driving is controlled to be consistent with the frequency of the adjacent conveying parts in place.
In any of the above aspects, preferably, a clearance space exists between an outer end portion of each of the conveying forks on each of the conveying members and the corresponding heating copper tube when the conveying members are operated in the low position.
In any of the above schemes, preferably, the deep-fried dough sticks receiving mechanism comprises a receiving hopper arranged at the front side of the deep-fried dough sticks stirring mechanism, a receiving opening is arranged at the top of the receiving hopper, and two sides of the receiving hopper are connected with the upper part of the front side of the supporting frame through angle-changing connecting rod groups.
In any of the above schemes, preferably, the variable angle connecting rod group includes a connecting support rod, an outer end of the connecting support rod is fixedly mounted on an outer side wall of the receiving hopper, an inner end connecting disc fixedly connected with an inner end of the connecting support rod is movably hinged on a hinge seat fixed on the upper portion of the front side of the supporting frame, an arc guide groove is formed in an outer side wall of the middle of the inner end connecting disc, a protruding column is fixedly mounted on a side wall of the hinge seat at a position corresponding to the arc guide groove, and the protruding column extends into the arc guide groove.
In any of the above aspects, preferably, when the receiving hopper is in the empty state, an upper end portion of each of the arc-shaped guide grooves abuts against a top portion of the protruding column at a corresponding position.
When the receiving hopper is in a full-load state, the lower end parts of the arc-shaped guide grooves are abutted against the bottoms of the convex columns at the corresponding positions.
In any of the above schemes, preferably, the receiving opening of the receiving hopper is continuously operated clockwise after the deep-fried dough sticks are continuously sent to the inside of the receiving hopper.
In any of the above schemes, preferably, the angle of the arc-shaped guide groove is 90 ° -120 °; the hinge shaft of the hinge seat at the position corresponding to each protruding column is in a horizontal arrangement state.
Compared with the prior art, the invention has the following beneficial effects:
1. the vertical immersed deep-fried dough stick frying system adopts a vertical transfer conveying mode to realize conveying and transferring of green deep-fried dough sticks and deep-fried dough stick finished products, has compact structure and small size, and greatly saves space in a store; can be applied to storefronts in narrow areas.
2. Under the same occupation area condition, the deep-frying cavity of the system can be internally provided with a plurality of deep-fried twisted dough sticks at the same time, so that the frying efficiency is improved.
3. The whole frying cavity adopts a deep three-dimensional structure, the upper oil surface of oil is short and narrow, the heat loss can be better reduced, and the energy is saved, so that the manufacturing cost of the deep fried twisted dough sticks is reduced.
4. The upper oil surface of the oil is small, so that the harm of oil smoke emission can be reduced, and the health of processing personnel can be improved.
5. Meanwhile, as the deep-fried dough sticks are vertically transported up and down, rolling and fluctuating states are greatly reduced, and the problems of sanitation and safety caused by oil splashing are avoided.
6. As the deep-fried dough sticks are fried in an immersion way, the surfaces of the deep-fried dough sticks are heated simultaneously, the deep-fried dough sticks are fried uniformly, the surfaces of the deep-fried dough sticks are crisp, and the quality of finished deep-fried dough sticks is ensured.
7. The frying and conveying actions of the deep-fried dough sticks and the outwards stirring and transferring actions of the finished deep-fried dough sticks are realized by adopting a single driving piece, so that the equipment cost is effectively reduced, and meanwhile, the reliability of the coordination of the transferring and conveying actions and the stirring actions can be better ensured by controlling a single gear motor.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. Like elements or features are generally identified by like reference numerals throughout the drawings. In the drawings, the elements or components are not necessarily drawn to scale.
FIG. 1 is a schematic view of the overall three-dimensional structure of the present invention.
Fig. 2 is a schematic three-dimensional structure of the vertical operation conveyor and the power drive mechanism of the present invention.
