CN117300732A - Error proofing method for multi-swing-angle calibration - Google Patents

Error proofing method for multi-swing-angle calibration Download PDF

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Publication number
CN117300732A
CN117300732A CN202311325930.XA CN202311325930A CN117300732A CN 117300732 A CN117300732 A CN 117300732A CN 202311325930 A CN202311325930 A CN 202311325930A CN 117300732 A CN117300732 A CN 117300732A
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calibration
angle
swing
measuring
measurement
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马飞
龚清洪
周进
王灿
武琼
徐延豪
刘静
孟云
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Chengdu Aircraft Industrial Group Co Ltd
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Chengdu Aircraft Industrial Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The invention discloses a method for multi-swing-angle calibration error proofing, which belongs to the technical field of inspection and detection and is characterized by comprising the following steps: s1, determining the distribution of measuring points of each angle of a standard sphere; s2, fixing the standard ball on a machine tool; s3, acquiring a standard sphere center coordinate O'; s4, mounting the contact type measuring head on a main shaft of the machine tool; s5, calibrating multiple swing angles to obtain calibration compensation values r of different angles; s6, calculating a difference delta between every two of the multiple swing angle compensation values, judging the correctness of the calibration result according to the tolerance of the measured part, and if the difference delta is less than 1/4 of the product tolerance, calibrating the data correctly; s7, if the difference delta is larger than 1/4 of the product tolerance, repeating the steps S3-S6. The invention directly uses the calibration result under multiple swing angles to perform mutual verification, thus not only performing error proofing verification, but also not adding additional time factors, effectively guaranteeing the accuracy of the calibration result and improving the measurement precision and measurement efficiency of online measurement.

Description

Error proofing method for multi-swing-angle calibration
Technical Field
The invention relates to the technical field of inspection and detection, in particular to a method for calibrating and preventing errors of multiple swing angles.
Background
Numerical control machining and measurement play an important role in the field of modern production and machining. Along with the development of intelligent manufacturing, numerical control processing is developed to high precision and high efficiency and large scale. An online detection system is built, a three-dimensional trigger type measuring head is loaded on a numerical control machine tool to serve as a detection sensor, machining and measurement are integrated, machining and measurement are orderly alternated in a monitoring environment, and machining precision is guaranteed to be the main flow direction of current-stage production and manufacturing. Because the three-dimensional triggering type measuring head has a pre-stroke error, an anisotropic error and a measuring head eccentric error, the radius value of the measuring head which needs to be compensated is different for different measuring speeds and different measuring directions, and the corresponding angle of the measuring head is calibrated according to the normal vector of the measured point.
The gauge head calibration is the basis for ensuring the measurement accuracy, and is an indispensable action before measurement. In the current calibration process, measuring points on a standard sphere with known contact positions of ruby on a measuring head are used for sending out measuring signals to obtain coordinates of the center of the measuring head, and then accurate measuring coordinates are obtained by compensating the radius of the measuring head in the direction of a measuring normal vector, namely, the difference between the actual measuring value and the theoretical measuring value of the measuring point on the standard sphere is calculated and used for compensating the deviation generated by the measuring head in the subsequent part measuring process. After the calibration process is finished, the calibration result is directly used for compensation during measurement, the calibration process lacks a verification and error prevention process, measurement data abnormality is caused by reasons of measuring head abnormality, measurement system abnormality or standard ball position error, the measurement result is unreliable, and the high-precision size measurement requirement cannot be met. If the calibration data is inaccurate due to the reasons of abnormality of the measurement system, abnormality of the measuring head and error of the standard ball position in the calibration process, the accuracy of the on-line measurement result of the part can be seriously affected, the measurement result is invalid due to the fact that measurement distortion is generated, and the state of the part is uncontrolled in the subsequent processing.
