CN117299712A - Pipeline silt cleaning device - Google Patents
Pipeline silt cleaning device Download PDFInfo
- Publication number
- CN117299712A CN117299712A CN202311486912.XA CN202311486912A CN117299712A CN 117299712 A CN117299712 A CN 117299712A CN 202311486912 A CN202311486912 A CN 202311486912A CN 117299712 A CN117299712 A CN 117299712A
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- China
- Prior art keywords
- mud
- pipeline
- cleaning
- gear
- fixedly arranged
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004140 cleaning Methods 0.000 title claims abstract description 82
- 239000010802 sludge Substances 0.000 claims abstract description 48
- 238000007599 discharging Methods 0.000 claims abstract description 19
- 238000007790 scraping Methods 0.000 claims abstract description 10
- 230000002457 bidirectional effect Effects 0.000 claims description 14
- 238000000034 method Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
Abstract
The invention discloses a pipeline sludge cleaning device, which relates to the technical field of pipeline cleaning and comprises a supporting device placed in a pipeline, wherein the supporting device is used for providing support for the running of the device, a sludge discharging device is arranged on the supporting device and is used for discharging sludge, and a sludge cleaning device is arranged on the supporting device and is used for cleaning sludge on the inner wall of the pipeline. The supporting device provided by the invention can be always attached to the inner wall of the pipeline in the action process of the cleaning device, so that the sludge cleaning device can clean the sludge on the inner wall of the pipeline more efficiently; the mud cleaning device cleans the mud on the inner wall of the pipeline through revolution and autorotation of the cleaning wheel, and cleans the mud blocked in the pipeline by matching with the rotation of the screw head, so that the mud cleaning efficiency is high; and the mud cleaning device drives the moving mechanism and the mud scraping mechanism to act simultaneously through one motor, so that the action efficiency is high, and the automation degree is high.
Description
Technical Field
The invention relates to the technical field of pipeline cleaning, in particular to a pipeline sludge cleaning device.
Background
The pipeline is by wide application in each trade, buries the pipeline such as blow off pipeline etc. generally, has silt in the pipeline easily, probably can block up the pipeline, needs to clear up the silt in the pipeline regularly, and the clearance of silt is mainly through manual operation generally, carries out preliminary clearance to the silt in the pipeline earlier, then washes in the pipeline with water, and the manual consumption is big, and has certain influence to operating personnel's health. The chinese application of the invention with publication No. CN116280874a discloses a pipeline sludge cleaning device, which is characterized in that a plurality of brackets are uniformly arranged on a conveyor belt at intervals and a cleaning device for cleaning a pipeline is arranged on a cleaning tank to clean the pipeline sludge, but the prior art cannot effectively clean the sludge in the pipeline, and the pipeline needs to be detached one by one for cleaning in the cleaning process, which is very troublesome and has low cleaning efficiency.
Disclosure of Invention
Aiming at the technical problems, the invention adopts the following technical scheme: the utility model provides a pipeline silt cleaning device, includes the strutting arrangement who places in the pipeline, strutting arrangement including removing the shell, strutting arrangement be used for providing the support for the walking of device, strutting arrangement on be provided with the mud discharging device, the mud discharging device include and connect the mud dish, connect fixed mounting to have bi-directional motor on the mud dish, connect mud dish fixed mounting on removing the shell, the mud discharging device be used for discharging mud device, strutting arrangement on be provided with clear mud device, clear mud device include interior axle, interior axle fixed mounting is on the motor shaft of bi-directional motor, clear mud device be used for clearing up the silt of pipeline inner wall.
The device is placed in a pipeline, the device moves through the mud cleaning device, the device is supported on the inner wall of the pipeline through the supporting device, the mud on the inner wall of the pipeline is cleaned through the mud cleaning device, the cleaned mud is discharged through the mud discharging device, and finally the inner wall of the pipeline is flushed with clear water, so that cleaning work is completed.