Fig. 3 is a schematic view of a partial structure of fig. 2.
Fig. 4 is a schematic view showing the internal structure of the frying tank according to the present invention.
FIG. 5 is a schematic view showing the relative installation positions of the respective stopper rails inside the frying pan of the present invention.
FIG. 6 is a schematic view of the internal cross-section structure of the integral frying tank of the present invention.
FIG. 7 is a schematic view showing the state of conveyance in the frying process of the deep-fried dough sticks of the present invention.
In the figure, 1, a supporting frame; 2. a frying chamber; 3. green deep-fried dough sticks; 4. a frying tank; 5. heating the copper pipe; 6. a temperature sensor; 7. an oil drain ball valve; 8. a horizontal positioning seat; 9. a transfer rack; 10. a speed reducing motor; 11. a sprocket drive shaft; 12. a sprocket driven shaft; 13. a drive sprocket; 14. a driven sprocket; 15. a transfer chain; 16. a connecting plate seat; 17. a conveying fork; 18. a side plate is stopped; 19. a through slot; 20. a stirring support seat; 21. a stirring rotating shaft; 22. a stirring fork is arranged; 23. a stirring driven sprocket; 24. a stirring driving chain wheel; 25. a transmission reversing chain; 26. a receiving hopper; 27. a receiving opening; 28. connecting a supporting rod; 29. an inner end connecting disc; 30. a hinge base; 31. an arc-shaped guide groove; 32. a protruding column; 33. a hinge shaft; 34. a finished product of the deep-fried dough sticks; 35. stopping the guide rail; 36. oil level; 37. an electric control box.
Detailed Description
Embodiments of the technical scheme of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present invention, and thus are merely examples, and are not intended to limit the scope of the present invention. The specific structure of the invention is shown in fig. 1-7.
Example 1: a vertical immersed deep-fried dough stick frying system comprises a supporting frame 1 supported on the ground, a deep-fried dough stick immersing frying unit is fixedly installed on the supporting frame 1, a vertical operation conveying device is installed at a deep-fried cavity 2 of the deep-fried dough stick immersing frying unit and used for periodically conveying green deep-fried dough sticks 3 into the deep-fried cavity 2 and conveying the green deep-fried dough sticks outwards after the deep-fried dough sticks are fried, a deep-fried dough stick receiving mechanism is arranged on one side of the deep-fried dough stick immersing frying unit, a power input end of the upper end of the vertical operation conveying device is connected with an output end of a power driving mechanism in a matched mode, the lower end of the inner side of the deep-fried dough stick receiving mechanism is installed on the supporting frame 1, and the lower portion of the vertical operation conveying device is immersed below an oil liquid level in the deep-fried cavity 2 and the upper portion of the deep-fried dough sticks is located above the oil liquid level.
The vertical immersed deep-fried dough stick frying system adopts the vertical operation conveying device to extend into the deep-fried dough stick frying cavity 2, so that the occupied area of the whole equipment can be effectively reduced, the lower part of the vertical operation conveying device extends below the liquid level of oil, the operations of feeding, pressing down, supporting discharging, stirring feeding and the like of deep-fried dough sticks entering the vertical operation conveying device can be realized in the operation process, the finished deep-fried dough stick 34 can be rapidly stirred and conveyed into the deep-fried dough stick receiving mechanism, the production efficiency of the deep-fried dough sticks is effectively improved, and the deep-fried dough stick frying quality is improved.
In any of the above schemes, preferably, the deep-fried dough stick immersion frying unit comprises a frying box body 4 fixedly installed on the supporting frame 1, the frying box body 4 is internally provided with a frying cavity 2 with an open top, oil is stored in the frying cavity 2, the liquid level of the oil submerges the lower part of the vertical operation conveying device, an electric heating type heating copper pipe 5 is further installed in the frying cavity 2, the heating copper pipe 5 is used for heating the oil in the interior, and the upper part of the heating copper pipe 5 extends upwards and is respectively connected with the interior of an electric cabinet fixed on the supporting frame 1 after penetrating out from the upper part of the rear side of the frying cavity 2.