The Chinese patent document with publication number of CN105404238A and publication date of 2016, 03 and 16 discloses a linearization calibration method for the pose of a measuring head in the laser measurement, which comprises the following steps: and (3) establishing a measuring model of the laser measuring head moving along with the machine tool, generating a machine tool moving program in an off-line way, enabling the machine tool to drive the measuring head to perform multi-angle scanning on the standard ball to fit the ball center, obtaining a linear equation set of the relation between the ball center of the standard ball and the mounting pose of the measuring head under a plurality of machine tool corners, and solving the equation set to obtain the parameters of the mounting pose of the measuring head.
According to the linearization calibration method for the measuring head pose in the laser measurement, disclosed by the patent document, the calibration problem is not required to be expressed as a nonlinear optimization problem with constraint, and a large number of calculation and instability problems in nonlinear optimization solution are avoided. However, error prevention in the multi-swing-angle calibration process cannot be realized, and the accuracy of calibration data cannot be effectively ensured.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the method for calibrating the error prevention of the multi-swing angle, which directly utilizes the calibration result under the multi-swing angle to perform mutual verification, performs error prevention verification, does not increase additional time factors, realizes error prevention in the multi-swing angle calibration process, can effectively ensure the accuracy of the calibration result, and improves the measurement precision and the measurement efficiency of the online measurement.
The invention is realized by the following technical scheme:
a method for error proofing of multi-tilt calibration, comprising the steps of:
s1, determining the distribution of measuring points of each angle of a standard sphere;
s2, fixing the standard ball on a machine tool;
s3, acquiring a standard sphere center coordinate O';
s4, mounting the contact type measuring head on a main shaft of the machine tool;
s5, executing a calibration process, and performing multi-swing-angle calibration to obtain calibration compensation values r of different angles;
s6, calculating the difference delta between the multiple swing angle compensation values by adopting difference comparison, judging the correctness of the calibration result according to the tolerance of the measured part, and if the difference delta is less than 1/4 of the product tolerance, calibrating the data correctly;
s7, if the difference delta is larger than 1/4 of the product tolerance, repeating the steps S3-S6.
In the step S1, the distribution of the measurement points includes the following specific steps:
s11, when the swing angle is not used, dividing the standard sphere into m parts from the pole to 90 degrees below the pole along the latitude direction except the pole, and dividing the standard sphere into m parts every part) A DEG distribution measurement point; dividing the standard sphere into n parts along the longitudinal direction of 0-360 DEG, every (/ day)>) The measurement points of the degree distribution are then shared by an angle (>) Measuring points;
and S12, after the measuring points without using the swing angles are determined, the measuring points of each angle are formed by rotating the measuring points without using the swing angles around the X axis, the Y axis and the Z axis according to the machine tool structure by taking the standard sphere center as the rotation center.
In step S5, the calibration process is specifically that the standard sphere is divided into a plurality of areas along the longitude and latitude, and the measuring head measures the vertex of each area along the spherical surface normal.
In the step S5, the obtaining of the calibration compensation values r of different angles specifically refers to the radius compensation values obtained after the measuring head measures the measuring point under each swing angle, and each swing angle has the following steps of) And compensating values.
In the step S5, the positions calibrated under different swing angles are identical to the normal vector of the position contacted with the measuring head, and the calibration sequences are identical and correspond to each other one by one.
In the step S6, the difference δ is an absolute value of a difference between radius compensation values at the same position in the latitude and longitude directions between any two swing angles.
The beneficial effects of the invention are mainly shown in the following aspects:
1. s1, determining the distribution of measuring points of each angle of a standard sphere; s2, fixing the standard ball on a machine tool; s3, acquiring a standard sphere center coordinate O'; s4, mounting the contact type measuring head on a main shaft of the machine tool; s5, executing a calibration process, and performing multi-swing-angle calibration to obtain calibration compensation values r of different angles; s6, calculating the difference delta between the multiple swing angle compensation values by adopting difference comparison, judging the correctness of the calibration result according to the tolerance of the measured part, and if the difference delta is less than 1/4 of the product tolerance, calibrating the data correctly; s7, if the difference delta is larger than 1/4 of the product tolerance, repeating the steps S3-S6, and compared with the prior art, directly utilizing the calibration result under the multi-swing angle to perform mutual verification, so that error proofing verification is performed, no additional time factor is added, error proofing in the multi-swing angle calibration process is realized, the accuracy of the calibration result can be effectively ensured, and the measurement accuracy and the measurement efficiency of online measurement are improved.