Further, the supporting device comprises a rotating shaft frame fixedly arranged in the movable shell, an inner wheel frame is rotatably arranged on the movable shell, an outer wheel frame is rotatably arranged on the inner wheel frame, an inner rotating wheel is rotatably arranged on the inner wheel frame, an outer rotating wheel is rotatably arranged on the outer wheel frame, the inner rotating wheel, the outer rotating wheel and the inner wall of the pipeline are rotatably arranged on the movable shell, an outer sleeve is rotatably arranged on the movable shell, an inner column is rotatably arranged on the outer wheel frame, the inner column and the outer sleeve are slidably arranged, and a spring is arranged between the inner column and the outer sleeve.
The outer wheel frame is driven to rotate relative to the inner wheel frame by the elasticity of the spring, so that the inner rotating wheel and the outer rotating wheel are driven to cling to the inner wall of the pipeline.
Further, the mud discharging device comprises a bidirectional motor fixedly arranged in the movable shell, a rotating shaft is fixedly arranged on a motor shaft of the bidirectional motor, a rotating plate is fixedly arranged on the rotating shaft, and a mud outlet pipe is fixedly arranged on the mud receiving disc.
After the sludge on the inner wall of the pipeline is cleaned by the sludge cleaning device, the sludge is driven to rotate by the bidirectional motor, so that the sludge is discharged out of the device through the sludge outlet pipe.
Further, the mud cleaning device comprises an inner gear fixedly arranged on the inner shaft, a top gear is fixedly arranged on the inner shaft, a connecting shaft is rotatably arranged outside the inner shaft, a rotary table is fixedly arranged on the connecting shaft, the top gear is rotatably arranged with the rotary table, a planetary mechanism is arranged on the connecting shaft, and a moving mechanism and a mud scraping mechanism are arranged on the rotary table.
Further, the planetary mechanism comprises an inner disc fixedly arranged on the connecting shaft, an annular gear is fixedly arranged on the inner disc, a planet carrier is fixedly arranged on the inner disc, a planet gear is rotatably arranged on the planet carrier, the planet gear is meshed with the annular gear, and the planet gear is meshed with the annular gear.
Further, the moving mechanism comprises a moving frame fixedly arranged on the turntable, three moving arms are rotatably arranged on the moving frame, three tensioning arms are rotatably arranged on the moving frame, the moving arms and the tensioning arms are slidably arranged, tensioning springs are arranged between the moving arms and the tensioning arms, travelling wheels are rotatably arranged on the moving arms, the three travelling wheels are rotatably arranged on the inner walls of the pipelines, and the three travelling wheels are spirally distributed.
Further, the mud scraping mechanism comprises a rotating wheel column fixedly arranged on the rotating disc, a cleaning gear is rotatably arranged on the rotating wheel column, a cleaning wheel is fixedly arranged on the cleaning gear, the cleaning gear is meshed with a top gear, a top disc is fixedly arranged on the rotating wheel column, and a spiral head is fixedly arranged on the top disc.
The tensioning spring is in a compressed state and drives the movable arm to rotate relative to the tensioning arm, so that the travelling wheel is driven to cling to the inner wall of the pipeline.
The bidirectional motor rotates to drive the inner shaft to rotate, the inner shaft rotates to drive the inner gear to rotate, the inner gear rotates to drive the planetary gear to drive the inner gear ring to rotate, the inner gear ring drives the inner disc and the connecting shaft to rotate, the turntable is driven to rotate, the movable frame is driven to rotate, and the travelling wheels are driven to rotate.
The carousel rotates and can drives clearance wheel and spiral head and rotate together, simultaneously because interior axle rotation can drive the top gear and rotate, top gear drives clearance gear and rotates to drive clearance wheel and rotate for the carousel, simultaneously because planetary mechanism's reason, the rotational speed of ring gear is less than the rotational speed of internal gear, clearance wheel revolves together with the carousel for the carousel rotation promptly, clears up the inner wall of pipeline through clearance wheel, and clear up the silt that the pipeline inside blocked through the cooperation of spiral head.