The deep frying box body 4 with a narrow bottom is adopted in the deep frying unit, so that the occupied area of the deep frying box body can be effectively reduced; meanwhile, the heating copper pipe 5 is configured to rapidly heat oil, so that the oil temperature effect during deep-fried dough sticks is ensured.
In any of the above embodiments, it is preferable that a temperature sensor 6 is installed on a lower sidewall of the frying tank 4; an oil drain ball valve 7 is arranged at the bottom of the temperature sensor 6.
The control of the heating temperature can be realized through controlling the temperature sensor 6, and meanwhile, when the internal oil is used for a long time, the old oil can be discharged through opening the oil drain ball valve 7.
In any of the above schemes, preferably, the vertical operation conveying device includes two horizontal positioning seats 8 respectively fixedly installed at the top of two sides of the frying box 4, the inner ends of the horizontal positioning seats 8 are respectively fixedly connected with the middle part of a transferring frame 9 vertically arranged at the corresponding position, two transferring frames 9 are respectively arranged in the frying cavity 2 and symmetrically arranged at intervals, a deep-fried dough stick receiving transferring mechanism is installed between the two transferring frames 9, the lower part of the deep-fried dough stick receiving transferring mechanism extends to the lower part of the oil liquid level, the power input end of the deep-fried dough stick receiving transferring mechanism passes through a rotating hole at the corresponding position of the upper part of the transferring frame 9 on the outer side of the current position and is connected with the power driving mechanism fixedly installed on the upper outer side wall of the transferring frame 9, a deep-fried dough stick ejecting mechanism is installed at the front side of the upper part of the transferring frame 9, and the upper driving output end of the deep-fried dough stick receiving transferring mechanism is connected with the power input end of the deep-fried dough stick ejecting mechanism.
The vertical operation conveying device provides operation power through the configured power driving mechanism, and the deep-fried dough sticks are conveyed into the frying cavity 2 for frying by the aid of the power driving mechanism to drive the deep-fried dough sticks receiving and transferring mechanism, and meanwhile, the purpose of limiting the entering deep-fried dough sticks to float upwards can be achieved, so that the deep-fried dough sticks are always immersed in oil in the frying process, and the heated uniformity is ensured; meanwhile, the deep-fried dough sticks can be prevented from floating in the frying process, and after the deep-fried dough sticks are fried, the deep-fried dough sticks can be lifted upwards and cooled and filtered, so that the finished product 34 of the deep-fried dough sticks is cooled and filtered out in time when being output outwards. In addition, the deep-fried dough sticks are gradually outwards pulled out by the deep-fried dough sticks pulling mechanism matched with the deep-fried dough sticks receiving and transferring mechanism, and directly fall into the deep-fried dough sticks receiving mechanism on one side, and finally the actions of feeding, frying, cooling, oil filtering, pulling, discharging, collecting and the like of the deep-fried dough sticks are completed.
In any of the above schemes, preferably, the power driving mechanism comprises a gear motor 10 fixedly installed on the outer side wall of the upper part of the transferring frame 9, and the output end of the gear motor 10 is connected with the input end of the deep-fried dough sticks receiving and transferring mechanism and is used for driving the deep-fried dough sticks receiving and transferring mechanism to operate.
The gear motor 10 can play the purpose of simultaneously providing power for the deep-fried dough sticks receiving and transferring mechanism and the deep-fried dough sticks stirring mechanism during operation, and the damage position can be better determined after equipment is damaged by adopting a single driving piece, so that the overhaul efficiency is improved.