2. According to the invention, the compensation values of each angle are mutually verified by pairwise difference comparison, and the reliability of calibration data can be judged by judging whether the fluctuation range of the multi-swing angle compensation values is within the range of product control, so that the error of measurement results caused by calibration abnormality can be effectively avoided.
3. The invention adopts the principle that the compensation values of the measuring head at different angles are mutually verified, ensures the accuracy of the calibration result and can be used for compensating the part measurement result.
4. According to the invention, the calibration time is not additionally increased, and the high efficiency and accuracy of the calibration process are ensured.
5. According to the invention, the measuring points among the multiple swing angles are in one-to-one correspondence, and the calibration error proofing verification of any angle is completed through the difference value comparison among the corresponding points of the multiple swing angles, so that the calibration efficiency is not affected, and the accuracy of the calibration compensation value of the multiple swing angles is ensured.
Drawings
The invention will be further specifically described with reference to the drawings and detailed description below:
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic diagram of a multi-swing-angle calibration measurement point on a calibration sphere according to the present invention;
FIG. 3 is a schematic illustration of the multi-swing calibration of the present invention;
the marks in the figure: 1. the measuring head comprises a first calibrated swing angle, a second calibrated swing angle, a third calibrated swing angle, a standard ball, a contact point of a measuring head and the standard ball during calibration, a knife point during triggering of the measuring head, a current calibration point compensation value and a measuring head.
Detailed Description
Example 1
A method for error proofing of multi-tilt calibration, comprising the steps of:
s1, determining the distribution of measuring points of each angle of a standard sphere;
s2, fixing the standard ball on a machine tool;
s3, acquiring a standard sphere center coordinate O';
s4, mounting the contact type measuring head on a main shaft of the machine tool;
s5, executing a calibration process, and performing multi-swing-angle calibration to obtain calibration compensation values r of different angles;
s6, calculating the difference delta between the multiple swing angle compensation values by adopting difference comparison, judging the correctness of the calibration result according to the tolerance of the measured part, and if the difference delta is less than 1/4 of the product tolerance, calibrating the data correctly;
s7, if the difference delta is larger than 1/4 of the product tolerance, repeating the steps S3-S6.
The embodiment is the most basic implementation mode, the calibration results under the multi-swing angles are directly utilized for mutual verification, error proofing verification is performed, additional time factors are not added, error proofing in the multi-swing angle calibration process is realized, the accuracy of the calibration results can be effectively ensured, and the measurement accuracy and the measurement efficiency of online measurement are improved.
Example 2
A method for error proofing of multi-tilt calibration, comprising the steps of:
s1, determining the distribution of measuring points of each angle of a standard sphere;
s2, fixing the standard ball on a machine tool;
s3, acquiring a standard sphere center coordinate O';
s4, mounting the contact type measuring head on a main shaft of the machine tool;
s5, executing a calibration process, and performing multi-swing-angle calibration to obtain calibration compensation values r of different angles;
s6, calculating the difference delta between the multiple swing angle compensation values by adopting difference comparison, judging the correctness of the calibration result according to the tolerance of the measured part, and if the difference delta is less than 1/4 of the product tolerance, calibrating the data correctly;
s7, if the difference delta is larger than 1/4 of the product tolerance, repeating the steps S3-S6.