Compared with the prior art, the invention has the beneficial effects that: (1) The supporting device provided by the invention can be always attached to the inner wall of the pipeline in the action process of the cleaning device, so that the sludge cleaning device can clean the sludge on the inner wall of the pipeline more efficiently; (2) The mud cleaning device provided by the invention cleans the mud on the inner wall of the pipeline through revolution and autorotation of the cleaning wheel, and cleans the mud blocked in the pipeline by matching with the rotation of the screw head, so that the mud cleaning efficiency is high; (3) The mud cleaning device provided by the invention drives the moving mechanism and the mud scraping mechanism to act simultaneously through one motor, so that the action efficiency is high, and the automation degree is high.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic diagram of the overall structure of the present invention.
FIG. 3 is a schematic view of the supporting device of the present invention.
FIG. 4 is a schematic view of the mud discharging device of the present invention.
FIG. 5 is a schematic view of the structure of a rotary blade of the sludge discharging device of the present invention.
Fig. 6 is a schematic structural view of the mud cleaning device of the present invention.
Fig. 7 is a schematic structural diagram of a mud cleaning device according to the present invention.
FIG. 8 is a schematic view of the inner shaft structure of the mud cleaning device of the present invention.
Fig. 9 is a schematic view of the planetary mechanism of the present invention.
Fig. 10 is a schematic structural diagram of a mud scraping mechanism according to the present invention.
Fig. 11 is a schematic structural diagram of a mud scraping mechanism according to the present invention.
Reference numerals: 101-moving the shell; 102-a rotating shaft bracket; 103-an inner wheel frame; 104-an outer wheel frame; 105-inner rotating wheel; 106-an outer rotating wheel; 107-inner column; 108-an outer sleeve; 109-a spring; 201-a bi-directional motor; 202, a mud receiving disc; 203-a rotating shaft; 204, a mud outlet pipe; 205-turning; 301-a mobile frame; 302-a turntable; 303-a runner column; 304-a moving arm; 305 tensioning arm; 306-travelling wheels; 307-connecting shaft; 308-inner disc; 309-ring gear; 310-a planet carrier; 311-planetary gear; 312-an inner shaft; 313-internal gear; 314-top gear; 315-cleaning gears; 316-cleaning wheel; 317-top plate; 318-helix head; 319-tensioning a spring; 4-pipeline.
Detailed Description
The following describes the embodiments of the present invention further with reference to the drawings.
Examples: referring to fig. 1-11, a pipeline sludge cleaning device comprises a supporting device placed in a pipeline 4, the supporting device comprises a movable shell 101, the supporting device is used for providing support for the running of the device, a sludge discharging device is arranged on the supporting device and comprises a sludge receiving disc 202, a bidirectional motor 201 is fixedly arranged on the sludge receiving disc 202, the sludge receiving disc 202 is fixedly arranged on the movable shell 101, the sludge discharging device is used for discharging sludge, a sludge cleaning device is arranged on the supporting device and comprises an inner shaft 312, the inner shaft 312 is fixedly arranged on a motor shaft of the bidirectional motor 201, and the sludge cleaning device is used for cleaning sludge on the inner wall of the pipeline 4.
The device is placed in the pipeline 4, and moves through the mud cleaning device, and is supported on the inner wall of the pipeline 4 through the supporting device, the mud on the inner wall of the pipeline 4 is cleaned through the mud cleaning device, the cleaned mud is discharged through the mud discharging device, and finally the inner wall of the pipeline 4 is flushed with clear water, so that cleaning work is completed.
As shown in fig. 3, the supporting device comprises a rotating shaft frame 102 fixedly installed in a movable shell 101, an inner wheel frame 103 is rotatably installed on the movable shell 101, an outer wheel frame 104 is rotatably installed on the inner wheel frame 103, an inner rotating wheel 105 is rotatably installed on the inner wheel frame 103, an outer rotating wheel 106 is rotatably installed on the outer wheel frame 104, an inner rotating wheel 105, the outer rotating wheel 106 and the inner wall of a pipeline 4 are rotatably installed on the movable shell 101, an outer sleeve 108 is rotatably installed on the movable shell 101, an inner column 107 is rotatably installed on the outer wheel frame 104, the inner column 107 and the outer sleeve 108 are slidably installed, and a spring 109 is arranged between the inner column 107 and the outer sleeve 108.