In any of the above schemes, preferably, the deep-fried dough sticks receiving and transferring mechanism includes a sprocket driving shaft 11 and a sprocket driven shaft 12 horizontally disposed at the upper part and the lower part of the space between the two transferring frames 9 from top to bottom, two ends of the sprocket driving shaft 11 and two ends of the sprocket driven shaft 12 are movably inserted into transferring holes at corresponding positions of the two transferring frames 9, driving sprockets 13 and driven sprockets 14 disposed in a coplanar manner are fixedly mounted on the outer side walls of the sprocket driving shaft 11 and the sprocket driven shaft 12, the number of the driving sprockets 13 and the driven sprockets 14 is two, and each driving sprocket 13 is connected with the driven sprocket 14 under the driving sprocket 13 in a matching manner through a transferring chain 15; the driven sprocket 14 is located inside the frying cavity 2 below the oil liquid level, the driving sprocket 13 is located above the oil liquid level, a plurality of conveying members A are uniformly arranged at intervals along the circumferential direction of the conveying chain 15, each conveying member A is fixedly installed on the conveying chain 15 at a corresponding position, and when the power driving mechanism drives the sprocket driving shaft 11 to operate, each conveying member A on the conveying chain 15 drives each conveying member A to finish conveying actions on the green deep-fried dough sticks 3 and deep-fried dough sticks finished products 34.
The deep-fried dough sticks connect material transport mechanism during operation gear motor 10 provides power, can drive two driving sprocket 13 on it and follow rotatory when gear motor 10 drives the operation of corresponding sprocket drive shaft 11, can drive transport chain 15 and a plurality of transport piece A on it and follow the fluid that realizes constantly business turn over frying chamber 2 along circumference under the effect of each driven sprocket 14 at driving sprocket 13 follow rotatory in-process to make the deep-fried dough sticks 3 accomplish frying in frying chamber 2 inside, and follow each transport piece A and upwards carry, make deep-fried dough sticks finished product 34 break away from fluid, cool off in the in-process of upwards transporting, filter oil.
In any of the above schemes, it is preferable that the conveying member a includes a connection plate seat 16, two ends of which are respectively and fixedly installed on the transfer chain 15 at corresponding positions, the connection plate seat 16 is disposed along the inner and outer directions of the frying cavity 2, a plurality of conveying forks 17 are fixedly installed on the side wall of the connection plate seat 16 at equal intervals in sequence along the length direction thereof, and oil filtering spaces are formed between the conveying forks 17.
The cooperation among the conveying forks 17 can realize the downward pressing limit of the deep-fried dough sticks in the primary frying process, and prevent the deep-fried dough sticks from floating above the liquid level; and meanwhile, the finished deep-fried dough sticks 34 can be pushed upwards after being fried, and meanwhile, cooling and oil filtering of the deep-fried dough sticks are realized.
In any of the above schemes, it is preferable that a stop side plate 18 for limiting the deep-fried dough sticks during the frying process in the oil is fixedly installed at the lower part of each transferring frame 9, the bottom of the stop side plate 18 is a semicircular surface, and the stop side plate 18 is in a U-shaped structure and is fastened and fixed on the side walls at two sides of the lower part of the transferring frame 9 through the cooperation of a U-shaped cavity.
The two side stop side plates 18 can limit the lateral movement of the deep-fried dough sticks, and prevent the deep-fried dough sticks from laterally floating out in the frying process.
In any of the above embodiments, it is preferable that a plurality of through-holes 19 are provided on the surface of the outlet-stop side plate 18. Each through slot 19 can serve the purpose of maintaining the passage of oil and reducing the oil resistance.
A plurality of stop guide rails 35 are arranged between two adjacent stop side plates 18 along the interval direction, and the left side and the right side of each stop guide rail 35 are used for realizing lateral limit of the deep-fried dough sticks, so that the deep-fried dough sticks are ensured to run within the limit range of the stop guide rails 35 in the conveying process.