Further, in the step S1, the distribution of the measurement points includes the following specific steps:
s11, when the swing angle is not used, dividing the standard sphere into m parts from the pole to 90 degrees below the pole along the latitude direction except the pole, and dividing the standard sphere into m parts every part) A DEG distribution measurement point; dividing the standard sphere into n parts along the longitudinal direction of 0-360 DEG, every (/ day)>) The measurement points of the degree distribution are then shared by an angle (>) Measuring points;
and S12, after the measuring points without using the swing angles are determined, the measuring points of each angle are formed by rotating the measuring points without using the swing angles around the X axis, the Y axis and the Z axis according to the machine tool structure by taking the standard sphere center as the rotation center.
In this embodiment, in a preferred implementation manner, the compensation values of each angle are compared in pairs to verify each other, and by determining whether the fluctuation range of the compensation values of multiple angles is within the range of product control, the reliability of the calibration data can be determined, so that the measurement result error caused by calibration abnormality can be effectively avoided.
Example 3
A method for error proofing of multi-tilt calibration, comprising the steps of:
s1, determining the distribution of measuring points of each angle of a standard sphere;
s2, fixing the standard ball on a machine tool;
s3, acquiring a standard sphere center coordinate O';
s4, mounting the contact type measuring head on a main shaft of the machine tool;
s5, executing a calibration process, and performing multi-swing-angle calibration to obtain calibration compensation values r of different angles;
s6, calculating the difference delta between the multiple swing angle compensation values by adopting difference comparison, judging the correctness of the calibration result according to the tolerance of the measured part, and if the difference delta is less than 1/4 of the product tolerance, calibrating the data correctly;
s7, if the difference delta is larger than 1/4 of the product tolerance, repeating the steps S3-S6.
In the step S1, the distribution of the measurement points includes the following specific steps:
s11, when the swing angle is not used, dividing the standard sphere into m parts from the pole to 90 degrees below the pole along the latitude direction except the pole, and dividing the standard sphere into m parts every part) A DEG distribution measurement point; dividing the standard sphere into n parts along the longitudinal direction of 0-360 DEG, every (/ day)>) The measurement points of the degree distribution are then shared by an angle (>) Measuring points;
and S12, after the measuring points without using the swing angles are determined, the measuring points of each angle are formed by rotating the measuring points without using the swing angles around the X axis, the Y axis and the Z axis according to the machine tool structure by taking the standard sphere center as the rotation center.
Further, in the step S5, the calibration process is specifically that the standard sphere is divided into a plurality of areas along the longitude and latitude, and the measuring head measures the vertex of each area along the spherical surface normal.
In the step S5, the obtaining of the calibration compensation values r of different angles specifically refers to the radius compensation values obtained after the measuring head measures the measuring point under each swing angle, and each swing angle has the following steps of) And compensating values.
In the step S5, the positions calibrated under different swing angles are identical to the normal vector of the position contacted with the measuring head, and the calibration sequences are identical and correspond to each other one by one.
In this embodiment, the principle of mutual verification of compensation values of the measuring head at different angles is adopted, so that the accuracy of the calibration result is ensured, and the method can be used for compensating the measurement result of the part.
Example 4
A method for error proofing of multi-tilt calibration, comprising the steps of:
s1, determining the distribution of measuring points of each angle of a standard sphere;
s2, fixing the standard ball on a machine tool;
s3, acquiring a standard sphere center coordinate O';
s4, mounting the contact type measuring head on a main shaft of the machine tool;
s5, executing a calibration process, and performing multi-swing-angle calibration to obtain calibration compensation values r of different angles;
s6, calculating the difference delta between the multiple swing angle compensation values by adopting difference comparison, judging the correctness of the calibration result according to the tolerance of the measured part, and if the difference delta is less than 1/4 of the product tolerance, calibrating the data correctly;
s7, if the difference delta is larger than 1/4 of the product tolerance, repeating the steps S3-S6.