The outer wheel frame 104 is driven to rotate relative to the inner wheel frame 103 by the elastic force of the spring 109, so that the inner rotating wheel 105 and the outer rotating wheel 106 are driven to be clung to the inner wall of the pipeline 4.
As shown in fig. 4 and 5, the sludge discharge device comprises a bi-directional motor 201 fixedly installed in a movable housing 101, a rotating shaft 203 is fixedly installed on a motor shaft of the bi-directional motor 201, a rotating plate 205 is fixedly installed on the rotating shaft 203, and a sludge discharge pipe 204 is fixedly installed on a sludge receiving disc 202.
After the sludge on the inner wall of the pipeline 4 is cleaned by the sludge cleaning device, the sludge is driven to rotate by the bidirectional motor 201, so that the sludge is discharged out of the device through the sludge outlet pipe 204.
As shown in fig. 6 to 11, the mud cleaning device comprises an inner gear 313 fixedly installed on an inner shaft 312, a top gear 314 is fixedly installed on the inner shaft 312, a connecting shaft 307 is rotatably installed outside the inner shaft 312, a rotary table 302 is fixedly installed on the connecting shaft 307, the top gear 314 is rotatably installed with the rotary table 302, a planetary mechanism is arranged on the connecting shaft 307, and a moving mechanism and a mud scraping mechanism are arranged on the rotary table 302.
As shown in fig. 6, 7 and 9, the planetary mechanism includes an inner disc 308 fixedly mounted on the connecting shaft 307, an inner ring gear 309 is fixedly mounted on the inner disc 308, a planet carrier 310 is fixedly mounted on the inner disc 308, a planetary gear 311 is rotatably mounted on the planet carrier 310, the planetary gear 311 is meshed with an inner gear 313, and the planetary gear 311 is meshed with the inner ring gear 309.
As shown in fig. 6 and 7, the moving mechanism comprises a moving frame 301 fixedly installed on a turntable 302, three moving arms 304 are rotatably installed on the moving frame 301, three tensioning arms 305 are rotatably installed on the moving frame 301, the moving arms 304 and the tensioning arms 305 are slidably installed, tensioning springs 319 are arranged between the moving arms 304 and the tensioning arms 305, travelling wheels 306 are rotatably installed on the moving arms 304, the three travelling wheels 306 are rotatably installed on the inner wall of a pipeline 4, and the three travelling wheels 306 are spirally distributed.
As shown in fig. 6-11, the mud scraping mechanism comprises a rotating wheel column 303 fixedly installed on a rotating disc 302, a cleaning gear 315 is rotatably installed on the rotating wheel column 303, a cleaning wheel 316 is fixedly installed on the cleaning gear 315, the cleaning gear 315 is meshed with a top gear 314, a top disc 317 is fixedly installed on the rotating wheel column 303, and a screw head 318 is fixedly installed on the top disc 317.
The tensioning spring 319 is in a compressed state and drives the moving arm 304 to rotate relative to the tensioning arm 305, thereby driving the travelling wheel 306 to cling to the inner wall of the pipeline 4.
The bidirectional motor 201 rotates to drive the inner shaft 312 to rotate, the inner shaft 312 rotates to drive the inner gear 313 to rotate, the inner gear 313 rotates to drive the planetary gear 311 to rotate, the planetary gear 311 drives the inner gear ring 309 to rotate, the inner gear ring 309 drives the inner disc 308 and the connecting shaft 307 to rotate, the turntable 302 is driven to rotate, the movable frame 301 is driven to rotate, the travelling wheels 306 are driven to rotate, and in the process of rotating the movable frame 301, the movable frame 301 is driven to spirally rotate and advance through the rolling of the travelling wheels 306 and the inner wall of the pipeline 4, so that the whole device is driven to spirally advance in the pipeline 4.