In any of the above schemes, preferably, the deep-fried dough sticks stirring mechanism includes a stirring support base 20 fixedly installed on an outer side wall of an upper portion of the transferring frame 9 at a corresponding position, a stirring rotating shaft 21 is disposed between the two stirring support bases 20, two ends of the stirring rotating shaft 21 movably penetrate through holes on the stirring support base 20 at the corresponding position, stirring fork 22 is fixedly installed on an outer side wall of a middle portion of the stirring rotating shaft 21, and an outer end of the stirring rotating shaft 21 is connected with a corresponding end portion of the sprocket driving shaft 11 in a matched manner through a stirring transmission chain group.
The deep-fried dough sticks shifting mechanism uses a shifting transmission chain group as a transmission part, and uses a sprocket driving shaft 11 as a power transmission part when power transmission is carried out, and uses a gear motor 10 as a single double-acting power part, so that the whole shifting transmission chain group can be driven to operate and drive the corresponding shifting rotating shaft 21 to rotate, and finally the shifting fork 22 fixedly installed on the shifting rotating shaft 21 is driven to operate, thereby realizing rapid shifting of a deep-fried dough stick finished product 34 to be shifted to the inside of the receiving hopper 26 of the deep-fried dough sticks receiving mechanism on one side through periodic operation of the shifting fork 22, and further completing rapid collection of the deep-fried dough sticks finished product 34.
Example 2: the difference from example 1 is that:
the embodiment further comprises: the material stirring fork 22 is opposite to the running direction of the uppermost conveying member a, and is used for stirring the deep-fried dough sticks 34 supported on the conveying member a and enabling the deep-fried dough sticks to fall into the deep-fried dough sticks receiving mechanism when the material stirring fork 22 runs opposite to the uppermost conveying member a.
In any of the above embodiments, it is preferable that the operation of the material-shifting fork 22 and the operation of each of the conveying members a are controlled by a single power by the driving operation of the same gear motor 10.
In any of the above schemes, it is preferable that the material stirring driving chain group includes a material stirring driven sprocket 23 fixedly mounted on an outer side wall of an outer end of the material stirring rotating shaft 21, and a material stirring driving sprocket 24 fixedly mounted on a corresponding end of the sprocket driving shaft 11, and the material stirring driving sprocket 24 is connected with the material stirring driven sprocket 23 in a matching manner through a transmission reversing chain 25; the operating cycle of the material-shifting fork 22 is the same as the replacement cycle of two adjacent conveying members A.
The driving ratio of the stirring driven sprocket 23 and the stirring driving sprocket 24 is controlled to adjust the operation period of the stirring fork 22 to be the same as the replacement period of two adjacent conveying members A, so that the mutual unification of the stirring of the fried bread stick and the conveying of the fried bread stick is ensured, and the fluency of the whole process is ensured.
In any of the above schemes, preferably, the function of the kick-out driving chain set is as follows: firstly, the material stirring transmission chain group runs along with the chain wheel driving shaft 11 to realize periodic rotary driving of the material stirring fork 22; second, realize reversing to the running direction of the material-shifting fork 22 and make it set up opposite to running direction of the correspondent said conveying element A; third, the frequency of the operation of the material shifting fork 22 is controlled to be consistent with the frequency of the adjacent conveying members A to be conveyed in place.
In any of the above embodiments, it is preferable that a clearance space exists between the outer end portion of each of the conveying forks 17 on each of the conveying members a and the corresponding heating copper tube 5 when the conveying members a are operated in the low position, so that the occurrence of movement interference can be effectively prevented.
In any of the above schemes, preferably, the deep-fried dough sticks receiving mechanism includes a receiving hopper 26 disposed at a front side of the deep-fried dough sticks stirring mechanism, a receiving opening 27 is disposed at a top of the receiving hopper 26, and two sides of the receiving hopper 26 are connected with an upper portion of a front side of the support frame 1 through a variable angle connecting rod group.
The finished deep-fried dough sticks 34 can be collected by the receiving hopper 26 by falling into the receiving opening 27, thereby ensuring quick storage of the deep-fried dough sticks.