In the step S1, the distribution of the measurement points includes the following specific steps:
s11, when the swing angle is not used, dividing the standard sphere into m parts from the pole to 90 degrees below the pole along the latitude direction except the pole, and dividing the standard sphere into m parts every part) A DEG distribution measurement point; dividing the standard sphere into n parts along the longitudinal direction of 0-360 DEG, every (/ day)>) The measurement points of the degree distribution are then shared by an angle (>) Measuring points;
and S12, after the measuring points without using the swing angles are determined, the measuring points of each angle are formed by rotating the measuring points without using the swing angles around the X axis, the Y axis and the Z axis according to the machine tool structure by taking the standard sphere center as the rotation center.
In step S5, the calibration process is specifically that the standard sphere is divided into a plurality of areas along the longitude and latitude, and the measuring head measures the vertex of each area along the spherical surface normal.
In the step S5, the obtaining of the calibration compensation values r of different angles specifically refers to the radius compensation values obtained after the measuring head measures the measuring point under each swing angle, and each swing angle has the following steps of) And compensating values.
In the step S5, the positions calibrated under different swing angles are identical to the normal vector of the position contacted with the measuring head, and the calibration sequences are identical and correspond to each other one by one.
Further, in the step S6, the difference δ is an absolute value of a difference between radius compensation values at the same position in the latitude and longitude directions between any two swing angles.
The embodiment is an optimal implementation mode, the calibration time is not additionally increased, and the high efficiency and the accuracy of the calibration process are ensured.
The measuring points among the multiple swing angles are in one-to-one correspondence, and the calibration error proofing verification of any angle is completed through the difference value comparison among the corresponding points of the multiple swing angles, so that the calibration efficiency is not affected, and the accuracy of the calibration compensation value of the multiple swing angles is ensured.
The following describes the implementation of the present invention with reference to fig. 1 to 3:
s1, determining the distribution of measuring points of each angle of a standard sphere;
a. when each angle of the standard ball is calibrated, except the pole, the standard ball is equally divided into m parts from the pole to 90 degrees below the pole along the latitude direction, so that each part is equal to each part) A DEG distribution measurement point; dividing the standard sphere into n parts along the longitudinal direction of 0-360 DEG uniformly) A DEG distribution measurement point;
b. taking an AC pendulum machine tool as an example except for the first angle, firstly determining a measurement point position under A0C0, marking the radius of a standard sphere as R, and sharing the angle for each angle to be calibrated) The number of calibration points; when the swing angles of A, C are 0, the pole +.>The normal vector matrix is:
c. the pole is moved m times along the latitude, and each movement is performed) The degree, i.e. forming a series of marked points distributed in the latitudinal direction, wherein +.>The normal vector matrix is:
d. will beMove n times along longitude, each move (+.>) The degree, i.e. forming a series of marked points distributed in the longitudinal direction, wherein +.>The normal vector matrix is:
e. when the coordinate system is positioned at the center of the standard sphere, the diameter of the standard sphere is recorded as R, and the standard sphere is positioned at any calibration pointThe coordinate matrix is as follows:
f. for any A, C swing angle, the measurement point location of the angle can be obtained by performing matrix transformation on the calibration point under A0C0, and then the coordinate matrix of any calibration point is as follows:
s2, fixing a standard ball at any position on the machine tool, wherein the installation position is in the effective stroke of the machine tool and has no interference area;
and S3, acquiring the spherical center coordinates O' of the accurate standard ball, fixing the standard ball on a workbench, and respectively positioning the X, Y and Z positions of the standard ball through a lever dial indicator and a 3D edge finder. The lever dial indicator is arranged on the main shaft, and the position of the machine tool X, Y is adjusted to ensure that when the dial plate of the main shaft is rotated for reading of 0.3mm, the position is the X, Y position of the center of the standard ball; the 3D edge finder is arranged on a main shaft, the distance from the top of the 3D edge finder to the end face of the main shaft is measured, a machine tool is moved to the position right above the center of the standard ball, a Z of the machine tool is adjusted to press a measuring needle of the 3D edge finder on the surface of the standard ball, and the Z position of the center of the standard ball can be calculated according to the reading of a dial plate;
s4, mounting the contact type measuring head on a main shaft of a machine tool;
s5, performing a calibration process, namely performing multi-swing angle calibration to obtain calibration compensation values r of different angles, generating a calibration program by measuring the diameter and the position of a standard ball through the measurement software by identifying the measurement standard ball, and automatically measuring each measurement point position by different measurement swing angles through the calibration program to obtain compensation data after multi-swing angle calibration;
specifically, for any of the measurement points of the q-th measurement point in the longitudinal direction of the w-th layer in the latitudinal direction of the angle A, the compensation value of the point is:
wherein:
、 />and->Are measured coordinate values of the point;
、/>and->All are theoretical coordinate values of the point;
and S6, solving a difference value delta between every two of the multiple swing angle compensation values, calculating the difference value delta by adopting a difference value comparison method, measuring the correctness of the calibration result according to the tolerance of the measured part, and if the difference value delta is within a 1/4 product tolerance control range, indicating that the calibration data is reliable.