The rotation of the turntable 302 drives the cleaning wheel 316 and the screw head 318 to rotate together, and simultaneously, the rotation of the inner shaft 312 drives the top gear 314 to rotate, and the top gear 314 drives the cleaning gear 315 to rotate, so that the cleaning wheel 316 is driven to rotate relative to the turntable 302, and simultaneously, the rotation speed of the inner gear ring 309 is smaller than that of the inner gear 313 due to the planetary mechanism, namely, the cleaning wheel 316 rotates relative to the turntable 302 and revolves together with the turntable 302, the inner wall of the pipeline 4 is cleaned through the cleaning wheel 316, and the sludge blocked inside the pipeline 4 is cleaned through the cooperation of the screw head 318.
The invention discloses a pipeline sludge cleaning device, which has the working principle that: the device is placed in the pipeline 4, and the outer wheel frame 104 is driven to rotate relative to the inner wheel frame 103 by the elastic force of the spring 109, so that the inner rotating wheel 105 and the outer rotating wheel 106 are driven to be clung to the inner wall of the pipeline 4. The bidirectional motor 201 rotates to drive the inner shaft 312 to rotate, the inner shaft 312 rotates to drive the inner gear 313 to rotate, the inner gear 313 rotates to drive the planetary gear 311 to rotate, the planetary gear 311 drives the inner gear ring 309 to rotate, the inner gear ring 309 drives the inner disc 308 and the connecting shaft 307 to rotate, the turntable 302 is driven to rotate, the movable frame 301 is driven to rotate, the travelling wheels 306 are driven to rotate, and in the process of rotating the movable frame 301, the movable frame 301 is driven to spirally rotate and advance through the rolling of the travelling wheels 306 and the inner wall of the pipeline 4, so that the whole device is driven to spirally advance in the pipeline 4. The rotation of the turntable 302 drives the cleaning wheel 316 and the screw head 318 to rotate together, meanwhile, the rotation of the inner shaft 312 drives the top gear 314 to rotate, the top gear 314 drives the cleaning gear 315 to rotate, so that the cleaning wheel 316 is driven to rotate relative to the turntable 302, meanwhile, due to the planetary mechanism, the rotation speed of the inner gear ring 309 is smaller than that of the inner gear 313, namely, the cleaning wheel 316 revolves together with the turntable 302 when rotating relative to the turntable 302, the inner wall of the pipeline 4 is cleaned through the cleaning wheel 316, and the sludge blocked inside the pipeline 4 is cleaned through the cooperation of the screw head 318, meanwhile, the bidirectional motor 201 rotates, the rotating plate 205 is driven to rotate, and the cleaned sludge is discharged out of the device through the sludge outlet pipe 204.
Claims (7)
1. The utility model provides a pipeline silt cleaning device, includes the strutting arrangement who places in pipeline (4), its characterized in that: the supporting device comprises a movable shell (101), the supporting device is used for providing support for walking of the device, the supporting device is provided with a mud discharging device, the mud discharging device comprises a mud receiving disc (202), a bidirectional motor (201) is fixedly installed on the mud receiving disc (202), the mud receiving disc (202) is fixedly installed on the movable shell (101), the mud discharging device is used for discharging mud, the supporting device is provided with a mud cleaning device, the mud cleaning device comprises an inner shaft (312), the inner shaft (312) is fixedly installed on a motor shaft of the bidirectional motor (201), and the mud cleaning device is used for cleaning mud on the inner wall of a pipeline (4).
2. A pipeline sludge cleaning apparatus as claimed in claim 1, wherein: the supporting device comprises a rotating shaft frame (102) fixedly installed in a movable shell (101), an inner wheel frame (103) is rotatably installed on the movable shell (101), an outer wheel frame (104) is rotatably installed on the inner wheel frame (103), an inner rotating wheel (105) is rotatably installed on the inner wheel frame (103), an outer rotating wheel (106) is rotatably installed on the outer wheel frame (104), an outer sleeve (108) is rotatably installed on the movable shell (101), an inner column (107) is rotatably installed on the outer wheel frame (104), an outer sleeve (108) is slidably installed on the inner column (107), and a spring (109) is arranged between the inner column (107) and the outer sleeve (108).