In any of the above schemes, preferably, the angle-variable connecting rod set includes a connecting support rod 28, an outer end of the connecting support rod 28 is fixedly mounted on an outer side wall of the receiving hopper 26, an inner end connecting disc 29 fixedly connected to an inner end of the connecting support rod 28 is movably hinged to a hinge seat 30 fixed on an upper portion of a front side of the supporting frame 1, an arc guide groove 31 is formed in an outer side wall of a middle portion of the inner end connecting disc 29, a protruding column 32 is fixedly mounted on a side wall of the hinge seat 30 at a position corresponding to the arc guide groove 31, and the protruding column 32 extends into the arc guide groove 31.
In any of the above aspects, preferably, when the receiving hopper 26 is in the empty state, an upper end portion of each of the arc-shaped guide grooves 31 abuts against a top portion of the protruding column 32 at a corresponding position.
When the receiving hopper 26 is in a full load state, the lower end of each arc-shaped guide groove 31 is abutted against the bottom of the corresponding protruding column 32.
In either of the above embodiments, it is preferred that the receiving opening 27 of the receiving hopper 26 is continuously rotated clockwise as the deep-fried dough stick product 34 is continuously fed into the receiving hopper 26.
In any of the above embodiments, preferably, the angle of the arc-shaped guide groove 31 is 90 ° -120 °; the hinge shaft 33 of the hinge base 30 at the corresponding position of each of the protruding columns 32 is in a horizontally arranged state.
The effect of the angle-changing connecting rod group arranged here is that the arc-shaped guide grooves 31 of the inner ends of the connecting support rods 28 on the two sides can rotate and slide around the corresponding convex columns 32 through the change of the overall weight of the receiving hopper 26, so that the purpose of controlling the change of the inclination angle of the whole receiving hopper 26 is achieved, the continuous backward movement of the receiving opening 27 at the top of the receiving hopper 26 is finally realized, the deep-fried dough sticks falling into the receiving hopper 26 are ensured to be continuously piled up at the bottom, the piling up quantity of the deep-fried dough sticks in the receiving hopper 26 is ensured, and the available storage capacity of the receiving hopper 26 is improved.
The specific working principle is as follows: starting an electric heating pipe to heat oil in the frying cavity 2, after the oil temperature rises to a proper temperature, placing a green deep-fried dough stick 3 of the green deep-fried dough stick 3 on a conveying fork 17 of each conveying piece A above the oil surface under the manual sequential phase operation state,
with the conveyor a running downwards, the green deep-fried dough sticks 3 move downwards and are immersed under the hot oil to keep the oil inside immersed for frying, and after about 10 seconds, the green deep-fried dough sticks 3 are heated to generate bubbles, and start to float.
Then, the deep-fried dough sticks are pressed downwards by the conveying fork 17 of the conveying member A and kept below the oil, and after the deep-fried dough sticks pass through the corner, the conveying fork 17 of the conveying member A adjacent above presses the deep-fried dough sticks in an upward floating state and makes the deep-fried dough sticks move upwards. During the process, the deep-fried dough sticks start to expand, become golden yellow, generate crisp crust and are shaped.
As the fork is lifted, the deep-fried dough sticks are separated from the oil surface, the buoyancy is lost, at the moment, the upward operation of the conveying fork 17 of the conveying part A adjacent below is changed into the upward movement of the upward supporting deep-fried dough sticks, the deep-fried dough sticks in the upward operation state are gradually cooled, and the oil draining is completed.
As the conveying fork 17 of the conveying member a continues to rise, the deep-fried dough sticks reach the top end in the vertical direction. At this point, the reverse rotation of the index fork 22, which is just turned on, pushes the deep-fried dough stick product 34 outwardly out of the feed fork 17 and into the receiving hopper 26.