Specifically, the difference δ is the absolute value of the difference between the compensation values of the q-th measurement points in the longitudinal direction of the w-th layer in the latitudinal direction of any two angles a and C, namely:
step S7, if any difference delta is larger than 1/4 product tolerance exists, repeating the steps S3-S6 after finding the reason;
and S8, recording the compensation value of each measuring point in the step S5, forming a compensation file, and finishing calibration.

Claims (6)

1. A method for error proofing of multi-tilt calibration, comprising the steps of:
s1, determining the distribution of measuring points of each angle of a standard sphere;
s2, fixing the standard ball on a machine tool;
s3, acquiring a standard sphere center coordinate O';
s4, mounting the contact type measuring head on a main shaft of the machine tool;
s5, executing a calibration process, and performing multi-swing-angle calibration to obtain calibration compensation values r of different angles;
s6, calculating the difference delta between the multiple swing angle compensation values by adopting difference comparison, judging the correctness of the calibration result according to the tolerance of the measured part, and if the difference delta is less than 1/4 of the product tolerance, calibrating the data correctly;
s7, if the difference delta is larger than 1/4 of the product tolerance, repeating the steps S3-S6.
2. A method for multi-tilt calibration error proofing according to claim 1, wherein: in the step S1, the distribution of the measurement points includes the following specific steps:
s11, when the swing angle is not used, dividing the standard sphere into m parts from the pole to 90 degrees below the pole along the latitude direction except the pole, and dividing the standard sphere into m parts every part) A DEG distribution measurement point; dividing the standard sphere into n parts along the longitudinal direction of 0-360 DEG, every (/ day)>) The measurement points of the degree distribution are then shared by an angle (>) Measuring points;
and S12, after the measuring points without using the swing angles are determined, the measuring points of each angle are formed by rotating the measuring points without using the swing angles around the X axis, the Y axis and the Z axis according to the machine tool structure by taking the standard sphere center as the rotation center.
3. A method for multi-tilt calibration error proofing according to claim 1, wherein: in step S5, the calibration process is specifically that the standard sphere is divided into a plurality of areas along the longitude and latitude, and the measuring head measures the vertex of each area along the spherical surface normal.
4. A method for multi-tilt calibration error proofing according to claim 1, wherein: in the step S5, the obtaining of the calibration compensation values r of different angles specifically refers to the radius compensation values obtained after the measuring head measures the measuring point under each swing angle, and each swing angle has the following steps of) And compensating values.
5. A method for multi-tilt calibration error proofing according to claim 1, wherein: in the step S5, the positions calibrated under different swing angles are identical to the normal vector of the position contacted with the measuring head, and the calibration sequences are identical and correspond to each other one by one.
6. A method for multi-tilt calibration error proofing according to claim 1, wherein: in the step S6, the difference δ is an absolute value of a difference between radius compensation values at the same position in the latitude and longitude directions between any two swing angles.
CN202311325930.XA 2023-10-13 2023-10-13 Error proofing method for multi-swing-angle calibration Pending CN117300732A (en)

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