3. A pipeline sludge cleaning apparatus as claimed in claim 1, wherein: the mud discharging device comprises a bidirectional motor (201) fixedly arranged in the movable shell (101), a rotating shaft (203) is fixedly arranged on a motor shaft of the bidirectional motor (201), a rotating plate (205) is fixedly arranged on the rotating shaft (203), and a mud outlet pipe (204) is fixedly arranged on the mud receiving disc (202).
4. A pipeline sludge cleaning apparatus as claimed in claim 1, wherein: the mud cleaning device comprises an inner gear (313) fixedly arranged on an inner shaft (312), a top gear (314) is fixedly arranged on the inner shaft (312), a connecting shaft (307) is rotatably arranged outside the inner shaft (312), a rotary table (302) is fixedly arranged on the connecting shaft (307), the top gear (314) is rotatably arranged with the rotary table (302), a planetary mechanism is arranged on the connecting shaft (307), and a moving mechanism and a mud scraping mechanism are arranged on the rotary table (302).
5. The piping sludge cleaning apparatus as claimed in claim 4, wherein: the planetary mechanism comprises an inner disc (308) fixedly arranged on a connecting shaft (307), an inner gear ring (309) is fixedly arranged on the inner disc (308), a planet carrier (310) is fixedly arranged on the inner disc (308), a planet gear (311) is rotatably arranged on the planet carrier (310), the planet gear (311) is meshed with the inner gear (313), and the planet gear (311) is meshed with the inner gear ring (309).
6. The piping sludge cleaning apparatus as claimed in claim 4, wherein: the moving mechanism comprises a moving frame (301) fixedly arranged on a turntable (302), three moving arms (304) are rotatably arranged on the moving frame (301), three tensioning arms (305) are rotatably arranged on the moving frame (301), the moving arms (304) and the tensioning arms (305) are slidably arranged, tensioning springs (319) are arranged between the moving arms (304) and the tensioning arms (305), travelling wheels (306) are rotatably arranged on the moving arms (304), the three travelling wheels (306) are rotatably arranged on the inner wall of a pipeline (4), and the three travelling wheels (306) are spirally distributed.
7. The piping sludge cleaning apparatus as claimed in claim 4, wherein: the mud scraping mechanism comprises a rotating wheel column (303) fixedly arranged on a rotating disc (302), a cleaning gear (315) is rotatably arranged on the rotating wheel column (303), a cleaning wheel (316) is fixedly arranged on the cleaning gear (315), the cleaning gear (315) is meshed with a top gear (314), a top disc (317) is fixedly arranged on the rotating wheel column (303), and a screw head (318) is fixedly arranged on the top disc (317).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311486912.XA CN117299712A (en) | 2023-11-09 | 2023-11-09 | Pipeline silt cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311486912.XA CN117299712A (en) | 2023-11-09 | 2023-11-09 | Pipeline silt cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117299712A true CN117299712A (en) | 2023-12-29 |
Family
ID=89297490
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311486912.XA Pending CN117299712A (en) | 2023-11-09 | 2023-11-09 | Pipeline silt cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117299712A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117779937A (en) * | 2024-02-26 | 2024-03-29 | 凯丰智慧(山东省)市政工程有限公司 | Water supply and drainage pipeline cleaning device |
-
2023
- 2023-11-09 CN CN202311486912.XA patent/CN117299712A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117779937A (en) * | 2024-02-26 | 2024-03-29 | 凯丰智慧(山东省)市政工程有限公司 | Water supply and drainage pipeline cleaning device |
| CN117779937B (en) * | 2024-02-26 | 2024-05-07 | 凯丰智慧(山东省)市政工程有限公司 | Water supply and drainage pipeline cleaning device |
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