The steps are repeated, as the deep-fried dough sticks 34 continuously enter the receiving hopper 26 and are accumulated at the bottom of the receiving hopper 26, the angle-changing connecting rod groups at the two ends of the whole receiving hopper 26 can rotate and shift along the raised columns 32 by means of the corresponding hinge shaft 33 points and the arc-shaped guide grooves 31 at the two sides under the action of gravity stirring, the continuous upwarping of the receiving hopper 26 is finally realized, the continuous outward movement of the receiving opening 27 of the receiving hopper 26 is finally realized, the continuous accumulation of the deep-fried dough sticks 34 at the receiving opening 27 of the receiving hopper 26 is finally realized, the smoothness of receiving is ensured, the effective receiving capability of the receiving hopper 26 is improved, and the probability of scattering of the deep-fried dough sticks is reduced.
In the running process, a deep-fried dough stick is arranged between the conveying forks 17 of each conveying piece A, which is equivalent to the simultaneous frying of a plurality of deep-fried dough sticks, the deep-fried dough sticks are sequentially and successively connected, and the cooling and the oil draining are carried out firstly and finally enter the receiving hopper 26 along with the running conveying, so that the high efficiency of deep-fried dough sticks is realized.
The above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the corresponding technical solutions; any alternative modifications or variations to the embodiments of the present invention will fall within the scope of the present invention for those skilled in the art.
The present invention is not described in detail in the present application, and is well known to those skilled in the art.
Claims (10)
1. A vertical immersion deep-fried dough stick frying system, characterized in that: including supporting subaerial support frame fixedly mounted has deep-fried dough sticks to submerge the frying unit in the support frame the deep-fried chamber department of deep-fried dough sticks submerges the frying unit installs a vertical operation conveyor, vertical operation conveyor is used for sending into green deep-fried dough sticks to the frying intracavity is inside and outwards sends out after its deep-fried, one side of deep-fried dough sticks submerges the frying unit is provided with deep-fried dough sticks receiving mechanism, the power input of vertical operation conveyor's upper end is connected with the output cooperation of a power drive mechanism, the inboard lower extreme of deep-fried dough sticks receiving mechanism is installed in the support frame, vertical operation conveyor's lower part is submerged in the fluid liquid level below of deep-fried intracavity, upper portion is located the top of fluid liquid level.
2. The vertical immersion deep-fried dough stick frying system of claim 1, wherein: the deep-fried dough sticks immersion frying unit comprises a frying box body fixedly installed on the supporting frame, wherein a frying cavity with an open top is formed in the frying box body, oil is stored in the frying cavity, the liquid level of the oil is immersed in the lower portion of the vertical operation conveying device, an electric heating type heating copper pipe is further installed in the frying cavity, the heating copper pipe is used for heating oil in the interior, and the upper portion of the heating copper pipe extends upwards and is respectively connected with the interior of an electric cabinet fixed on the supporting frame after penetrating out from the upper portion of the rear side of the frying cavity.
3. A vertical immersion deep-fried dough stick frying system as claimed in claim 2, wherein: a temperature sensor is arranged on the side wall of the lower part of the frying box body; and an oil drain ball valve is arranged at the bottom of the temperature sensor.
4. A vertical immersion deep-fried dough stick frying system as claimed in claim 3, wherein: the vertical operation conveying device comprises two horizontal positioning seats which are respectively and fixedly installed at the tops of two sides of the frying box body, the inner ends of the horizontal positioning seats are respectively and fixedly connected with the middle part of a transfer rack which is vertically arranged at the corresponding position, the two transfer racks are arranged in the frying cavity at intervals which are symmetrical to each other, a deep-fried dough stick receiving and transferring mechanism is installed between the two transfer racks, the lower part of the deep-fried dough stick receiving and transferring mechanism extends to the lower part of the oil liquid level, the power input end of the deep-fried dough stick receiving and transferring mechanism penetrates through a rotating hole at the corresponding position of the upper part of the transfer rack on the outer side wall of the upper part of the transfer rack on the current position and is in matched connection with the power driving mechanism on the outer side wall of the upper part of the transfer rack, a deep-fried dough stick stirring mechanism is installed at the front side of the upper part of the transfer rack, and the upper driving output end of the deep-fried dough stick receiving and transferring mechanism is connected with the power input end of the deep-fried dough stick stirring mechanism.
5. The vertical immersion deep-fried dough stick frying system of claim 4, wherein: the power driving mechanism comprises a gear motor fixedly installed on the outer side of the upper outer side wall of the transferring rack, and the output end of the gear motor is connected with the input end of the deep-fried dough stick receiving and transferring mechanism and is used for driving the deep-fried dough stick receiving and transferring mechanism to operate.
6. The vertical immersion deep-fried dough stick frying system of claim 5, wherein: the deep-fried dough sticks receiving and transferring mechanism comprises sprocket driving shafts and sprocket driven shafts which are horizontally arranged at the upper part and the lower part of a space between two transferring racks from top to bottom, both ends of the sprocket driving shafts and both ends of the sprocket driven shafts are movably inserted into transferring holes at corresponding positions of the two transferring racks, driving sprockets and driven sprockets which are arranged in a coplanar mode are fixedly arranged on the outer side walls of the sprocket driving shafts and the outer side walls of the sprocket driven shafts, the number of the driving sprockets and the number of the driven sprockets are two, and each driving sprocket is connected with the driven sprocket under the driving sprocket in a matching way through a transferring chain;
the driven sprocket is located the oil liquid level below frying the intracavity portion, the drive sprocket is located the oil liquid level top, follows the circumference of transporting the chain evenly the interval is provided with a plurality of transport piece, each transport piece is equal fixed mounting in corresponding position department transport on the chain, works as power drive mechanism drives the sprocket drive shaft moves the time can drive two each transport piece on the chain is transported the action to green deep-fried dough sticks, deep-fried dough stick finished product completion transport.
7. The vertical immersion deep-fried dough stick frying system of claim 6, wherein: the conveying part comprises a connecting plate seat which is respectively and fixedly arranged on the transfer chain at the corresponding position at two ends, the connecting plate seat is arranged along the inner and outer directions of the frying cavity, and a plurality of conveying forks are fixedly arranged on the side wall of the connecting plate seat at equal intervals along the length direction of the connecting plate seat.
8. The vertical immersion deep-fried dough stick frying system of claim 7, wherein: the lower part of each transferring rack is fixedly provided with a stop side plate for limiting the fried bread stick in the frying process, and the stop side plates are of U-shaped structures and are fixedly clamped on the side walls of the two sides of the lower part of the transferring rack through U-shaped cavities.
9. The vertical immersion deep-fried dough stick frying system of claim 8, wherein: a plurality of through slots are arranged on the surface of the outlet stopping side plate.
10. The vertical immersion deep-fried dough stick frying system of claim 9, wherein: the deep-fried dough sticks stirring mechanism comprises stirring supporting seats fixedly installed on the outer side wall of the upper portion of the transferring rack at corresponding positions, a stirring rotating shaft is arranged between the stirring supporting seats, two ends of the stirring rotating shaft movably penetrate through holes in the stirring supporting seats at the corresponding positions, stirring fork rows are fixedly installed on the outer side wall of the middle of the stirring rotating shaft respectively, and the outer ends of the stirring rotating shaft are connected with corresponding ends of the sprocket driving shaft in a matched mode through stirring transmission chain groups.
Priority Applications (1)
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CN202311518358.9A CN117322434A (en) | 2023-11-15 | 2023-11-15 | Vertical immersed deep-fried dough stick frying system |
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CN202311518358.9A CN117322434A (en) | 2023-11-15 | 2023-11-15 | Vertical immersed deep-fried dough stick frying system |
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CN202311518358.9A Pending CN117322434A (en) | 2023-11-15 | 2023-11-15 | Vertical immersed deep-fried dough stick frying system |
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